Scribd
Upload
815 views3 pages

STJLR 60 5020 A960

This document defines the material, dimensional, and performance requirements for weld bolts used on Jaguar Land Rover vehicles. It specifies that weld bolts must be steel meeting ISO property class 8.8, have dimensions according to BS 7670-1, and pass proof load, torque, and weld integrity tests. The test panel material is specified as zinc coated steel grade 98G98G-HD with a minimum thickness of 1.5mm.

Uploaded by

Oleh Nevynnyi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
815 views3 pages

STJLR 60 5020 A960

This document defines the material, dimensional, and performance requirements for weld bolts used on Jaguar Land Rover vehicles. It specifies that weld bolts must be steel meeting ISO property class 8.8, have dimensions according to BS 7670-1, and pass proof load, torque, and weld integrity tests. The test panel material is specified as zinc coated steel grade 98G98G-HD with a minimum thickness of 1.5mm.

Uploaded by

Oleh Nevynnyi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

Standard: STJLR.60.5020.

A960 Jaguar Land Rover Limited - Engineering Standard


Issue: 4
Date: 09 May 2018 Title: Material and Performance
Page: 1 of 3
Requirements of Weld Bolts

A INDEX
A Index
B Scope
C Object
D Review
E Related Documents
F Requirements
Z Change History

B SCOPE

This specification applies to the dimensional, material and mechanical properties of ISO metric
coarse threaded weld bolts M4 to M12 inclusive and specified on JLR Vehicles.

C OBJECT

This standard defines the dimensional, material and performance testing methods for weld
bolts.

D REVIEW

This document must be reviewed at least every three years from the date of the last review or
update.

E RELATED DOCUMENTS

BS7670-1 Steel bolts and nuts for resistance projection welding - specification
for dimensions and properties.
BS7670-2 Steel bolts and nuts for resistance projection welding - specification
for welding of weld nuts and weld bolts.
ISO 898-1 Mechanical properties of fasteners - Bolts, screws and studs
STJLR.50.5041 Coatings, Steel Sheet.

This document is approved for use by Jaguar Land Rover Limited


Prepared by: Gerd Eland Authorised by: Nick Gordon
cdsid: geland1 cdsid: ngordon2

Printed copies are uncontrolled Official Record Series 25.01, © Jaguar Land Rover Limited
Standard: STJLR.60.5020.A960 Jaguar Land Rover Limited - Engineering Standard
Issue: 4
Date: 09 May 2018 Title: Material and Performance
Page: 2 of 3
Requirements of Weld Bolts

F REQUIREMENTS

1 MATERIAL
All weld bolts shall be steel in accordance with ISO 898 -1 Property Class 8.8.

2 DIMENSIONAL
The weld bolt dimensions shall be in accordance with BS 7670 - 1.

3 PERFORMANCE
For initial sample approval and for referee purposes in cases of dispute the following
performance tests shall apply.

3.1 Proof Load


After welding the bolt shall meet the Proof Load test in ISO 898/1.

3.2 Torque Test


Hold or clamp the welded assembly so that minimal panel distortion occurs during the test.
Using a torque spanner fitted with a socket or adaptor, apply torque in a steadily
increasing manner up to the typical values in BS7670 - 2.

Table 1: Typical Guideline Torque Values

Nominal Thread Size Minimum Torsional Load


Nm
M4 6
M5 12
M6 20
M8 50
M10 100
M12 180

The bolt shall fail or the thread shall strip before the joint fractures unless a torque value,
previously agreed between the contracting parties, is achieved.

3.3 Weld Integrity


After detaching the weld bolt from the test panel (defined in Clause 4) by any method (i.e.,
pull-off, push-off, peel-off, chisel-off), the weld area shall show that the detached bolt has
pulled a slug of the test plate material out of the test plate at all weld projection points.

Printed copies are uncontrolled Official Record Series 25.01, © Jaguar Land Rover Limited
Standard: STJLR.60.5020.A960 Jaguar Land Rover Limited - Engineering Standard
Issue: 4
Date: 09 May 2018 Title: Material and Performance
Page: 3 of 3
Requirements of Weld Bolts

4 TEST PANEL
The test panel shall be zinc coated steel in accordance with STJLR.50.5041, Grade 98G98G-
HD.
The panel thickness shall be 1.50 mm minimum.

Z CHANGE HISTORY

Issu Date Description of Change


e
1 25 Mar 2010 Replaces Ford Fastener Standard WA960
2 17 Apr 2013 Replace existing Ford Steel specification with STJLR. Now only P.C. 8.8.
Torque test added.
3 20 Jun 2016 STJLR number error corrected (was written as .6050.)
4 09 May 2018 Transferred to the new correct TJLR Template
Title number error corrected; From: STJLR.6020.A960:
To: STJLR.60.5020.A960

Printed copies are uncontrolled Official Record Series 25.01, © Jaguar Land Rover Limited

You might also like