Progressive Press Tool For Cabinet Plate
Progressive Press Tool For Cabinet Plate
Volume 8, Issue 6, June – 2023 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
Progressive Press Tool for Cabinet Plate
[1] [2]
Mahesh G Bhonde, Vaibhav Bankar
[1] [2]
Dept. Of Mechanical Engg., VIT, Nagpur , Asst. Professor, VIT, Nagpur
Abstract:- In this project, we are designing progressive time and the cost of manufacturing, follow up the action of
press tool of cabinet back plate, for which we have every stage of manufacturing and working of the tool helps
under gone through various types of press tools starting the tool designers considering to arrangement his knowledge
from conceptual design. Our conceptual design is and development of skills.
approved by the client as it is fulfilling its requirement
which depends on the costing, geometry of tool, press II. LITERATURE REVIEW
machine specification. There are several elements of
press tools which have very critical geometry and needs A literature review within a specific field of interest of
higher accuracy to be maintained, these elements are research is one of the most essential activities in the process
Punches, Pilots Stripper plate, Dies, Guide pillar, Guide of research. This section acts as a platform for the whole
Bush etc. These critical elements need higher end CNC research to support and define each action performed during
machines for the manufacturing process. For machining analysis and experiment. Different books, research papers
these elements program is generated using available were studied to collect the basic information and design
CAM (Computer Aided Manufacturing) software and procedures according to standards.
imported to machine. Wire cut machine is the basic S.B. Gaikwad discussed in their paper “Design and
need for the die manufacturing and for the rest elements Development of compound die” (2019) that the project
CNC Lathe, CNC milling and grinding machine is mainly focuses on compound die design for existing
required. All the analysis job work is done before operations to replace the current progressive die wherein
manufacturing. After satisfactory results all the the die contributed to increasing in the production rate,
manufacturing process will be completed and tool reduction of production cost and the time cycle from 30
elements are set for the assembly process, after which to 40 sec using suitable design being done in Solid works
trial is carried out. Design optimization and analysis is and Analysis of the press tool being done in Analysis
done using Auto cad, Solid works and Analysis Pawan Kumar Rai “Causes & Prevention of Defects
software. (Burr) In Sheet Metal Component” (2013) has discussed
the imperfections that are common in the sheet metal
Keywords: Pilots Stripper plate, Progressive tool, U- industry which after a specified limit it takes the form of
Bracket, Scrap material, Raw material, Press capacity defect. Also different Chances of failure in
punching stripper, die sets Autocad CNC, press tools. Manufacturing & Assembly of Tool, need of material
hardness, clearances and alignment of components are
I. INTRODUCTION discussed.
Gaurav C. Rathod in “Study and Analysis of Press Tool
Tool Design is the process of designing and Design” develop a press tool for Piercing and notching
developing the tools, methods and techniques necessary to made for sheet metal component. It shows a study of
improve manufacturing efficiency and productivity. It gives force reduction method used while designing the die and
industry the machine and special tooling needed for today to ensure
high speed, high volume production. It does this at a level of excellent geometrical compatibility of the mechanical
quality and economy that will ensure that the cost of the press and the designed combined press tool. They also
product is competitive. Since no single tool or process can discuss a detailed study of various materials to be used
serve all the forms of manufacturing, tool designs an ever for different components of the die, depending upon
changing, growing process of creative problem solving. their importance, the efficiency of the die and the various
factors affecting them.
Press tool form a vital and an integral part of our M Subramanian “Design and Analysis of Press Tool to
modern production houses. These tool act as the backbone Produce Radiator Stay Bracket” (2016) mostly focus on
for the production of stampings which range from the most the designing of press tool to be used in the production
general items like your wrist watch parts to the most of the stay bracket, also modelling of all the components,
sophisticated and complex items like the Skelton of and analyzing the stress and deflection on the
automobiles, streamlined trains, aircraft, missiles etc. components.
In “The design and fabrication of a compound die to
A great knowledge in the theory of design of press
make hexagonal washer”
tools helps to have a better scientific background instead of
The authors N. Jyothirmayi presented the design and
using thumb rule method. The designs should be feasible for
fabrication of a compound die that combines blanking
manufacturing with the available machinery and the
and piercing operations. Detailed calculations for Press
equipment. Standardization of tooling element reduces the
IJISRT23JUN1577 www.ijisrt.com 851
Volume 8, Issue 6, June – 2023 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
capacity, plate thickness, Punching, and blanking forces IV. METHODOLOGY
as well as spring calculations were shown. The
successfully designed die is being currently used in the The complete study of Design optimization and
Metal Forming Lab of Chaitanya Bharathi Institute of Analysis of Progressive Press Tool is carried out on Auto
Technology, Hyderabad. CAD, Solid works & Analysis Software.
Calculation of cutting forces, Land Bridge ets as per the
given machine specification.
Static Analysis of die to with stand the cutting forces.
Selection of Guide Pillar, Guide bush using standard
designs available.
Selection of use of stripper plate (Fixed / Floating
stripper)
Modelling of elements of Press tools
Release of production drawing of tool elements
Assembly of Press tools elements.
V. SCOPE OF WORK
Component Drawing and modelling of component in
Fig 1Cabinet Plate 3D Components Auto CAD and Solid works software.
Study of component drawing for producing strip layout
to calculate economy factor.
Deciding location of punches and pilots as per the strip
layout
VI. CONCLUSION
In conclusion, the progressive press tool for cabinet
plates offers significant advantages in terms of
manufacturing efficiency, productivity, and product quality.
The integration of multiple operations into a single press
stroke streamlines the manufacturing process, reduces
production time, and enhances overall efficiency
Fig 2 Cabinet Plate 2D Components
REFERENCES
[1]. Chen, X., & Zheng, H. (2016). Study on Progressive
Die Design Optimization Based on Genetic Algorithm.
IOP Conference Series: Materials Science and
Engineering, 119, 012026.
[2]. Tugce, A., & Caner, F. (2019). Design and
Optimization of Progressive Tool for Sheet Metal
Bending Operations. International Journal of
Engineering and Geosciences, 4(1), 14-19.
[3]. Gogoi, R. K., & Bhattacharyya, B. (2018).
Optimization of Progressive Tool Design Parameters
using Taguchi Method for Enhancing Productivity.
International Journal of Engineering Science Invention,
Fig 3 STRIP LAYOUT 7(10), 31-37.
[4]. Dhameliya, H. V., & Patel, D. K. (2020). Design and
III. OBJECTIVES Optimization of Progressive Press Tool for Bearing
Cup Manufacturing. Journal of Emerging Technologies
Preparing 2d drawing of component. and Innovative Research, 7(5), 254-259.
Strip layout and design calculation. [5]. Rathod, A. K., & Patel, M. (2017). Design and
Punch and die design Analysis of Progressive Tool for Manufacturing of
Static analysis of punches and Die. Flange. International Journal of Engineering and
Solid modelling of tool Advanced Technology, 6(6), 249-252
Drafting as per the manufacturing design.
