DT 90 (1989-1997)

DT 100 (1989-2000)
 3. INNER PARTS OF ASSEMBLY
OREFACE
Part name with a dot (.) i n f r o n t as shown i n the description column indicates
the component o f the assembly also available individually.
When i t becomes necessary t o replace parts on SUZUKI OUTBOARD MOTORS, always 4. MODIFICATION NOTICE
use SUZUKI GENUINE PARTS which have passed a s t r i c t inspection which guarantees A parts b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n parts
qua1it y and performance. occur, including interchangeable modifications between new parts and o l d ones.
This parts catalogue covers the l i s t o f a l l service parts f o r SUZUKI DT90
' 89--' 97 MODEL, DT100 ' 89-' 00 MODEL. 5. NOTE
-
5-1. There are some d i f f e r e n t parts from those o f production models among
spare parts f o r the administrative reasons and c o m n use o f them with
INSTRUCTIONS FOR QUOTING THE CATALOGUE
other models.
1. DIMENSIONS
5-2. I n respect o f rubber hoses and v i n y l tubes, please be sure t o use them
Dimensions of the parts i n t h i s catalogue are indicated i n u n i t m i 11imeters.
by cutting o f f according t o the length mentioned on parts catalogue o r
what i s actually required on the vehicle.
2. ABBREVIATIONS
Abbreviations used i n t h i s catalogue are as follows: 5-3.
AR : As required NT : Number o f teeth Note that the drawings on the i l l u s t r a t i o n page are f o r ready reference
ASSY : Assembly OPT : Optional o f spare parts number, not t o be used as an assembly manual.
E.No. : Engine number 0s : Over size When assembling, use "SUZUKI SERVICE MANUAL".
F.No. : Frame number STD : Standard
d : Diameter o f material T : Thickness 6. ENGINE NUMBER
ID : Inside diameter us : Under size
DTSOTC '89 MODEL : 09001-901008-
OD : Outside diameter W : Width DTSOTC '90 MODEL : 09001-011001-
L : Length S I L UL LL : Transom Type DTSOTC '91 MODEL : 09001-131001-
LH(P0RT) : Left hand side 00 : MODEL:2000 DTSOTC '92 MODEL : 09001-231001-
RH(ST6D) : Right hand side DTSOTC '93 MODEL : 09001-351001-
-123456 : Up t o F.No.09001-123456 DTSOTC '94 MODEL : 09001-461001-
123456- : From F. No. 09001-1 23456 DTSOTC '95 MODEL : 09001-581001-
12 x 34 x 5.6---..- Figures i n the description column DT9OTC '96 MODEL : 09001-651001-
> DT9OTC '97 MODEL : 09001-751001-
I l l show the dimensions o f parts.
I D OD T(or W,L)
DTlOOTC '89 MODEL : 10001-901086-
DTIOOSTC ' 89 MODEL : 10001-901086-
-312345-56781 (Parts No.) : indicates that the parts number was
DTlOOTC '90 MODEL : 10001-011001-
changed t o 12345-56781 and the new parts are interchangeable with DT100STC ' 90 MODEL : 10001-011001-
the former ones but the former ones are not interchangeable with DTlOOTC '91 MODEL : 10001-131001-
new ones.

tl2345-56781 (Parts No.) : indicates that the former and new

DTlOOTC '92 MODEL
DT1OOTC ' 93 MODEL
DT100TC '94 MODEL
:
:
:
10001-231001-
10001-351 001
10001-461001-
-
parts are interchangeable with each other and both are usable. DT100TC '95 MODEL : 10001-581001-
DTlOOTC '96 MODEL : 10001-651001-
DT100TC '97 MODEL : 10001-751001-
0 2000 American Suzuki Motor Corporation DT1OOTC ' 98 MODEL : 10001-861 001-
DTlOOTC ' 9 9 MODEL : 10001-971001-
DTlOOTC '00 MODEL : 10001-030001-
 FIG.1 ( B-2) CYLINDER HEAD
Q' m
REFNO. PART NO. DESCRIPTION REMARKS
FIG.1 1 lllll-87El0-OED HEAD, CYLINDER 2
2 11130-%6OO ZINC, PROTECTION 2 1
3 11132-87E10 GASKET, ZINC 2
28 4 11141-87E20 GASKET, CYLINDER HEAD 2
5 11161-87E00-OED COVER, CYLINDER HEAD 2
6 11162-87E20 GASKET, CYLINDER HEAD COVER 2
7 11261-87E00-OED COVER, PROTECTION ANODE 2
8 11265-87E10 GASKET, PROTECTION ANODE 2
9 09116-08109 BOLT (8x75) 28
10 01550-06307 BOLT (6x30) 4
11 01550-06407 BOLT (6x40) 4
12 11291-87D00-OED HOOK, ENGINE 1
13 01550-08207 BOLT 1
14 11210-87EVO-OEDCYLINDER, STBD 1
15 11220-87E03-OEDCYLINDER, PORT 1
16 11228-87E10 GASKET, CYLINDER 2
17 17670-87DlO THERMOSTAT 2 SEAL TYPE
18 17681-87DOO-OEDCOVER, THERMOSTAT 2
19 17685-87D10 GASKET, THERMOSTAT COVER 2
20 01550-06407 BOLT 8
21-1 34870-94630 SENSOR, COOLING WATER R 1 MODEL:89,90
21-2 34870-87D10 SENSOR, COOLING WATER R 1 MODEL:91
22 34870-87D10 SENSOR, COOLING WATER L 1 MODEL:89,90
23 03212-05163 SCREW 4
24 34820-94600 SENSOR, ENGINE TEMP 1 MODEL:89,90
25 14 131-87E00 PLATE, EXHAUST 2
26 14141-87E00-OED COVER, EXHAUST 2
27 14151-87E10 GASKET, EXHAUST COVER 4
28 01550-06357 BOLT 26
29 09352-50903-600 HOSE 1 L:600+150

COLOR :OED (GRAY)

1
B2
 FIG.l ( 5 3 ) CYLINDER HEAD
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
FIG.l 30 09401-08411 CLIP 2
31 09106-10053 BOLT (10x35) 6
32 09108-10102 STUD BOLT 6
28 33 09116-08100 BOLT (8!!!4) 2
34 09246-04005 PLUG 1
35 08316-10107 NUT 6
36-1 34876-92E00 PLUG, WATER SENSOR HOLE 1 MODEL:91-97
36-2 34876-92E00 PLUG, WATER SENSOR HOLE 2 MODEL:98-00
37 34820-95020 SENSOR, CYLINDER TEMP 1 MODEL:92-97
\
38-1 34850-95DOO SENSOR, HEAT 1 MODEL:92-94
38-2 34850-95D10 SENSOR, HEAT 2 DT90:581101-
DT100:581108-
MODEL:95-97
38-3 34830-92E10 SENSOR, CYLINDER TEMP 1 MODEL:98-00
WlSUPPORTER
38-4 34830-92E20 SENSOR, CYLINDER TEMP 1 MODEL:98-00
39 34851-87E00 LEAD, HEAT SNSR 1 MODEL:95-97
40 34853-94700 SUPPORTER, HEAT SNSR 1 MODEL:95-00
41-1 09125-06069 SCREW 1 -MODEL:94
24 41-2 09125-06069 SCREW 2 MODEL:95-00
3'8 42-1 09404-06432 CLAMP (L:80) 2 MODEL:95-00
42-2 09404-08205 CLAMP (L:62) 2 MODEL:95-00
43 03212-05163 SCREW 4 MODEL:98-00

2
63
 FIG.2 ( B-4) CRANK CASE
Q'TY
REENO. PART NO. DESCRIPTION REMARKS
1 11431-87EOO-OED HOUSING, UNDER OIL SEAL 1
7 1
10 2 11433-87E30 GASKET, UNDER OIL SEAL HSG
I/l I
3 09116-08097 BOLT (L:50) 7
4 09116-08098 BOLT (L:40) 4
5 09116-08099 BOLT (L:30) 3
6 0928040002 0 RING (D3.1 lD:74.8) 1
7- 1 11300-87E22-OED CRANKCASE ASSY 1 -MODEL:95
7-2 11300-87E11-OED CRANKCASE ASSY 1 MODEL:96-00
8 01550-06507 .BOLT 2
9 01550-08357 .BOLT 8
10 01550-10507 .BOLT 2
11 01550-10757 .BOLT 4
12 04211-11129 .PIN 2
13-1 16710-87001 .VALVE, CHECK 4 -MODEL:94
13-2 16721-87E00 .NIPPLE, OIL HOSE 4 MODEL:95
14 16710-95D10 .VALVE, CHECK 1
15 09355-25705-600 HOSE, LUBRICATION 1 L:600+380
16 09401-06405 CLIP 2
17 09404-08207 CLAMP (L:97) 1 -MODEL:98
18 61 113-87E00 SEAL, LOWER COVER LOWER 1
19-1 16710-87E10 VALVE, CHECK 2
19-2 16710-87E10 VALVE, CHECK 1 MODEL:98-00

COLOR : OED (GRAY)

3
B4
 FIG.3 ( B-5) CRANKSHAFT
Q'm
REF-NO. PART NO. DESCRIPTION REMARKS
1 09282-22003 SEAL 2
2 09283-35030 SEAL 1
'
p
I
3
4
1211O-87E02
1212O-87E02
PISTON, STBD
PISTON, PORT
2
2
5 12140-87DO2 RING SET, PISTON 4
6 12151-87E01 PIN, PISTON 4
7 09263-20072 BEARING, PISTON PIN 4
16
8 09381-20003 ClRCLlP 8
. 9-1 08211-20341 WASHER 8
9-2 09181-20251 WASHER (20X34Xl.O) 8 MODEL:96-00
1G 12200-87E01 CRANKSHAFT ASSY 1
11 16321-87E00 .GEAR, OIL PUMP DRIVE 1

I Ip\ 12
13
09262-40003
09181-35167
.BEARING, CRANKSHAFT UPPER
.WASHER
1
1
14 08331-31356 .CIRCLIP 1
15 12323-87E00 RING, CRANKSHAFT SEAT 6
16 09269-40004 BEARING 1
17 0926940005 BEARING 1
18 09283-40020 SEAL 1
19 09390-80002 C RING 1
20 04221-04089 PIN 2
21 12100-87E02-025 PISTON SET, STBD (0S:C 25) 2 OPT
22 12140-95320-025 .RING SET, PISTON (OS:0.25) 2 OPT
23 12100-87E02-050 PISTON SET, STBD (OD:0.50) 2 OPT
24 12140-95320-050 .RING SET, PISTON (0S:OSO) 2 OPT
25 12190-87E02-025 PISTON SET, PORT (OS:0.25) 2 OPT
26 12140-95320-025 .RING SET, PISTON (OS:0.25) 2 OPT
27 12190-87E02-050 PISTON SET, PORT (OS:0.50) 2 OPT
28 12140-95320-050 .RING SET, PISTON (0S:OSO) 2 OPT

4
B5
 FIG.4 ( B-6) INLET CASE
Q'm
REF.NO. PART NO. DESCRIPTION REMARKS
1 13150-87E01 VALVE ASSY, REED 4
2 1315287E01 .STOPPER, REED VALVE 8
FIG.4 3 13153-87E00 .VALVE, REED 8
4 02112-33063 .SCREW 24
5 09125-05075 SCREW 8
6- 1 13110-87ElO-OED CASE, INLET 2 MODEL:89-95
6-2 13110-87E20-OED CASE, INLET 2 MODEL:96.97
6-3 13111-87E20-OED CASE, INLET 2 MODEL:98-00
7 13121-87E10 GASKET, INLET CASE 1
1
10 I 8 09352-50903-600 HOSE 2 L:600+170
-MODEL:97
9 09401-08411 CLIP 4 -MODEL:97
10-1 01421-06307 STUD BOLT 4
10-2 01421-06357 STUD BOLT 4 MODEL:96-00
11 01550-06357 BOLT 8
12 08316-10067 NUT 4
13 13811-87E02 CASE, SILENCER 1
14 13812-87E00 COVER, SILENCER 1
15 02142-06257 SCREW 6

COLOR : OED (GRAY)

5
 FIG5 ( 8-7) CARBURETOR (DTW -MODEL97)
Q' m
FlG.5 REF.NO. PART NO. DESCRIPTION REMARKS
1 13125-87E00 GASKET, CARBURETOR 2
2 13201-87EW CARBURETOR, TOP 1
1
1 27 3 13202-87EW CARBURETOR, 2ND 1
4 3781087013 .SENSOR, THROTTLE VALVE 1
5 13691-87000 SCREW 3
6-1 09492-90004 .JET, PILOT (#90) 4
6-2 09492-85001 .JET, PILOT (#85) 4 MODEL:96.97
7 13392-58600 .GASKET, NEEDLE VALVE 2
8 13370-87DOO .NEEDLE VALVE ASSY 2
9 13254-87DOO .PIN 2
10 13250-87000 .FLOAT ASSY 2
11 13251-87D20 .GASKET 2
12 13235-87D20 .MAIN NOZZLE 4
13 09491-26013 .JET, MAIN (#132.5) 4
14 13247-87D00 .O RING, HOLDER 4
15 13246-87010 .JET HOLDER ASSY 4
16 13268-96111 .SPRING 1
17 13279-90000 .ADJUSTER 4
18 13249-95520 .SCREW 8
19 13245-87010 .FLOAT BOWL ASSY 1 #I
20 13245-87000 .FLOAT BOWL ASSY 1 #2
21-1 13224-87000 .PLATE 2
21-2 13224-87010 .PLATE 2 MODEL:94-97
22 19131-95502 CONNECTOR,CARBURETOR 2 MODEL:89-91
23 19136-95300 ROD, CARBURETOR 1 MODEL:89-91
-3 24 13510-87EOO ROD,THROTTLE (CARB TO CARB) 1 MODEL:92-97
25 09103-08188 BOLT (8x115) 6
26 09 140-05005 NUT 2 MODEL:89-91

REFER TO FIG.6(B-9) FOR DTlOO

6 17
 FIGS ( B-8) CARBURETOR (DT90-MODEL:97)
Q'm
REF.NO. PART NO. DESCRIPTION REMARKS
27 09355-40805-600 HOSE (START TO 1ST CARB) 1 L:600+120
28 09355-40805-600 HOSE (CARB TO CARB) 1 L:600+220
1
I 27 29-1 0935540805-600 HOSE 1 L:600+380
-MODEL:95
29-2 09355-40805-600 HOSE (OVER FLOW) 1 L:600440
MODEL:97
30 16911-92E20 PROTECTOR 1 L:540+80
-MODEL:95
31-1 16911-92E20 PROTECTOR 1 1-:540+90
-MODEL:95
31-2 16911-92E20 PROTECTOR 1 L:540+65
MODEL:97
32 09401-07403 CLIP 6
33 37815-87D10 COVER, THROTTLE VALVE SNSR 1
34-1 09491-25014 JET, MAIN (#125) 1 OPT
34-2 0949 1-26016 JET, MAIN (#130) 1 OPT
34-3 09491-27007 JET, MAIN (#137.5) 1 OPT
35 13910-87WO REPAIR KIT, CARBURETOR 1 OPT NOT SHOWN

-3

7 B8
 FIG.6 ( 8-9) CARBURETOR (DT100)
Q' m
REF.NO. PART NO. DESCRIPTION REMARKS
FIG.6
1-1 13125-87EOO GASKET, CARBURETOR 2
1-2 1312587DlO GASKET,CARBURETOR 2 MODEL:98-00
2- 1 13201-87E80 CARBURETOR. TOP 1
2-2 1320187EAO CARBURETOR, TOP 1 MODEL:98-OC)
3- 1 13202-87E80 CARBURETOR. 2ND 1
3-2 13202-87EAO CARBURETOR. 2ND 1 MODEL:S840
4 37810-87D13 SENSOR, THROTTLE VALVE 1 t2
5 13691-87000 SCREW 3
6- 1 09492-77001 .JET, PILOT (#77.5) 4
6-2 09492-72004 .JET, PILOT (#72.5) 4 hlODEL:96,97
6-3 09492-67004 .JET, PILOT (t67.5) 2 #1,#2 RH,MODEL:98-00
6-4 09492-72004 .JET, PILOT (#72.5) 2 #1.#2 LH,M03EL:98-00
7 13392-58600 .GASKET, NEEDLE VALVE 2
8 13370-87W0 .NEEDLE VALVE ASSY 2
9 132%-87WO .PIN 2
10 13250-87WO .FLOAT ASSY 2
11 13251-87D20 .GASKET 2
12-1 13235437E00 .MAIN NOZZLE 4 -MODEL:97
12-2 1323M7E10 .MAIN NOZZLE 2 #1,#2 RH MODEL:98-00
12-3 13235-87E20 .MAIN NOZZLE 1 #1 LH.MODEL:98-00
124 13235-87E00 .MAIN NOZZLE 1 #2 LH.MODEL:98-00
13-1 09491-33004 .JET, MAIN (#165) 4 -MOOEL:97
13-2 09491-32013 .JET, MAIN (#160) 1 #1 RH,MODEL:98-00
13-3 094S1-33011 ,JET, MAIN (#165) 1 #1 LH.MODEL:98-OO
134 09491-32013 .JET, MAIN (#160) 1 W2 RH.MODEL:98-00
-3 13-5 09491-30010 .JET, MAIN (#150) 1 #2 LH,MODEL:98-00
14 13247437000 .ORING, HOLDER 4
15 13246-87D10 .JET HOLDER ASSY 4
16 13268-96111 .SPRING 4
17 13279-90000 .ADJUSTER 4

8
B9
 FIG.6 ( B-10) CARBURETOR (DTlOO)
Q' n
REF.NO. PART NO. DESCRIPTION REMARKS
FIG.6 18-1 13249-95520 SCREW 8 -MODEL:97
18-2 13249-95520 SCREW 4 #1,MODEL:98-00
18-3 02112-75207 .SCREW (5x20) 2 #2,MODEL:98-00
18-4 13249-95520 SCREW 2 #2,MODEL:98-00
19 13245-87D10 .FLOAT BOWL ASSY 1 #1
20 13245-87DOO .FLOAT BOWL ASSY 1 #2
21-1 13224-87DOO .PLATE 2
21-2 13224-87D10 .PLATE 2 MODEL:94-00
22 19131-95502 CONNECTOR, CARBURETOR 2 MODEL:89-91
23 19136-95300 ROD, CARBURETOR 1 MODEL:89-91
24 13510-87E00 ROD, THROTTLE (CARB TO CARB) 1 MODEL:92-00
25 09103-08188 BOLT (8x115) 6
26 09140-05005 NUT 2 MODEL:89-91
27 09355-40805-600 HOSE (START TO 1ST CARB) 1 L:6OO-+120
28 09355-40805-600 HOSE (CARB TO CARB) 1 L:600+220
29-1 09355-40805-600 HOSE (OVER FLOW) 1 L:600+380
-MODEL:95
29-2 0935540805-600 HOSE (OVER FLOW) 1 L:600440
MODEL:96-00
30 16911-92E20 PROTECTOR 1 L:540+80
-MODEL:95
31-1 16911-92E20 PROTECTOR 1 L:540+90
-MODEL:95
31-2 1691 1-92E20 PROTECTOR 1 L:540+65
MODEL:96-00
32 C9401-07403 CLIP 6
33 378 15-870 10 COVER, THROTTLE VALVE SNSR 1
-3 34 13910-87WO REPAIR KIT, CARBURETOR 1 OPT NOT SHOWN

- 14

9
B 10
 FIG.7 ( Ell) VALVE STARTER
Q’TY
FIG.7 REF.NO. PART NO. DESCRIPTION REMARKS
1 13400-87D12 VALVE ASSY, STARTER 1
2 13254-98410 .PIN 1
3 13265-94360 .GASKET 1
4 13270-94350 .FLOAT 1
5 13282-94350 .ARM 1
6 13371-98300 .NEEDLE ASSY 1
7-1 13425-87000 .ADJUSTER 1
7-2 13425-87DlO .ADJUSTER 1 MODEL:93-00
8-1 13422-87WO .SPRING 1
8-2 13268-96111 .SPRING 1 MODEL:93-00
9-1 13421-87000 .WASHER 1
9-2 13421-87010 .WASHER 1 MODEL:93-00
10-1 13278-02340 .ORING 1
10-2 1%3414-87DOO .O RING 1 MODEL:93-00
11 13428-87D20 SOLENOID 1

I I-” 12
13
13434-87010
13435-87WO
.PLATE
.SCREW
2
2
14 09280-08014 .O RING (D:1.5 ID:8.5) 1
15 13249-93900 .SCREW 4
16 02162-06207 BOLT 2
17 09352-50903-600 HOSE (PUMP TO STARTER) 1 L:600-+110
18 09401-0841 1 CLIP 2

14 12

v 10
B 11
 FIG.8 ( C-2) FUEL PUMP (-MODEL:95)
Q'm
FIG.8 REF.NO. PART NO. DESCRIPTION REMARKS
1 1510087D10 PUMP ASSY, FUEL 1
2 15100-72812 .DIAPHRAGM SET 1
3 15142-68010 ..GASKET, FUEL PUMP 1
4 15182-68011 ..SPRING 1
5 15165-93010 .ORING - 1
6- 1 15410-95530 FILTER, FUEL . 1 -1 5410-95531
6-2 15410-95531 FILTER, FUEL ' 1 MODEL:%
+15410-95540
7-1 15430-93410 .STRAINER SET 1 FOR 15410-95530
7-2 15430-93411 .STRAINER SET 1 FOR 15410-95531
7A 15415-93400 ..O RING 1
8 15413-93400 .CUP ' 1
11 09352-50903-600 HOSE (1ST TO 3 WAY) 1 L:600-+70
12 09352-50903-600 HOSE (2ND TO 3 WAY) 1 L:600+150
13 09355-70125-600 HOSE (FILTER TO PUMP) 1 L:600-+220
14 09355-70125-600 HOSE (CONN TO FLTR) 1 L:600+220
15 09355-70125-600 HOSE (PUMP TO 3 WAY) 1 L:600+320
16 09367-06003 3 WAY 1
17 17 09401-08411 CLIP 6
18 09401-1 1407 CLIP 4
19 01550-06207 BOLT 2
-15 20 08310-00067 NUT 1
21 08322-01087 WASHER 1
22 15410-95540 FILTER, FUEL 1
23 15430-87010 .STRAINER SET 1
24 15413-87D10 .CUP 1

REFER TO FIG.8A(C-3) FOR MODEL:96-00

11
c2
 FIG.8A ( C-3) FUEL PUMP (MODEL96-00)
Q'TY
FlG.8A REF.NO. PART NO. DESCRIPTION REMARKS
1 15100-87D10 PUMP ASSY. FUEL 1
2 15100-72812 .DIAPHRAGM SET 1
3 15142-68010 ..GASKET, FUEL PUMP 1
4 15182-68011 ..SPRING 1
5 15165-93010 .ORING 1
6 15410-95540 FILTER, FUEL 1
7 1543O-87D10 .ELEMENT SET 1
8 15413-87D10 .CUP 1
9 09352-50903-600 HOSE, FUEL (IST TO 3 WAY) 1 L:600+70
10 09352-50903-600 HOSE, FUEL (2ND TO 3 WAY) 1 L : 6 0 0 4 50
11 09355-70125-600 HOSE, FUEL (FILTER TO 3 WAY) 1 L:600+50
12 09355-70125-600 HOSE, FUEL (3 WAY TO PUMP) 1 L:600+70
13 09355-70125-600 HOSE, FUEL (CONN TO FLTR) 1 L:600+220
14 09355-i 0125-600 HOSE, FUEL (PUMP TO CARB) 1 L:600+320
15 09367-06003 3 WAY (PUMP TO CARB) 1
16 09367-08005 3 WAY (FLTR TO PUMP) 1
17 09401-08411 CLIP 4
I 18 09401-11407 CLIP 8
18
19 02162-06207 BOLT 2
@-- 20 20 08310-00087 NUT 1
21 08322-01087 WASHER 1
12 @- 21

12
63
 FIG.9 ( C-4) OIL PUMP (-MODEL:95)
Q'Ty
FIG.9 REF-NO. PART NO. DESCRIPTION REMARKS
1 161OO-87E11 PUMP ASSY, OIL 1
1A 13432-33100 .WASHER 1
1B 1619587wO .PIN 1
1c 16198-87000 .ORING 1
1D 16091-94900 .BOLT 1
1E 16092-92440 .GASKET 1
2 16250-94710 SENSOR, OIL 1
3 16331-87Wl GEAR, OIL PUMP 1
4 16340-87E00 RETAINER, OIL PUMP 1
6 16731-95520 GASKET, RETAINER 1
7 19131-95502 CONNECTOR, OIL PUMP CONTROL 2
8 19136-95300 ROD, OIL PUMP CONTROL 1
9 09119-06067 BOLT (6x30) 2
10 09140-05005 NUT 2
5--.23 WASHER 2
11 08322-01067
-18 VALVE, CHECK (SINGLE) 2
12 16710-92E01
-14
13 16710-94641 VALVE, CHECK (DOUBLE) 2
14 16911-92E20 PROTECTOR 9
15 09351-25703-600 HOSE (VALVE TO NOZZLE) 4 L:600+60
16-1 09351-25703-600 HOSE, OIL PUMP OUT #1 1 L:600+100
16-2 09355-25705-600 HOSE, OIL PUMP OUT #1 1 L:600+1 00,MODEL:91-95
17-1 09351-25703-600 HOSE, OIL PUMP OUT #2 1 L:600+120
17-2 09355-25705-600 HOSE, OIL PUMP OUT #2 1 L:600+120,MODEL:91-95
18-1 09351-25703-600 HOSE, OIL PUMP OUT #3 1 L:600+230
18-2 09355-25705-600 HOSE, OIL PUMP OUT #3 1 L:600+230,MODEL:91-95
19-1 09351-25703-600 HOSE, OIL PUMP OUT #4 1 L:600+260
19-2 09355-25705-600 HOSE, OIL PUMP OUT #4 1 L:600+260,MODEL:91-95
20-1 09351-50803-600 HOSE (SENSOR TO PUMP) 1 L:600+50
20-2 09352-50903-600 HOSE (SENSOR TO PUMP) 1 L:600+50,MODEL:91-95

REFER TO FIG.gA(C-6) FOR MODEL:96-00

13
c4
 FIG.9 ( C-5) OIL PUMP (-MODEL:95)
Q' m
FIG.9 REF.NO. PART NO. DESCRIPTION REMARKS
21-1 09351-50803-600 HOSE (TANK TO SENSOR) 1 L:600+210
21-2 09352-50903-600 HOSE (TANK TO SENSOR) 1 L:600+210,MODEL:91-95
22 09352-50903-600 HOSE 4 L:600+90
23 09401-06405 CLIP 16
24 os401-08409 CLIP 4 MODEL:90
25 09401-08411 CLIP 8 MODEL:90
26 09401-08411 CLIP 12 MODEL:91-95
27 09404-08206 CLAMP 1
23

-18
-14

14
c5
 FIG.9A ( C- 6) OIL PUMP (MODEL96-00)
Q’ Ty
-.NO. PART NO. DESCRIPTION REMARKS
1 16100-87E20 PUMP ASSY, OIL 1
2 13432.331 00 .WASHER 1
3 16195-87DOO .PIN 1
4 16198-87WO .ORING 1
5 16191-94400 SCREW, BLEED 1
6 16192-94410 .GASKET 1
7 16250-94710 SENSOR, OIL 1
20
25 I 8 16331-87W1 GEAR, OIL PUMP 1
9 16340-87020 RETAINER, OIL PUMP 1
10 16411-94701 ROD, OIL PUMP 1
11 16731-95310 GASKET, OIL PUMP 1
12 19131-95502 CONNECTOR, OIL PUMP CONT 2
13 09140-05005 NUT 2
14 07130-05307 BOLT 1
15 07 130-05407 BOLT 1
16 08322-0105T WASHER 2
17-1 16710-94641 VALVE, CHECK (DOUBLE) 1
17-2 16710-92E01 VALVE, CHECK (SINGLE) 1 M0DEL:OO
ia 16911-92E20 PROTECTOR 1 L:540+90
19 16911-92E20 PROTECTOR 1 L:540+180
-MODEL:96
20-1 0935 1-50803-600 HOSE, OIL (VALVE TO 3 WAY) 1 L:600+55
20-2 09351-50803-600 HOSE, OIL (VALVE TO 3 WAY) 1 L:600+70
M0DEL:OO
21-1 09352-50903-600 HOSE, OIL (SENSOR TO PUMP) 1 L:600+100
21-2 09352-50903-600 HOSE, OIL (SENSOR TO PUMP) 1 L:600+120
DT90:651184-
DT100:651127-
22-1 09352-50903-600 HOSE, OIL (TANK TO SENSOR) 1 L:600+210
22-2 09352-50903-600 HOSE, OIL (TANK TO SENSOR) 1 L:600+ 120
DT90:651184-
DT100:651127-
23 09355-25705-600 HOSE, OIL (PUMP TO VALVE) 1 L:600-+260

15
C6
 FIG.9A ! C- 7) OIL PUMP (MODEL:96-00)
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
24 09401-06405 CLIP 2
25 09401-07403 CLIP 2
%I2 26 09401-08411 CLIP 4
@-- 13 27 09404-08206 CLAMP 1
28 09408-00021 CLIP 1

20
25 I

22
19

16
c7
 FIG.10 ( C 8) WATER PUMP
Q' Ty
F1G.10 REF.NO. PART NO. DESCRlPTlON REMARKS
1 17411-87EOO CASE, WATER PUMP 1

1il
2 17461-87E10 IMPELLER, WATER PUMP 1
@-8
3 17471-87E01 PANEL, PUMP CASE UNDER 1
4 17472-87E10 GASKET, PUMP CASE 1
5 17521-87E01 TUBE. WATER SUB 1
6-1 17561-87E00 TUBE, WATER (L) 1
6-2 1756187EO1 TUBE, WATER (L) . MODEL:96-00
6-3 1756187E10 TUBE, WATER (XL) 1
6-4 17561-87E11 TUBE, WATER (XL) 1 MODEL:96-00
6
7 17611-8iWO SPACER, WATER TUBE UPPER (XL) 1
8 17562-87WO BUSH, WATER TUBE UPPER 1
9 17563-87D00 BUSH, WATER TUBE LOWER 1
10 17564-87000 BUSH, WATER PUMP CASE 1
11 17565-87DO1 BUSH. SUR WATER TUBE 1
12 17566-87D00 GROMMET 1
13 17567-87D00 GROMMET 1
14 17612-87000 SPACER, WATER TUBE 1
15 09117-08057 BOLT 4
16 17400-87E02 KIT, WATER PUMP REPAIR 1 OPT
17 09202-06031 PIN 2
18 09420-04009 KEY 1
19 55332-87000 RUBBER, EXHAUST SEAL 1
20 55333-87W2 PLATE, EXHAUST SEAL 1
21 0916 1-16008 WASHER, WATER TUBE LOWER 1

11

19

17
 FIG.11 ( C- 9) THROlTiiE LINK
Q' m
FIG.ll REF.NO. PART NO. DESCRIlPTION REMARKS
1 19121-87wO LEVER, THROTTLE CONTROL 1
2 19122-87DOO LEVER, INTERLINK THROTTLE 1
3 19131-95502 CONNECTOR, THROTTLE 2
4 19136-87EOO ROD, THROTTLE 1
5 1918587000 SPRING 1
6 09116-06127 BOLT 1
7 09140-05005 NUT 2
8 67466-95200 CONNECTOR, REMOCON CABLE 1
9 67467-94402 CONNECTOR, REMOCON CABLE 1
10 09 1 19-06047 PIVOT, BALL 1
11 21 111-87E01 LEVER, CLUTCH 1 DT90
DT100 -MODEL:97
12-1 19136-94301 ROD, CLUTCH LEVER (L:60) 1
12-2 23115-87EOO ROD, CLUTCH LEVER 1 M0DEL:OO
13 67467-94402 CONNECTOR, CLUTCH LEVER ROD 2
14-1 09 140-05005 NUT 2
14-2 67471-99EOO NUT 2 M0DEL:OO
15 21 111-87E10 LEVER, CLUTCH 1 DT100 MODEL:98-00
16 09119-05010 PIVOT, CLUTCH LEVER 1 DT100 MODEL:98-00
17 19135-87EOO ROD, CLUTCH FAST IDLE 1 DT100 MODEL:98-00
18 19131-95502 CONNECTOR 1 DT100 MODEL:98-00
19 19132-96300 RETAINER 1 DT100 MODEL:98-00
20 09140-05005 NUT 1 DT100 MODEL:98-00

17 96 18 c9
 FIG.12 ( C-10) CLUTCH
FIG.12 Q’m
REENO. PART NO. DESCRIPTION REMARKS
1 21210-8T003 SHAFT, CLUTCH 1
2 2131 1-87000 HOLDER, CLUTCH SHAFT 4
3 23111-87E02 ROD, CLUTCH 1
4 23131-87000 BOOT, CLUTCH ROD 1
5 09103-06180 BOLT 4

+-
5D 08322-01067 WASHER 4
6 23313-87MK) PIN 1
7 25231-87E00 HOLDER, MAGNET 1
8 25232-94300 MAGNET, GEAR CASE 1
9- 1 26100-87E05 HOUSING ASSY, SHIFT ACCEL (L) 1
9-2 26100-87E13 HOUSING ASSY, SHIFT ACCEL (XL) 1
9-3 26100-87E14 HOUSING ASSY. SHIFT ACCEL (XL) 1 MODEL:96.97
9-4 26100-87E15 HOUSING ASSY, SHIFT ACCEL (XL) 1 MODEL:98-00
10 25121-87E00 .ROD, SHIFT PLUNGER CONNECTING 1
11 25131-87E00 .YOKE, SHIFTER 1
12 25311-87E00 .SLIDER, SHIFT VERTICAL 1
4 13 2541 1-87E00 .PLUNGER, SHIFT SPRG LOCK REV 1
19 - 14 25421-87E00 .PLUNGER, SHIFT SPRG LOCK FWD 1
15 25511-87E01 .SLEEVE. SHIFT ACCEL SPRG FWD 1
16 25521-87E01 .SLEEVE, SHIFT ACCEL SPRG REV 1
\
17 25531-87E00 .SLEEVE. SHIFT SPRING LOCK 1

w3 18
19
20
21
2561 1-87E10
26 110-87E03
25211-87E00
09280-08008
.CONNECTOR, CLUTCH ROD
.HOUSING, SHIFT ACCEL SLV
..GUIDE, SHIFT ROD CONNECTOR
..O RING (D:3.5 ID:7.8)
1
1
1
1
22 09280-20004 ..O RING (D:2.4 ID:19.8) 1
23 09284-08005 ..SEAL 1
24 09381-22009 ..SNAP RING (00:23) 1 REVERSE SIDE
24C 09381-24003 ..SNAP RING (0D:25.9) 1 DT90:901248-
DT100:901396-
DUST SEAL
25 08211-08222 ..WASHER 1
26 2514 1-87E01 ..SHAFT, SHIFTER YOKE PIVOT 1
26A 25151-87E00 ..ROD, SHIFTER YOKE PIVOT 1
268 09 140-06011 ..NUT 1

19
C 10
 FIG.12( C-11) CLUTCH
FlG.12 Q'm
REF.NO. PART NO. DESCRIPTION REMARKS

,h-2
- 27
28
0913448010
09135-06016
.SCREW
.BOLT
2
1
2 1
29 09 14O-06020 .NUT 1
30 09261-05010 .PIN 1
31 0928G-14011 .ORING (D:2.5.1D:l3.8) 1
32 09280-69001 .ORING (D:3.1.ID:68.5) 1
33 09440-05034 .SPRING 2
34 09440-10035 .SPRING 2
35 06111-05004 .BALL 6
36 0611 1-07004 .BALL 2
37-1 25613-87E00 .ROD ASSY, SHIFT CONNECTOR (L) 1
37-2 25614-87E10 .ROD ASSY. SHIFT CONNECTOR 1
(XU
38 09209-08019 KNOCK PIN 1
39 09204-01002 COTTER PIN 1
40 09117-06031 BOLT (6x20) 3

19 -

\
3
w

20
c 11
 FIG.13 ( D- 2) STARTING MOTOR
Q' m
REF.NO. PART NO. DESCRIPTION REMARKS
FIG.13
1 31100-87010 MOTOR ASSY, STARTING 1 +31100-92EOO
2 31173-95310 .HOLDER ASSY, MOTOR BRUSH 1
1 3 31131-95310 ..BRUSH (+) 2
I 4 31131-95241 ..BRUSH (-) 1
5 31135-95310 ..SPRING, BRUSH 3

8,'
g$J
6
7
8
31281-87D10
31310-94600
31312-94601
.THROUGH BOLT
.ARMATURE
.STOPPER SET, PINION
2
1
1
9 31320-87DOO .PINION ASSY 1
10 31360-87000 .WASHER, KIT 1
9 11 31916-94500 DAMPER, STARTER MOTOR UPPER 2
12 31917-94500 DAMPER, STARTER MOTOR MIDDLE 1
13 09117-08087 BOLT (8x40) 2 -MODEL:93
14 09160-08062 WASHER (8.7X22X2) 2 -MODEL193
15 09180-08097 SPACER 2
16 3191 1-87E00-OED BRACKET, STARTER MOTOR 1
17 01550-08257 BOLT 4
18 3 1912-94701 BAND, STARTER MOTOR 1
19 31918-94701 DAMPER, STARTER MOTOR 1
27 20 0155048167 BOLT 2
21 33820-87E00 CABLE ASSY, STARTER MOTOR SUB 1
22 11291-87E00-OED HOOK, ENGINE 1
.12
23 01550-08167 BOLT 1
24 07130-08407 BOLT 2 MODEL:93-99
25 09160-08124 WASHER (8.5UOX1.6) 2 MODEL:93-99
26 08321-01087 WASHER, LOCK 2 MODEL:93-99
27 01550-08207 BOLT 1

COLOR : OED (GRAY)

20
e 7
l8 gREFER TO FIG.13A(D-3) FOR M0DEL:OO
l

21 D2
 FIG.I3A( D- 3) STARTING MOTOR (M0DEL:OO)
FIG.13A Q'm
20 REENO. PART NO. DESCRIPTION REmm
I
1 311OO-92EOO MOTOR ASSY, STARTING 1
2 31131-99E00 .BRUSH (+) 1
3 31135-99E00 .SPRING 4
4 31173-99E00 .HOLDER, BRUSH 1
5 3128 1-94510 .BOLT, HOUSING 2
6 31310-99E00 .ARMATURE 1
7 31312-87JOO .PINION STOP SET 1
8 31320-87JOO .PINION ASSY 1
9 31360-99E10 .WASHER SET 1
10 31916-94500 DAMPER, UPPER 2
11 31917-94500 DAMPER, MIDDLE 1
12 09160-08124 WASHER (8.5X20X1.6) 2
7 13 09180-08097 SPACER 2
14 07130-08407 BOLT 2
15 31911-87E00-OED BRACKET, STARTER MOTOR 1
16 0 1550-08257 BOLT 4
17 31912-94701 BAND, STARTER MOTOR 1
8
18 31918-9470 1 DAMPER, STARTER MOTOR 1
19 01550-08167 BOLT 2
20 33820-87E00 CABLE, STARTER MOTOR SUB 1
-1 22
21 11291-87E00-OED HOOK, ENGINE 1
22 01550-08207 BOLT 1
11

COLOR :OED(GRAY)

D3
 FIG.14 ( D-4) MAGNETO (MODEL:89)
Q*TY
REF.NO. PART NO. DESCRIPTION RElUARKS
FIG.14
1 1151187EW COVER, MAGNETO 1
2 01550-06257 BOLT 3
3 32101-87E00 STATOR ASSY 1
4 32150-87E20 .COIL, GEAR COUNTING 1
5 02112-35127 .SCREW 2
6 32140-87E00 .COIL, MAGNETO PRIMARY 1
7 02112-36207 .SCREW 2
8 32120-87E10 .COIL. BATTERY CHARGING NO.l 1
9 32120-87E10 .COIL. BATTERY CHARGING N0.2 1
10 02 112-06357 .SCREW 4
11 32160-87011 .COIL, IGN TIMING 4
12 02112-75123 SCREW 8
14 09140-18007 NUT 1
15 09160-18011 WASHER 1
16 08341-31059 KEY 1
17 38423-95510 TUBE 1
18 09160-06052 WASHER 4
19 09180-06250 SPACER 4
20 09320-08044 CUSHION 4
21 09404-06432 CLAMP 1
22 01570-06257 BOLT 4

REFER TO FIG.15 (D-5) FOR MODEL:90-00

-3

23
 FIG.15 ( 0-5) MAGNETO ( M 0 D E L : M )
Q'm
FIG.15 REF.NO. PART NO. DESCRIPTION REMARKS
1 11511-87EOO COVER, MAGNETO 1
2 02162-06257 BOLT (6x25) 3
3 32101-87E10 STATOR ASSY 1
4 32140-87E00 .COIL, MAGNETO PRIMARY 1
5 32140-87020 .COIL, MAGNETO PRIMARY 1
6 021 12-36207 .SCREW 4
7 32120-87E10 .COIL, BATTERY CHARGING NO.l 1
8 32120-87E10 .COIL, BATTERY CHARGING N0.2 1
9 021 12-36353 .SCREW 4
10 32160-8701 1 .COIL, IGN TIMING 2
11 02112-75127 SCREW 4
12 32150-87E20 COIL, GEAR COUNTING 1
13 02112-35127 SCREW 2
14 32102-87E10 FLYWHEEL 1
15 09140-18007 NUT 1
16 09160-18011 WASHER 1
17 08341-31059 KEY 1
18 38423-95510 TUBE (L:150) 1
19 09160-06052 WASHER 4
20 09180-06250 SPACER 4
21 09320-08044 CUSHION 4
22 09404-06432 CLAMP 1
23 01570-06253 BOLT 4
24 6191 1-87E00 MARK, EMERGENCY STARTING 1
INSTRUCTIONS
-3 1
25 6971 1-93E00 LABEL, CAUTION

2 3 4
1 9 4
20 A
21 -@
I
,
 FIG.16 ( 0- 6) IGNITIONCOIL
Q'TY
FlG.16 REF.NO. PART NO. DESCRIPTION REMARKS
1-1 3290087E00 UNIT, CDI 1 MODEL:89
1-2 3290087E22 UNIT, CDI 1 MODEL:90-97
16 27 1 MODEL:98-00
1-3 32900-87E40 UNIT, CDI
1-4 3290087E30 UNIT, CDI 1 lOOS,MODEL:90
$lQ
2 01550-06253 BOLT 2
3 08310-00063 NUT 4
21 1
4 32950-87E00 HOLDER, ELECTRIC PARTS
5 09160-06052 WASHER 4
6 09 180-06248 SPACER 4
7 09320-08001 CUSHION 4
8 09128-06069 BOLT 4
9-1 32951-87EOO COVER, ELECTRIC PARTS HOLDER 1
9-2 32951-87E01 COVER, ELECTRIC PARTS HOLDER 1 MODEL:95-00
10 032 12-05203 SCREW 4
11 334 10-87070 COIL, IGNITION 4
12 38423-95510 TUBE, 150 2 L:l50+50
13 09309-06007 GROMMET 4
14 09404-08206 CLAMP 2
15 03242-05253 SCREW 4
16 3351087D20 CAP, SPARK PLUG 4
17 09407- 14407 CLAMP 4
18-1 09482-00464 PLUG, SPARK (BR8HCS) 4
18-2 09482-00370 PLUG, SPARK (BR8HS) 4 MODEL:96-00
19-1 32800-87WO RECTIFIER & REGULATOR ASSY 1
19-2 32800-94610 RECTIFIER & REGULATOR ASSY 1 MODEL:94-00
20 01550-06207 BOLT 1
21 01550-06307 BOLT (6x30) 1
23- 1 36620-87020 HARNESS, REMOCON BOX EXT 1 OPT.L:5000
23-2 36620-95302 HARNESS, REMOCON BOX EXT 1 OPT.L:2000
24 3663 1-94300 .CAP 1 OPT
25 36620-92E00 WIRE ASSY, REMOCON BOX EXT 1 MODEL:93-00
26 33446-98E20 TUBE, HIGH TENSION CORD 4 L:500+60
27 32803-87E!?! LABEL, REGULATOR WARNING 1

25
 FIG.17 ( D-7) RELAY
Q'm
FIG.17 REF.NO. PART NO. DESCRIPTION REMARKS
1 38423-95510 TUBE, 150 1 L:l 50+100
2 38423-95510 TUBE, 150 1 L:150+50
3 36895-92DlO LEAD, ENGINE GROUND 1
4 09404-06432 CLAMP (L:45) 2
5 3383487E00 TUBE 1
6 36645-87E00 LEAD, RECTIFIER 1
7-1 33831-87EW CABLE ASSY, FTT RELAY 1 MODEL:89-00
7-2 33832-94601 CABLE ASSY, PTT RELAY GROUND 1 MODEL:90-00
8 09404-10205 CLAMP (L:65) 2
9 36896-87000 LEAD, CDI 8 RECTIFIER GROUND 1
10 36740-94771 CASE ASSY. FUSE 1
11 0948 1-25001 .FUSE, 25A 1
12 3679 1-87E00 HOLDER, FUSE CASE 1 -MODEL:93
13 09408-00043 HOLDER, FUSE CASE 1 MOOEL:94-00
14 09408-00021 CLIP, FUSE READ 1
15-1 09407-25402 CLAMP, TILT SWITCH 1
15-2 09407-12402 CLAMP 1
16-1 38410-94540 TRIM RELAY ASSY 2 MODEL:89
16-2 38410-94551 TRIM RELAY ASSY 2 MODEL:90-00
17 38412-94500 BRACKET, TRIM RELAY 3
18 01550-06167 BOLT 3
19 37721-87002 SWITCH, NEUTRAL 1 MODEL:89,90
20 37725-95300 ACTUATOR, NEUTRAL SW 1 MODEL:89,90
21 37726-87E00 BRACKET, NEUTRAL SW 1 MODEL:89,90
22 36630-87000 HARNESS ASSY, METER EXTENSION 1 OPT
23 31800-94401 RELAY, STARTER MOTOR 1
24 38422-94520 DAMPER 1
25 31810-87E00 COVER, STARTER MOTOR RELAY 1
26 02112-06407 SCREW (6x40) 2
27 01580-06167 BOLT 1
28 37721-99E00 SWITCH, NEUTRAL 1 MODEL:98-00
29 3725-95600 ACTUATOR, NEUTRAL SW 1 MODEL:98-00
30 37726-87E00 BRACKET, NEUTRAL SW 1 MODEL:98-00

I
22

26
D7
 FIG.18 ( D- 8) HARNESS
F16.18 Q'm
1 9 REF.NO. PART NO. DESCUIPTION REMARKS
1 08319-31062 NUT, EARTH TERMINAL 1
2-1 34701-92x50 GAUGE SET, MONITORING 1 MODEL:89-92
2-2 34700-92E11 GAUGE ASSY, MONITORING 1 MODEL:93-00
3 33810-87E01 CABLE ASSY, STARTING MOTOR 1
4 01550-08167 BOLT 1
5 33815-87DOO STOPFER, CABLES 1
6 02142-06257 SCREW 1
7 36658-94701 GROMMET 1
8-1 366 10-87~30 HARNESS ASSY. WIRING 1
8-2 36610-87E40 HARNESS ASSY, WIRING 1 MOOEL.98-00
9-1 09404-06434 CLAMP (L:95) 1
9-2 09404-06432 CLAMP (L:80) 1 MODEL:96-00
10 03212-05163 SCREW 1
11 09404-08205 CLAMP (L:62) 1
12 09404-08206 CLAMP (L:82) 2
13 36618-87000 STOPPER, WIRING HARNESS 2
14 02142-06207 SCREW 2
15 36616437000 HOLDER,HARNESSCONNECTOR 1
16 01550-06127 BOLT 2
17 36656-87Dl1 GROMMET 1
18 09403-17304 CLAMP 1
19 09407-14407 BAND 2
20 02162-06127 BOLT 1
21-1 36660-87D20 WIRE ASSY, EXT METER 1 MODEL:89.90
21-2 36660-87E20 WIRE ASSY, EXT METER 1 MODEL:91,92
21-3 36660-95610 WIRE ASSY, MONITOR GAUGE EXT 1 MODEL:93-00
214 36660-92E90 WIRE ASSY, MONITOR GAUGE EXT 1 OPT
MODEL:93-00
22 36664-87000 GROMMET, EYT WIRE 1 MODEL:93-00
n
23 36641-94710 STOPPER, WIRING HARNESS 1

27
08
 FIG.18( D-9) HARNESS
FIG.18 Q' m
REF.NO. PART NO. DESCRIPTION REMARKS
1 9
24- 1 37850-95602 SWITCH ASSY, TILT 1
24-2 37850-99E00 SWITCH ASSY, TILT 1 MODEL:98-00
25 37930-95612 SWITCH ASSY, OIL WARNING 1
26 37935-95601 LABEL, LOW OIL WRN 1
27 37920-95wO SWITCH ASSY. TIMING 1 MODEL:89,90
28 3792595000 CUSHION, IGN TIMING SW 1 MODEL:89,90
29 03212-05253 SCREW 1 MODEL:89.90
30 09160-05024 WASHER (5.5X16Xl 5 ) 1 MODEL.89,90
31 09404-06432 CLAMP 1 MODELr89.90
32 366 15-96300 TERMINAL, RESIN 2
33 37940-87001 RESISTOR, IGN TIMING 1 MODEL:91-94
34 03242-05103 SCREW 1
35 02162-06127 BOLT 2
36 36630-92E00 WIRE ASSY, INSTRUMENT 1 MODEL:93-00
37 36682-92E00 WIRE, TRIM GAUGE EXT 1 MODEL:93-00
38 37801-98300 LEAD, GROUND 1 hlODEL:94-00

28
D9
 FIG.19 ( E- 2) CLAMP BRACKET
Q'
REF.NO. PART NO. DESCRIPTION REMARKS
FIG.19 1 41111-87EOMED BRACKET, CLAMP STBD 1
2 41121-87E1I-OED BRACKET, CLAMP PCRT 1
3 41130-87W2 SHAFT, CLAMP BRACKET 1
4 41151-94500 CAP, CLAMP BRACKET SHAFT 2 -MODEL%
5 41 153-94500 CAP, TRANSOM BOLT 4
6 41810-87D00 ZINC SET, ANODE 2
7 09116-06099 .BOLT (6x35) 4
8 09100-12039 BOLT (12x100) 4
9 09140-12028 NUT 4
10 09159-22003 NUT 1
11 09160-12044 WASHER (12.5X35X3.2) 4
12 09160-12066 WASHER (12.5X22X2.5) 4
13 09 160-22046 WASHER (22.5X44Xl .O) 1 -MODEL:92
14 09162-12005 LOCK WASHER (12.2X21.5X3) 4
15-1 34801-87011 SENDER ASSY, TRIM 1 TYPE:ANALOGUE
15-2 34801-87021 SENDER ASSY, TRIM 1 OPT,TYPE:DIGITAL
16 09100-06113 BOLT (6x16) 2
17 45421-87WO PIN, TILT LOCK 1
18 09159-14020 NUT 2
19 41181-87E00-019 LABEL, P l l INSTRUCTION 1

COLOR : OED (GRAY)

019 (BLACK)

29
 FIG.20 ( E- 3) SWIVEL BRACKET
Q' Ty
F16.20 REF.NO. PART NO. DESCRIPTION REMARKS
1 2251 1-99010 NIPPLE 7
2 36894-87W0 LEAD, CLAMP TO SWIVEL 1
3 36895-87001 LEAD, SWIVEL TO HSG (L) 1
4 43111-87D054ED BRACKET, SWIVEL 1
5 4321 1-87000 BUSH 2
6 4371 1-97E00 BUSH 2
I 11 7 43750-87E01-OED BRACKET, STEERING 1
8 09125-06063 SCREW (5x10) 3
9 09160-39001 WASHER (39.5X64Xl .O) 2
1 10 09161-06120 WASHER (6.3X12.5X1.0) 4
11 09 169-28003 WASHER (26.2X52Xl .O) 2
12 0918 1-39001 SHIM (0.3) 4
13 09282-39001 SEAL 1
14 09380-38003 ClRCLlP 1
15 41220-87D01-OED LEVER, TILT LOCK 2
16 4 1225-94501 PIN, TILT LOCK SPRING 2
17 41226-87DO1 BUSH, TILT LOCK LEVER 2
18 4 1235-87D00 LINK, TILT LEVER SPRING ARM 2
19 41240-87D02 ARM, TILT LEVER SPRING 2
20 41250-87D01 ROD, TILT LEVER LINK 1
21 41256-87001 BUSH 2
22 41260-87D02 PLATE, TILT LEVER LINK 1
23 09140-08019 NUT 3
24 09 160-06082 WASHER (6.5X13Xl.O) 4
25 09160-08082 WASHER (8.5X16X1.2) 2
26 09 162-08007 LOCK WASHER (8.2X15.4X2.0) 3
27 09204-01002 COiTER PIN 4
28 09443-08031 SPRING 2
29 09 140-10031 NUT 2
30 09162-10005 LOCK WASHER (10.5X18.4X2.5) 2
31 48310-87D10 PAD, TRIM CYLINDER RAM 2

COLOR : OED (GRAY)

E3
 FIG.21 ( E-4) PTT MOTOR (DT90:MODEL:89,90/DTlCO:MODEL:89)
Q' l-y
FIG21 REFNO. PART NO. DESCRIPTION REMARKS
1 38100-87ElO-OED MOTOR ASSY, PTT 1
2 31170-87D50-OED .COVER, UPPER 1
3 31173-87D52 .BRUSH HOLDER ASSY 1
4 31 133-87D51 ..BRUSH 2
4A 31 135-87050 ..SPRING 2
5 31 110-87051-OED .YOKE ASSY 1
6 31311-87D51 .ARMATURE 1
7 31281-87D50 .BOLT 2

L!i9
8 31 179-87050 .PACKING, PTT CABLE 1
9 05407-25402 .CLAMP 2
10 09280-70010 .O RING (D:2 1D:69.5) 2
11 33799-94610 SEAL, OIL 1
12 0911746031 BOLT 3

COLOR : OED (GRAY)

REFER TO FIG.22 (E-5) FOR DTSO:MODEL:91-97 DTlOO:MODEL:90-00
7

12

31
E4
 FIG.22 ( E- 5) PTT MOTOR (DTSO:MODEL:91-97/DT100:MODEL:90-00)
Q' m
FIG22 REF.NO. PART NO. DESCRIPTION REMARKS
1 38100-87E20-OED MOTOR ASSY. Pll 1
n
2 31173-87EM .HOLDER, BRUSH 1
2A 31133-87000 ..BRUSH 1
26 31136-87WO ..BREAKER 1
3 3113587060 ..SPRING 2
4 31311-87G60 .ARMATURE 1
5 31110-87D6O-OED .YOKE 1
6 31123-87060 .ORING 1
7 31 111-87D60 .SCREW 3
8 33799-94610 .SEAL, OIL 1
9 09117-06039 BOLT (6x25) 3
10 48863-87WO SPACER 3
11 09404-06434 CLAMP 1
12 02162-06127 BOLT 1

1-
COLOR : OED (GRAY)

E5
 FIG.23 ( E- 6) TILT CYLINDER
Q' Ty
FIG.23 REF.NO. PART NO. DESCRIPTION REMARKS
1-1 48400-87W2-OED TILT CYLINDER ASSY 1
13 1-2 4840087DlO-OED TILT CYLINDER ASSY 1 M0DEL:OO
I 12 2 2251 1-99010 .NIPPLE, GREASE 2
3-1 48401-87WO .PISTON & PISTON ROD SUB ASSY 1 MODEL:89,90
3-2 4840 18 7 W 1 .PISTON & PISTON ROD SUB ASSY 1 MODEL:91-99
3-3 48401-87D10 .PISTON & PISTON ROD SUB ASSY 1 M0DEL:GO
4 48405-87W0 .ORING SET 1
7 48121-87001 SHAFT, TILT CYL LOWER 1
8 48125-67WO WASHER 2
0
I I I
9
10
48710-87D30
48720-87001
TUBE, TILT INLET
TUBE, TILT CUTLET
1
1
3 - i I L A 11 48321-87W2 SHAFT, TILT CYL UPPER 1
12 09306-17001 BUSH 2
70 13 09380-17009 ClRCLlP 2
14 48588-87000 0 RING, PTT TUBE 4

COLOR : OED (GRAY)

33
E6
 FIG.24 ( E- 7) MANIFOLD PTT
Q'
FIG.24 REF.NO. PART NO. DESCRIPTION REMARKS
48505-87DlO 0 RING SET, MANIFOLD 1 INC.REF.N0.29,30,31
1 48503-87D20-OED MANIFOLD SUB ASSY (GRAY) 1
2- 1 48520-87DOl .SPOOL 1
2-2 48520-87DlO .SPOOL 1 MODEL90
3- 1 48530-87DO2 .VALVE ASSY 2
3-2 485304701 0 .VALVE, MAIN CHECK 1 MODEL100
4 48535-87DOO ..O RING 2
5 48536-87WO ..O RING 2
5A 4853187D10 .VALVE. MAIN CHECK 1 MODEL.00
6 48551-87000 .PLUG, MANUAL VALVE 1
7 48552-87000 .VALVE, MANUAL 1
8 48553-87WO SEAL WASHER 2

42
45

-J
r 57 9
10
11
12
48554-87DOO
48555437000
48605-87WO
48641-87D20
.SPRING
.O RING
.O RING SET, TRIM CYLINDER
2
1
1
33 .MANIFOLD, PTT 1 MODEL100
13 48610-87M1 .PISTON & RAM 2
14 48615-87000 ..RING, BACK UP 2
29
15 48630-87000 .HEAD, TRIM 2
16-1 48584-87000 .FILTER 2
16-2 48584-8701 0 .FILTER 1 M0DEL:OO
17 48586-94500 .PLUG 3 MODEL39
18 48588-87000 .ORING 3 MODEL39
19 48681-87W0 .RING, SNAP 1
20 48691-87WO .PLUG 12
21-1 48851-87DOO .COLLAR, ORIFICE 1
21-2 4885147010 .COLLAR, ORIFICE 1
22 48852-87000 .PLUG, ORIFICE 1
23 48853-87DOO .O RING, ORIFICE COLLAR 1
24 48854-87DOO .ORING, ORIFICE PLUG 1
25 48831-87D00 .CASE, DOWN PRESSURE VALVE 1 -MODEL:99
26 48832-8iGOO .VALVE, DOWN PRESSURE 1
27 48833-87WO SPRING, DOWN PRESSURE VALVE 1 -tvlODEL:99
28 48834-87WO .BUSH, SEAL 1 -MODEL:99

34
E7
 FIG.24 ( E- 8) MANIFOLD PTT

FIG.24 Q' m
REF-NO. PART NO. DESCRIPTION REMARKS
29 4851847000 0 RING 2
30 48585-87DGO 0 RING 2 -34850587DlO
31 4881847000 0 RING 3 4850587D10
32 4868287000 0 RING 1
33-1 48510-87WO PUMP ASSY, GEAR 1 MODEL:89
33-2 48510-87020 PUMP ASSY, GEAR 1 MODEL:90-00
34 48581-87NO FILTER, VALVE CASE 1
34A 48801-87DOO HOUSINGNALVE ASSY 1 -MODEL:99
35 488 1 1-87000 .HSG, PRESSURE VALVE 1 -MODEL:99
36-1 48821-87WO .CASE, UP PRESSURE VALVE 1
36-2 48821-87D10 .CASE. UP PRESSURE VALVE 1 M0DEL:OO
37 48823-87WO SPRING. UP PRESSURE VALVE 1
38 4884 1-87DOO .CASE. VALVE UNDER 1 -MODEL199
39 48842-87000 .BALL 1 -MODEL:99
40 48843-87MH3 .SPRING 1 -MODEL:99
41 48844-87WO .HOLDER 1 -MODEL:99
42 0713045253 BOLT 2 MODEL:89
43 07130-05303 BOLT 1 MODEL:89
44 07130-06353 BOLT 3 MODEL39
45 08321-01057 LOCK WASHER 3 MODEL:89
46 08321-01067 WASHER 3 MODEL:89
47 48543-87WO BOLT, VALVE HSG 3 MODEL:90-99
48 48571-87DOO RESERVOIR 1
49 09248-10008 PLUG 1
50 09280-08014 0 RING 1
51 48582-87WO FILTER, PUMP 1 MODEL:89
52 48582-87010 FILTER, PUMP 1 MODEL:90-00
53 48583-87000 DRIVE JOINT 1 MODEL:89
54 48583-87010 DRIVE JOINT 1 MODEL:90-00
55 48660-87D01 END BLOCK, TRIM RAM 2
56 091 17-06031 BOLT 3

11

13 11
35
E8
 FIG.24 ( E- 9) MANIFOLD PTT
Q' TY
FlG.24 REF.NO. PART NO. DESCRIPTION REMARKS
57 48541-87wO BOLT, PUMP 2 M0DEL:SMX)
58 48542-87DClO BOLT, PUMP 1 MODEL:90-00
59 09100-10155 BOLT (L:50) 4
60 09100-10264 BOLT (L:80) 2
61 09100-10208 BOLT (L:70) 2
62 09162-10005 LOCK WASHER 8
63 55320-95310 ZINC ASSY. PROTECTION 1
64 091 16-06094 BOLT (6x15) 1

25
27
6
3
26 -8
28 -@
31

\
62
1-

P55 61
I

36
E9
 FIG.25 ( F- 2) ENGINE HOLDER
F16.25 Q' m
REF.NO. PART NO. DESCRIPTION REMAW
1-1 51111-87E00-OED HOLDER, ENGINE 1
1-2 51111-87ElO-OED HOLDER, ENGINE 1 MODEL:96-00
4 5 1111-87E00-OED
USED WITH 09250-08001
2 51211-87E30 GASKET, ENGINE HOLDER 1
3 09117-08047 BOLT (8x30) 2
4 09117-08056 BOLT (8x40) 2
5 09202-08006 PIN 2
6 5221 1-87E00 MANIFOLD, EXHAUST 1
7 52231-87E30 GASKET, EXHAUST MANIFOLD 1
8 5231 1-87E01 HOUSING, EXHAUST TUBE 1
9 52331-87E10 GASKET, EXHAUST TUBE 1
10 52332-87E00 SEAL, EXHAUST TUBE HSG 1
11 09103-08!91 BOLT (8x90) 7
12 54121-87E00 STOPPER, UPPER THRUST 4
13 54125-87D00 MOUNT, UPPER THRUST REVERS 2
14 54 130-87E00 MOUNT, UPPER 2
15 !% 137-87E00 COVER, UPPER MOUNT 2
16 09100-12058 BOLT (12x138) 2
17 09117-08056 BOLT (8x40) 4
18 09145-12004 NUT 2
19 09160-12065 WASHER (12X40X3.0) 2
20-1 09160-12066 WASHER (12.5X22X2.5) 2
20-2 09160-12066 WASHER (12.5X22X2.5) 4 MODEL:99,00
21 09162-12005 LOCK WASHER (12.2X21.5X3.0) 2 -MODEL:98
22-1 14211-87E10 TUBE, EXHAUST 1 DT90
22-2 14211-87E01 TUBE, EXHAUST 1 DT100
23 09103-08191 BOLT (8x90) 2
24 09103-08243 BOLT (8x30) 4
25 09162-08007 LOCK WASHER (12.2X21.5X3.0) 6
26 09169-08038 WASHER, SEAL 7

COLOR : OED (GRAY)

37
 FIG.26 ( F- 3) DRIVESHAFT HOUSING
Q' m
FIG.26 REF.NO. PART NO. DESCRIPTION REMARKS
1 52111-87E01-OED HOUSING, DRIVE SHAFT 1
2 52123-87D00 TUBE, OVER FLOW 3
3 52341-87E00 GROMMET 1 -MODEL:95
4-1 52342-87D00 GROMMET 1
4-2 52342-87E00 GROMMET 1 MODEL:96-00
5 52343-87D01 CONNECTOR, DRAIN HOSE 1 -MODEL195
6 52343-87E01 CONNECTOR, DRAIN HOSE UPPER 1 -MODEL:95
7 09440-07066 SPRING 4
8 09116-06094 BOLT (6x15) 1 -MODEL:95
9 09118-06093 BOLT (6x25) 1 -MODEL195
10 09118-08098 BOLT (8x85) 4
11 09118-08134 BOLT (8x125) 6
12 09 125-06069 SCREW 1
13 09440-13048 SPRING 1 -MODEL:95
14 09202-08006 PIN 2
15 09280-08012 0 RING (D:1.9 ID:7.8) 1 -MODEL:95
16 0928045004 0 RING (D:2.4 ID:44.7) 1
17-1 09355-701 25600 HOSE 1 L:600+550,NPE:L
17-2 09355-70125-008 HOSE 1 L:2000-+680,TYPE:XL
18 09401-11403 CLIP 2 -MODEL195
19 52131-87E00-OED CASE, EXTENSION (XL) 1
20-1 09108-1OM3 STUD BOLT (L:174) 6 TYPE:XL
MODEL:89,90
20-2 09108-10115 STUD BOLT (L:167) 6 TYPE:XL
MODEL:91-00
21 09108-10026 STUD BOLT (L:38) TYPE:XL
22 09140-10031 NUT TYPE:XL
23 09162-10005 LOCK WASHER TYPE:XL
24 09160-28020 WASHER (28X40X1.5) TYPE:XL
25 09202-08006 PIN TYPE:XL
26 57130-87E01 BUSH TYPE:XL
27 09381-40005 ClRCLlP TYPE:XL
28 09180-08142 SPACER

COLOR : OED (GRAY)

I 4/
46

36
F3
 FIG.26 ( F- 4) DRIVESHAFT HOUSING
Q'm
FIG.26 REF.NO. PART NO. DESCRIPTION REMARKS
29 55320-953 10 ZINC, PROTECTION 1
29A 09116-06099 .BOLT 1
30 36895-87DO1 LEAD i BRKT TO HSG
31 09161-06120 WASHER i
32 09125-06063 SCREW 1
33 54 121-87000 DAMPER, REVERSE STOPPER LOWER 2
34-1 54 16087E10 MOUNT ASSY, LOWER (L) 2
34-2 54 160-87E00 MOUNT ASSY, LOWER (XL) 2
34-3 54160-87E20 MOUNT ASSY, LOWER 2 DT 100s
+54 160-87E10
35 54166-87E00 BOLT, LOWER MOUNT 2
36 09140-12029 NUT 2
37 09160-12066 WASHER (12.5X22X2.5) 2
38-1 09160-12075 WASHER (12X42X4) 2
38-2 09160-12065 WASHER (12.2X40X3j 2 MODEL:98-00
39 54 151-94400 MOUNT, LOWER THRUST 1
40 5421 1-87E00-OED BRACKET, LOWER MOUNT 1
41 54221-87E00-OED COVER, LOWER MOUNT 2
42 54222-87E01-OED CAP, LOWER MOUNT COVER 2
43 542248730 PIN,LOWER MOUNT CAP 4
44 09117-08056 BOLT (8x25) 8
45 09126-06008 SCREW (6x16) 2
46 09145-12004 NUT 2
47 09162-12005 WASHER 2

COLOR : OED (GRAY)

46

39
 FIG.27 ( F- 5) GEAR CASE
FlG.27 Q’ Ty
REF.NO. PART NO. DESCRIPTION REMARKS
1 55110-87ECQ-OED CASE, GEAR 1
7 4 36
2 09263-26023 .BEARING, PINION 1
4 55118-87[)00 GROMMET, GEAR CASE 1 -MODEL:95
5 55119-87010 PIPE, WATER DRAIN 1 -MODEL:95
6 55125-87E01 TAB, TRIM 1
7 55127-87WO UNION, SPEEDOMETER HOSE 1
8 09116-08103 BOLT, TRIM TAB (8x22) 1
9 09117-10038 BOLT (10x55) 6
10 09 117-10039 BOLT (10x80) 1
11 09168-10022 GASKET, DRAIN PLUG 2
12 09202-08006 PIN 2
13 09248-10008 PLUG, DRAIN 2
14-1 09355-40805-600 HOSE 1 L:600+70,TYPE:L
14-2 09355-40805-600 HOSE 1 L:600+200,TYPE:XL
15 09362-09008 NIPPLE 1
16 09407-14407 CLAMP 3
17 17631-87E00 FILTER, WATER PORT 1
18 17632-87E00 FILTER, WATER STBD 1
19 1763587E00 FILTER, WATER SUB 1
20 09125-04018 SCREW (L:35) 1
21 09125-04023 SCREW (L:30) 1
22 09 140-04007 NUT 2
23 09125-05046 SCREW 2
24-1 58 100-95550-019 PROPELLER (13x18) 1 U 1800
24-2 58100-9551 1419 PROPELLER (13x17) 1 U1700
24-3 58100-95521-019 PROPELLER (13x19) 1 u1900
25 58120-95500 .BUSH 1 WIREF.NO.24
28 26-1 58100-94500-019 PROPELLER (13 112x15) 1 V1500
26-2 58100-94512-019 PROPELLER (13 114x17) 1 V1700
26-3 58100-94522-019 PROPELLER (13x19) 1 v1900
264 58100-94532-019 PROPELLER (13x21) 1 v2100

COLOR : OED (GRAY)

019 (BLACK)

40
 FIG.27 ( F- 6) GEAR CASE
FlG.27 Q' m
REF.NO. PART NO. DESCRIPTION REMARKS
26-5 58100-94554 PROPELLER (13 lnX15) 1
7 4 36

16- 8. I 11
13 Q l
26-6
26-7
26-8
58100-94561
58100-94561
58100-94571
PROPELLER (13 114x17)
PROPELLER (13x19)
PROPELLER (13x21)
.BUSH
1
1
1
1 WIREF.NO.26
27 58 120-94520
28- 1 57632-87E00 STOPPER, PROPELLER BUSH 1 TYPE:V
28-2 57632-87E10 STOPPER, PROPELLER BUSH 1 TY PEIJ
29- 1 57633-94500 SPACER 1 TYPE:V
29-2 57633-95501 SPACER 1 TYPE.U
30 57634-94500 WASHER 1 TYPE.V
-MODEL:92
31 57635-95300 WASHER 1 TY PE:U
-MODEL:92
32 0914 1-18005 NUT 1
33 09204-03003 COTTER PIN (L:25) 1
34 09 160-18028 WASHER 1 DT90:231126-
DT100:231503-
35 17600-87E00 PLUG SET, SUB WATER TUBE 1 OPT
36 55182-95200 ATTACHMENT, FLUSH HOSE FOR USA 1 OPT,-MODEL:97
37-1 57630-94500 PROPELLER NUT KIT 1 0PT.TYPE:V
REF.NO. 28-1.29-1,32,33,34
37-2 57630-95500 PROPELLER NUT KIT 1 0PT.TYPE:U
REF.NO 28-2,29-2.32.33.34
38 25700-87E00 SEALING KIT, GEAR CASE 1 OPT NOT SHOWN

28 / I

41 F6
 FIG.28 ( F- 7) TRANSMISSION
Q' 7-Y
REF.NO. PART NO. DESCRIPTION REMARKS
1-1 57110-87EOO SHAFT ASSY, DRIVE (L) 1
1-2 57110-87E10 SHAFT ASSY, DRIVE (XL) 1
2 57133-87E00 COLLAR, DRIVE SHAFT 1
3 571N 8 7 E 10 PROTECTOR, DR SFT COLLAR 1
4 09160-31005 WASHER 1
5 09169-33001 WASHER 1
6 09265-25023 BEAR1NG 1
7 09440-38006 SPRING 1
8 57300-87821 PINION iGEAR SET 1
9 09140-14032 NUT 1
10 57500-87872 SHIM SET, DRIVE SHAFT 1
11-1 09181-4 1003 .SHIM (T:0.60) 1
11-2 09 181-41004 .SHIM (T:0.65) 1
11-3 09.181-4 1005 SHIM (T:0.70) 1
11-4 09181-4 1006 SHIM (T:0.75) 1
11-5 09 181-40190 .SHIM (T:0.80) 1
11-6 09181-41008 .SHIM (T:0.85) 1
11-7 0918 1-41009 .SHIM (T:0.90) 1
11-8 09181-4 1010 .SHIM (T:0.95) 1
11-9 09181-40135 SHIM (T:1.OO) 1
11-10 09181-41012 SHIM (T:1.05) 1
11-11 09181-41013 .SHIM (1:l.lO) 1
11-12 0918141014 .SHIM (T:1.15) 1
12 09265-40003 BEARING 1
I ? 13
14-1
57500-87882
09 18164002
SHIM SET, FORWARD GEAR
SHIM (T:0.55)
1
1
14-2 09181434003 .SHIM (T:0.60) 1
14-3 (29181-64004 SHIM (T:0.65) 1
14-4 0918 1-64005 SHIM (T:0.70) 1
14-5 09181-64006 .SHIM (T:0.75) 1
14-6 09 181-64007 .SHIM (T:0.80) 1
14-7 09 181-64008 .SHIM (T:0.85) 1
14-8 09181-64009 SHIM (T:0.90) 1
14-9 0918 1-64010 .SHIM (T:0.95) 1
14-10 09181-64011 .SHIM (T:l .OO) 1

42
F7
 FIG.28 ( F- 8) TRANSMISSION
Q'n
FIG.28 REF.NO. PART NO. DESCRIPTION REMARKS
15 57500-87892 SHIM SET, REVERSE GEAR 1
16-1 0918140195 SHIM (T:1.0) 1
16-2 0918141013 .SHIM (T:l.l) 1

g- 35
16-3
164
09181-40176
0918140181
SHIM (T: 1.2)
SHIM (T:l.3)
1
1
16-5 0918 140182 .SHIM (T:1.4) 1
16-6 0918140212 SHIM (T:1 5) 1
16-7 0918140033 SHIM (T:l.6) 1
16-8 09181400% SHIM (Ty1.7) 1
16-9 0918140035 .SHIM (T:1.8) 1
16-10 09 18 140036 .SHIM (T.1.9) 1
17 57510-87811 THRUST WASHER SET 1
18-1 09181-28184 SHIM (T:1.5) 1
18-2 09160-28023 .WASHER (T.l.6) 1
18-3 09 160-28024 .WASHER (T:1.7) 1
18-4 09160-28025 .WASHER (T:1.8) 1
18-5 09160-28026 .WASHER (T:1.9) 1
18-6 08211-28363 .WASHER (T:2.0) 1
18-7 09 160-28027 .WASHER (T:2.1) 1
18-8 08211-28364 .WASHER (T:2.2) 1
18-9 09 160-28028 .WASHER (T:2.3) 1
18-10 09160-28029 .WASHER (T:2.4) 1
18-1I 321 1-28365 .WASHER (T:2.5) 1
18-12 09 160-28030 .WASHER (T:2.6) 1
18-13 09160-28031 .WASHER (T:2.7) ?
18-14 09160-28032 .WASHER (T:2.8) 1
18-15 09160-28033 .WASHER (T:2.9) 1
19 57610-87E00 SHAFT ASSY, PROPELLER 1
20 5762 1-8iE02 SHIFTER, CLUTCH DOG 1
21 57631-87E00 PIN, CONNECTOR 1
22 09380-32003 STOPPER. CLUTCH DOG REVERSE 1
23 09440-46006 SPRING, CLUTCH DOG SHIFTER 1
24 09180-24008 STOPPER, CLUTCH DOG FORWORD 1
 FIG.28 ( F- 9) TRANSMISSION
Q' m
FlG.28 REF.NO. PART NO. DESCRIPTION REMARKS
25 56120-87EOO HOUSING, PROP S n BRG 1
26 09263-28013 .BEARING 2
27 0928086001 .ORING (D:3.5 10:84.5) 1
28 39282-28003 .OIL SEAL 2
29 oai 13-60087 .BEARING 1
30 56122-87~00 STOPPER 1
31 5612 3 - a 7 ~ m WASHER 1
32 56130-87E00 HOUSING 1
33 09280-46W 0 RING (0.3 5 ID 45 7) 1
34 09282-22003 .OIL SEAL 2
35 09 1 17-08057 BOLT (8x25) 4
36 09160-86001 SPACER (86X92X15) 1
37 09421-04008 KEY 1
38 2532i-a7~oi SLIDER, SHIFT HORIZONTAL 1
39 09202-07003 PIN 1

F9
 FIG.29 ( G-2) LOWER COVER
Q’Ty
REF.NO. PART NO. DESCRIPTION R E M W
1 61110-87EVO-OED COVER, LOWER 1
FIG.29 2 6 1155-94500 .TUBE, DRAIN 1
2A 61139-87E00 TUBE, DRAIN 1 MODEL:96-00
3 61112-94502 SEAL, LOWER COVER UPPER 1
4 61131-87EOl-OED COVER, ENGINE HOLDER FRONT 1
5 61141-87E00-OED COVER, ENGINE HOLDER REAR 1
6 09116-06094 BOLT (6x15) 2
3 7- 1 09 116-06099 BOLT (6x35) 2
7-2 09128-06072 BOLT (6x30) 2 MODEL:97-00
8 09128-06072 BOLT (6x30) 2
9 09118-08127 BOLT (6x40) 4
10 09169-08039 WASHER (8.5X30X1.5) 4
11 09320-1 1013 CUSHION 4
12 61631-87001 HOOK 2
13 61633-87D03-OED LEVER, HOOK REAR 2
14 61633-95204-OED LEVER, HOOK 1
15 61641-87D00 HOOK, FRONT 1
16 09116-06127 BOLT (6x12) 3
17-1 09164-13005 WASHER WAVE 3
17-2 09164-14008 WASHER ‘NAVE 3 MODEL:91-00
18 09307-13002 BUSH 2
19 09307-13003 BUSH 1
20 61240-87E00-70G DECAL SET, LOWER COVER 1 FOR OED
-MODEL:94
22 61138-87E02 COVER, WATER 1
23 61 125-87D00-OED PLATE, CABLE GROMMET 1
24 61124-87W1 GROMMET, CABLE 1

COLOR : OED (GRAY) 019 (BLACK)

70G (76441019) 764 (GOLD)

45
62
 FIG.29 ( G- 3) LOWER COVER
Q'W
REF.NO. PART NO. DESCRIPTION REMARKS
25 6 114287EOO GROMMET, ENGINE HOLDER COVER 1
26 09116-06106 BOLT (6x20) 2
FIG.29 27 67341-87W2 HOLDER, REMOCON CABLE 1
28 09116-06094 BOLT (6x15) 2
29 09352-50903-600 HOSE (5X9X600) 1 L:600+130
30 09401-08411 CLIP 2
31 09250-21003 PLUG, ENGINE LOWER COVER 1 MODEL:91-00
32 09250-09001 CAP, ENGINE LOWER COVER 1 MODEL:96-00
3 GROMMET, FLUSH CONNECTOR 1 MODEL:98-00
33 17911-94611
34 17912-94610 CONNECTOR, FLUSH HOSE 1 MODEL:98-00
35 17913-94610 PLUG, FLUSH CONNECTOR 1 MODEL:98-00
36 09280-19006 0 RING 1 MODEL:98-00
37 09355-90145-600 HOSE 1 MODEL:98-00
L:600-+480
38 09401-13416 CLIP 2 MODEL:98-00
39 17917-94600 CONNECTOR, FLUSH HOSE 1 OPT

L I

46 63
 F I G 3 ( G- 4) ENGINE COVER (DTW -MODEL:94)
FIG.30 Q’m
REF.NO. BART NO. DESCRIPTION REMARKS
1 61410-87E01-OED COVER SET, ENGINE 1
2 6162087001 .BRACKET, FASTENER FRONT 1
3 61644-87W1 .BRACKET, FASTENER REAR 2
4 09229-04028 .RIVET 9
?
5 61431-87W1 -OED COVER, AIR INTAKE
6 6143387E00 COVER, AIR INTAKE INNER 1
7 61481-87WO-OED LID, OIL TANK FILLER 1
8 61482-94400 HINGE, OIL FILLER LID 1
9 6 1485-94400 SPRING, OIL FILLER LID 1
10 61491-87001 SEAL, OIL FILLER LID 1
11 61495-87D00 DRAIN, ENGINE COVER 1
12 61610-955 !4 FASTENER 3
13 02162-06167 BOLT 4
14 09 140-05005 NUT 2
15 09160-05024 WASHER 2
46 09321-05019 CUSHION 2
17 09329-10022 CUSHION 4
18 09352-50903-600 HOSE 1 L:600+240
19 01550-06127 BOLT (6x12) 3
20 03242-05163 SCREW 2
21 21 61421-87E00-80C EMBLEM. FRONT 1 FOR OED
22-1 68112-43400-019 MARK, SUZUKI 2 FOR01T
22-2 6144 1-95560-764 MARK, SUZUKI 2 FOROED

COLOR : OED (GRAY) 8OC (7641291)

70G (7641019) 291 (BLACK)
019 (BLACK) 764 (GOLD)
REFER TO FIG.31 (G-6) FOR DTlOO
REFER TO FIG.31AIG-81 FOR DT901100:MODEL 95-97
REFER TO FIG.31B(G-9j FOR MODEL:98-00

47
 F I G 3 ( G-5 ) ENGINE COVER (DTW -MODEL:%)
FIG.30 Q'm
REF.NO. PART NO. DESCRIPTION REMARKS
23-1 61442-94600-019 MARK, OIL INJECTION 2 FOR01T
23-2 61442-94600-764 MARK, OIL INJECTION 2 FOROED
24 61443-87E10-70G DECAL, STBD 1 FOR OED
25 61453-87E10-70G DECAL, PORT 1 FOR OED
26 61531-87E10-8OC EMBLEM, REAR 1 FOR OED
27 03242-05123 SCREW 7
28 0912505046 SCREW (5x12) 2
29 61581-98610 MARK, SAFETY WARNING 1
30 09800-01001 TOOL SET 1

21

G5
 FIG.31 ( G-6) ENGINE COVER (DTloO -MODEL:94)

FIG.31 Q’
REF.NO. PART NO. DESCRIPTION REMARKS
1 61410-87E01-OED COVER SET, ENGINE 1
2 6162087W1 .BRACKET, FASTENER FRONT 1
3 61644-87W1 .BRACKET, FASTENER REAR 2
4 09229-04028 .RIVET 9
5 61431-87Wl-OED COVER, AIR INTAKE 1
6 61433-87E00 COVER, AIR INTAKE INNER 1
7 61481-87WO-OED LID, OIL TANK FILLER 1
8 61482-94400 HINGE, OIL FILLER LID 1
9 61485-94400 SPRING, OIL FILLER LID 1
10 61491-87D01 SEAL. OIL FILLER LID 1
11 61495-87WO DRAIN, ENGINE COVER 1
12 61610-95514 FASTENER 3
13 02162-06167 BOLT (6x16) 4
‘I 4 09140-05005 NUT 2
15 09160-05024 WASHER 2
16 09321-05019 CUSHION 2
17 09329-10022 CUSHION 4
18 09352-50903-600 HOSE 1 L:600+240
19 01550-06127 BOLT (6x12) 3
20 03242-05163 SCREW 2
21 21 61421-87E00-80C EMBLEM, FRONT 1 FOR OED
22-1 6811243400-019 MARK, SUZUKI 2 FOR 011
22-2 61441-95560-764 MARK, SUZUKI . 2 FOR OED
23-1 61442-94600-019 MARK, OIL INJECTION 2 FOR 01T
23-2 6 1442-94600-764 MARK, OIL INJECTION 2 FOR OED

COLOR : OED (GRAY) 80C (291/764)

019 (BLACK) 70G (7641019)
764 (GOLD) 291 (BLACK)

49
G6
 FIG.31 ( G- 7) ENGINE COVER (DT100 -MODEL:94)
Q'm
FIG.31 REFNO. PART NO. DESCRIPTION REMARKS
24 61443-87EOO-706 DECAL, STBD 1 FOR OED
25 61453-87EOO-706 DECAL, PORT 1 FOR OED
26 61531-87E01-80C EMBLEM, REAR 1 FOR OED
27 61443-87E20-706 DECAL, STBD 1 100S,FOR OED
28 61453-87E20-706 DECAL, PORT 1 100S.FOR OED
29 03242-05163 SCREW 7
30 09125-05046 SCREW (5x12) 2
31 09800-01001 TOOL SET 1

21

50
 FIG.31A( G-8) ENGINE COVER (DT901100:MODEL 95-97)
Q' m
FlG.31A REF.NO. PART NO. DESCRIPTION REMARKS
1 614 10-87871-OED COVER SET, ENGINE (GRAY) 1
2 6162187DO2 .BRACKET, FASTENER FR 1
3 61644-87W1 .BRACKET, FASTENER RR 2
4 09229-04028 .RIVET 9
5 61431-87W1-OED .COVER, AIR INTAKE (GRAY) 1
6 61433-87E00 .COVER. AIR INTAKE INNER 1
7 61481-87D00-OED .LID. OIL TANK FIL,ER (GRAY) 1
8 61482-94400 .HINGE 1
9 6 1485-94400 SPRING, HINGE 1
10 61491-87W1 .SEAL. OIL TANK FILLER LID 1
11 61495-87WO .DRAIN 1
12 61610-95514 .FASTENER 3
13 02162-06167 .BOLT 4
14 09140-05005 .NUT 2
15 09 160-05024 .WASHER 2
16 09125-0346 SCREW (5x12) 2
17 09321-05019 .CUSHION 2
18 09329-10022 .CUSHION 4
19 09352-50903-600 .HOSE 1 L:600+240
20 02162461 27 .BOLT 3
21 09229-04028 .RIVET 2
22 08322-01057 .WASHER 2
23 61440-87E00 STRIPE SET, ENGINE COVER 1
24 68111-42031-1RR .EMBLEM, SUZUKI (GOLD) 2
25 6146387E10 DECAL, ENGINE COVER RR 1 DT100
26 61463-87E20 DECAL, ENGINE COVER RR 'I DT90
27 6 158 1-98610 MARK, SAFETY WARNING 1
28 09800-01001 TOOL SET 1

51
G8
 FIG31B( G- 9) ENGINE COVER (DTlOO MODEL98-00)
Q' m
REF-NO. PART NO. DESCRIPTION REMARKS
1 6 1400-878OO-OED COVER SET. ENGINE (GRAY) 1
2 61621-87W2 .BRACKET. FASTENER FP. 1
3 61644-87W1 .BRACKET. FASTENER RR 2
4 09229-04032 .RIVET 9
25 5 61431-87W1-OED .COVER. AIR INTAKE (GRAY) 1
6 61433-87E00 .COVER. AIR INTAKE INNER 1
7 61481-87WO-OED .LID. OIL TANK FILLER (GRAY) 1
8 61482-94400 .HINGE 1
9 61485-94400 SPRING, HINGE 1
10 61491-87W1 SEAL, OIL TANK FILLER LID 1
11 6 1495-87DOO .DRAIN 1
12 616 10-95514 .FASTENER 3
13 02 162-06167 .BOLT 4
26
14 09140-05005 .NUT 2
15 09160-05024 .WASHER 2
16 09125-05046 SCREW (5x12) 2
17 09321-05019 .CUSHION 2
18 09329-10022 .CUSHION 4
19 09352-50903-600 .HOSE 1 L:600+240
20 02162-06127 .BOLT 3
21 09229-04032 .RIVET 2
22 08322-01057 .WASHER 2
23-1 6 1443-87E40 .STRIPE. STBD 1
23-2 61453-87E40 STRIPE, PORT 1
24 6142287E00 DECAL, ENGINE COVER FR 1
25 61463-87E30 DECAL, ENGINE COVER RR 1
26 61581-98610 MARK, SAFEW WARNING 1
27 09800-01001 TOOL SET 1

52
G9
 FIG.32 ( G-10) FUEL HOSE
Q' m
REENO. PART NO. DESCRIPTlQN REMARKS
FIG.32 1 08322-01127 WASHER 1
2 09140-12038 NUT 1
3 65721-87wO PLUG, FUEL CONNECTOR 1
4 65700-87021 HOSE, FUEL 1
5 65770-95504 .PUMP. SQUEEZE 1
8
6 6578 1-98500 .CLIP 2
7 09407-14403 CLAMP, FUEL HOSE 2
8 09401-11407 CLIP 2
3

1 I

53 c 10
 FIG.33 ( G-11) OIL TANK
Q'W
REF.NO. PART NO. DESCRIPTION REMARKS
1 69100-87E02 TANK SET. OIL 1
2 69200-87W5 .CAP ASSY, OIL TANK FILLER 1
3 69241-87D20 ..GASKET 1
4 69221-94700 .AIR-VENT, OIL TANK 1
5 09352-50903-600 .HOSE (SX9XsoO) 1 L.600-+250
6- 1 09401-08411 CLIP 1
6-2 09401-08410 .CLIP 2 MODEL95-00
7 09404-06432 .CLAMP 1
8 09320-1 2027 CUSHION 4
9 0940446432 CLAMP 2
10 09116-08101 BOLT (8x30) 4
11 09169-08042 WASHER 4
12 3860-87E 11 SENSOR ASSY. OIL LEVEL 1

G 11
 FIG.34 ( H- 2) REMOTE CONTROL BOX (-MODEL:92)
Q'TY
FIG.34 REENO. PART NO. DESCRIPTION REMARKS

31 15
16
I
1
2
3
67200-87D12-OED REMOTE CONTROL BOX ASSY
67232-95600
67232-95620
.BUSH
.BUSH
1
1
1
+67200-87D30-OED

4 67296-95600 .SCREW 3
5 67294-95600 .SPACER 3
6 09160-06104 .WASHER 3
7 09140-06020 .NUT 3
8 67232-956 10 .BUSH 1
9 67253-95600 .WASHER 1
10 67252-95600 .BUSH 1
11 09100-08232 .BOLT 1
12 67214-95600 .ACTUATOR 1
13 67296-94300 .SCREW 3
14 37721-94600 .SWITCH, NEUTRAL 1
15-1 67241-95680 .LEVER, FREE THROTTLE 1 GRAY
15-2 67241-95600 .LEVER, FREE THROTTLE 1 WHITE
16 09126-05003 .SCREW 2
17 67243-95600 .BUSH 1
18 67220-95620 .PLATE ASSY 1
19 6727595600 .END, CABLE 2
20 67223-95600 .KNOB, BRAKE ADJUST 1
21 67292-94300 .E RING 3
22-1 67267-95600 .COVER, WIRE 1 BLUE
22-2 67267-95610 .COVER, WIRE 1 BLACK
23 67296-95610 .SCREW 7
24-1 67257-95600 .CAP, LEVER 1 BLUE
24-2 67257-95610 .CAP, LEVER 1 BLACK
25 67256-95600 .HOLDER, NEUTRAL LOCK 1

COLOR : OED (GRAY)

REFER TO FIG.35(H-4) MODEL:93-00

55
H2
 FIG.34 ( H- 3) REMOTE CONTROL BOX (-MODEL:92)
Q' TY
F1G.34 REF.NO. PART NO. DESCRIPTION REMARKS

I -1
15
16
I
26-1
26-2
27
67251-95680
67251-95600
37110-94611
.LEVER, HANDLE
.LEVER, HANDLE
SWITCH ASSY. IGNITION
1
1
1
GRAY
WHITE
4 3 7 110-92E00
28-1 37141-94400 ..KEY (101) 1
28-2 37 141-94410 ..KEY (102) 1
28-3 37141-94420 ..KEY (103) 1
284 37141-94430 ..KEY (104) 1
28-5 37141-94440 ..KEY (105) 1
28-6 37141-94450 ,.KEY (106) 1
29 67297-95600 .WASHER 2
30 67273-95600 ,SPACER 1
31 38500-92x50 .BUZZER 1
32 36620-92EG0 .WIRING HARNESS (L: DO 1
33 37820-94404 SWITCH ASSY, EMARGENCY 1 -337820-92EOO
34 37823-94400 ..CAP & ROPE 1
35 67255-95600 .ARM, NEUTRAL LOCK 1
36 67261-95600 .GRIP 1
37 37860-94610 SWITCH, TRIM 1
38 09139-02003 .SCREW 2
39 67263-95600 .CAP, GRIP 1
40 37869-95590 .CAP, TRIM SW 1
41 67245-95600 .DRUM, FREE THROTTLE 1
42 67258-87000 .BRACKET, NEUTRAL ARM 1
I 22
43 67259-87D00 SPRING, NEUTRAL ARM 1
24
44 67140-95600 ATTACHMENT, TWIN REMOCON KIT 1 OPT
45 67282-95610 DECAL, REMOCON BOX PORT 1 OPT,BLACK

44

56
H3
 FIG.35 ( H- 4) REMOTE CONTROL BOX (MODEL:93-00)
Q' Ty
FIG.35 REF.NO. PART NO. DESCRIPTION REMARKS
1 67200-87D304ED REMOTE CONTROL BOX ASSY 1
1 2 67232-95600 .BUSH 1
I
16 I 3 67232-95620 .BUSH 1
4 67296-95600 .SCREW 3
5 67294-95600 .SPACER 3
6 09160-06104 .WASHER 3
7 09140-06020 .NUT 3
8 67232-95610 .BUSH 1
9 67253-95600 .WASHER 1
10 67252-95600 .BUSH 1
11 09100-08232 .BOLT 1
12 67214-95600 .ACTUATOR 1
13 67296-94300 SCREW 3
14 3772 1-94600 SWITCH, NEUTRAL 1
15 6724 1-95680 .LEVER, FREE THROTTLE 1 GRAY
16 09126-05003 .SCREW 2
!7 67243-95600 .BUSH 1
18 67220-95620 .PLATE ASSY 1
19 67275-95600 .END, CABLE 2
20 67223-95600 .KNOB, BRAKE ADJUST 1
21 67292-94300 .E RING 3
22 67267-95610 .COVER, WIRE 1 BLACK
23 67296-95610 SCREW 7
24 67257-95610 .CAP, LEVER 1 BLACK
25 67256-95600 .HOLDER, NEUTRAL LOCK 1
26 67251-95680 .LEVER, HANDLE 1 GRAY
27 37 110-92E01 .SWITCH ASSY, IGNITION 1
28-1 37141-92E00 ..KEY (11) 1
28-2 37141-92E10 ..KEY (12) 1
28-3 37141-92E20 ..KEY (13) 1
28-4 37141-92E30 ..KEY (14) 1
28-5 37141-92E40 ..KEY (15) 1
28-6 37141-92E50 ..KEY (16) 1

COLOR : OED (GRAY)

57 M4
 FIG.35 ( H-5) REMOTE CONTROL BOX (MODEL:93-00)
Q' m
F1G.35 REF.NO. PART NO. DESCRIPTION REMARKS
28-7 37 141-92E60 ..KEY (17) 1
1 28-8 37141-92E70 ..KEY (18) 1
I
I 16 1 28-9 37 141-92E80 ..KEY (19) 1
28-10 37 141-92EW ..KEY (20) 1
29 67297-95600 .WASHER 2
30 67273-95600 .SPACER 1
31 38500-92x50 .BUZZER 1
32 36620-92E00 .WIRING HARNESS (L:5000) 1
33 37820-92E00 SWITCH ASSY. EMARGENCY 1
34 37823-92E00 ..PLATE 1
35 67255-95600 .ARM. NEUTRAL LOCK 1
36 67261-95600 .GRIP 1
37 37860-94610 SWITCH, TRIM 1
38 09139-02003 .SCREW 2
39 67263-95600 .CAP, GRIP 1
40 37869-95590 .CAP, TRIM SW 1
41 67245-95600 .DRUM, FREE THROTTLE 1
42 67258-87000 .BRACKET, NEUTRAL ARM 1
43 67259-87WO .SPRING. NEUTRAL ARM 1
44 67140-95600 ATIACHMENT, TWIN REMOCON KIT 1 OPT
45 67282-95610 DECAL, REMOCON BOX PORT 1 OPT,BLACK

44

L
 FIG.36 ( H- 6) TIE ROD
Q' m
FIG.36 REF.NO. PART NO. DESCRIPTION REMARM
1 67701-87W1 DRAG LINK ASSY 5
2 67721-94501 SPACER 1
3 67725-94501 .BOLT 1
4 67726-99E00 .NUT 2
5 67728-94501 .WASHER 4
6 41161-94400 SEAL, STEERING CABLE 1

59
H6
 FIG.37 ( I- 2) 0PT:METER
Q' TY
FIG.37 REF.NO. PART NO. DESCRIPTION REMARKS
1 34200-92E02 TACHOMETER 1 STD
2 09471-12179 .BULG 1
3 34800-92E00 METER ASSY, TRIM 1
4 09471-12180 .BULB 1
5 36682-92E00 WIRE, TRIM GAUGE EXT 1
6-1 34100-92E00 SPEEDOMETER 1 MAX 80MIH
6-2 34100-92E10 SPEEDOMETER 1 MAX 50MIH
6-3 NOT ILLUSTRATED
7 09471-12179 .BULB 1
8 34191-92E00 TUBE 1
9 09407-14407 BAND 2
10 36615-96300 TERMINAL, RESIN 2
11 NOT LISTED
12 NOT LISTED
13 34300-92E00 GAUGE ASSY, FUEL 1
13A 34320-92E00 .GAUGE, FUEL 1
13 14 34310-92E00 .LEAD, FUEL GAUGE 1
I
15 34360-92E00 .ADAPTER, FUEL GAUGE 1
30
16 09471-12180 .BULB 1
13A 63 17
18
34500-92E00
09471-12180
METER ASSY, HOUR
.BULB
1
1
19 34600-92E00 METER ASSY, VOLTAGE 1
20 09471-12180 .BULB 1
21-1 34650-92E00 GAUGE ASSY, WATER PRESSURE 1 35p51

21-2 34650-92E10 GAUGE ASSY, WATER PRESSURE 1 15p51

22 34191-92E00 .TUBE 1
23 09407-14407 .BAND 2
24 34652-92E00 .UNION 1
25 36658-95600 .GROMMET 1
26 09471-12180 .BULB 1
27 09320-08028 .GROMMET 1
28 34 109-94500 LEAD, METER EXT 1
29 34190-87D00 SENDER ASSY, SPEEDOMETER 1
30 09362-09007 BOLT, WATER FRESSURE 1

60 DT90 100 I2
 F I G 3 ( I- 3) 0PT:PANEL SWITCH
Q' m
REF.NO. PART NO. DESCRIPTION REMARKS
1 34804-94600 SENDER SET, TRIM 1
FIG.38 2 34801-87D11 .TRIM SENDER 1
3 34803-94500 .GROMMET, SENDER LEAD 1
4 36656-94612 .GROMMET 1
5 36680-92E00 .WIRE ASSY, TRIM METER EXT 1
6 36682-92E00 ..WIRE, TRIM METER EXT 1
7 09100-06113 .BOLT, TRIM SENDER (6x16) 1
1

8 09404-06432 .CLAMP 1
15 9-1 09407-14407 .CLAMP 2
I 9-2 09407-14403 .CLAMP 1
10 37100-92E00 PANEL ASSY, IGNITION SW 1
11 37 139-92E00 .PANEL 1
12 37803-92E00 PANEL ASSY, EMERGENCY SW 1
13 37825-92E00 .PANEL 1
14 37826-92E00 .NUT 1
15 36990-87D00 TERMINAL & SLEEVE SET 1

10

61
13
 FIG.39 ( I- 4) 0PT:GASKET SET
Q' m
FIG.39 REF.NO. PART NO. DESCIlPTION REMARKS
1 11400-87889 GASKET SET 1
VlEWA 4 4 2 1 2 11141-87E20 .GASKET, CYLINDER HEAD 2
3 11162-87E20 .GASKET, CYLINDER HEAD COVER 2
4 1i228-87~1o .GASKET, CYLINDER 2
5 11433-87E30 .GASKET, UNDER OIL SEAL HSG 1
6 13121-87E10 .GASKET, INLET CASE 2
7 13125-87EOO .GASKET, CARBURETOR 2 -MODEL:97
8 14151-87E 10 .GASKET, EXHAUST COVER 4
9-1 16731-95520 .GASKET, OIL PUMP 1
9-2 16731-953 10 .GASKET, OIL PUMP 1 MODEL:96-00
JIEW 8 8 8 10 17472-a7~i o .GASKET, PUMP CASE 1
I A 8 1 11 17685-87131 o .GASKET, THERMOSTAT COVER 2
12 51211-87E30 .GASKET, ENGINE HOLDER 1
13 52231-87E30 .GASKET, EXHAUST MANIFOLD 1
14 52331-87E10 .GASKET, EXHAUST TUBE HSG 1

I I

VIEW F
10

62
14
 FIG.40 ( I-5) OPTHARNESS
Q' 7.Y REMARKS
REF.NO. PART NO. DESCRIPTION
1-1 36660-87080 WIRE, METER EXT 1 L:2000
FIG40 1-2 36660-87090 WIRE, METER EXT 1 L:5000
1-3 36660-87E80 WIRE, METER EXT 1
1-4 36660-87E90 WIRE, METER EXT 1
1-5 36660-92E90 WIRE, MONITOR GAUGE EXT 1 MODEL:93-00
2 36630-87000 HARNESS, METER EXT 1
3 09308-08011 GROMMET, PRESSURE HOSE 1
3-@

15
 FIG.41 ( I-6) OPTIONAL
Q'
REEMO. PART NO. DESCRIPTION REMARKS
1-1 99104-31140 LIQUID GASKET 1 FOR CRANKCASE (12078)
1-2 99000-31120 SILICONE SEAL 1 5OG.FOR GEAR COSE
FlG.41 2 99000-31030 SILICONE SEALANT 1 50G,FOR GEAR CASE
3 99000-32040 CEMENT, THREAD LOCK 1 200G
4 99000-25160 GREASE, WATER RESISTANT 1 250G
5 99000-25010 SUPER GREASE A 1 350G,FOR CRANK OIL SEAL
6-1 99000-32050 THREAD LOCK CEMENT 1 50G (1342)
6-2 99000-32020 THREAD LOCK CEMENT, SUPER 1 50G (13338)
7- 1 9901 1-87E11-03A MANUAL, OWNER'S 1 MODEL:98
NOT SHOWN
7-2 99011-87E12-03A MANUAL, OWNER'S 1 MODEL:99
7-3 9901 1-87E13-03A MANUAL, OWNERS 1 M0DEL:OO

64
16