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5.5kW Inverter/Charger User Manual

This document is a user manual for an inverter/charger system. It includes sections on safety instructions, product introduction, installation instructions, operation instructions, maintenance instructions, specifications and troubleshooting. The manual provides guidance to users on set up and safe operation of the system. It contains technical details and diagrams to help with installation and use of the various functions.

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83% found this document useful (6 votes)
20K views38 pages

5.5kW Inverter/Charger User Manual

This document is a user manual for an inverter/charger system. It includes sections on safety instructions, product introduction, installation instructions, operation instructions, maintenance instructions, specifications and troubleshooting. The manual provides guidance to users on set up and safe operation of the system. It contains technical details and diagrams to help with installation and use of the various functions.

Uploaded by

oncom
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

USER MANUAL

3.SKW/5.SKW PLUS
INVERTER/ MPPT sec / AC CHARGER

VERSION: 1.0

1
Table Of Contents
1 ABOUT THIS MANUAL ....................................................................................................................................3

1.1 PURPOSE ......................................................................................................................................................... 3


1.2 SCOPE ............................................................................................................................................................. 3

2 SAFETY INSTRUCTIONS ................................................................................................................................ 3

3 INTRODUCTION ............................................................................................................................................... A

3 .1 FEATURES. .......................................................................................................................................................4
3.2 BASIC SYSTEM ARCHITECTURE ..................................................................................................................... .4
3.3 PRODUCT OVERVIEW...................................................................................................................................... 5

4 INSTALLATION................................................................................................................................................. n

4.1 UNPACKING AND INSPECTION .........................................................................................................................6


4.2 PREPARATION ................................................................................................................................................. 6
4.3 MOUNTING THE UNIT ..................................................................................................................................... 6
4.4 BATTERYCONNECTION ...................................................................................................................................7
4.5 AC INPUT/OUTPUT CONNECTION .................................................................................................................. 9
4.6 PV CONNECTION .......................................................................................................................................... 10
4.7 FINALASSEMBLY.......................................................................................................................................... 11
4.8 COMMUNICATIONCONNECTION ................................................................................................................... 11

5 OPERATION......................................................................................................................................................13

5.1 POWER ON/OFF .......................................................................................................................................... .13


5.2 OPERATION AND DISPLAYPANEL. ................................................................................................................ 13
5.3 LCD DISPLAYICONS .................................................................................................................................... 14
5.4 LCD SETTING............................................................................................................................................... 16
5.5 DISPLAYSETTING ......................................................................................................................................... 23
5.6 OPERATING MODE DESCRIPTION ................................................................................................................. 27
5.7 BATTERYEQUALIZATIONDESCRIPTION ....................................................................................................... 29
5.8 FAULTREFERENCE CODE ............................................................................................................................. 30
5.9 WARNING INDICATOR .................................................................................................................................. 31

6 CLEARANCE AND MAINTENANCE FOR ANTI-DUST KIT .................................................................. 32

6.1 OVERVIEW.................................................................................................................................................... 32
6.2 CLEARANCE AND MAINTENANCE ................................................................................................................ 32

7 SPECIFICATIONS........................................................................................................................................... .33

TABLE 1 LINE MODE SPECIFICATIONS........................................................................................................................33


TABLE 2 INVERlER MODE SPECIFICATIONS................................................................................................................34
TABLE 3 CHARGE MODE SPECIFICATIONS..................................................................................................................35
TABLE 4 GENERAL SPECIFICATIONS............................................................................................................................35

8 TROUBLE SHOOTING ................................................................................................................................... 36

9 APPENDIX: APPROXIMATE BACK-UP TIME TABLE........................................................................... .37


2
1 ABOUT THIS MANUAL
I.I Purpose
This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read
this manual carefully before installations and operations. Keep this manual for future reference.

1.2 Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.

2 SAFETY INSTRUCTIONS

WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.

1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION - Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. It's very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop a
tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. One piece of 150A fuse is provided as over-current protection for the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this inverter/charger back to local dealer or service center
for maintenance.

3
3 INTRODUCTION
This is a multi-function inverter/charger, combining functions of inverter, solar charger and battery charger to
offer uninterruptible power support with portable size. Its comprehensive LCD display offers user-configurable
and easy-accessible button operation such as battery charging current, AC/solar charger priority, and
acceptable input voltage based on different applications.

3.1 Features
~ Pure sine wave inverter
~ Configurable input voltage range for home appliances and personal computers via LCD setting
~ Configurable battery charging current based on applications via LCD setting
~ Configurable AC/Solar Charger priority via LCD setting
~ Compatible to mains voltage or generator power
~ Auto restart while AC is recovering
~ Overload/ Over temperature/ short circuit protection
~ Smart battery charger design for optimized battery performance
~ Cold start function

3 .2 Basic System Architecture


The following illustration shows basic application for this inverter/charger. It also includes following devices to
have a complete running system:
~ Generator or Utility.
~ PV modules
Consult with your system integrator for other possible system architectures depending on your requirements.

This inverter can power all kinds of appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioner.


Solar power
--Qi
+& t
Generator
H

t - ~=

• Utility
- External
Battery packs

4
-- -0
Home Appliances
Figure 1 Hybrid Power System

3.3 Product Overview

1111 I o o I 111

@
• @

@ @

@ @

1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. PV input
10. Battery input
11. Circuit breaker
12. USB communication port
13. RS-232 communication port

5
4 INSTALLATION
4.1 Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
~ The unit x 1

~ User manual x 1
~ Communication cable x 1
~ Software CD x 1
~ DC Fuse x 1
~ Ring terminal x 1
~ Strain relief plate x 1
~ PV wire cover x 1
~Screws x 4

4.2 Preparation
Before connecting all wirings, please take off bottom cover by removing two screws as shown below.

4.3 Mounting the Unit


Consider the following points before selecting where to install:
3€ Do not mount the inverter on flammable construction materials.
3€ Mount on a solid surface
3€ Install this inverter at eye level in order to allow the LCD display to be
read at all times.
3€ For proper air circulation to dissipate heat, allow a clearance of approx.
20 cm to the side and approx. 50 cm above and below the unit.
3€ The ambient temperature should be between 0°C and 55°C to ensure
optimal operation.
3€ The recommended installation position is to be adhered to the wall
vertically.
3€ Be sure to keep other objects and surfaces as shown in the diagram to
guarantee sufficient heat dissipation and to have enough space for
removing wires.

& SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE ONLY.

6
Install the unit by screwing two screws. It's recommended to use M4 or MS screws.

4.4 Battery Connection


CAUTION: For safety operation and regulation compliance, it's requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it's still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or breaker size.

WARNING! All wiring must be performed by a qualified personnel.


WARNING! It's very important for system safety and efficient operation to use appropriate cable for battery
connection. To reduce risk of injury, please use the proper recommended cable as below.

Recommended battery cable size:


Model Wire Size Cable (mm 2) Torque value (max)
3.SKW/5.SKW 1 x 2AWG 35 2 Nm

Please follow below steps to implement battery connection:


1. Remove insulation sleeve 18 mm for positive and negative conductors. ~
2. Suggest to put bootlace ferrules on the end of positive and negative wire5 --~--- _- _- _- _- _- _- _- _- _- _- _- _- _- _- _-. +
with a proper crimping tool.
~f-------~
3. Fix strain relief plate to the inverter by supplied screws as shown in belo\l\
chart.

4. Connect all battery packs as below chart.

7
Inverter 3.5 Kw

Inverter 5.5KW

5. Insert the battery wires flatly into battery connectors of inverter and make sure the bolts are tightened with
torque of 2 Nm in clockwise direction. Make sure polarity at both the battery and the inverter/charge is
correctly connected and conductors are tightly screwed into the battery terminals.
Recommended tool: #2 Pozi Screwdriver

6. To firmly secure wire connection, you may fix the wires to strain relief with cable tie.

WARNING: Shock Hazard


ill Installation must be performed with care due to high battery voltage in series.

CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure


positive ( +) must be connected to positive ( +) and negative (-) must be connected to negative
(-).

8
4.5 AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 32A for
3.SKW and S0A for 5.SKW.
CAUTION!! There are two terminal blocks with "IN" and "OUT" markings. Please do NOT mis-connect input
and output connectors.

WARNING! All wiring must be performed by a qualified personnel.


WARNING! It's very important for system safety and efficient operation to use appropriate cable for AC input
connection. To reduce risk of injury, please use the proper recommended cable size as below.
Suggested cable requirement for AC wires
Model Gauge Cable (mm 2 ) Torque Value
3.SKW 12AWG 4 1.2 Nm
5.SKW 10AWG 6 1.2 Nm

Please follow below steps to implement AC input/output connection:


1. Before making AC input/output connection, be sure to open DC protector or disconnector first.
2. Remove insulation sleeve 10mm for six conductors. And shorten phase L and neutral conductor N 3 mm.
3. Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws. Be
sure to connect PE protective conductor c@) first.
@ -Ground (yellow-green)
L-LINE (brown or black)
N-Neutral (blue)

WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.

4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor c@) first.
@ -Ground (yellow-green)
L-LINE (brown or black)
N-Neutral (blue)

5. Make sure the wires are securely connected.


9
CAUTION: Appliances such as air conditioner are required at least 2tv3 minutes to restart because it's required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a
short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check
manufacturer of air conditioner if it's equipped with time-delay function before installation. Otherwise, this
inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes
internal damage to the air conditioner.

4.6 PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.

WARNING! It's very important for system safety and efficient operation to use appropriate cable for PV
module connection. To reduce risk of in·u lease use the ro er recommended cable size as below.
Model Wire Size Cable (mm 2) Torque value ( max)
3.SKW/5.SKW 1 x 12AWG 4 1.2 Nm

PY Module Selection:
When selecting proper PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voe) of PV modules not exceeds max. PV array open circuit voltage of inverter.
2. Open ci rcuit Voltage (Voe) of PV modules should be higher than min. battery voltage.
INVERTER MODEL 3.SKW I 5.SKW
Max. PV Array Open Circuit Voltage SOOVdc
PV Array MPPT Voltage Range 120Vdc~450Vdc

Take 250Wp PV module as an example. After considering above two parameters, the recommended module
r
co nfiIgura ions are rIst ed as beow
I t a bl e.
Solar Panel Spec. SOLAR INPUT Total input
(reference) Q'ty of panels
(Min in serial: 6 pcs, max. in serial: 13 pcs) power
- 250Wp
- Vmp: 30.lVdc 6 pcs in serial 6 PCS 1500W
- Imp: 8.3A 8 pcs in serial 8 PCS 2000W
- Voe: 37.7Vdc 12 pcs in serial 12 PCS 3000W
- Isc: 8.4A 13 pcs in serial 13 PCS 3250W
- Cells: 60 8 pieces in serial and 2 sets in parallel 16 PCS 4000W
10 pieces in serial and 2 sets in parallel 20 PCS sooow

PY Module Wire Connection


Please follow below steps to implement PV module connection:
1. Remove insulation sleeve 10 mm for positive and negative conductors.
+
2. Suggest to put bootlace ferrules on the end of positive and negative wires with a
proper crimping tool. ~mm max
3. Fix PV wire cover to the inverter with supplied screws as shown in below chart.
4. Check correct polarity of wire connection from PV modules and PV input connectors. Then, connect positive
pole ( +) of connection wire to positive pole ( +) of PV input connector. Connect negative pole (-) of
connection wire to negative pole (-) of PV input connector. Screw two wires tightly in clockwise direction.
Recommended tool: 4mm blade screwdriver


4.7 FinalAssembly
After connecting all wirings, please put bottom cover back by screwing two screws as shown below.

0 0

IB>

4.8 Communication Connection


1. Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer
and follow on-screen instruction to install the monitoring software. For the detailed software operation,

11
please check user manual of software inside of CD.
2. Wi-Fi cloud communication (option):
Please use supplied communication cable to connect to inverter and Wi-Fi module. Download APP and installed
from APP store, and Refer to "Wi-Fi Plug Quick Installation Guideline" to set up network and registering. The
inverter status would be shown by mobile phone APP or webpage of computer.

3. GPRS cloud communication (option):


Please use supplied communication cable to connect to inverter and GPRS module, and then applied external
power to GPRS module. Download APP and installed from APP store, and Refer to "GPRS RTU Quick Installation
Guideline" to set up network and registering. The inverter status would be shown by mobile phone APP or
webpage of computer.

12
5 OPERATION
5.1 Power ON/OFF
Side view of unit

Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the button of the case) to turn on the unit.

5 .2 Operation and Display Panel


The operation and display panel, shown in below chart, is on the front panel of the inverter. It includes three
indicators, four function keys and a LCD display, indicating the operating status and input/output power
information.
LED Indicators

..J
ENTER
FAULT
INPUTBAIDEMP ~ OUTPUTSATTLOAD
&
-oo rnr l:J l:J~ o o o ~
miu.U.U :'i:" er' U.U.U ,,
....
UP

. . . . .. = . . .. . . .. @) CHG .
~-
~"-'·-~····1,··-~·-·-im,r: T

!/!J··········! ~
DOWN
f;? l~ 25 ~

(J
ESC

LCD Display
LED Indicator Function keys
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
::e:AC /::o: INV
I\ I\
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
:, : CHG Green
Flashing Battery is charging.
Solid On Fault occurs in the inverter .
.& FAULT Red
Flashing Warning condition occurs in the inverter.
Function Keys
Function Key Description
ESC To exit setting mode
UP To go to previous selection
DOWN To go to next selection
ENTER To confirm the selection in setting mode or enter setting mode

13
5.3 LCD Display Icons

Icon Function description

Input Source Information


El!II Indicates the AC input.
ID Indicates the PV input
INPUTBATT
Indicate input voltage, input frequency, PV voltage, charger current (if PV in
BBB~~
'-• ... Hz
charging for 3.5K models), charger power, battery voltage.

Configuration Program and Fault Information

B•-•
DO Indicates the setting programs.
0
Indicates the warning and fault codes.
I I
c,5I&
~J. □.J
I \

138~ Warning: flashing with warning code.


L • 'J

Fault:
·ao·
_1.dmmn
1
1..,; '.J · lighting with fault code
Output Information
OUTPUTBATTLOAD
Indicate output voltage, output frequency, load percent, load in VA, load in
□ 1-1str
OJJ. □ J; Watt and discharging current.

Battery Information

,-=.1 Indicates battery level by 0-24%, 25-49%, 50-74% and 75-100% in battery
1==1
CHARGING mode and charging status in line mode.

In AC mode, it will present battery charging status.


Status Battery voltage LCD Display
<2V/cell 4 bars will flash in turns.
Constant Bottom bar will be on and the other three
2 N 2.083V/cell
bars will flash in turns.
Current mode / Bottom two bars will be on and the other
2.083 N 2.167V/cell
Constant two bars will flash in turns.
Voltage mode Bottom three bars will be on and the top
> 2.167 V/cell
bar will flash.

14
Floating mode. Batteries are fully charged. I 4 bars will be on. I
In battery mode, it will present battery capacity.
Load Percentage Battery Voltage

< 1.85V/cell r
~
--
LCD Display

J
~

,:f I

-
1.85V/cell ~ 1.933V/cell
J
Load >50%
1.933V/cell ~ 2.017V/cell
I, I
~

,:~ - ~
)

-- ·'
> 2.017V/cell
J
< 1.892V/cell
r I
~
f I

-'
1.892V/cell ~ 1.975V/cell
~
Load< 50%
1.975V/cell ~ 2.058V/cell ,:f, I

> 2.058V/cell ,:t - )


J

J
Load Information
l•l4J~il!•!·!•I Indicates overload.

Indicates the load level by 0-24%, 25-49%, 50-74% and 75-100%.

~fr"' ! 25%
0%~24%

r;
25%~49%

it
50%~74%

w
75%~100%

r,
Mode Operation Information

0 Indicates unit connects to the mains .

....
••••
••••
••••
••••
••••
Indicates unit connects to the PV panel.

l=l'iil~ii Indicates load is supplied by utility power.

~ Indicates the utility charger circuit is working.

~ Indicates the DC/AC inverter circuit is working.

Mute Operation

~ Indicates unit alarm is disabled.

15
5.4LCD Setting
After pressing and holding ENTER button for 3 seconds, the unit will enter setting mode. Press "UP" or "DOWN"
button to select setting programs. And then, press "ENTER" button to confirm the selection or ESC button to
exit.

Setting Programs:
Program Description Selectable option
Escape
00 Exit setting mode nn
uu c5,-
C L
0
Utility will provide power to the
Utility first (default) loads as first priority.
n I Solar and battery energy will
u I I IC I
U I
0 provide power to the loads only
when utility power is not available.
Solar energy provides power to
the loads as first priority.
If solar energy is not sufficient to
power all connected loads, utility
will supply power to the loads at
Solar first the same time.
n I
5r11 Battery provides power to the
u I _LJL
0 loads only when any one condition
Output source priority:
happens:
01 To configure load power
- Solar energy and utility is not
source priority
available.
- Solar energy is not sufficient and
utility is not available.
Solar energy provides power to
the loads as first priority.
If solar energy is not sufficient to
power all connected loads, battery
SBU priority
energy will supply power to the
n I
u
0
I SbU loads at the same time.
Utility provides power to the loads
only when battery voltage drops
to either low-level warning voltage
or the setting point in program 12.
Maximum charging current: l0A 20A
To configure total charging
020 ,n A 020 20A
current for solar and utility IU
02 chargers.
(Max. charging current = 30A 40A
utility charging current +
solar charging current) 020 3nA
_u 020 '-10 A
16
S0A 60A (default)

020 SOA 020 50A


70A BOA
020 717
IU
A 020 BOA
90A 100A

020 Cll7A
_,u 02 inn A
0
IUU
Appliances (default) If selected, acceptable AC input
n-, on,
1_11
voltage range will be within
I 11-1_
0 90-280VAC.
03 AC input voltage range
UPS If selected, acceptable AC input

030 UPS voltage range will be within


170-280VAC.
AGM (default) Flooded

050 RCin 050 FLd


05 Battery type User-Defined If "User-Defined" is selected,

050 USE battery charge voltage and low DC


cut-off voltage can be set up in
program 26, 27 and 29.
Restart disable (default) Restart enable
Auto restart when overload
06
occurs 05 0
Ll-d 050 LI-E
Restart disable (default) Restart enable
07
Auto restart when over
temperature occurs
n7
u I l:: I- d
n7I
u l::1-E
0 0
S0Hz (default) 60Hz
09 Output frequency
og 0
SOH, og 0
50H,
220V 230V (default)
117
IU
0
22nv
-'-'
117
IU
0
230v
10 Output voltage
240V
117
IU
0
2YOV
Maximum utility charging 2A 10A
current I
I
I
I 2R I I
I I inn
1un
0 0
11 Note: If setting value in
program 02 is smaller than 20A 30A (default)
that in program in 11, the
inverter will apply charging
I I
I I 20R I I
I I 3nc1
un
0 0

17
current from program 02 for 40A S0A
utility charger. I I
I I
0
YOR I I
I I
0
SOR
60A BOA
I I
I I
0
60R I I
I I
0
BOA
Available options in 3.SKW model:
22.0V 22.SV
BATT BATT

12 -:12nv
C _JJ 12 22.Sv
0 0
23.0V (default) 23.SV
BATT BATT

12 2-:1nv
::tu 12 23.Sv
0 0
24.0V 24.SV
BATT BATT

12 2Llnv
tu 12 2LI.Sv
0 0
25.0V 25.SV
BATT BATT

Setting voltage point back 12 2cnv


::tu 12 25.Sv
to utility source when 0 0
12
selecting "SBU priority" or Available options in 5.SKW model:
"Solar first" in program 01.
44V 45V

I-1
IC
BATT

1-1 yv 120
BATT

'-ISv
0
46V (default) 47V
BATT BATT

120 1-15v 12
0
1-17v
48V 49V
BATT BATT

120 i-1Bv 120 1-1gv


sov 51V

120 soy
BATT

120
BATT

5 Iv
I

13 Setting voltage point back Available options in 3.SKW model:

18
to battery mode when Battery fully charged 24V
selecting "SBU priority" or
"Solar first" in program 01.
,-,
I I I
BATT

1_11_
I I II
,-, 2'--117v
I ::I
BATT

0 0 J_I

24.SV 25V
BATT BATT
I-, I-,
I I
0
21-I.Sv I I
0
25.0v
25.SV 26V
BATT
I-, BATT

I0=l 21;_5v I I
0
2617v
J_I

26.SV 27V (default)


BATT BATT
I-,
I ::I 26.Sv
I-,
I I 27nv
tU
0 0
27.SV 28V

,-, 27Sv
I I
BATT
I-,
I I
BATT

28.0v
0 - t 0
28.SV 29V

I-, BATT
I -:I
BATT

I I
0
28.Sv I _I
0
2 □ 17v
::i.u
Available options in 5.SKW model:
Battery fully charged 48V

,-,
I I
BATT
CI II
I-,
I I
BATT

'--18.unv
I I_I I_
0 0
49V sov
,-, ygnv
I I
BATT
I-,
I I
BATT
1:Jnnv
0
.U
0 u.u
51V 52V

I-, ,-, 52.0v


5 1nv
BATT BATT

1::i tU I I
0 0
53V 54V (default)

I-,
I-,
BATT
5-1nv
::i.u
I-,
I ::I cy17v
BATT

::i .u
0 0

19
55V 56V

,-,
I I 5cnv
BATT
,-,
I I
BATT

c5nv
0 =ttJ =i .u
0
57V 58V

,-,
I I c7nv
BATT
I-,
I :J
BATT

5817v
.=I tU JJ
0 0
If this inverter/charger is working in Line, Standby or Fault mode,
charger source can be programmed as below:
Utility first Utility will charge battery as first

16
0
r I 11=
LLI_
priority.
Solar energy will charge battery
only when utility power is not
available.
Solar first Solar energy will charge battery as

Charger source priority: 16


0
r517
L _IJ
first priority.
Utility will charge battery only
16 To configure charger
when solar energy is not available.
source priority
Solar and Utility (default) Solar energy and utility will charge

10 en, 1
11- battery at the same time.
_II IU
0
Only Solar Solar energy will be the only
11-
ll:J ncn
LJ_IU
charger source no matter utility is
0 available or not.
If this inverter/charger is working in Battery mode or Power saving
mode, only solar energy can charge battery. Solar energy will
charge battery if it's available and sufficient.
Alarm on (default) Alarm off
18 Alarm control
18
0
bn17
LIi I 18
0
bOr
Return to default display If selected, no matter how users
screen (default) switch display screen, it will

19
0
I SP automatically return to default
display screen (Input voltage
Auto return to default /output voltage) after no button is
19
display screen
pressed for 1 minute.
Stay at latest screen If selected, the display screen will

19
0
1-1 P stay at latest screen user finally
switches.

Backlight on (default) Backlight off


20 Backlight control 2n
_u I
LUI I
nn 20 , nF
LU
0 0

20
If self-defined is selected in program 5, this program can be set
up. Setting range is from 21.0V to 24.0V for 3.SKW model and
42.0V to 48.0V for 5.SKW model. Increment of each click is 0.lV.
Low DC cut-off voltage will be fixed to setting value no matter
what percentage of load is connected.
Battery equalization Battery equalization disable (default)

30 Battery equalization
300 EEl7 300 EdS
If "Flooded" or "User-Defined" is selected in program OS, this
program can be set up.
3.SKW default setting: 29.2V
BATT

E'-' 30 2g&2v I
I

5.SKW default setting: 58.4V


31 Battery equalization voltage BATT
I
E'-' 30 58&l"1v I

Setting range is from 25.0V to 31.SV for 3.SKW model and 48.0V
to 61.0V for 5.SKW model. Increment of each click is 0.lV.
60min (default) Setting range is from Smin to 900min.
33 Battery equalized time
33
0
60 Increment of each click is Smin.

120min (default) Setting range is from Smin to 900 min.


34 Battery equalized timeout
3Y
0
12nU I
Increment of each click is 5 min.

30days (default) Setting range is from 0 to 90 days.


35 Equalization interval
35
0
3nd
-'-'
Increment of each click is 1 day

Enable Disable (default)

35
0
□ En
17 II 35
0
RdS
If equalization function is enabled in program 30, this program can
Equalization activated be set up. If "Enable" is selected in this program, it's to activate
36
immediately battery equalization immediately and LCD main page will shows
"E9". If "Disable" is selected, it will cancel equalization function
until next activated equalization time arrives based on program 35

settinq. At this time, "E9,, will not be shown in LCD main paqe.
BATT

so 'ci1-1· ,-,nn AC charger start from 00:00 to


AC charger ON timer
'=11= Fl UUJ_I
1.. 0 0.J
23:00. (Default 00:00)
BATT
AC charger stops from 00:00 to
51 AC charger OFF timer 1=11= I] ·c, 1· nnn 23:00. (Default 00:00)
UU.U
1..0 0.J
I __ I OUTPUT
AC output on from 00:00 to
1717 I_ _I 1-11-117
52 AC output ON timer 1_11 I 23:00. (Default 00:00)
1..."§~ .J UU.U
OUTPUT
·c =,· nnn AC output off from 00:00 to
53 AC output OFF timer
CIFF 1..-'-'
00.J UU.U
23:00. (Default 00:00)

22
Alarm on (default) Alarm off
Beeps while primary source
22
is interrupted 220 Ann
UI I 220 ROF
Bypass disable (default) Bypass enable
Overload bypass:

23
When enabled, the unit will
transfer to line mode if
overload occurs in battery
230 6:1:d -,-,
I I L LIC
mode.
LI _II_
0
Record enable (default) Record disable
25 Record Fault code
250 FEn 250 FdS
3.5KW default setting: 28.2V
BATT
f".. I I
1_-
JI-
I_ I
0
I 25D.CJv 1

5.5KW default setting: 56.4V


Bulk charging voltage
26 BATT
(C.V voltage) ,-u 250 551_1v
I_ -□. I

If self-defined is selected in program 5, this program can be set


up. Setting range is from 25.0V to 31.5V for 3.5KW model and
48.0V to 61.0V for 5.5KW model. Increment of each click is 0.lV.
3.5KW default setting: 27.0V
BATT
Cl J-1
II_
I_I I_ I c'7nv
tU
0
5.5KW default setting: 54.0V
27 Floating charging voltage BATT

F' I_ u 270 S'-l17v


.u
If self-defined is selected in program 5, this program can be set
up. Setting range is from 25.0V to 31.5V for 3.5KW model and
48.0V to 61.0V for 5.5KW model. Increment of each click is 0.lV.
3.5KW default setting: 21.0V
BATT

29 Low DC cut-off voltage


r,-11_1
I_I_I
=.i ,-,
C =.I
0
c 117v
tLI
5.5KW default setting: 42.0V

'-12J_I,-,
BATT
rnu
LU 290 V

21
~
Default 00, range 00~59
54 Real time setting---Minute
nl
n
I I
'-,'-I nn
uu
1 ·-'0 0-'

55 Real time setting---Hour I1n1 I ·cc·


_I_I nn Default 00, range 00~23
nuu \.,; 00 -' uu
56 Real time setting---Date dFl':I \.,;0
·,-,-'
-,n n
u
I
I
Default 01, range 01~31
0-'
57 Real time setting---Month
n,-1 :1 I
nu,, \.,;00-'
·,- -,· n
u
I
I
Default 01, range 01~12

i-=-="" Default 16, range 16~99


UCCI LU IC
58 Real time setting---Year _IU
_II_ I I \.,; 00 -' IU

5.5 Display Setting


The LCD display information will be switched in turns by pressing "UP" or "DOWN" key. The selectable
information is switched as below order: input voltage, input frequency, PV voltage, charging current, charging
power, battery voltage, output voltage, output frequency, load percentage, load in Watt, load in VA, load in Watt,
DC discharging current, main CPU Version.

Selectable information LCD display


Input Voltage=230V, output voltage=230V
INPUT OU TPUT

Input voltage/Output voltage -23ov 230v


(Default Display Screen)
9.I.Qi...,
11----------.r : - :
mmJ

CHA.RQ IN O,
~r r ,,,.
Input frequency=50Hz
INPUT OUTPU T
-cn ,7
=iu.u H, 230 v
Input frequency llDll'.im
:- -------------------------------+
e••·•-·~-- -1
l!J-·········.r : :
~1 f OO%

r ,.,.
CHARG IN G

PV voltage=260V
INPUT OU TPUT

u.250v 230v
PV voltage

...LQi....,
ll----------.r : - :
(l1m:'I:1

CHAAQINQ
~ rr
r ,...

23
PV current = 2.SA
OUTPUT

PV current
230v

PV power = SOOW
INPUT OUTPUT

PV power
u.SOOW 230v

AC and PV charging current=SOA


BATT OUTPUT
cnA
:JU 230v

PV charging current=SOA
BATT OUTPUT

SnA
u :J3nv
C U
Charging current llDlm'J

,s
..... ___ j ~
~----1 e· ~~• ,....
///---------..! : - : CHA R GINQ
i 25%

AC charging current=SOA
BATT OUTPUT

SOA 230v

24
AC and PV charging power=S00W
BATT OUTPUT

-5nn
IDLJLJ w
230v

PV charging power=S00W
BATT OUTPUT
ID c nn w
2:Jnv
::iuu :iU
Charging power . - ---------~--------------,
~---j
W ~
F;;.;ij ---· 1 ~t100%
~· I

1//J--------..r t :
CMAR QI NO
r ••%

AC charging power=S00W

-5nnw BATT OUTPUT

uu 230v

Battery voltage=25.5V, output voltage=230V


OUTPUT

2 ::iu
:Jnv
Battery voltage and output voltage

Output frequency=S0Hz
BATT OUTPUT
:JCI V
C ::1.::1
cnn
::I l_l.1_1 Hz
Output frequency

Load percent= 70%


LOAD
717
11_1 %
Load percentage

25
When connected load is lower than lkVA, load in
VA will present xxx.VA like below chart.
BATT LOAD

::i5cv
I_ .::i
11 17 VA
_1_11_1
mm:J

0 ..J:~ . . , Im r!1·••%
IIJ·········.! : - :
CHARGING
f!' llf •• %

Load in VA
When load is larger than lkVA ( ~ lKVA), load in
VA will present x.xkVA like below chart.

When load is lower than lkW, load in W will


present xxx.W like below chart.
BATT LOAD

=i I I V =i -in w
C ::1.::1 C 11_1
mm:J
:- l
O:::l...~...., ft r!1·••%
ll-········..1 : - :
CHAROINO
v W•·%
Load in Watt
When load is larger than lkW ( ~ lKW), load in W
will present x.xkW like below chart.
BATT LOAD

II CV I =.I 17 kW
I_ _t_l tCU
llDml

O:::J ...~····1 Ml 1l 00 %

IJ!I-·········.! : :
CHARGING
r:, Iv ••%
Battery voltage=25.5V, discharging current= lA
BATT
I A

. . . . . . e..
I
Battery voltage/DC discharging current

~
~ ~
:---•~ .... ~~ %

//1---····----! : 1
CM'AROINQ
r •• %

26
Main CPU version 20 09

I I
I_I
Main CPU version checking

~----1
~
.... ___________ + ,I
~- -.....,1-,
~--
--------- (![I~;·I
1 ~I l1 I
[j 100 %

::::
··•·
,.I -
b '
I ~
j;
2 "
•••• - ).....__.ti 5 10
•••• CHARGI N G ~ ·

5.6 Operating Mode Description


Operation mode Description LCD display
Charging by utility and PV energy.

Standby mode / Power 0 ------~----1

saving mode Ill-------·--·-!+ , -,


(==l
CHA R GING

Note:
Charging by utility.
*Standby mode: The inverter
is not turned on yet but at this
No output is supplied by the
0------~ ----1
f - I
time, the inverter can charge I I
unit but it still can charge CHA RGING

battery without AC output.


batteries. Charging by PV energy.
*Power saving mode: If
enabled, the output of inverter ~----1
will be off when connected Ill------------!• (==l
l -1
C MAR (I INO

load is pretty low or not


No charging.
detected.
f - 1
I J

Charging by utility and PV energy.

•-- - -~ :=:
Ill----------~
····1

CHAR GING

Fault mode Charging by utility.


Note:
*Fault mode: Errors are 0------~ --··1
I - I
PV energy and utility can
caused by inside circuit error I
CHA R G I NG
I
charge batteries.
or external reasons such as Charging by PV energy.
over temperature, output short
circuited and so on. ~ - -··1

111---------..! :§:
CHAR QING

No charging.

I 1
I J

27
Operation mode Description LCD display
Charging by utility and PV energy.
The unit will provide output
sam
power from the mains. It will
also charge the battery at
line mode.
O==:t:~----1
/1---------.! : - :
A
~ lq
r!1100•/4
25%
CHARGING

Charging by utility.

cmm
9,,L~-~ JffL rrl""
15551
CHARQINO
~ 11/ 25 %

If "solar first" is selected as output source


priority and solar energy is not sufficient to
provide the load, solar energy and the utility will
provide the loads and charge the battery at the
same time.
Line Mode
r-> l
The unit will provide output
power from the mains. It will
0---~ ~::::=.-----~----~ fit100%
___________ ..t, If- - I 1 2s-;.
I
also charge the battery at CHARGING

line mode. If "solar first" is selected as output source


priority and battery is not connected, solar
energy and the utility will provide the loads .
• -=-- - - -- - - - -- - -- - - - -- - - - --- -- - - - --- 'I

o---~ :
~-~-~----fffl r:110

~%

-- -- --- ----· L__J ~ IU m.


Power from utility.
cmm
0---i-
0
Jt~IU2s%
rrl""
Power from battery and PV energy.

~------:=:::t~----~ [if 100%


t f - r
-----------~ 1-, I
CHARG I N G
~ 25%

The unit will provide output


PV energy will supply power to the loads and
Battery Mode power from battery and PV
charge battery at the same time.
power.

-~---------~--- ~ [if 100%


~----1 ~~ - •
Ill----------~ ~ - : CHARGING
i 25%

28
r- ~---1 r·
Power from battery only.

I- - \ !' 25%
t I

Power from PV energy only.


The unit will provide output
Battery Mode power from battery and PV ~-~ -~----Ji frl100%
power. ----------- · L____J ~ I~ 25%

5. 7 Battery Equalization Description


Equalization function is added into charge controller. It reverses the buildup of negative chemical effects like
stratification, a condition where acid concentration is greater at the bottom of the battery than at the top.
Equalization also helps to remove sulfate crystals that might have built up on the plates. If left unchecked, this
condition, called sulfation, will reduce the overall capacity of the battery. Therefore, it's recommended to
equalize battery periodically.

3€ How to Apply Equalization Function


You must enable battery equalization function in monitoring LCD setting program 30 first. Then, you may apply
this function in device by either one of following methods:
1. Setting equalization interval in program 35.
2. Active equalization immediately in program 36.

3€ When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is
active immediately, the controller will start to enter Equalize stage.

Equalize Voltage

Float Voltage

FLOAT

3€ Equalize charging time and timeout


In Equalize stage, the controller will supply power to charge battery as much as possible until battery voltage
raises to battery equalization voltage. Then, constant-voltage regulation is applied to maintain battery voltage
at the battery equalization voltage. The battery will remain in the Equalize stage until setting battery equalized
time is arrived.

29
Equalize
Charging Time

Equalize Voltage
Absorption Voltage
Float Voltage -~------'--------+"
LK ABSORPT. FLOAT

EQUALIZE

However, in Equalize stage, when battery equalized time is expired and battery voltage doesn't rise to battery
equalization voltage point, the charge controller will extend the battery equalized time until battery voltage
achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when
battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage.

-
- ------.-- - - - - - - - - - - Equ., lize Ch.l rging
Timeout
Equalize Voltage
-------------------- -----=---------~
Absorption Voltage
Float Voltage

t
BU K
ABSORPT. FLOAT
EQUALIZE

5.8Fault Reference Code


Fault Code Fault Event Icon on
01 Fan is locked when inverter is off. 'n7lm:m
""u .J

02 Over temperature ·n2·


Lu .J

03 Battery voltage is too high 'n3"


L
U mm
.J

04 Battery voltage is too low 'n"""""'


L
uY- .J

05

06
Output short circuited or over temperature is detected by
internal converter components.
Output voltage is too high.
~-
·n5·
Lu J'"""
07 Overload time out 'n7'
U Imm
L .J

08 Bus voltage is too high 'nB'


Lu .Jrm,:,

09 Bus soft start failed 'ng'


""u .J
,_.

51 Over current or surge ·sL 1:._


.J

30
52 Bus voltage is too low
X-
53 Inverter soft start failed g_
'- .J

55 Over DC voltage in AC output


'A-
•57•,_
57 Current sensor failed
'- .J

58 Output voltage is too low 's[_


'- .J

59 PV voltage is over limitation


~-
5.9 Waminglndicator
Warning
Warning Event Audible Alarm Icon flashing
Code
r=----,

01
Fan is locked when inverter Beep three times every n I&
,_u ~-
is on. second
r=--=-,
03 Battery is over-charged Beep once every second n3e:.
,_u _,
04 Low battery Beep once every second nye:.
r=---,

,_u .J

.. ~fr"
'n7"&,
07 Overload Beep once every 0.5 second ,_u !.. I ZS'II,

•• . .,~
10 Output power derating Beep twice every 3 seconds
,_ 1nA
u.J
11-',
15 PV energy is low. Beep twice every 3 seconds
r
-A
. _ I _IJ

Eq Battery equalization None C9A


'-c .J
i----=-,

bP Battery is not connected None bP&r-i


I.. .J L___J

31
6 CLEARANCE AND MAINTENANCE FOR ANTI-DUST KIT
6.1 Overview
Every inverter is already installed with anti-dusk kit from factory. Inverter will automatically detect this kit and
activate internal thermal sensor to adjust internal temperature. This kit also keeps dusk from your inverter and
increases product reliability in harsh environment.

6.2 Clearance and Maintenance


Step 1: Please loosen the screw in counterclockwise direction on the top of the inverter.

Step 2: Then, dustproof case can be removed and take out air filter foam as shown in below chart.

Step 3: Clean air filter foam and dustproof case. After clearance, re-assemble the dust-kit back to the inverter.

NOTICE: The anti-dust kit should be cleaned from dust every one month.

32
7 SPECIFICATIONS
Table 1 Line Mode Specifications
INVERTER MODEL 3.SKW S.SKW
I
Input Voltage Waveform Sinusoidal (utility or generator)

Nominal Input Voltage 230Vac

170Vac±7V (UPS);
Low Loss Voltage
90Vac±7V (Appliances)
180Vac±7V (UPS);
Low Loss Return Voltage
100Vac±7V (Appliances)

High Loss Voltage 280Vac±7V

High Loss Return Voltage 270Vac±7V

Max AC Input Voltage 300Vac

Nominal Input Frequency S0Hz / 60Hz (Auto detection)

Low Loss Frequency 40±1Hz

Low Loss Return Frequency 42±1Hz

High Loss Frequency 65±1Hz

High Loss Return Frequency 63±1Hz

Output Short Circuit Protection Circuit Breaker

Efficiency (Line Mode) >95% ( Rated R load, battery full charged )

10ms typical (UPS);


Transfer Time
20ms typical (Appliances)

·~
Output Power

Rated Power ............ .


Output power derating:
When AC input voltage drops to 170V,
the output power will be derated. 50% Power . .....

--
90V 170V 280V Input Voltage

33
Table 2 Inverter Mode Specifications

INVERTER MODEL 3.SKW 5.SKW

Rated Output Power 3.SKW 5.SKW

Output Voltage Waveform Pure Sine Wave

Output Voltage Regulation 230Vac±5%

Output Frequency S0Hz

Peak Efficiency 93%

Overload Protection Ss@~150% load; 10s@110%~150% load

Surge Capacity 2* rated power for 5 seconds

Nominal DC Input Voltage 24Vdc 48Vdc


Cold Start Voltage 23.0Vdc 46.0Vdc
Low DC Warning Voltage
@load< 50% 23.0Vdc 46.0Vdc
@load~ 50% 22.0Vdc 44.0Vdc

Low DC Warning Return Voltage


@load< 50% 23.SVdc 47.0Vdc
@load~ 50% 23.0Vdc 46.0Vdc
Low DC Cut-off Voltage
@load< 50% 21.SVdc 43.0Vdc
@load~ 50% 21.0Vdc 42.0Vdc

High DC Recovery Voltage 32Vdc 62Vdc

High DC Cut-off Voltage 33Vdc 63Vdc

No Load Power Consumption <35W

34
Table 3 Charge Mode Specifications
Utility Charging Mode

INVERTER MODEL 3.SKW 5.5KW


Charging Algorithm 3-Step
AC Charging Current (Max) 80Amp (@V11p=230Vac) 60Amp (@V11p=230Vac)
Bulk Charging Flooded Battery 29.2 58.4
Voltage AGM / Gel Battery 28.2 56.4
Floating Charging Voltage 27Vdc 54Vdc
Battery Voltage, per cell Charging Current. "

Charging Curve

Tl

Bulk Absorption
(Constant CurrE>nt) (Constant VoltagE>)

MPPT Solar Charging Mode


INVERTER MODEL 3.SKW 5.5KW
Max. PV Array Power
5000W 5500W

Nominal PV Voltage 240Vdc


PV Array MPPT Voltage Range 120~450Vdc
Max. PV Array Open Circuit Voltage 500Vdc
Max Charging Current
100Amp 80Amp
(AC charger plus solar charger)

Table 4 General Specifications


INVERTER MODEL 3.SKW I 5.5KW
Safety Certification CE
Operating Temperature Range -10°C to 50°C
Storage temperature -15°C~ 60°C
Humidity 5% to 95% Relative Humidity (Non-condensing)
Dimension (D*W*H), mm 100 X 300 X 440
Net Weight, kg 9.5 I 9.7

35
8 TROUBLE SHOOTING
Problem LCD/ LED/ Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 The battery voltage is too low 1. Re-charge battery.
during startup seconds and then ( < 1.91V/Cell) 2. Replace battery.
process. complete off.
1. Contact repair center for
1. The battery voltage is far too
No response after replacing the fuse.
No indication. low. ( < 1.4V/Cell)
power on. 2. Re-charge battery.
2. Internal fuse tripped.
3. Replace battery.
Input voltage is
Check if AC breaker is tripped
displayed as O on the
Input protector is tripped and AC wiring is connected
LCD and green LED is
well.
flashing.
1. Check if AC wires are too
Mains exist but the
thin and/or too long.
unit works in
Insufficient quality of AC power. 2. Check if generator (if
battery mode. Green LED is flashing.
(Shore or Generator) applied) is working well or if
input voltage range setting is
correct. (UPS~ Appliance)
Set "Solar First" as the priority of Change output source priority
Green LED is flashing.
output source. to Utilitv first.
When the unit is
turned on, internal LCD display and LEDs Check if battery wires are
Battery is disconnected.
relay is switched on are flashing connected well.
and off repeatedly.
Reduce the connected load by
Overload error. The inverter is
Fault code 07 switching off some
overload 110% and time is up.
equipment.
Check if wiring is connected
Output short circuited. well and remove abnormal
Fault code 05 load.
Temperature of internal converter Check whether the air flow of
component is over 120°C. the unit is blocked or whether
Internal temperature of inverter the ambient temperature is
Fault code 02
component is over 100°C. too high.
Battery is over-charged. Return to repair center.
Buzzer beeps Fault code 03 Check if spec and quantity of
continuously and The battery voltage is too high. batteries are meet
red LED is on. requirements.
Fault code 01 Fan fault Replace the fan.
Output abnormal (Inverter voltage 1. Reduce the connected
Fault code 06/58 below than 190Vac or is higher load.
than 260Vac) 2. Return to repair center
Fault code
Internal components failed. Return to repair center.
08/09/53/57
Fault code 51 Over current or surge.
Restart the unit, if the error
Fault code 52 Bus voltage is too low. happens again, please return
to repair center.
Fault code 55 Output voltage is unbalanced.

36
9 Appendix: Approximate Back-up Time Table

Model Load (W) Backup Time @ 24Vdc 100Ah (min) Backup Time @ 24Vdc 200Ah (min)
300 449 1100
600 222 525
900 124 303
1200 95 227
3.5KW 1500 68 164
1800 56 126
2100 48 108
2400 35 94
2700 31 74
3200 28 67

Model Load (W) Backup Time @ 48Vdc 100Ah (min) Backup Time @ 48Vdc 200Ah (min)
500 613 1288
1000 268 613
1500 158 402
2000 111 271
2500 90 215
5.5KW
3200 76 182
3500 65 141
4000 50 112
4500 44 100
5000 40 90
Note: Backup time depends on the quality of the battery, age of battery and type of battery.
Specifications of batteries may vary depending on different manufacturers.

37
327-100015-00G

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