SPINCAT-USER-MANUAL SC-168 Manual Insert
SPINCAT-USER-MANUAL SC-168 Manual Insert
SC 168
ROTARY NOZZLE
USER MANUAL
PL 546 REV C
(10/2019)
TABLE OF CONTENTS
.MANUFACTURER’S INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DESCRIPTION OF EQUIPMENT AND INTENDED USE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
KEY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PRE-RIH CHECKLIST .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DISASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TOOL STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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MANUFACTURER’S INFORMATION
This manual must be used in accordance with all applicable national laws. The manual shall
be regarded as a part of the machine and shall be kept for reference until the final dismantling
of the machine, as defined by applicable national law(s).
Updated manuals can be downloaded at:
https://www.stoneagetools.com/manuals
SPECIFICATIONS
Tool Family: StoneAge SpinCat™
Tool Model: SC-168
Pressure Range: 1-5k psi (70-340 bar)
Flow Range: .7 to 1.33 bpm (30 to 56 gpm)
Flow Rating: 2.3 Cv
Rotation Speed: 150-200 rpm
Inlet Connection: 1" AMMT
PSI Loss (@ 1 bpm): 330 psi (23 bar)
Tension (pull): Safe load to 8500 lbs (3856 kg)
Compression (set down): Safe load to 12000 lbs (5443 kg)
Outside Diameter: 1.68 in. 43 mm
Overall Length: 9.8 in. 250 mm
Weight: 4.6 lbs 2 kg
Maximum Temperature: 390° F 200° C
JETTING
The standard nozzle head has five ports with 1/8 NPT threads — one at 15 degrees forward,
two at 45 degrees forward, and two at 90 degrees to the axis of rotation. Some of the ports
may be plugged in a balanced pattern to concentrate the flow in a particular direction. Fit-
for-purpose head and porting designs are available to accommodate specific flow rates and
applications.
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OVERVIEW
DESCRIPTION:
The SC-168 is a self-rotating nozzle designed for coil tubing well service. The powerful
rotating jets cover a large area for efficient cleaning. Jet reaction force (thrust) powers
rotation of the head. An internal centrifugal speed control maintains rotation speeds of
150 to 200 rpm. The tool uses a high viscosity synthetic gear oil for lubrication, such as
Chevron HiPerSYN® 220, Mobil SHC™ 630 or an equivalent. The oil is available from
StoneAge® as part number SC250 048.
The tool has a straight flow-through design with a leak-free high pressure seal so
pump power is not wasted. It has a 1" AMMT box inlet thread. The tool can be used at
temperatures up to 200°C (392°F), and can be used with up to 30% HCL and Nitrogen
injection. (Note: if used with HCL, flush tool with clean water after use.)
If the tool is to be used with high external borehole pressures, make certain that the body
of the tool is completely full of lubricating fluid; air pockets are compressible and this
could lead to oil seal failure and loss of lubrication.
The SC-168 can be used at operating pressures of 1000 to 5000 psi and flow rates of 0.7
to 1.33 bpm (32 to 80 gpm) with standard head porting. Custom porting can be ordered
for use up to 5 bpm (200 gpm).
The standard nozzle head has five ports with 1/8 npt threads; one at 15 degrees
forward, two at 45 degrees forward and two at 90 degrees to the axis of rotation.
Some of the ports may be plugged in a balanced pattern to concentrate the flow in a
particular direction. Alternate head porting patterns may be added to the same head
to accommodate different flow rates. Hi-flow Flushing, Perf Stim, and Forward Cutting
configurations are available. Verify with StoneAge Downhole Jetting App that porting
changes result in sufficient torque to ensure rotation.
DANGER
Operations with this equipment can be potentially hazardous. Caution must be exercised
prior to and during machine and water jet tool use. Please read and follow all of these
instructions, in addition to the guidelines in the WJTA Recommended Practices handbook,
available online at www.wjta.org. Deviating from safety instructions and recommended
practices can lead to severe injury and/or death.
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PRE-RIH CHECKLIST
PRE-RIH CHECKLIST:
• After receipt on location, visually inspect the SC-168 to ensure no small debris has
entered the tool. NOTE: The StoneAge SpinCat™ package includes a briefcase size
Pelican® case. We recommend keeping the tool and spare parts inside the case.
• Verify the threaded orifice nozzles are clear and installed correctly. DO NOT insert
hard wire or nails or other objects into the orifices to verify that they are clear. Use
a flashlight. Newly manufactured orifice nozzles now have flow straighteners inside
the orifices. These improve the quality of the jet stream. Remember to filter or
screen the fluids keeping particles to a size no larger than 1/3 the ID of the orifice
nozzle. Example: CNP2 125 orifice nozzle: 0.125 ÷ 3 = 0.041 max particle size.
• Verify there is no oil leaking from the set screw or body. If the set screw is missing
and oil has leaked out then use a StoneAge® service kit syringe and refill the oil.
IMPORTANT: Be sure to take time to work the air bubbles out of the oil.
• Turn the head by hand. It should rotate very smoothly but not spin freely. There
should not be any stoppage or feeling of binding or catching internally.
• Ensure the wiper seal on the inlet nut is in place. The function of this seal is to
prevent debris from plugging the vent holes. The vent hole’s function is to vent
internal pressure build-up should the high pressure (HP) tungsten impregnated seal
fail or leak intermittently while reseating itself. If the wiper seal is lost or missing it
can be replaced with a suitable size Viton® O-Ring as a temporary measure.
•The SC-168 is made of hardened stainless steel for long service life with strong acids,
chemicals and solvents. We recommend you do not use pipe wrenches on the tool.
Customers who have 2-4 year old tools that are still in excellent condition, NEVER
use pipe wrenches on their StoneAge SpinCats™. Over time teeth cuts accumulate
on the inlet nut, the body, and head and “chew up” the tool. Eventually these parts
have to be replaced unnecessarily. Some customers do not feel this is of significant
importance and if replacement parts becomes necessary we can supply them.
• When function testing, watch for leakage around the orifice nozzles. Also watch
for leakage along the body and behind the head. This indicates an improperly
redressed tool. Also watch for leakage from around the wiper seal, the high
pressure seal might leak during initial pressurization but should stop once enough
pressure to achieve rotation has been reached. The only place water should be
exiting the tool is through the nozzles. The head should rotate slowly and smoothly.
• If the head does not rotate during a function test but it rotates easily by hand, it
could be the pump rate and pressure must be increased or the tool is simply “tight”
or “cold,” or there is very heavy oil in the tool and it will loosen up in the hole, or
the tool may be jetted improperly. Check the StoneAge Downhole Jetting App. A
simple but frequent problem in function tests is the test fluid does not contain
viscosity reducer but the job requires it due to extremely high friction pressures.
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LUBRICANT FILL INSTRUCTIONS
SC250 026
Port Plug
with O-Ring
BC 410
Syringe
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HIGH PRESSURE SEAL REPLACEMENT
SC168 002-AMMT
Inlet Nut
SC168 011- C
CHAMFERED Seat, Carbide
FACE
CHAMFERED
FACE UP
SC168 011- C
Seat, Carbide SC168 012-O
FLAT FACE H.P. Seal &
O-Ring
SC168 012-O
H.P. Seal &
O-Ring
O-RING
GROOVE END
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DISASSEMBLY
SC168 008
O-Ring, Viton TJ 007
Bearing
SC168 006
Shaft Seal
CHAMFERED
FACE UP
SC168 011- C
Seat, Carbide
SC168 012-O SC168 030
H.P. Seal & Sleeve
O-Ring
SC168 020
Gland Nut
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DISASSEMBLY
SC168 001
Shaft
TJ 007
BC 220 Bearing
Weights
SC168 007
Shaft Seal
SC168 008
O-Ring, Viton
SC168 025
Spring
SC168 020
Gland Nut
SC125 016
O-Ring
SC168 031
Backup Parbak
O-Ring
SC168 043-R09
Head Shaft
Weldment
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ASSEMBLY
SC168 001
Shaft LIP WITH
SPRING UP
TJ 007
Bearing
BC 220
Weights
SC168 007 hole in weights
Shaft Seal for spring end
SC168 008
O-Ring, Viton SC168 025
Spring
SC168 020
Gland Nut
SC125 016
O-Ring
SC168 031
Backup Parbak
O-Ring
hole in shaft
for spring end
SC168 043-R09
Head
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ASSEMBLY
SC168 003
Body
SC168 002-AMMT
Inlet Nut
TJ 007
Bearing SC168 008
O-Ring, Viton
SC168 006
Shaft Seal
CHAMFERED
FACE UP
SC168 011- C
Seat, Carbide
SC168 030
Sleeve SC168 012-O
H.P. Seal &
O-Ring
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TROUBLESHOOTING
STORAGE
TOOL STORAGE:
The SC-168 should NOT be stored in a used condition with wellbore and pumped fluids
possibly migrating into the lubricant chamber. Flush with fresh water and perform a seal
redress after HCL, Xylene or Toluene chemical treatment jobs. Downhole tools, especially
through tubing tools tend to be stored upside down in tool racks with threaded stubs welded
to rack base. Storing the tool in this manner allows air to collect at the top of the lubricant
chamber. We recommend the StoneAge SpinCat™ be stored with inlet nut facing up to avoid
this air pocket. It may also be stored horizontally.
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NOTES
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REPLACEMENT PART WEAR INFORMATION
Ø 1.620
Minimum
Outside
Diameter
Ø 1.600
Minimum
• SHAFT/HEAD WEAR:
Follow these wear dimension guidelines to determine when to replace parts.
Potential wear groove Potential wear groove
by shaft seal lip. by shaft seal lips.
Ø .624 Ø .780
Minimum Minimum
Allowable Allowable
Ø.447
Maximum SECTION A-A NOTE: Scuffing wear on head does not affect balance
or rotation. Head should be replaced when properly
installed nozzle inserts extend beyond the head or
body diameter to prevent rapid wear and potential
failure of the nozzle inserts.
Potential wear groove
by high pressure seal. Inspect nozzle orifices for wear out of round. Replace
if visibly worn.
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MAINTENANCE PARTS & OVERHAUL KITS
PARTS OVERVIEW
SC168 030
Sleeve
SC168 003
TJ 007 Body
Bearing
SC168 021
Weep Seal
SC168 006 SC168 011-C
Seal, Dual Seat, Carbide
SC168 002-AMMT Lip Viton
Inlet Nut
SC168 012-O
H.P. Seal & O-Ring
SC168 008 SC168 043-R09 CNP2
O-Ring, Viton Head Shaft Nozzles (5)
Weldment
SC168 002
SC250 026 Gland Nut SC168 031
Port Plug with Backup
O-Ring (2) SC168 007 Parbak, Viton
Seal, Dual
Lip Viton
SC168 001
SC168 025 Shaft
BC 220 Spring SC125 016
Weights O-Ring, Viton
SC168 008
O-Ring, Viton
TJ 007
Bearing
BC 225
Garter Springs
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TERMS AND CONDITIONS AND WARRANTY INFORMATION
2. Payment/Prices. Unless other arrangements have 5. Modification. These Terms and Conditions are
been made in writing between Seller and Buyer, payment intended by Seller and Buyer to constitute a final,
for the product(s) shall be made upon receipt of invoice. complete and exclusive expression of agreement
The prices shown on the face hereof are those currently relating to the subject matter hereof and cannot be
in effect. Prices invoiced shall be per pricelist in effect supplemented or amended without Seller’s prior written
at the time of shipment. Prices are subject to increase approval.
for inclusion of any and all taxes which are applicable
and which arise from the sale, delivery or use of the 6. Omission. Seller’s waiver of any breach or Seller’s
product(s), and the collection of which Seller is or may failure to enforce any of these Terms and Conditions
be responsible to provide to any governmental authority, at any time, shall not in any way affect, limit or waive
unless acceptable exemption certificates are provided Seller’s right thereafter to enforce and compel strict
by Buyer in accordance with applicable law. Buyer compliance with every term and condition hereof.
shall pay all charges for transportation and delivery
and all excise, order, occupation, use or similar taxes, 7. Severability. If any provision of these Terms and
duties, levies, charges or surcharges applicable to the Conditions is held to be invalid or unenforceable, such
product(s) being purchased, whether now in effect invalidity or unenforceability shall not affect the validity
or hereafter imposed by any governmental authority, or enforceability of the other portions hereof.
foreign or domestic.
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TERMS AND CONDITIONS AND WARRANTY INFORMATION
8. Disputes. Seller and Buyer shall attempt in good 10. Jurisdiction and Venue. Seller and Buyer agree
faith to promptly resolve any dispute arising under that the state or federal courts located within the City
these Terms and Conditions by negotiations between and County of Denver, Colorado shall have sole and
representatives who have authority to settle the exclusive jurisdiction over any litigation concerning any
controversy. If unsuccessful, Seller and Buyer shall dispute arising under these Terms and Conditions not
further attempt in good faith to settle the dispute otherwise resolved pursuant to Section 9 as well as any
by nonbinding third-party mediation, with fees and alleged defects of any Products or damages sustained
expenses of such mediation apportioned equally to as a result of such alleged defects. Seller and Buyer
each side. Any dispute not so resolved by negotiation further agree that should any litigation be commenced
or mediation may then be submitted to a court of in connection with such a dispute, it shall only be
competent jurisdiction in accordance with the terms commenced in such courts. Seller and Buyer agree to
hereof. These procedures are the exclusive procedures the exclusive jurisdiction of such courts and neither will
for the resolution of all such disputes between the Seller raise any objection to the jurisdiction and venue of such
and Buyer. courts, including as a result of inconvenience.
9. Governing Law. All sales, agreements for sale, offers 11. Attorney’s Fees. If any litigation is commenced
to sell, proposals, acknowledgments and contracts between Seller and Buyer, or their personal
of sale, including, but not limited to, purchase orders representatives, concerning any provision hereof,
accepted by Seller, shall be considered a contract under the party prevailing in the litigation shall be entitled,
the laws of the State of Colorado and the rights and in addition to such other relief that is granted, to a
duties of all persons, and the construction and effect of reasonable sum as and for their attorneys’ fees and
all provisions hereof shall be governed by and construed costs in such litigation or mediation.
according to the laws of such state.
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TERMS AND CONDITIONS AND WARRANTY INFORMATION
WARRANTY:
Warranties set forth herein extend only to End-Users, modification of the Product or use of parts not approved
meaning customers acquiring, or that have previously by StoneAge will void this Limited Warranty. StoneAge
acquired, a product manufactured by StoneAge reserves the right to change or improve the material and
(“Product”) for their own use and not for resale, either design of the Product at any time without notice to End-
directly from StoneAge Inc. (“StoneAge”) or from a User, and StoneAge is not obligated to make the same
StoneAge Authorized Dealer or Reseller (“Dealer”). No improvements during warranty service to any Product
warranty of any kind or nature is made by StoneAge previously manufactured.
beyond those expressly stated herein.
4. WARRANTY EXCLUSIONS. This Limited Warranty
1. LIMITED WARRANTY PERIOD. Subject to does not cover, and StoneAge shall not be responsible
the limitations and conditions hereinafter set forth, for the following, or damage caused by the following:
StoneAge warrants its Product to be free from defects (1) any Product that has been altered or modified in any
in workmanship and material for a period of one (1) year way not approved by StoneAge in advance in writing;
from the date of purchase by the End-User, provided that (2) any Product that has been operated under more
the end of the limited warranty period shall not be later severe conditions or beyond the rated capacity specified
than eighteen (18) months from the date of shipment of for that Product; (3) depreciation or damage caused
the Product to the Dealer or the End-User by StoneAge by normal wear and tear, failure to follow operation or
(“Limited Warranty Period”). All replacement parts which installation instructions, misuse, negligence or lack
are furnished under this Limited Warranty and properly of proper protection during storage; (4) exposure to
installed shall be warranted to the same extent as the fire, moisture, water intrusion, electrical stress, insects,
original Product under this Limited Warranty if, and only explosions, extraordinary weather and/or environmental
if, the original parts were found to be defective within the conditions including, but not limited to lightning, natural
original Limited Warranty Period covering the original disasters, storms, windstorms, hail, earthquakes, acts
Product. Replacement parts are warranted for the of God or any other force majeure event; (5) damage to
remainder of the original Limited Warranty Period. This any Product caused by any attempt to repair, replace,
Limited Warranty does not cover any component part of or service the Product by persons other than StoneAge
any Product not manufactured by StoneAge. Any such authorized service representatives; (6) costs of normal
component part is subject exclusively to the component maintenance parts and services; (7) damage sustained
manufacturer’s warranty terms and conditions. during unloading, shipment or transit of the Product;
or (8) failure to perform the recommended periodic
2. LIMITED WARRANTY COVERAGE. StoneAge’s
maintenance procedures listed in the Operator’s Manual
sole obligation under this Limited Warranty shall be, at
accompanying the Product.
StoneAge’s option and upon StoneAge’s inspection, to
repair, replace or issue a credit for any Product which is 5. REQUIRED WARRANTY PROCEDURES. To be
determined by StoneAge to be defective in material or eligible for warranty service, the End-User must: (1)
workmanship. StoneAge reserves the right to examine report the Product defect to the entity where the Product
the alleged defective Product to determine whether this was purchased (i.e. StoneAge or the Dealer) within
Limited Warranty is applicable, and final determination the Limited Warranty Period specified in this Limited
of limited warranty coverage lies solely with StoneAge. Warranty; (2) submit the original invoice to establish
No statement or recommendation made by a StoneAge ownership and date of purchase; and (3) make the
representative, Dealer or agent to End-User shall Product available to a StoneAge authorized service
constitute a warranty by StoneAge or a waiver or representative for inspection to determine eligibility
modification to any of the provisions hereof or create any for coverage under this Limited Warranty. This Limited
liability for StoneAge. Warranty shall not extend to any person or entity who
fails to provide proof of original purchase from StoneAge
3. WARRANTY SERVICE PROVIDERS. Service
or a Dealer. No Product may be returned for credit
and repair of the Product is to be performed only by
or adjustment without prior written permission from
StoneAge authorized service representatives, including
StoneAge.
Dealers who are authorized repair centers, with
StoneAge approved parts. Information about StoneAge
authorized service representatives can be obtained
through the StoneAge website at www.stoneagetools.
com/service. Unauthorized service, repair or
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TERMS AND CONDITIONS AND WARRANTY INFORMATION
6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
REMEDIES. EXCEPT AS EXPRESSLY STATED HEREIN
IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY,
(AND TO THE FULLEST EXTENT ALLOWED UNDER
WHETHER IN CONTRACT, IN TORT, UNDER ANY
APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS
WARRANTY, IN NEGLIGENCE, OR OTHERWISE SHALL
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
NOT EXCEED THE AMOUNT OF THE PURCHASE
INCLUDING WITHOUT LIMITATION ALL IMPLIED
PRICE PAID BY THE END-USER FOR THE PRODUCT.
WARRANTIES OF MERCHANTABILITY OR FITNESS
STONEAGE’S MAXIMUM LIABILITY SHALL NOT
FOR A PARTICULAR PURPOSE, AND ANY AND ALL
EXCEED, AND END-USER’S REMEDY IS LIMITED
WARRANTIES, REPRESENTATIONS OR PROMISES
TO EITHER (1) REPAIR OR REPLACEMENT OF THE
AS TO THE QUALITY, PERFORMANCE OR FREEDOM
DEFECTIVE WORKMANSHIP OR MATERIAL OR, AT
FROM DEFECT OF THE PRODUCT COVERED BY
STONEAGE’S OPTION, (2) REFUND OF THE PURCHASE
THIS LIMITED WARRANTY. STONEAGE FURTHER
PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE
DISCLAIMS ALL IMPLIED INDEMNITIES.
PURCHASE PRICE, AND SUCH REMEDIES SHALL BE
7. LIMITATION OF LIABILITY. End-User specifically END-USER’S ENTIRE AND EXCLUSIVE REMEDY.
acknowledges that the Product may be operated at
YOU, THE END-USER, UNDERSTAND AND EXPRESSLY
high speeds and/or pressures, and that as such it may
AGREE THAT THE FOREGOING LIMITATIONS ON
be inherently dangerous if not used correctly. End-
LIABILITY ARE PART OF THE CONSIDERATION IN
User shall familiarize itself with all operation materials
THE PRICE OF THE STONEAGE PRODUCT YOU
provided by StoneAge and shall at all times use and
PURCHASED.
require its agents, employees and contractors to use
all necessary and appropriate safety devices, guards Some jurisdictions do not allow the limitation or
and proper safe operating procedures. In no event shall exclusion of liability for certain damages, so the above
StoneAge be responsible for any injuries to persons or limitations and exclusions may not apply to you. This
property caused directly or indirectly by the operation Limited Warranty gives you specific legal rights, and you
of the Product if End-User or any agent, employee, or may also have other rights which vary from jurisdiction
contractor of End-User: (1) fails to use all necessary to jurisdiction. If any provisions of this Limited Warranty
and appropriate safety devices, guards and proper is held to be invalid or unenforceable, such invalidity
safe operating procedures; (2) fails to maintain in good or unenforceability shall not affect the validity or
working order such safety devices and guards; (3) alters enforceability of the other portions hereof.
or modifies the Product in any way not approved by
StoneAge in advance in writing; (4) allows the Product to
be operated under more severe conditions or beyond the
rated capacity specified for the Product; or (5) otherwise
negligently operates the Product. End-User shall
indemnify and hold StoneAge harmless from any and all
liability or obligation incurred by or against StoneAge,
including costs and attorneys’ fees, to or by any person
so injured.
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