Wheel Loader Liebherr 2plus2 L 550 L 586 Service Manual
Full download: http://manualplace.com/download/wheel-loader-liebherr-2plus2-l-550-l-586-service-manual/
46)0-1-2%6=
en
Service manual
(20
Wheel loader
(10 points)
L550 - L586 2plus2
(10
This is the cut pages sample. Download all 165 page(s) at: ManualPlace.com
en
Service manual
(20
Wheel loader
(10 points)
L550 - L586 2plus2
(10
Address
Address: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Dr. Hans Liebherr – StraЯe 4
A – 5500 BISCHOFSHOFEN, AUSTRIA
Product identification
Manufacturer: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Product group: Wheel loader
Type: L 550 L 556 L 566 L 576 L 580 L586
Construction number: 456 454 460 457 459 461
Serial number: 99999 99999 14171 14171 14171 99999
Document identification
Order number: xxxxxxxxx
Author: LBH / T-DOK department
Document version: 01
Manual number:
Owner:
Foreword
Target group This Service Manual has been written for those whose job it is to make sure
that the machines remain operational on a daily basis. This specifically
includes the mechanics and workshop specialists at Liebherr dealers and
Liebherr branch offices.
Contents In the first chapter you will find information about safety regulations as well
as specifications of the special tools needed for maintenance and repair.
Chapter 2 provides an overview of all important technical data for the entire
machine and the individual assemblies.
The following chapter, entitled Maintenance, contains the maintenance and
inspection schedule, inspection and setting logs, lubrication schedules and
filling quantity tables, a description of maintenance procedures and speci-
fications for prescribed lubricants and fuels.
The technical description of the machine in the following chapters is divided
into 15 functional groups. The design, function, and technical data for each
group, component and part are explained.
Chapter 19 is new. In it, you will find a list of available repair manuals,
troubleshooting hints, the service code table and a description of the
BODEM service software.
How to use this manual This manual describes a variety of types and finished forms. In general, this
information applies to the types and serial number groups specified in the
footnotes. One exception is that specific type and serial number data are
indicated at the beginning of each section (e.g. the technical specifications of
the components).
Whenever possible, parts and components are supplemented by indication
of the identification number in the heading.
This manual is available in German, English, French, Spanish and Italian.
Working instructions It is imperative that safety regulations be observed with all tasks done on the
machine. You will find information on this in the General Information
chapter.
A complete set of tools in perfect condition is required for work on the
machine, along with any special tools that might be needed. Absolute
cleanliness must be observed with all tasks!
Sealing material such as O-rings and surface seals should be replaced
whenever repairs are carried out.
DVD edition We would particularly like to draw your attention to the fact that this book is
available not only in printed form, but also as an electronic document on
DVD (Lidos).
General information 1
Product description 2
Maintenance 3
Diesel engine, pump distributor gear 4
Cooling system 5
Travel hydraulics 6
Working hydraulics 7
Steering system 8
Brake system 9
Electrical system 10
Transfer gear 11
Axles, drive shafts 12
Machine frame, ballast weight 13
Central lubrication system 14
Covering, cab access 15
Cab, heating, air-conditioning 16
Lift arm, quick-change device 17
Attachments, accessories 18
Repair work, troubleshooting 19
Options 20
1 General Information
1.0
Chapter contents
1 General Information ............................................................ 1.0-1
1.1 Safety regulations ...........................................................................1.1-1
1.1.1 Introduction...........................................................................1.1-1
1.1.2 Overview of the safety regulations .......................................1.1-2
1.2 Special tools for maintenance and repair work...............................1.2-1
1.2.1 Special tools in general ........................................................1.2-1
1.2.2 Special tools for Liebherr diesel engines..............................1.2-2
1.2.3 Special tools for hydraulic cylinders .....................................1.2-3
1.2.4 Special tools for electronics..................................................1.2-3
1.2.5 Special tools for axles...........................................................1.2-4
1.2.6 Special tools for the transmission.........................................1.2-5
1.2.7 Central lubrication system ....................................................1.2-5
1.2.8 Special tools for the air conditioning system ........................1.2-5
1.2.9 Special tools for cab windows ..............................................1.2-6
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Service Manual General Information
Special tools for maintenance and repair work
1.1 Safety regulations
Working on the machine poses safety risks to the operator, driver or
maintenance engineers. You can prevent risks and accidents by regularly
reading and observing the various safety instructions.
This is especially important for personnel who only occasionally work on the
machine, for example, carrying out rigging or maintenance work. The safety
regulations listed below, if conscientiously followed, will ensure your own
safety and that of others, and will prevent the machine from being damaged.
Whenever tasks which could cause danger to personnel or damage to the
machine are described, the necessary safety precautions are explained in
this manual.
These are indicated by the headings Danger, Warning or Caution.
1.1.1 Introduction
1. The symbols below have the following meanings:
Danger Danger
Warning that without appropriate precautions, certain procedures could
result in fatal accidents.
Warning
Warning
Warning that without appropriate precautions, certain procedures could
result in severe physical injuries.
Caution
Caution
Warning that without appropriate precautions, certain procedures could
result in minor physical injuries or damage to the machine.
2. Observance of these instructions does not exempt you from following
any additional rules and guidelines that may apply
The following should also be observed:
– The safety rules in force at the operating site
– Legally enforceable road traffic regulations
– Guidelines issued by trade associations
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General Information Service Manual
Safety regulations
1.1.2 Overview of the safety regulations
A detailed description of these can be read in the relevant section of the
safety regulations chapter in the operating manual.
The following sections are included in the operating manual:
1 Introduction
2 General safety regulations
3 Proper use
4 Decals on the machine
5 Instructions on preventing crushing injuries and burns
6 Instructions on preventing fires and explosions
7 Safety instructions for start-up
8 Safety precautions during start-up
9 Instructions for safe working
10 Safety instructions for driving on slopes
11 Parking safely
12 Transporting the machine safely
13 Towing the machine safely
14 Measures for ensuring safe maintenance
15 Safety instructions for working on machines with hydro accumulators
16 Safety instructions for welding work on the machine
17 Instructions for working safely on the working attachment
18 Safety instructions for transporting the machine by crane
19 Safe maintenance of hydraulic hoses and hose lines
20 Attachments and accessories
21 Protection against vibrations
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Service Manual General Information
Special tools for maintenance and repair work
1.2 Special tools for maintenance and
repair work
1.2.1 Special tools in general
Description ID no. Use Remarks
For checking the acid concentration
Anti-freeze and battery tester 7408922 All wheel loaders
(battery charging state) and anti-freeze
24 volt vacuum pump 7408148 All wheel loaders For preventing oil loss
Filling and testing device with
8145359 All wheel loaders For checking the hydro accumulator
case
Manometer 0-40 bar 7361288 All wheel loaders For checking the hydraulic pressure
Manometer 0-250 bar 5002932 All wheel loaders For checking the hydraulic pressure
Manometer 0-600 bar 5002866 All wheel loaders For checking the hydraulic pressure
Manometer connection 7002436 All wheel loaders Connection for the manometer
High pressure hose 1500 mm 7002475 All wheel loaders High pressure hose for manometer
High pressure hose 4000 mm 7009134 All wheel loaders High pressure hose for manometer
Screw connection M 10 x 1 5005180 All wheel loaders For checking the hydraulic pressure
Draining hose 7005660 All wheel loaders For draining oil via a drain valve
Drain piece 7402657 All wheel loaders For the drain hose
For securing the valves on the variable
Safety cap SW 10 7009315 All wheel loaders
adjustment motor
Safety cap SW 13 7615515 All wheel loaders For securing the valves on the pumps
Safety cap SW 17 7615589 All wheel loaders For securing the valves on the pumps
Safety cap SW 19 7009317 All wheel loaders For securing the valves on the pumps
For securing the valves on the control
Safety cap SW 17 7622068 All wheel loaders
block
USB dongle 10333608 L550 - L586 With SERVICE authorisation
For adjusting the travel hydraulics, and
Diagnostic data cable 10035410 L550 - L586
testing the electrical system and options
For communicating with the wheel
loader electronics if there is an error
Adapter cable RS232<>USB 693190714 All wheel loaders
with the RS232 interface on the
notebook.
Extraction tool size 20 for pin
8503630 All wheel loaders For DEUTSCH connectors
and bushing
SDCF – 03 memory card
10223098 L550 - L586 For writing to the compact flash card
adapter
Blank compact flash card.
Compact flash card 10223095 L550 - L586
Data medium for application software
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General Information Service Manual
Special tools for maintenance and repair work
1.2.2 Special tools for Liebherr diesel engines
Description ID no. Use Remarks
For installing the mass equalisation
Mandrel 9078118 L550 - L556 engine
shafts (D 934)
For installing the mass equalisation
Mandrel 9078119 L550 - L556 engine
shafts (D 934)
For installing and removing the cylinder
Rotary angle device 0524062 L550 - L586 engine
head
For checking projection of the cylinder
Holder 0528464 L550 - L586 engine
bushings
For checking projection of the cylinder
Dial gauge holder 10023885 L550 - L586 engine
bushings
Compression tester 8008782 L550 - L586 engine For checking the compression
Compression tester insert 10012817 L550 - L586 engine For checking the compression
Adapter 10297211 L550 - L586 engine For checking the compression
Claw 10117612 L550 - L586 engine For checking the compression
For installing and removing the pistons
Engine turner 0524045 L550 - L586 engine
and rods
For installing and removing the pistons
Holder 0528464 L550 - L586 engine
and rods
For installing and removing the pistons
Piston strap 8000592 L550 - L586 engine
and rods
For installing and removing the pistons
Rotary angle device 0524062 L550 - L586 engine
and rods
For installing and removing the piston
Piston ring tongs 7009319 L550 - L586 engine
rings
For installing and removing the cylinder
Extractor tool 0526855 L550 - L586 engine
bushing
For installing and removing the cylinder
Extractor tool 0528462 L550 - L586 engine
bushing
For installing and removing crankshaft
Mounting pin 0528470 L550 - L586 engine
attachments
For installing and removing the front
Hook and lever 7019858 L550 - L586 engine
crankshaft seal
For installing and removing the front
Inserter 10116249 L550 - L586 engine
crankshaft seal
Mounting pin 0528470 L550 - L586 engine For installing and removing the flywheel
For installing and removing the rear
Inserter 10116250 L550 - L586 engine
crankshaft seal
For installing and removing the injection
Special spanner 10020852 L550 - L586 engine
line
For installing and removing the
Adapter 0524029 L550 - L586 engine
pressure pipe port and injection nozzles
For installing and removing the
Adapter 10220689 L550 - L586 engine
pressure pipe port and injection nozzles
For installing and removing the
Hammer puller 0524072 L550 - L586 engine
pressure pipe port and injection nozzles
For installing and removing the injection
Pusher tube 10289319 L550 - L586 engine
pump and roller tappet
For installing and removing the injection
Pusher tube 10289320 L550 - L586 engine
pump and roller tappet
For installing and removing the exhaust
Mounting pin 0528472 L550 - L586 engine
pipe
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Wheel Loader Liebherr 2plus2 L 550 L 586 Service Manual
Full download: http://manualplace.com/download/wheel-loader-liebherr-2plus2-l-550-l-586-service-manual/
Service Manual General Information
Special tools for maintenance and repair work
1.2.3 Special tools for hydraulic cylinders
Description ID no. Use Remarks
L550, L556 steering
Assembly sleeve 80 mm 9227165 For fitting the seals
cylinder
L566, L576, L580
Assembly sleeve 90 mm 9227161 For fitting the seals
steering cylinder
Assembly sleeve 130 mm 9998624 L550, L556 lift cylinder For fitting the seals
L550, L556 tilt cylinder
Assembly sleeve 150 mm 9998622 L566, L576, L580 lift For fitting the seals
cylinder
L566, L576, L580 tilt
Assembly sleeve 170 mm 9107931 For fitting the seals
cylinder
L550, L556 steering
Expansion sleeve 80 mm 9227166 For fitting the seals
cylinder
L566, L576, L580
Expansion sleeve 90 mm 9227162 For fitting the seals
steering cylinder
Expansion sleeve 130 mm 9110408 L550, L556 lift cylinder For fitting the seals
L550, L556 tilt cylinder
Expansion sleeve 150 mm 9110410 L566, L576, L580 lift For fitting the seals
cylinder
L566, L576, L580 tilt
Expansion sleeve 170 mm 9110412 For fitting the seals
cylinder
Bearing head assembly L550, L556 steering
9210219 For fitting the piston rod bearing
spanner 70/8 mm cylinder
Bearing head assembly L566, L576, L580
9239572 For fitting the piston rod bearing
spanner 75/12 mm steering cylinder
1.2.4 Special tools for electronics
Description ID no. Use Remarks
For measuring voltage, current,
Digital multimeter 8502956 All wheel loaders
resistance and frequency
Test probe, red 884191214 All wheel loaders For testing DEUTSCH connectors
Test probe, black 884191114 All wheel loaders For testing DEUTSCH connectors
Magnet tester 8145743 All wheel loaders For checking solenoid valves
Stripping and crimping pliers
8460263 All wheel loaders For MATE-N-LOK connectors
0.5 - 6.0 mm2
Crimping pliers 8503647 All wheel loaders For DEUTSCH connectors
Wedge extractor tool 7026267 All wheel loaders For DEUTSCH connectors
Extraction tool size 12 for pin
8145674 All wheel loaders For DEUTSCH connectors
and bushing
Extraction tool size 16 for pin
8145673 All wheel loaders For DEUTSCH connectors
and bushing
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MJFCIFSS
L576 - 457 / from 14171 1.2-3 of 6
L556 - 454 / from 99999 L580 - 459 / from 14171
L566 - 460 / from 14171 L586 - 461 / from 99999
This is the cut pages sample. Download all 165 page(s) at: ManualPlace.com
