Allis Chalmers 840 844d Wheel Loader Forklift Parts Catalog
Full download: http://manualplace.com/download/allis-chalmers-840-844d-wheel-loader-forklift-parts-catalog/
PARTS CATALOG
MODEL 840D WHEEL LOADER
MODEL 844D FORKLIFT
PART NO. 6800253
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THIS PARTS CATALOGUE CONTAINS ALL SERVICE PARTS FOR THE
CONTINENTAL DIVERSIFIED SALES, INC, MODEL 840D WHEEL LOADER
AND 844D FORKLIFT.
THIS PARTS CATALOGUE APPLIES TO VEHICLE SERIAL NUMBER 1 AND
BEYOND.
WARNING: This product contains
parts dimensioned in the ,Metric
Systems as. well in the U.S.
Inch System. It is important to, note
that during any repair or maintenance
procedures, replacement fasteners must
have the same measurements and strength
as those removed, whether metric or U.S.
Inch System. Mismatched or incorrect
fasteners can result in damage or mal-
function, or possible personal injury.
Therefore, fasteners removed from the
machine should be saved for reuse in the
same locations. Where the fasteners are
not satisfactory for reuse, care should
be taken to select a replacement that
matches the original. For information
and assistance, see your authorized
dealer.
SERIAL NO. LOCATION
SERIAL NUMBER LOCATIONS
ENGINE SERIAL NUMBER PRODUCT IDENTIFICATION NUMBER
AXLE SERIAL NUMBER TRANSMISSION SERIAL NUMBER
gib
CAB SERIAL NUMBER
SIMILAR FOR ROPS CANOPY
11
LOCATION OF SERIAL NUMBERS
When you order parts or need information from your CDS dealer, you must give the model and serial number of your
machine or equipment.
Basic machine - the Product Identification Number (PIN) is stamped on pin plate, left side front of rear module
Engine - on the left side of the engine
Transmission - above to the right of transmission brake drum
Axles - above to the right input shaft
ROPS cab - upper rear left surface of cab roof edge
ROPS canopy - on the upper rear surface of the canopy
Use this chart to keep a record of the machine model, serial numbers or part numbers.
Make and Model Serial Number
Basic machine CDS PIN
MITSUBISHI S6E2
Engine MITSUBISHI S6E2-T (TURBO)
Transmission and
Torque Converter OKAMURA Y50881B
Front axle DAIKIN
Rear axle DAIKIN
ROPS cab CUSTOM PRODUCTS
ROPS canopy CDS
111
NUMERICAL INDEX ORDERING PARTS
The numerical index appears Be sure to refer to both
at the rear of this publication. the text and the illustration
It indicates grid location, to assure ordering the correct
reference number and page number part. Also indicate the follow-
a part appears. ing information:
1. Part Numbers
2. Part Names
ILLUSTRATIONS 3. Quantity
All illustrations are loca- 4. Vehicle Serial Number
ted on the left hand page with If an ordered part is obsolete
the text on the right. Except a new substitutable part will
for some common hardware, all be supplied.
parts are identified with an item
number which corresponds to the
"item" column on the text page. RECOMMENDED DEALER STOCK
This is followed by the part num- A recommended dealer stock
ber, quantity and description. listing appears at the end of
this publication.
ABBREVIATIONS AND SYMBOLS ARE USED IN THIS PARTS CATALOGUE
IN THE SENSE INDICATED.
ASSEMBLY
ASSY
AR AS REQUIRED
SEL SELECT
L.H. LEFT HAND
R.H. RIGHT HAND
OVERSIZE
U.S.
O.S. UNDERSIZE
N.S.S.
NOT SERVICED SEPARATELY
PLTD PLATED HARDWARE
GRD
HARDWARE GRADE RATING
M METRIC
OPT. OPTIONAL
QTY.
STD. QUANTITY
STANDARD
t THICKNESS
w/ WITH
w/o WITHOUT
incl.
INCLUDES
S/N SERIAL NO.
iv
840D WHEEL LOADER 1
PARTS CATALOG INDEX
Section 01 Engine 1
Section 02 Loader - General Arrangement 102
Section 03 Electrical 144
Section 04 Hydraulics 156
Section 05 Attachments 198
section 06 Options 228
Section 07 Drive Train 256
Section 08 Miscellaneous Information 300
2 840D WHEEL LOADER
NOTES
840D WHEEL LOADER 3
SECTION 01 -ENGINE INDEX
Air Filter Assembly 55
Alternator - General Arrangement 97
Alternator 99
Cam Shaft 19
Connecting Rod 35
Cooling System 71
Crankcase Assembly 21
Crankcase Assembly - Turbo 23
Crank Case 25
Crank Shaft 37
Cylinder Head 11
Cylinder Head Turbo 13
Engine - General Arrangement 5
Engine w/o Turbo 7
Engine w/Turbo 9
Exhause System 45
Exhause System -Turbo 45
Flywheel Housing 31
Flywheel 39
Fuel Feed Pump 77
Fuel System 87
Fuel Nozzel 89
Fuel Filter Assembly 91
Governor 85
Injection Pump 81
Inlet and Exhause System (S/N 63-) 47
Inlet and Exhause System (S/N 1-62) 49
Inlet and Exhause System - Turbo (S/N 63-) 51
Inlet and Exhause System - Turbo (S/N 1-62) 53
Inlet System 43
Inlet System -Turbo 43
Injection Pump - General Arrangement 75
Main Bearing 27
Oil Cooler and Oil Pipe 65
Oil Filler and Oil Level Gauge 69
Oil Filter 67
Oil Pan 33
Oil Pipe and Breather - Turbo 63
Oil Pipe 61
Oil Pump assembly 57
Oil Pump and Strainer - Turbo 59
Oil Strainer Assembly 57
Piston 35
Radiator and Cooler Piping 73
Rocker Cover 17
Starter - General Arrangement 93
Starter 95
Timing Gear Cover 29
Timing Gear Cover - Turbo 29
Timing Gear 41
Turbo Charger 101
Valve Mechanism 15
Water Pump 71
4 840D WHEEL LOADER
840D WHEEL LOADER
ENGINE 5
GENERAL ARRANGEMENT .
COOLING SYSTEM
INTAKE-EXHAUST .
ENGINE BODY ENGINE ELECTRICAL
6 840D WHEEL LOADER
ENGINE
ENGINE W/TURBO
840D ,WHEEL LOADER 7
ENGINE
ENGINE W/TURBO
ITEM NUMBER QTY DESCRIPTION
6810408 1 ENGINE, w/turbo (incl. 1-5) (S/N 1-62)
1 6811151 1 ENGINE, w/turbo (S/N 1-18)
6811152 1 ENGINE, w/turbo (S/N 19-62)
2 6811132 1 CLIP
3 6811123 1 BOLT, stud
4 950209 1 NUT, hex M6-1, PLTD.
5 950218 1 WASHER, lock M6, PLTD.
8
840D WHEEL LOADER
ENGINE
ENGINE
8400 WHEEL LOADER 9
ENGINE
ENGINE
ITEM NUMBER QTY DESCRIPTION
6810409 1 ENGINE, w/o turbo (incl. 1-5)
1 6811154 1 ENGINE (S/N 1-18)
6811155 1 ENGINE (S/N 19-62)
681160 1 ENGINE (S/N 63-)
2 6811132 1 CLIP
3 6811156 1 BOLT, stud
4 950209 1 NUT, hex M6-1, PLTD.
5 950218 1 WASHER, lock M6, PLTD.
10 840D ‘WHEEL LOADER
ENGINE
CYLINDER HEAD
ITEM NUMBER QTY DESCRIPTION
lA 4530919 1 CYLINDER HEAD ASSY., front (incl. 2, 3,
8-11, 14-20)
1B 6800106 1 CYLINDER HEAD ASSY., rear (incl. 2, 3, 7,
9-11, 14 81 21)
2 4530142 24 CAP, sealing
3 4530159 12 GUIDE, valve
7 4531027 1 PLUG, expansion
8 N.S.S. 2 HEAD, cylinder
9 4920092 6 INSERT, valve seat, inlet
10 4920093 6 INSERT, valve seat, exhaust
11 4530885 6 JET, combustion
12 4530884 26 BOLT, cylinder head
13 4530917 2 GASKET, cylinder head
14 4921140 1 GASKET
15 6810189 1 PLATE
16 950219 2 WASHER, lock M6, PLTD.
17 950018 1 BOLT, hex M8-1.25 x 20mm, PLTD.
18 950210 2 NUT, hex M8-1.25, PLTD.
19 950219 1 WASHER, lock M6, PLTD.
20 6900122 1 STUD
21 6811165 1 PLUG
840D WHEEL LOADER 11
ENGINE
CYLINDER HEAD
2
- 3
- 2
8A
- 14
15
1A.
16
- 18
- 20
- 9 FRONT
- 10
-11
12
1
12 840D WHEEL LOADER
ENGINE
CYLINDER HEAD (TURBO)
19
20
21
1*
840D WHEEL LOADER 13
ENGINE
CYLINDER HEAD (TURBO)
ITEM NUMBER QTY DESCRIPTION
lA 6810185 1 CYLINDER HEAD ASSY., front (incl. 2, 3,
5-8, 10-12, 14-17,
19-21)
1B 6810186 1 CYLINDER HEAD ASSY., rear (incl. 2-8, 10,
18)
2 4530142 24 CAP, sealing
3 4530159 12 GUIDE, valve
4 4531027 1 PLUG, expansion
5 N.S.S. 2 HEAD, cylinder
6 4920092 2 INSERT, valve seat, inlet
7 4920093 6 INSERT, valve seat, exhaust
8 6810187 6 JET, combustion
9 4530884 26 BOLT, cylinder head
10 6810188 2 GASKET, cylinder head
11 4921140 1 GASKET
12 6810189 1 PLATE
13 950219 2 WASHER, lock M8, PLTD.
14 950018 1 BOLT, hex M8-1.25 x 20mm, PLTD.
15 950210 1 NUT, hex M8-1.25, PLTD.
16 950219 1 WASHER, lock M6, PLTD.
17 6900122 1 STUD
18 N.S.S. 1 PLUG
19 950210 1 NUT, hex M8-1.25, PLTD.
20 950219 1 WASHER, lock M6, PLTD.
21 6900123 1 STUD
1 4 840D WHEEL LOADER
ENGINE •
VALVE MECHANISM
15 20
1 6 17 18 19 I 22
4
3
4
C I
25
26
27
28
Allis Chalmers 840 844d Wheel Loader Forklift Parts Catalog
Full download: http://manualplace.com/download/allis-chalmers-840-844d-wheel-loader-forklift-parts-catalog/
840D WHEEL LOADER 15
ENGINE
VALVE MECHANISM
ITEM NUMBER QTY DESCRIPTION
1 4530515 2 BOLT, eye
2 4530437 2 PIPE, oil
3 4530151 4 RING, snap
4 4921110 4 WASHER
5 4530436 6 ROCKER ASSY., inlet (incl. 6-9)
6 4530199 6 BUSHING
7 N.S.S. 6 ROCKER, inlet
8 4530109 6 SCREW, adjusting
9 4920382 6 NUT, jam
10 4530253 6 BRACKET, rocker shaft
12 950219 12 WASHER, lock M6, PLTD.
13 4530396 6 BOLT, rocker
14 950018 6 BOLT, hex M8-1.25 x 20mm, PLTD.
15 6810190 6 ROCKER ASSY., exhaust (incl. 16-19)
16 4920382 6 NUT, jam
17 4530109 6 SCREW, adjusting
18 N.S.S. 6 ROCKER, exhaust
19 4530199 6 BUSHING
20 4921112 4 SPRING, rocker shaft
22 681019 1 2 SHAFT, rocker
24 4530198 12 CAP
25 4530197 24 COTTER, valve
26 4530162 12 RETAINER, upper
27 4530164 12 SEAL, valve outer
28 4530160 12 SPRING, valve outer
29 4920108 6 VALVE, exhaust
30 4530725 6 VALVE, inlet
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