Contents

New technology. Create great value for your business ............................................................ 3

RoyPow
An unmatched power with high compatibility for multi-shift applications .................................... 7 your trusted partner
LiFePO4 forklift batteries - 24 V system .................................................................................... 9

LiFePO4 forklift batteries - 36 V system .................................................................................... 11

LiFePO4 forklift batteries - 48 V system .................................................................................... 13

LiFePO4 forklift batteries - 72 V, 80 V, 90 V systems .................................................................. 15

To know more of RoyPow LiFePO4 batteries ........................................................................... 17

How to charge RoyPow LiFePO4 batteries? .............................................................................. 19

RoyPow, your trusted partner for one-stop energy solutions ...................................................... 21

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 New technology. Retrofit your fleet to lithium-ion batteries. Equipments always remain in service when needed

Create great value In the context of day-to-day operations, battery can be charged even Typical charge and discharge of LiFePO4 batteries for 3 shifts
Shift 1 Shift 2 Shift 3
during short breaks, such as taking a rest or changing shifts, effectively

for your business increasing productivity.

Reduces the need for a full charge everytime.

Converting from lead-acid to Eliminates the need for frequent time-consuming of
lithium-ion is easy, cost effective battery swaps.

and increases the productivity of the Eliminates the risk of battery changing accidents. Coffee break LiFePO4 battery charging
LiFePO4 battery discharging
truck and the operator. The battery in the truck can be charged directly during Lunch time
Lead-Acid battery charging
short breaks, and can be recharged at any time. Change shift
and discharging

TIPS
Rapid charging
Whether you have a single-shift or a large fleet working 24/7, fast charge is one of Why choose LiFePO4 batteries for
industrial applications?
the most important advantages.
There are a lot of lithium-ion chemistries are for choices.
RoyPow uses one of the most thermally stable and safe
lithium-ion chemistries for industrial applications - lithium
iron phosphate (LiFePO4 or LFP).
24/7
Except providing longer life, it is more energy dense, more
stable and compact than lead-acid.
Benefits of lithium-ion batteries The battery packs are sealed unit requiring no water filling
and no maintenance. It is ideal for batteries used in

Lead-acid LiFePO4 battery industrial applications.

Longer life Reduces overall battery investment

Eco-friendly
up to 3 to 4 times lead-acid lifespan
3 years 10 years Minimise the need for spares

design life design life Consistent power

Lithium-ion batteries deliver consistent high performance which maintain greater P
No regular filling of distilled water productivity even toward the end of a shift.
0 maintenance Saving costs on labor and maintenance Lead-acid LiFePO4
no need for regular filling of Less unplanned downtime and improved productivity
Frequent No distilled water and electrolyte
maintenance maintenance No frequent battery replacements

No specific charging room required and

Durable and reliable
Extended warranty Reduces maintenance and labor costs
frequent battery swaps
bring you peace of mind
1-2 years 5 years Quality guarantee
Minimise the need to buy, store and maintain spares.
warranty warranty
Eliminate the cost and storage space required for additional lead-acid batteries.

No gas or acid spills, no ventilation system needed when charging.

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 Small investment, RoyPow batteries with smart
big return & integrated systems
Converting your battery to lithium-ion may require a
can provide exceptional performance to get the job
higher initial investment, but its ongoing savings on
done and improve your productivity, which means
energy, equipment, labour and downtime, can give you
less hours of unplanned downtime and more
a more cost-effective bill in opposite.
productive hours on your working.

0 5
The LiFePO4 batteries can offer you…
Longer life reduces overall battery investment.
yr
No maintenance saves labor and maintenance costs. Maintenance Warranty
No gas or acid spills, avoids the space, equipment and
Up to

10
running costs of a battery room and ventilation system. Up to

Energy saving and less downtime, improve productivity.

3,500+ yr
Life cycles Design life

5-year cost comparison to increase

your overall return on investments.
Below is the 5-year expenditure table comparing RoyPow LiFePO4 batteries with lead-acid batteries.
Save 70 %
expenses in 5 years
Durable

RoyPow batteries are waterproof and dust-proof, they can always maintain excellent performance and
Purchases over 5 years Lead-acid battery LiFePO4 battery stable discharge rate under all-weather working condition.

Battery cost 5yr

4G modules
Maintenance 5yr
Enables you to monitor the battery’s charge and temperature and so on. 4G modules are for remote

5yr monitoring and diagnosing, and remote software upgrades to solve software problems in time.
Electricity waste

5yr
Installation Inbuilt protection

Shipping 5yr
Intelligent BMS is automatically for cell balancing and advanced battery management.
The LiFePO4 batteries have greater thermal and chemical stability.
Remark: Actual costs may vary according to local conditions.

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LiFePO4 batteries for forklift Which LiFePO4 battery
Retrofit your fleet to lithium-ion batteries.
Do not
is suitable for your forklifts be hesitate,
your ideal batteries
To cover most of the forklift ranges, our batteries are generally
An unmatched power divided into 6 systems:
are definitely here.

with high compatibility for

multi-shift applications.
Our batteries have wide ranges for different forklift 24 V battery system 36 V battery system
applications and brands. Applications like logistics, For electric order pickers, end riders, center For electric pallet trucks, narrow aisle forklifts.
manufacturing, daily goods etc.
riders, walkie stackers.

class
class
forklifts forklifts

48 V battery system 72 V, 80 V, 90 V battery system

For small & medium counterbalance forklifts. For heavy duty counterbalance forklifts.

class
class
forklifts forklifts
RoyPow delivers solutions for every brand and size of vehicle, they are generally applied in these
famous forklift brands: Toyota, Yale, Hyster, Crown, TCM, Linde, Doosan, Heli, Jungheinrich......

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 LiFePO4 forklift batteries Retrofit your fleet to lithium-ion batteries. Specifications for 24 V system

24 V system Nominal Nominal Stored

Technical specification

Life Dimensions Weight

Discharge current

Continuous Maximum Casing

General

IP
Model
voltage capacity energy cycles (L×W×H) lbs. (kg) discharge discharge material rating

Lithium drop-in replacements for lead-acid batteries. 25.0×7.1×21.2 inch

F24100 100 Ah 2.56 kWh 110 lbs. (50 kg) 100 A 210 A (5 s)
(635×180×538 mm)
For higher productivity, retrofit your fleet to lithium-ion 25.6×7.9×21.3 inch
F24105 105 Ah 2.68 kWh 110 lbs. (50 kg) 105 A 210 A (5 s)
batteries. These batteries keep your equipments (650×200×540 mm)

in passions all day long. F24160 160 Ah 4.09 kWh

22.0×6.5×20.1 inch
121 lbs. (55 kg) 160 A 320 A (5 s)
(560×165×510 mm)

Power your equipments up to 3 shifts a day! F24210 25.6 V 210 Ah 5.37 kWh >3,500 29.5×7.1×19.9 inch 143 lbs. (65 kg) 200 A 420 A (5 s) Steel IP65
times (750×180×505 mm)

31.9×8.4×25.4 inch
F24280 280 Ah 7.16 kWh 191 lbs. (87 kg) 200 A 420 A (5 s)
(810×212×645 mm)

29.5×12.6×19.7 inch
F24315 315 Ah 8.06 kWh 319 lbs. (145 kg) 200 A 450 A (5 s)
(750×320×500 mm)

32.5×19.1×24.6 inch
Solutions for CLASS F24560 560 Ah 14.33 kWh (825×485×624 mm) 582 lbs. (264 kg) 320 A 480 A (5 s)

electric order pickers, end riders, center riders,

Environment Charge Discharge Storage ( 1 month ) Storage ( 1 year )
walkie stackers temp. range -4°F~131°F ( -20°C ~ 55°C) -4°F~131°F ( -20°C ~ 55°C) -4°F~131°F ( -20°C ~ 55°C) 32°F~95°F ( 0°C~35°C)

5 years warranty
Advanced lithium-ion power solutions 5 years warranty and timely technical support.

Steady output
Efficient power Safe power
LiFePO4 batteries possess a steady power output, which will not dramatically drop like lead-acid
batteries.
High sustained power. No acid spills, no combustible gases emissions.
3,500+ life cycles at 80% depth discharge. Automotive-grade components with advanced quality.
Up to 10 years design life. More thermal & chemical stability. Life cycles
RoyPow LiFePO4 batteries last so long that outperform traditional batteries.

Flexible power Built-in battery management system (BMS)

All time cell balancing and with multiple built-in protections including short circuit protection, high

70%
Zero maintenance, no need for water top-ups or electrolyte checks. temperature protection, high voltage protection and so on, to get better performance and longer life.
No battery swapping for multi-shift operations. Save
No ventilation systems required. expenses 4G module
in 5 years For software upgrading, remote monitoring and diagnosing.

They are all tested and certified:

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 LiFePO4 forklift batteries Retrofit your fleet to lithium-ion batteries. Specifications for 36 V system
36 V system Technical specification Discharge current General

Nominal Nominal Stored Life Dimensions Weight Continuous Maximum Casing IP

Model
voltage capacity energy cycles (L×W×H) lbs. (kg) discharge discharge material rating
Lithium drop-in replacements for lead-acid batteries. 38.2×15.9×30.7 inch
F36560 560 Ah 21.5 kWh 628 lbs. (285 kg) 320 A 480 A (5 s)
(970×403×780 mm)
For higher productivity, put LiFePO4 to your fleets. 38.4V
>3,500
times
Steel IP65
38.1×20.3×30.7 inch
F36690 690 Ah 26.49 kWh 727 lbs. (330 kg) 320 A 480 A (5 s)
Power your passion, boost your business! (968×516×780 mm)

Environment Charge Discharge Storage ( 1 month ) Storage ( 1 year )

temp. range -4°F~131°F ( -20°C ~ 55°C) -4°F~131°F ( -20°C ~ 55°C) -4°F~131°F ( -20°C ~ 55°C) 32°F~95°F ( 0°C~35°C)

5 years warranty
Solutions for CLASS 5 years warranty bring you hassle free experiences. A (30 s)
Electric pallet trucks, narrow aisle forklifts.

Steady output
LiFePO4 batteries keep a steady power output, which will not dramatically drop like lead-acid
batteries.

An upgraded battery solution Life cycles

RoyPow LiFePO4 batteries last so long that outperform traditional batteries.

Robust and reliable Green and stable

Built-in battery management system (BMS)
High sustained power. No acid spills, no noxious gas emissions. The smart and reliable BMS can ensure a better performance, and delivers longer battery run
Automotive-grade components with time and lifespan.
3,500+ life cycles at 80% depth discharge.
advanced quality.
Up to 10 years design life.
More thermal & chemical stability. 4G module
For software upgrading, remote monitoring and diagnosing.
Cost-effective and convenient

70%
Zero maintenance, no need for water top-ups or electrolyte checks.
No frequent battery replacements. Save
No ventilation systems required. expenses
Opportunity charge enables a flexible work style. in 5 years

They are all tested and certified:

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 LiFePO4 forklift batteries Retrofit your fleet to lithium-ion batteries. Specifications for 48 V system

48 V system Technical specification Discharge current General

Nominal Nominal Stored Life Dimensions Weight Continuous Maximum Casing IP

Model
voltage capacity energy cycles (L×W×H) lbs. (kg) discharge discharge material rating

Lithium drop-in replacements for lead-acid batteries. 37.4×14.8×21.7 inch

F48210 210 Ah 10.75 kWh 440 lbs. (200 kg) 200 A 420 A (5 s)
(950×375×550 mm)
Not just a battery, but a new work style.
31.5×20.5×17.7 inch
F48280 280 Ah 14.33 kWh 462 lbs. (210 kg) 200 A 420 A (5 s)
(800×520×450 mm)
Increased productivity and better performance for
your fleets! F48315 51.2 V 315 Ah 16.1 kWh >3,500
times
36.8×22.2×27.8 inch
(935×565×707 mm)
661 lbs. (300 kg) 315 A 450 A (5 s) Steel IP65

420 Ah 21.50 kWh 38.9×24.8×25.0 inch 850 lbs. (386 kg) 320 A 450 A (5 s)
F48420
(988×629×635 mm)

35.6×32.0×16.9 inch
F48560 560 Ah 28.67 kWh (905×812×429 mm) 661 lbs. (300 kg) 320 A 480 A (5 s)

39.4×29.9×23.4 inch
F48608 608 Ah 31.1 kWh (1,000×760×595 mm) 930 lbs. (422 kg) 320 A 480 A (5 s)

Solutions for CLASS Environment Charge Discharge Storage ( 1 month ) Storage ( 1 year )
Small & medium electric counterbalance forklifts temp. range -4°F~131°F ( -20°C ~ 55°C) -4°F~131°F ( -20°C ~ 55°C) -4°F~131°F ( -20°C ~ 55°C) 32°F~95°F ( 0°C~35°C)

5 years warranty
5 years warranty for every single battery.

A better solution for your forklifts Steady output

They can keep a steady power output and suitable for 48 V forklifts of most leading brands.

Strong and durable Safe and green

Life cycles
High sustained power. No acid spills, no noxious gas emissions. RoyPow LiFePO4 batteries last much longer than traditional batteries.

3,500+ life cycles at 80% depth discharge. Automotive-grade components with advanced quality.
10 years design life. More thermal & chemical stability. Built-in battery management system (BMS)
All-time cell balancing and with various protections for better performance and longer life.

Flexible and easy

4G module
Zero maintenance, no need for water top-ups or electrolyte checks.
No battery swapping for multi-shift operations.
Save 70% For software upgrading, remote monitoring and diagnosing.

No ventilation systems required.

expenses
in 5 years

They are all tested and certified:

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 LiFePO4 forklift batteries Retrofit your fleet to lithium-ion batteries. Specifications for 72 V, 80 V, 90 V systems
72 V, 80 V, 90 V systems Technical specification Discharge current General

Nominal Nominal Stored Life Dimensions Weight Continuous Maximum Casing IP

Model
voltage capacity energy cycles (L×W×H) lbs. (kg) discharge discharge material rating

Lithium drop-in replacements for lead-acid batteries.

35.4×19.7×23.2 inch
F72420 73.6 V 420 Ah 30.9 kWh 683 lbs. (310 kg) 320 A 480 A (5 s)
(900×500×590 mm)
Switch to lithium-ion batteries - the new technology will 37.5×27.6×29.0 inch
F80315 761 lbs. (345 kg)
upgrade your fleets dramatically. 315 Ah 25.2 kWh (953×700×736 mm) 320 A 480 A (5 s)

36.9×31.4×30.6 inch
Ideal for multi-shift operation. F80420 420 Ah 33.6 kWh (938×798×778 mm) 903 lbs. (410 kg) 320 A 450 A (5 s)

>3,500 40.3×33.6×31.1 inch

F80460 80 V 460 Ah 36.8 kWh 992 lbs. (450 kg) 320 A 450 A (5 s) Steel IP65
times (1,025×853×789 mm)

40.2×39.0×30.5 inch 1,543 lbs. (700 kg) 320 A 450 A (5 s)

F80560 560 Ah 44.8 kWh
(1,020×990×775 mm)
Solutions for CLASS 40.4×33.6×33.6 inch
F80690 690 Ah 55.2 kWh (1,026×854×854 mm) 1,322 lbs. (600 kg) 320 A 480 A (5 s)
Electric heavy duty counterbalance forklifts
40.5×27.9×24.9 inch
F90460 89.6 V 460 Ah 41.2 kWh (1,028×708×632 mm) 1,036 lbs. (470 kg) 320 A 480 A (5 s)

Environment Charge Discharge Storage ( 1 month ) Storage ( 1 year )

temp. range -4°F~131°F ( -20°C ~ 55°C) -4°F~131°F ( -20°C ~ 55°C) -4°F~131°F ( -20°C ~ 55°C) 32°F~95°F ( 0°C~35°C)

A new power and a new work style

5 years warranty
High consistent power with 5 years warranty.
Ideal for industry applications High quality and stability

High sustained power. Automotive-grade components with Steady output

advanced quality. LiFePO4 batteries can keep a steady power output, which will not dramatically drop like lead-acid
3,500+ life cycles at 80% depth discharge.
More thermal & chemical stability. batteries.
Up to 10 years design life.

Easy and safe to use Life cycles

Zero maintenance, no need for water top-ups or electrolyte checks.

Save 70% RoyPow LiFePO4 batteries last so long that outperform traditional batteries.

No battery swapping for multi-shift operations. expenses

Built-in battery management system (BMS)
No ventilation systems required. in 5 years
Ensures the batteries with optimal performance and longer lifespan.
No acid spills, no noxious gas emissions.

4G module
for software upgrading, remote monitoring and diagnosing.
About Different forklifts may have different requirements, RoyPow batteries can be customised
according to your needs. Kindly consult the sales team for details.
counterbalance

They are all tested and certified:

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 To know more of RoyPow Battery management The BMS can offer:
LiFePO4 batteries system (BMS) All-time cell balancing and
battery management.
Quality and safety always come first. Except those benefits, we The built-in BMS is equipped with automotive-grade
Through the intelligent balancing strategy, balancing between
also have intelligent design from our professional R&D team. components assuring safe, top quality and high individual cells can be realized. The BMS can keep the battery’s
energy density. To provide a fully optimized solution consistency at all times when in operation, maximizing the
for demanding material handling applications. battery efficiency and improve the battery’s working life.

BMS software ensures the battery to provide peak

Battery real-time monitoring and
performance when in operation, to deliver longer run
communication through CAN.
times between charges, to maximize the total battery
Maintenance Opportunity lifespan and to communicate well between charger, Monitoring cell voltage, electric current and battery temperature,
free charge battery and users.
so that any movement outside of normal range disconnects the
cell or the entire battery.

Fault alarm and safety protection.

When the battery is less than 10%, it will beep to prompt for
Long life Ultra safe charging in case of stopping somewhere far away from charge
station suddenly without notice. Over/under voltage, low/over
temperature, over current or other faults will prompt to make
the battery safe. Safety always comes first.

Intelligent design

Built-in BMS
For cell balancing and advanced battery
management. 4G module
Smart on-line TIPS
4G module included cloud platform
For software upgrading, remote monitoring
and diagnosing.

Control panel included

Showing all critical battery functions in RoyPow smart 4G module can realize remote monitoring
real-time, voltage, current, and remaining in real-time even in different countries. If some faults
charging time and fault alarm. occur, you can get an alarm intime. Once the faults can
It provides integrated battery system management
information including battery quantities, real-time data
not be solved, you can get a remote diagnose online and status, positions and trajectory, alarm record etc.
REMA plug from us to solve the problems as soon as possible. One phone or one computer can monitor all the
batteries no matter where you are, very easy and
Separate high current charging plug with With OTA (over the air), remote software upgrades can convenient to manage.
integrated blocking system for unintended
solve software problems in time and GPS can lock the
startup and transfering the signal.
forklift automatically if necessary.

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RoyPow original chargers
How to charge?
Easy and safe
Original chargers for
forklift
To equipped with RoyPow professional charger enables optimal battery performance and the best
communication between the charger and the battery.

01 Drive to the forklift

battery station 02 Automatically monitor 03 Fully charged
Drive to the forklift battery station, The charger and forklift will automatically monitor When the battery is fully
switch off, plug in the charging cable whether the safety environment and battery charged, charging will stop
and apply the parking brake. condition are suitable for charging, and if ok, the automatically.
charger and forklift will automatically start charging.

During charging process, without disconnect the plug, the forklift cannot be started.

Smart dispaly
RoyPow charger Once the charger is connected, it will show the battery status and the operator can leave
the truck between shifts or have a rest.

Intelligent charging management

Where does RoyPow lithium-ion batteries to charge?
To use RoyPow charger, the battery management Flexible
system (BMS) can control the charging current
according to different temperatures and SOC of Over-temperature Short-circuit Anti-reverse Over-charge TIPS
protection protection connection function protection The batteries can be charged on the truck，no
the batteries.
frequent battery swaps or no extra battery storage Compare to the charging
RoyPow’s intelligent BMS ensures the safety of the room needed. location for lead-acid batteries:
battery and improves the charging efficiency.
Smart display Current limiting Automatic Over-current Needs extra batteries and battery storage room
function power off protection The charging stations do not need a specific location
When the battery is at low voltage, the battery can be for swapping.
with adequate ventilation system cause of no
charged at low current to ensure battery safety. Needs specific charging room with ventilation
noxious gas emissions when charging. system for noxious gas when charging.

When the battery is less than 10%, it will beep to Over-voltage Timing Wide voltage Constant current
prompt for charging. protection protection operation constant voltage The chargers can be using anywhere convenient for
the working areas of the electric forklifts.

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 RoyPow, your trusted partner Global sales and service network system
for one-stop energy solutions Timely delivery.
Hassle-free after-sale service. 
RoyPow is founded in Huizhou City, Guangdong Province, China, with manufacturing center in China and subsidiaries in Fast response technical support.
the USA, Europe, Japan, the UK, Australia, South Africa, etc., to settle global sales and service network.
RoyPow has comprehensively unfolded its overseas market layout to realize the localization of R&D,
We have specialized in the R&D and manufacturing of lithium replacements for lead-acid batteries for years, and we have
manufacturing, marketing and service, then become your most reliable partner.
developed a portfolio of intellectual property and an integrated design and manufacturing capability that spans all aspects
of the business from electronics and software design to module and battery assembly and testing. We are vertically
integrated, and this gives us the ability to provide a wide range of application specific solutions to our customers.

Florida Office
UK Branch

Head Office - Texas

Europe Branch
Japan Branch California Office
USA branches

Shenzhen Branch Huizhou Head Office

Texas Office

South Africa Branch

Australia Branch

Upgrading to new technology,

with our turnkey solutions.
Years of dedication on lithium-ion battery solutions.
we are proud to offer customers professional battery solutions for:

R&D and manufacturing highlights

Low speed vehicel batteries including golf carts Marine & boat power systems including trolling
and sightseeing cars; motors, fish finders, other off-grid energy storage systems for
Persistent technology innovation.
marine, and marine power system;
All-round testing. Industrial batteries including forklifts, aerial work
platforms and floor cleaning machines; Vehicle-mounted batteries & HVAC systems
Integrated design.  including RV and truck energy storage and air conditioning

Advanced MES system. Residential energy storage systems & system, as well as off-grid solar system for RV;
portable power units including home storage and
Fully automatic production line. portable energy storage products, as well as off-grid energy Chargers for forklifts, aerial work platforms, floor cleaning
storage (for forest cabin, island villa without electricity, etc.); machines, golf carts and various marine batteries.
IATF16949 system.
QC system.

By virtue of all this, RoyPow is capable of

“end-to-end” integrated delivery, and makes our
products out-performing industry norms.

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