Iveco Stralis Euro 3 Repair Manual

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STRALIS
REPAIR MANUAL
MECHANICAL
ELECTRIC / ELECTRONIC

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This publication describes the characteristics, the data, the
correct methodology of the repairs that can be made on each
individual component of the vehicle.
By complying with the instructions supplied and using the
specific tools it is possible to perform any repair intervention
correctly, within the specified time frames, while protecting the
technicians against incidents.
Before starting any repair work, make sure that all accident
prevention devices are ready at hand.
Check and wear the protective personal equipment provided
for by the safety standards: goggles, helmet, gloves, shoes.
Check the efficiency of all processing, lifting and transport tools
before using them.

The data contained in this publication might fail to reflect the

latest changes which the Manufacturer may introduce at any
time, for technical or sales purposes, or to meet the
requirements of local legislation.
Copy, even partial, of text and drawings is forbidden.

Produced by:

Publication Edited by:

IVECO S.p.A.
T.C.O. - B.U. Customer Service
Lungo Stura Lazio, 15/19
10156 Torino (Italy)
B.U. TECHNICAL PUBLISHING
C.so Svizzera, 185
Printed 603.43.671 - 1st Ed. 2001 10149 Torino (Italy)
 SPECIAL REMARKS
The workshop manuals for mechanical parts have been divided into Sections, each of which has a number and its relevant contents
are indicated in the General Specifications. Each section features a main Unit (e.g. engine, gears etc.).
The subjects usually dealt with in each section are:
Technical data table, Driving torques, Equipment, Diagnostic, Removal and Fitting in place, Repair operations.
Where possible, the same sequence of procedures has been followed for easy reference.
Diagrams and symbols have been widely used to give a clearer and more immediate illustration of the subject being dealt with, (see
next page) instead of giving descriptions of some operations or procedures.

Example

∅1 Ø 1 = housing for connecting rod small end bush

Tighten to torque
Tighten to torque +
Ø 2 = housing for connecting rod bearings α angular value
∅2

Furthermore, within each section, every heading or sub-heading concerning the operations to be carried out is preceded by a six
digit number. This number is the Product Code that is to be found in the repair operation described in the REPAIR TIMES CHARTS
and in the FAULT CODES.
For quick reference the indication of how to read this code is described below (see the Repair time charts also).

Product Code: 5 0
PRODUCT UNIT SUB-ASSEMBLY
COMPONENT

Example:
Product 50 = Frame;
Product 52 = Axles;
Product 53 = Gears etc.

Unit Code: 0 1
PRODUCT UNIT SUB-ASSEMBLY
COMPONENT

Figures three and four identify the ASSEMBLY within the PRODUCT
Example:
Product 50 = Frame;
Unit 01 = Chassis;
Unit 02 = Bumpers etc .

Sub-assembly Code: 4 0
PRODUCT UNIT SUB-ASSEMBLY
COMPONENT

Example:
Product 50 = Frame;
Unit 01 = Chassis;
Sub-assembly 40 = Chassis cross members etc.

Print 603.43.671 Base - September 2001

Graphs and symbols

Removal
Intake
Disconnection

Refitting
Exhaust
Connection

Removal
Operation
Disassembly

Fitting in place
Assembly ρ Compression ratio

Tolerance
Tighten to torque
Weight difference

Tighten to torque + angle value Rolling torque

α

Replacement
Press or caulk
Original spare parts

Regulation
Rotation
Adjustment

Warning Angle
! Note Angular value

Visual inspection
Preload
Fitting position check
Measurement
Value to find Number of revolutions
Check

Equipment Temperature

Surface for machining

Pressure
Machine finish bar

Oversized
Interference
Higher than….
Strained assembly
Maximum, peak
Undersized
Thickness
Less than….
Clearance
Minimum
Lubrication Selection
Damp Classes
Grease Oversizing
Temperature < 0°
Sealant
Cold
Adhesive
Winter
Temperature > 0°
Air bleeding Hot
Summer

Base - September 2001 Print 603.43.671

Print 603.43.671/B

STRALIS
Print 603.43.671 — 1st edition
Base — September 2001

UPDATE DATA

Section Description Page Revision date

1 General 5, 6, 7, 8, 9, 11, 12, 13 Revi April 2002
1, 8, 9, 10/1÷10/4, 11÷13 Revi November 2003
2 Engine 6, 76, 90, 91, 103, 118, 196, 210, 211, 223 Revi April 2002
5, 6, 16÷18, 38/1÷38/6, 44, 45, 63, 74, 74/1, 74/2, 75, 78, Revi November 2003
80, 85, 89, 91÷94, 99, 100, 103, 105, 108, 112, 117, 118,
128, 148, 157, 158, 158/1, 15/2, 164, 165, 178, 194, 194/1,
194/2, 195, 198, 200, 205, 208, 212, 213, 214, 219, 220,
223, 225, 228, 232
3 Clutch 4, 5, 6, 16 Revi April 2002
13 Revi November 2003
4 Gearbox 1, 81, 84, 126÷166, 169÷198 Revi April 2002
1, 7, 12÷15, 17, 24, 25, 33, 35, 36, 39, 43, 45, 50, 51, 53, Revi November 2003
63, 72÷74, 77, 79, 81, 83÷85, 132÷134, 138, 142, 143,
145÷147, 149, 151, 152, 155, 161, 162, 164, 165, 167, 169,
171, 172, 175, 177÷179, 183, 199÷204
5 Hydraulic retarder 1, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30 Revi April 2002
12, 13, 18, 19, 21, 22, 26 Revi November 2003
6 Propeller shafts 1, 3, 4, 5, 6, 7, 8, 9, 10 Revi April 2002
1, 2/1, 2/2, 3, 4, 7 Revi November 2003
7 Rear axles 1, 12, 13, 16, 18/1, 18/2, 20, 23, 24, 54, 56/1, 56/2, 57, 59, Revi April 2002
63÷166
1, 7, 9, 10/1, 10/2, 11÷13, 29, 43, 45, 46/1,46/2, 47, 48, 51, Revi November 2003
57, 63, 65, 66/1, 66/2, 67, 69, 71, 72/1, 72/2, 73, 77, 79,
80/1, 80/2, 81÷83, 125, 126/1, 126/2, 127÷129, 140, 153,
154/1, 154/2, 157, 165, 167÷202
8 Axles 1, 9, 13, 14, 23÷27, 38, 39, 44, 45, 52, 53, 58/1÷58/10, 64, Revi April 2002
68/1÷68/10, 76, 98/1÷98/12, 109
8, 91, 93, 110 Revi November 2003
9 Suspensions 2, 6, 7, 13, 14, 26, 31, 71, 73/1, 73/2, 74, 75, 76, 82, 89, 90 Revi April 2002
1, 5, 7, 13÷15, 19, 20, 23, 29÷31, 79, 86 Revi November 2003
10 Wheels and tyres 9 Revi November 2003
11 Steering 2, 4, 27, 28, 29, 30 Revi April 2002
8, 23, 30 Revi November 2003
12 Brakes 2, 3, 4, 26, 28, 41, 41/1, 41/2, 42, 132, 133, 133/1, 133/2, Revi April 2002
135, 136, 137, 138, 139, 139/1, 139/2, 143, 144, 148, 149,
155, 157, 158, 161, 164, 165, 165/1, 165/2, 166, 172, 173,
174, 177, 183
2, 3, 30÷35, 38÷41, 41/1÷41/4, 42, 71÷119, Revi November 2003
119/1÷119/16, 140÷146, 148, 149, 153, 154, 157, 163,
165/1, 165/2, 166÷170, 173, 173/1÷173/4, 178, 179
13 Bodywork and chassis frame 2, 2/1, 2/2, 23÷84 Revi April 2002
1, 2, 2/1, 2/2, 3, 3/1÷3/4, 9, 12, 12/1, 12/2, 22/1, 22/2, Revi November 2003
32/1÷32/6
14 Scheduled maintenance 1÷18 Revi April 2002
1, 3, 4, 7, 13, 15÷17 Revi November 2003
15 Electric/electronic system complete 2nd Ed.
Base - November 2003

Print 603.43.671/B Base - September 2001

Revi - April 2002
Revi - November 2003
Print 603.43.671

Base - September 2001 Print 603.43.671

 INDEX OF SECTIONS

Section

General information 1

Engine 2

Clutch . 3

Gearbox 4

Hydraulic retarder 5

Propeller shafts 6

Rear axles 7

Front axle 8

Front and rear suspensions 9

Wheels and tyres 10

Steering system 11

Pneumatic system - brakes 12

Bodywork and chassis frame 13

Maintenance 14

Electric/Electronic System 15

Print 603.43.671 Base - September 2001

Base - September 2001 Print 603.43.671
 STRALIS GENERAL 1

Print 603.43.671/B

SECTION 1
General

Page

VEHICLE IDENTIFICATION DATA . . . . . . . . . . 3

- Vehicle identification plate . . . . . . . . . . . . . . . . 4

- Production identification plate . . . . . . . . . . . . . 4

COMPOSITION OF MODELS . . . . . . . . . . . . . . 5

P.I.C. NUMBER CODING . . . . . . . . . . . . . . . . . . 10/1

REPLENISHING FLUIDS . . . . . . . . . . . . . . . . . . . 11

Print 603.43.671/B Base - September 2001

Revi - November 2003
 2 GENERAL STRALIS

Print 603.43.671

Base - September 2001 Print 603.43.671

 STRALIS GENERAL 3

Print 603.43.671

VEHICLE IDENTIFICATION DATA

The type and number of engine, type and

number of chassis and manufacturer’s plate
comprise the vehicle identification data.

Manufacturer’s
plate
To identify the vehicle in accordance with the
E.E.C. directive
(under the front radiator cowling).

Chassis frame Engine

Punching (front on right side member of Plate on the left rear side of the crankcase
chassis frame).

Print 603.43.671 Base - September 2001

 4 GENERAL STRALIS

Vehicle Identification Plate

Plate legend IVECO MAGIRUS AG
a)
a) Type-approval number marking (if applicable).
b) Vehicle identification code number (V.I.N.). b)
c) Total tractor weight. c) Kg
d) Total weight of tractor + trailer (if applicable). d) Kg
e) Permissible weight limit on 1st axle. e) 1- Kg
f) Permissible weight limit on 2nd axle (if applicable).
g) Permissible weight limit on 3rd axle. f) 2- Kg
h) Permissible weight limit on 4th axle (if applicable). g) 3- Kg
i) Specific identification of type. h) 4- Kg
l) Wheelbase in mm. Type No of axles
i) o)
m) Engine type.
n) Engine power. Wheelbase Corrected

l) absorption
value
o) No. of axles.
Engine type Engine power KW
p) Place of manufacture. m) n)
Made in

p)

Production identification plate Permissible

Unit No grade of
This plate shows the P.I.C. (production identification code
Part No smoke
number), which is needed when referring to the spare
parts catalogue (electronic and/or microfiche catalogue).
Serial No
The P.I.C. is also given on the vehicle warranty card.
Note: When consulting the catalogues, use only the first P.I.C. No
8 digits of the product identification code number. Made in Germany-Iveco Magirus AG

9843 8247

Base - September 2001 Print 603.43.671

 STRALIS GENERAL 5

Print 603.43.671/A

COMPOSITION OF MODELS
CHASSIS CABS - 4x2 MODELS T = 4x2 tractor

AS 190 S 48/FP-CM
AS 190 S 40/FP-CM

AS 190 S 43/FP-CM

AS 190 S 44/FP-CM
AS 190 S 40/FP-GV

AS 190 S 43/FP-GV

AS 190 S 44/FP-GV

AS 190 S 48/FP-GV
TX = 6x2 C tractor (central added axle cannot be lifted)
TY = 6x2 P tractor (rear added axle can be lifted)

AS 190 S 44/P
AS 190 S 40/P

AS 190 S 43/P

AS 190 S 48/P
TN = 6x2 vehicles with mechanical rear suspensions and raisable rigid rear added
axle
TZ = 6x4 tractor (bogie rear axle)
ASSEMBLIES
P = 4x2 — 6x2P — 6x2C vehicles with air suspension on rear axle and 6x2P
F3AE0681B (400 CV) f f f vehicles with rigid rear axle that can be lifted with single wheels
F3AE0681D (430 CV) f f f PT = 6x2P vehicles with air suspension on rear axle and rigid rear added axle that
F3BE0681C (440 CV) f f f can be lifted with twin wheels

F3BE0681E (480 CV) f f f PS = 6x2P vehicles with air suspension on rear axle and on steering rear added
axle that can be lifted with single wheels
F3BE0681A (540 CV)
FP = 4x2 — 6x4 — 6x2P — 6x2C vehicles with front and rear air suspensions
FS = 6x2P vehicles with front and rear air suspensions, steering rear added axle
Single disc 17” f f f f f f f f f f f f can be lifted with single wheels
4x2 = Vehicles with two axles with rear driving axle
ZF 16S 181 O.D. f f f f 6x2P = Vehicles with three axles with rear driving axle and rear added third axle that
can be lifted
ZF 16S 181 D.D. f f f f f f
6x2C = Vehicles with three axles with rear driving axle and central added third axle
ZF 16S 221 D.D. f f f f that cannot be lifted
EuroTronic Automated 12 AS 2301 D.D. f f f f f f 6x4 = Vehicles with three axles with two rear driving axles (in tandem)
EuroTronic Automated 16 AS 2601 O.D. f f f f CM = Movable Boxes
EuroTronic Automated 16 AS 2601 D.D. f f f f GV = High Volumes
FRONT AXLE: 5876/4 (F 8021) ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ HC = High Cube
5876/5 (F 8021) F F F F F F F F F F F F HM = Heavy Mission
5876 (F 8021)* LT = Tractor with lowered chassis frame
ADDED AXLE: CT = Chassis cab with lowered chassis frame
Steering central 5876/2 (F 8021) RR = Rough Roads

Rigid rear 55080/D1 (N 8071) - 55080/T1 (N 8071)*

Rigid rear 56082/D1 (N 9171) - 56082/T1 (N 9171)*
Steering rear 57080/D1 (N 8072) - 57080/T1 (N 8072)*
MERITOR U 177 E f f f f f f f f f f f f
MERITOR MS 13-175 f f f f f f f f f f f f
MERITOR RT 160 E - RT160E/1

ZF 8098 f f f f f f f f f f f f

FRONT MECHANICAL Parabolic f f f f

PNEUMATIC Front Z j Z j Z j Z j
Rear f f f f f f f f f f f f
Added axle
⊗ = With brake calliper assembly at 57° without parking brake j = With parabolic leaf springs
F = With brake calliper assembly at 0° with parking brake * = With drum brakes
Z = With longitudinal and transversal bars

Print 603.43.671/A Base - September 2001

Revi - April 2002
6 GENERAL STRALIS

COMPOSITION OF MODELS
CHASSIS CABS - 6x2 P MODELS T = 4x2 tractor

AS 260 S 43 Y/FP-CM

AS 260 S 44 Y/FP-CM

AS 260 S 48 Y/FP-CM

AS 260 S 54 Y/FP-CM
AS 260 S 44 Y/FP-HC
AS 260 S 43 Y/FP-HC

AS 260 S 44 Y/FS-CM

AS 260 S 48 Y/FS-CM

AS 260 S 48 Y/FP-HC

AS 260 S 54 Y/FS-CM
AS 260 S 43 Y/FP-GV

AS 260 S 44 Y/FP-GV

AS 260 S 48 Y/FP-GV
AS 260 S 43 Y/FS-GV

AS 260 S 44 Y/FS-GV

AS 260 S 48 Y/FS-GV
AS 260 S 43 Y/FS-CM
AS 260 S 40Y/FP-CM

AS 260 S 40Y/FP-HC
AS 260 S 40Y/FS-CM
AS 260 S 40Y/FP-GV
AS 260 S 40Y/FS-GV
TX = 6x2 C tractor (central added axle

AS 260 S 48 Y/PT
AS 260 S 43 Y/PT

AS 260 S 44 Y/PT

AS 260 S 54 Y/PT
AS 260 S 43 Y/PS

AS 260 S 44 Y/PS

AS 260 S 48 Y/PS

AS 260 S 54 Y/PS
AS 260 S 40Y/PT
cannot be lifted)

AS 260 S 40Y/PS

AS 260 S 44 Y/P

AS 260 S 48 Y/P

AS 260 S 54 Y/P
AS 260 S 40Y/P

AS 260 S 43Y/P
TY = 6x2 P tractor (rear added axle can
be lifted)
TN = 6x2 vehicles with mechanical rear
suspensions and raisable rigid rear
ASSEMBLIES
added axle
F3AE0681B (400 CV) f f f f f f f f TZ = 6x4 tractor (bogie rear axle)
F3AE0681D (430 CV) f f f f f f f f P = 4x2 — 6x2P — 6x2C vehicles with air
F3BE0681C (440 CV) f f f f f f f f suspension on rear axle and 6x2P
vehicles with rigid rear axle that can
F3BE0681E (480 CV) f f f f f f f f be lifted with single wheels
F3BE0681A (540 CV) f f f f f PT = 6x2P vehicles with air suspension
on rear axle and rigid rear added
axle that can be lifted with twin
Single disc 17” f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f wheels
PS = 6x2P vehicles with air suspension
on rear axle and on steering rear
ZF 16S 181 O.D. f f f f f f f f f f added axle that can be lifted with
ZF 16S 181 D.D. f f f f f f f f f f f f f f f f f f single wheels

ZF 16S 221 D.D. f f f f f f f f f f FP = 4x2 — 6x4 — 6x2P — 6x2C vehicles

with front and rear air suspensions
EuroTronic Automated 12 AS 2301 D.D. f f f f f f f f f f f f f f f f
FS = 6x2P vehicles with front and rear air
EuroTronic Automated 16 AS 2601 O.D. f f f f f f f f f f f f f f f f f suspensions, steering rear added
axle can be lifted with single wheels
EuroTronic Automated 16 AS 2601 O.D. f f f f f f f f f f f
FRONT AXLE: 4x2 = Vehicles with two axles with rear
5876/5 (F 8021)* ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ driving axle
5876/4 (F 8021)* F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F 6x2P = Vehicles with three axles with rear
5876 (F 8021)* driving axle and rear added third
axle that can be lifted
ADDED AXLE:
6x2C = Vehicles with three axles with rear
Steering central 5876/2 (F 8021) driving axle and central added third
Rigid rear axle that cannot be lifted
55080/D1 (N 8071) - 55080/T1 (N 8071)* f f f f f f f f f f f f f f f f f f
Rigid rear 6x4 = Vehicles with three axles with two
56082/D1 (N 9171) - 56082/T1 (N 9171)* f f f f f rear driving axles (in tandem)
Steering rear 57080/D1 (N 8072) - 57080/T1 (N 8072)* f f f f f f f f f f f f f f CM = Movable Boxes
MERITOR U 177 E f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f GV = High Volumes
MERITOR MS 13-175 f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f HC = High Cube
MERITOR RT 160E - RT 160 E/1 HM = Heavy Mission
LT = Tractor with lowered chassis frame
ZF 8098 f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f CT = Chassis cab with lowered chassis
frame
FRONT MECHANICAL Parabolic f f f f f f f f f f f f f f f RR = Rough Roads

PNEUMATIC Front Z Z j j j Z Z j j j Z Z j j j Z Z j j j Z Z
Rear f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f
Added axle f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f
⊗ = With brake calliper assembly at 57° without parking brake j = With parabolic leaf springs
F = With brake calliper assembly at 0° with parking brake * = With drum brakes
Z = With longitudinal and transversal bars

Base - September 2001 Print 603.43.671/A

Revi - April 2002
STRALIS GENERAL 7

COMPOSITION OF MODELS
CHASSIS CABS — 6x4 MODELS T = 4x2 tractor

AS 260 S 44 Z/P-HM

AS 260 S 48 Z/P-HM

AS 260 S 54 Z/P-HM
TX = 6x2 C tractor (central added axle cannot be lifted)
TY = 6x2 P tractor (rear added axle can be lifted)
TN = 6x2 vehicles with mechanical rear suspensions and raisable rigid rear added
axle
TZ = 6x4 tractor (bogie rear axle)
ASSEMBLIES
P = 4x2 — 6x2P — 6x2C vehicles with air suspension on rear axle and 6x2P
F3AE0681B (400 CV) vehicles with rigid rear axle that can be lifted with single wheels
F3AE0681D (430 CV) PT = 6x2P vehicles with air suspension on rear axle and rigid rear added axle that
can be lifted with twin wheels
F3BE0681C (440 CV) f
PS = 6x2P vehicles with air suspension on rear axle and on steering rear added
F3BE0681E (480 CV) f
axle that can be lifted with single wheels
F3BE0681A (540 CV) f FP = 4x2 — 6x4 — 6x2P — 6x2C vehicles with front and rear air suspensions
FS = 6x2P vehicles with front and rear air suspensions, steering rear added axle
Single disc 17” f f f can be lifted with single wheels
4x2 = Vehicles with two axles with rear driving axle

ZF 16S 181 O.D. 6x2P = Vehicles with three axles with rear driving axle and rear added third axle that
can be lifted
ZF 16S 181 D.D.
6x2C = Vehicles with three axles with rear driving axle and central added third axle
ZF 16S 221 D.D. f f f that cannot be lifted
EuroTronic Automated 12 AS 2301 D.D. 6x4 = Vehicles with three axles with two rear driving axles (in tandem)
EuroTronic Automated 16 AS 2601 O.D. f CM = Movable Boxes
EuroTronic Automated 16 AS 2601 D.D. f f GV = High Volumes
FRONT AXLE: 5876/4 (F 8021) f f f HC = High Cube

5876/5 (F 8021) F F F HM = Heavy Mission

5876 (F 8021)* * * * LT = Tractor with lowered chassis frame

ADDED AXLE: CT = Chassis cab with lowered chassis frame

RR = Rough Roads
Steering central 5876/2 (F 8021)
Rigid rear 55080/D1 (N 8071) - 55080/T1 (N 8071)*
Rigid rear 56082/D1 (N 9171) - 56082/T1 (N 9171)*
Steering rear 57080/D1 (N 8072) - 57080/T1 (N 8072)*

MERITOR U 177 E

MERITOR MS 13-175

MERITOR RT 160E - RT 160 E1 f f f

ZF 8098 f f f

FRONT MECHANICAL Parabolic f f f

PNEUMATIC Front
Rear f f f
Added axle
f = With brake calliper assembly at 57° without parking brake * = With drum brakes
F = With brake calliper assembly at 0° with parking brake

Print 603.43.671/A Base - September 2001

Revi - April 2002
 8 GENERAL STRALIS

Print 603.43.671/B

COMPOSITION OF MODELS
TRACTORS - 4x2 MODELS

AS 440 S 40 T/FP-LT

AS 440 S 43 T/FP-LT

AS 440 S 48 T/FP-LT

AS 440 S 54 T/FP-LT
AS 440 S 43 T/P- RR
AS 440 S 40 T/P-HR

AS 440 S 43 T/P-HR

AS 440 S 48 T/P-HR

AS 440 S 54 T/P-HR
AS 440 S 44T/FP-LT
AS 440 S 40 T/P-RR

AS 440 S 48 T/P-RR

AS 440 S 54 T/P-RR
AS 440S 44 T/P-RR
AS 440 S 40 T/P

AS 440 S 43 T/P

AS 440 S 48 T/P

AS 440 S 54 T/P
AS 440S 44 T/P
T = 4x2 tractor
TX = 6x2 C tractor (central added axle cannot be lifted)
TY = 6x2 P tractor (rear added axle can be lifted)
ASSEMBLIES
TN = 6x2 vehicles with mechanical rear suspensions and
F3AE0681B (400 CV) f f f f raisable rigid rear added axle
F3AE0681D (430 CV) f f f f Z = 6x4 tractor (bogie rear axle)
F3BE0681C (440 CV) f f f P = 4x2 — 6x2P — 6x2C vehicles with air suspension on
F3BE0681E (480 CV) f f f f rear axle and 6x2P vehicles with rigid rear axle that
can be lifted with single wheels
F3BE0681A (540 CV) f f f f
PT = 6x2P vehicles with air suspension on rear axle and
rigid rear added axle that can be lifted with twin
Single disc 17” f f f f f f f f f f f f f f f f f f f wheels
PS = 6x2P vehicles with air suspension on rear axle and
ZF 16S 181 O.D. f f f f steering rear added axle that can be lifted with
single wheels
ZF 16S 181 D.D. f f f f f f
FP = 4x2 — 6x4 — 6x2P — 6x2C vehicles with front and
ZF 16S 221 D.D. f f f f f rear air suspensions
EuroTronic Automated 12 AS 2301 D.D. f f f f f f FS = 6x2P vehicles with front and rear air suspensions,
EuroTronic Automated 12 AS 2301 O.D. f f f f steering rear added axle can be lifted with single
wheels
EuroTronic Automated 16 AS 2601 O.D. f f f f f f
4x2 = Vehicles with two axles with rear driving axle
EuroTronic Automated 16 AS 2601 D.D. f f f f
6x2P = Vehicles with three axles with rear driving axle and
FRONT AXLE: 5876/4 (F 8021) ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ rear added third axle that can be lifted
5876/5 (F 8021) F F F F F F F F F F F F F F F F F F F 6x2C = Vehicles with three axles with rear driving axle and
central added third axle that cannot be lifted
5876 (F 8021)* f f f f
6x4 = Vehicles with three axles with two rear driving
ADDED AXLE: axles (in tandem)
Steering central 5876/2 (F 8021) CM = Movable Boxes
Rigid rear 55080/D1 (N 8071) - 55080/T1 (N 8071)* GV = High Volumes
Rigid rear 56082/D1 (N 9171) - 56082/T1 (N 9171)* HC = High Cube
Steering rear 57080/D1 (N 8072) - 57080/T1 (N 8072)* HM = Heavy Mission
MERITOR U 177 E f f f f f f f f f f f f f f f LT = Tractor with lowered chassis frame
MERITOR MS 13-175 f f f f f f f f f f f f f f f CT = Chassis cab with lowered chassis frame
MERITOR RT 160E - RT 160 E 1 RR = Rough Roads
451391 HR f f f f HR = Hub Reduction (ponte a doppia riduzione)

ZF 8098 f f f f f f f f f f f f f f f f f f f

FRONT MECHANICAL Parabolic f f f f f f f f f f f f f f

PNEUMATIC Front V V V V f
Rear f f f f f f f f f f f f f f f f f f f
Added axle
f = With brake calliper assembly at 57° without parking brake V = With parabolic leaf springs
F = With brake calliper assembly at 0° with parking brake * = With drum brakes

Base - September 2001 Print 603.43.671/B

Revi - April 2002
Revi - November 2003
STRALIS GENERAL 9

COMPOSITION OF MODELS
TRACTORS - MODELS 6x2 C 6x4

AS 440 S 44 TZ/P-HM

AS 440 S 48 TZ/P-HM

AS 440 S 54 TZ/P-HM
T = 4x2 tractor

AS 400 S 43/TX/FP

AS 400 S 54 TX/FP
AS 400 S 40 TX/P

AS 400 S 44 TX/P

AS 400 S 48 TX/P
TX = 6x2 C tractor (central added axle cannot be lifted)
TY = 6x2 P tractor (rear added axle can be lifted)
TN = 6x2 vehicles with mechanical rear suspensions and raisable rigid rear added
axle

ASSEMBLIES TZ = 6x4 tractor (bogie rear axle)

F3AE0681B (400 CV) f P = 4x2 — 6x2P — 6x2C vehicles with air suspension on rear axle and 6x2P
vehicles with rigid rear axle that can be lifted with single wheels
F3AE0681D (430 CV) f
PT = 6x2P vehicles with air suspension on rear axle and rigid rear added axle that
F3BE0681C (440 CV) f f can be lifted with twin wheels
F3BE0681E (480 CV) f f PS = 6x2P vehicles with air suspension on rear axle and steering rear added axle
that can be lifted with single wheels
F3BE0681A (540 CV) f f
FP = 4x2 — 6x4 — 6x2P — 6x2C vehicles with front and rear air suspensions
FS = 6x2P vehicles with front and rear air suspensions, steering rear added axle
Single disc 17” f f f f f f f f can be lifted with single wheels
4x2 = Vehicles with two axles with rear driving axle
ZF 16S 181 O.D. 6x2P = Vehicles with three axles with rear driving axle and rear added third axle that
ZF 16S 181 D.D. f f can be lifted
6x2C = Vehicles with three axles with rear driving axle and central added third axle
ZF 16S 221 D.D. f f f f
that cannot be lifted
EuroTronic Automated 12 AS 2301 D.D. f f
6x4 = Vehicles with three axles with two rear driving axles (in tandem)
EuroTronic Automated 16 AS 2601 O.D. f f CM = Movable Boxes
EuroTronic Automated 16 AS 2601 D.D. f f f f GV = High Volumes
FRONT AXLE: 5876/4 (F 8021) ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ HC = High Cube
5876/5 (F 8021) F F F F F F F F HM = Heavy Mission
5876 (F 8021)* LT = Tractor with lowered chassis frame
ADDED AXLE: CT = Chassis cab with lowered chassis frame
Steering central 5876/2 (F 8021) f f f f f RR = Rough Roads
Rigid rear 55080/D1 (N 8071) - 55080/T1 (N 8071)*
Rigid rear 56082/D1 (N 9171) - 56082/T1 (N 9171)*
Steering rear 57080/D1 (N 8072) - 57080/T1 (N 8072)*
MERITOR U 177 E f f f f f
MERITOR MS 13-175 f f f f f
MERITOR RT 160E - RT 160E/1 f f f

ZF 8098 f f f f f f f f

FRONT MECHANICAL Parabolic f f f f f f

PNEUMATIC Front j j
Rear f f f f f f f f
Added axle j j j j j
f = With brake calliper assembly at 57° without parking brake V = With parabolic leaf springs
F = With brake calliper assembly at 0° with parking brake * = With drum brakes

Print 603.43.671/B Base - September 2001

Revi - April 2002
Revi - November 2003
 10 GENERAL STRALIS

Print 603.43.671

Base - September 2001 Print 603.43.671

STRALIS GENERAL 10/1

P.I.C. NUMBER CODING

CAB LIVEABILITY

A A A B B C C D

M
L = Stralis AS (Active Space)

TOTAL WEIGHT ON GROUND - AXLES CONFIGURATION

A A A B B C C D

A = 4x2T; 18-20 ton.

B = 6x2C; 26 ton.

C = 6x2P; 26 ton.

D = 4x2; 19-20 ton.

E = 6x2P; 19-20 ton.

G = 4x2T; 18-20 ton.

H = 6x2C; 26 ton.

J = 6x2P; 26 ton.

K = 4x2; 19-20 ton.

L = 6x2P; 26 ton.

M = 6x4T; 26 ton.

N = 6x4; 26 ton.

ENGINE

A A A B B C C D

L E 400

K E 430

N E 440

P E 480

R E 540

Print 603.43.671/B Revi - November 2003

Iveco Stralis Euro 3 Repair Manual
Full download: http://manualplace.com/download/iveco-stralis-euro-3-repair-manual/
10/2 GENERAL STRALIS

SUSPENSION TYPE - REAR AXLE TYPE - TYPE OF ADDITIONAL AXLE

A A A B B C C D

B Pneumatic - SR - CENT/SING/TWIN

C Integral air suspension- SR - SING

E Pneumatic - SR - STER

E Pneumatic - HR (Tractor 4x2)

F Integral air suspension- SR - STER

TWIN = Twin rear wheels

CENT = Middle axle (6x2C vehicles)
SING = Added axle with rear single wheels
STER = Added axle with rear steering single wheels
HR = Double reduction rear axle
SR = Simple reduction rear axle

VERSION COMBINATION - USE

A A A B B C C D

1 = Chassis cab - STD

K = Chassis cab - GRAV

L = LOW CH - STD

2 = Tractor - STD

2 = Tractor - HR - STD

H = Tractor - GRAV

T = LOW TR - STD

Cartran = Car transport

LOW TR = Lowered tractor
STD = Standard use
GRAV = Heavy duty use
LOW CH = Lowered chassis cab

Revi - November 2003 Print 603.43.671/B

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