Hitachi Zaxis 450 470h 450lc 470lch 500lc 520lch 3 Technical Manual
Hitachi Zaxis 450 470h 450lc 470lch 500lc 520lch 3 Technical Manual
450-3
450LC-3
470H-3
TECHNICAL MANUAL OPERATIONAL PRINCIPLE
470LCH-3
URL:http://www.hitachi-c-m.com
500LC-3
520LCH-3
Hydraulic Excavator
Service Manual consists of the following separate Part No;
Technical Manual (Operational Principle) : Vol. No.TO1J1-E
Technical Manual (Troubleshooting) : Vol. No.TT1J1-E
PRINTED IN JAPAN (E) 2005, 11 Workshop Manual : Vol. No.W1J1-E
• This manual is written for an experienced technician • If you have any questions or comments, at if you
to provide technical information needed to maintain found any errors regarding the contents of this
and repair this machine. manual, please contact using “Service Manual
Revision Request Form” at the end of this man-
• Be sure to thoroughly read this manual for cor- ual.
rect product information and service procedures. (Note: Do not tear off the form. Copy it for us-
age.):
Publications Marketing & Product Support
Hitachi Construction Machinery Co. Ltd.
TEL: 81-29-832-7084
FAX: 81-29-831-1162
ADDITIONAL REFERENCES
• Please refer to the materials listed below in addition • The Engine Manual
to this manual. • Parts Catalog of the Engine
• Hitachi Training Material
• The Operator’s Manual
• The Parts Catalog
MANUAL COMPOSITION
• This manual consists of three portions: the Techni- • Information included in the Technical Manual
cal Manual (Operational Principle), the Technical (Troubleshooting):
Manual (Troubleshooting) and the Workshop Man- technical information needed for operational per-
ual. formance tests, and troubleshooting procedures.
• Information included in the Technical Manual • Information included in the Workshop Manual:
(Operational Principle): technical information needed for maintenance
technical information needed for redelivery and and repair of the machine, tools and devices
delivery, operation and activation of all devices needed for maintenance and repair, maintenance
and systems. standards, and removal/installation and assem-
ble/disassemble procedures.
PAGE NUMBER
Example : T 1-3-5
IN-01
INTRODUCTION
SAFETY ALERT SYMBOL AND HEADLINE
NOTATIONS
In this manual, the following safety alert symbol and • CAUTION:
signal words are used to alert the reader to the Indicated potentially hazardous situation which
potential for personal injury of machine damage. could, if not avoided, result in personal injury or
death.
This is the safety alert symbol. When you see this
symbol, be alert to the potential for personal injury. • IMPORTANT:
Never fail to follow the safety instructions prescribed Indicates a situation which, if not conformed to the
along with the safety alert symbol. instructions, could result in damage to the machine.
The safety alert symbol is also used to draw attention
to component/part weights.
• NOTE:
To avoid injury and damage, be sure to use appropri-
Indicates supplementary technical information or
ate lifting techniques and equipment when lifting
know-how.
heavy parts.
UNITS USED
• SI Units (International System of Units) are used in Example : 24.5 MPa (250 kgf/cm2, 3560 psi)
this manual.
MKSA system units and English units are also A table for conversion from SI units to other system
indicated in parenthheses just behind SI units. units is shown below for reference purposees.
To Convert To Convert
Quantity Into Multiply By Quantity Into Multiply By
From From
Length mm in 0.03937 Pressure MPa kgf/cm2 10.197
mm ft 0.003281 MPa psi 145.0
Volume L US gal 0.2642 Power kW PS 1.360
L US qt 1.057 kW HP 1.341
m3 yd3 1.308 Temperature °C °F °C×1.8+32
Weight kg lb 2.205 Velocity km/h mph 0.6214
Force N kgf 0.10197 min-1 rpm 1.0
N lbf 0.2248 Flow rate L/min US gpm 0.2642
Torque N⋅m kgf⋅m 1.0197 mL/rev cc/rev 1.0
N⋅m lbf⋅ft 0.7375
IN-02
SECTION AND GROUP
SECTION 1 GENERAL
CONTENTS Group 1 Specification
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Controller
TECHNICAL MANUAL Group 2 Control System
Group 3 ECM System
(Operational Principle)
Group 4 Hydraulic System
Group 5 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Swing Device
Group 3 Control Valve
Group 4 Pilot Valve
Group 5 Travel Device
Group 6 Signal Control Valve
Group 7 Others (Upperstructure)
Group 8 Others (Undercarriage)
TECHNICAL MANUAL (Troubleshooting)
SECTION 4 OPERATIONAL PER- SECTION 5 TROUBLESHOOTING
FORMANCE TEST Group 1 Diagnosing Procedure
All information, illustrations and speci- Group 1 Introduction Group 2 Monitor Unit
fications in this manual are based on Group 2 Standard Group 3 Dr. ZX
the latest product information available Group 3 Engine Test Group 4 ICF
at the time of publication. The right is Group 4 Excavator Test Group 5 Component Layout
reserved to make changes at any time Group 5 Component Test Group 6 Troubleshooting A
without notice. Group 6 Adjustment Group 7 Troubleshooting B
Group 8 Electrical System Inspection
COPYRIGHT(C)2006
Hitachi Construction Machinery Co., Ltd.
Tokyo, Japan
All rights reserved
←これ以下
記載しない
WORKSHOP MANUAL
SECTION 1 GENERAL INFORMATION SECTION 3 UNDERCARRIAGE
Group 1 Precautions for Disassem- Group 1 Swing Bearing
bling and Assembling Group 2 Travel Device
Group 2 Tightening Torque Group 3 Center Joint
Group 3 Painting Group 4 Track Adjuster
Group 4 Bleeding Air from Hydrau- Group 5 Front Idler
lic Oil Tank Group 6 Upper and Lower Roller
SECTION 2 UPPERSTRUCTURE Group 7 Track
Group 1 Cab SECTION 4 FRONT ATTACHMENT
Group 2 Counterweight Group 1 Front Attachment
Group 3 Main Frame Group 2 Cylinder
Group 4 Pump Device
Group 5 Control Valve
Group 6 Swing Device
Group 7 Pilot Valve
Group 8 Pilot Shut-Off Solenoid Valve
Group 9 Solenoid Valve
Group 10 Signal Control Valve
Group 11 Shockless Valve
Group 12 Fan Valve
Group 13 Fan Motor
SECTION 1
GENERAL
―CONTENTS―
Group 1 Specifications
Specifications............................................ T1-1-1
Working Ranges ....................................... T1-1-3
1J1T-1-1
(Blank)
1J1T-1-2
GENERAL / Specifications
SPECIFICATIONS
ZAXIS450-3, ZAXIS450LC-3, ZAXIS500LC-3
A
C
G
L
B F
E
D
K J
I H
M1J1-12-001
T1-1-1
GENERAL / Specifications
A
C
G
B L
F
E
D
K J
I H
M1J1-12-003
T1-1-2
GENERAL / Specifications
WORKING RANGES
ZAXIS450-3, ZAXIS450LC-3
G
F
A
M1J1-12-002
NOTE: “*” The dimensions include the height of the shoe lug.
T1-1-3
GENERAL / Specifications
ZAXIS500LC-3
G
F
A
M1J1-12-002
NOTE: “*” The dimensions include the height of the shoe lug.
T1-1-4
GENERAL / Specifications
F
A
M1J1-12-004
NOTE: “*” The dimensions do not include height of the shoe lug.
T1-1-5
GENERAL / Specifications
(Blank)
T1-1-6
GENERAL / Component Layout
MAIN COMPONENT LAYOUT
28
27 2
3
4
5
26 6
7
8
9
10
25
A
24
23
22
21
11
20
19 12
18 13
17
16 15 14 T1J1-01-02-002
T1-2-1
GENERAL / Component Layout
View A (Around the Radiator)
4
3 5 M1J1-07-034
M1J1-07-032
T1J1-01-02-009
T1-2-2
GENERAL / Component Layout
ELECTRICAL COMPONENT LAYOUT (Overview)
2
Around Battery (Refer to T1-2-7)
• Battery
• Battery Relay
• Fusible Link
• Starter Relay
• Glow Plug Relay
• Auto-Lubrication System
(Optional)
3
4
Around Radiator
(Refer to T1-2-7)
• Receiver Tank
• Fresh Air
Temperature
Sensor
Pressure Sensor Block (Refer to T1-2-8)
• Pressure Sensor (Boom Raise) 11
• Pressure Sensor (Boom Lower) 10
• Pressure Sensor (Arm Roll-Out) 9 Engine
• Pressure Sensor (Arm Roll-In) 8 6 (Refer to T1-2-9)
• Pressure Sensor (Bucket Roll-Out)
• Pressure Sensor (Bucket Roll-In) 7 T1J1-01-02-002
• Pressure Sensor (Right Travel)
• Pressure Sensor (Left Travel) Pump Device (Refer to T1-2-10)
• Pump 1, 2 Delivery Pressure Sensor
• Pump 1, 2 Regulator Pressure Sensor
• Pump 1, 2 Control Solenoid Valve
• Fan Pump Control Solenoid Valve
1 - Monitor Unit 4- Fuel Sensor 7- Air Cleaner Restriction Switch 10 - Washer Motor
2 - Atmosphere Pressure 5- Pressure Sensor (Swing) 8- Solenoid Valve Unit 11 - ECM (Engine Controller)
Sensor (Refer to T1-2-8) (Refer to T1-2-8)
3 - Coolant Level Switch 6 - Intake Air Temperature 9 - Hydraulic Oil Temperature
Sensor Sensor
T1-2-3
GENERAL / Component Layout
Electrical Component Layout (In Cab)
Rear Tray
(Refer to T1-2-5)
11
View B
B
2
3
4
5
6
7
8
9
Switch Panel 10
(Refer to T1-2-6) T1J1-01-02-010
1 - Fan Rotation Direction 4 - Auto-Lubrication Switch 7 - Overload Alarm Switch 10 - Engine Stop Switch
Switch (Optional) (Optional) (Optional)
2 - Rotating Light Switch 5 - Level Check Switch 8 - Seat Heat Switch 11 - Radio
(Optional) (Engine Oil Level / Coolant (Optional)
Level)
3 - Rear Light Switch 6 - Boom Mode Selector 9 - Travel Alarm Deactivation
(Optional) Switch Switch (Optional)
T1-2-4
GENERAL / Component Layout
Electrical Component Layout (Rear Tray)
1 2
T1J1-01-02-003
7 6 5
10 11 12 13
9
14
8
15
16
T1V1-01-02-009
21 20 19 18 17
T1-2-5
Hitachi Zaxis 450 470h 450lc 470lch 500lc 520lch 3 Technical Manual
Full download: http://manualplace.com/download/hitachi-zaxis-450-470h-450lc-470lch-500lc-520lch-3-technical-manual/
T1V1-04-02-001
6 5
1- Engine Control Dial 3 - Power Mode Switch 5- Key Switch 7- Wiper/Washer Switch
2- Auto-Idle Switch 4 - Travel Mode Switch 6- Work Light Switch
T1-2-6
This is the cut pages sample. Download all 340 page(s) at: ManualPlace.com