Modicon M580
Redundant Configuration
Training Simulators
Bill Of Material
Introduction
● The Modicon M580 HSBY Simulator consist of:
● 1 x “Main Panel”
●With 2 x M580 HSBY System
● Each training centre will require 2 x simulators:
● Reason for only 2 x M580 HSBY simulators per training centre:
● Re-use of the existing 4 x M580 simulators
● Connect to 2 x new HSBY panel (each panel 2 x M580 HSBY CPU)
● One set of existing M580 simulator will work with one unit of M580 HSBY
PAC located in the new HSBY panel.
Modicon M580 Redundant Configuration V2.0
Schneider Electric | Industry Business | Training | September 4, 2020 2
Bill of Materials (1 of 2)
➢ for 1 Set of M580 HSBY Panel
IO S imu la to r: De sc rip tio n Q ty
BME H58 6040 M580 HSBY Level 6 Proc essor 2
490 NAC 0100 RJ45 SFP soc ket for HSBY link for CPU 2
BME XBP 0800 8 Slot Ethernet Bac kplane 2
BMX CPS 2000 Standard AC Power Supply 2
DB6CD110 Bloc k of 10 terminals 2
A9N21444 Mini Circ uit Breaker 2
BME NOC 0311 Network Module 2
13392 Box for Mini Circ uit Breaker 2
NSYMF64 600 x 400 Mic roperforated Bac k Plate 1
❖ Need x 2 units for one training centre.
❖ Required for 3 training centre.
➢ additional items needed to replace modules in 1 set of existing
M580 Training Simulators
IO S imula tor: De sc ription Q ty
BME H58 6040 M580 HSBY Leve 6 Processor 1
BME NOC 0311 Ethernet Module 1
❖ Need x 4 units for one training centre.
❖ Required for 3 training centre.
Modicon M580 Redundant Configuration V2.0
Schneider Electric | Industry Business | Training | September 4, 2020 3
Bill of Materials (2 of 2)
➢ Accessories
IO S imula tor: De sc ription Q ty
xxx RJ45 HSBY SYNC- Link Cable 1
xxx NRP fibre optic c onnec iton c able 2
xxx Ethernet RJ45 UTP c able 5
Pelic an iM3075 Storm Trak Case with
iM3075 Foam (Blac k) - 80x60x50 c m 1
❖ Need x 4 units for one training centre.
❖ Required for 3 training centre.
Modicon M580 Redundant Configuration V2.0
Schneider Electric | Industry Business | Training | September 4, 2020 4
Existing M580 Simulator (x4)
ABL1REM24062 located
behind, at the back of the
panel
Legend
Device powered Device powered
Modicon M580 Redundant Configuration V2.0 by 24 VDC by 100..240VAC
Schneider Electric | Industry Business | Training | September 4, 2020 5
Modified Existing M580 Simulator (x4)
❖ by changing modules on local rack to be identical to the
other new M580 HSBY panel ABL1REM24062 located
behind, at the back of the
panel
Legend
Device powered Device powered
Modicon M580 Redundant Configuration V2.0 by 24 VDC by 100..240VAC
Schneider Electric | Industry Business | Training | September 4, 2020 6
New M580 HSBY Simulator (x2)
Legend
Device powered Device powered
Modicon M580 Redundant Configuration V2.0 by 24 VDC by 100..240VAC
Schneider Electric | Industry Business | Training | September 4, 2020 7
Proposed Training Simulators
❖ the new proposed panel will be shared between the two existing M580 simulators
New Proposed Panel
M580 HSBY Set #1 M580 HSBY Set #2
Modicon M580 Redundant Configuration V2.0
Schneider Electric | Industry Business | Training | September 4, 2020 8
Proposed M580 HSBY Training Architecture
Local Existing Panel New M580 HSBY Panel
Primary Standby
Hot Standby SYNC-Link (UTP cable)
Remote I/O 1 Gbps speed
Do not install more than 1 standalone PLC in a M580 EIO Network.
Do not install more than 1 Hot Standby system in a M580 EIO network.
Modicon M580 Redundant Configuration V2.0
Schneider Electric | Industry Business | Training | September 4, 2020 9
Modified Existing M580 Main Panel Schematic
❖ by changing modules on local rack to be identical to the other new M580 HSBY panel
45mm 45mm
502mm
BME NOC 0311
BMX CPS 2000
Distribution
M580 HSBY CPU
Terminals
105mm
30mm
Cable Trunking / Ducting / Spiral Wrap
110mm
240mm
BME CRA 31210
BMX ERT 1604T
BMX CPS 2000
BMX NOM 0200
BME AHI 0812
SCU
145mm
105mm
Cable Trunking / Ducting / Spiral Wrap
Modicon M580 Redundant Configuration V2.0
Schneider Electric | Industry Business | Training | September 4, 2020 10
M580 HSBY Panel Schematic
45mm
502mm
BME NOC 0311
BMX CPS 2000
M580 HSBY CPU
105mm
30mm
45mm Cable Trunking / Ducting / Spiral Wrap
502mm
BME NOC 0311
BMX CPS 2000
M580 HSBY CPU
105mm
30mm
Cable Trunking / Ducting / Spiral Wrap
Modicon M580 Redundant Configuration V2.0
Schneider Electric | Industry Business | Training | September 4, 2020 11
Picture of the Existing M580 Simulator
Modicon M580 Redundant Configuration V2.0
Schneider Electric | Industry Business | Training | September 4, 2020 12
Picture of New M580 HSBY Simulator
Modicon M580 Redundant Configuration V2.0
Schneider Electric | Industry Business | Training | September 4, 2020 13
