New Holland D180lgp Craler Dozer Workshop Manual

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D180 Power Steering

D180 LGP
CRAWLER DOZER

Workshop
manual
Print No. 604.02.274.00 English

THIS ALERT SYMBOL SIGNALS IMPORTANT MESSAGES INVOLVING YOUR SAFETY.

Read and heed carefully the safety instructions listed and follow the precautions recommended to avoid
potential risks and to safeguard your health and your safety.

You will find this symbol in the text of this Manual referred to the following key words:

WARNING - Cautions directed to avoid improper repair interventions involving potential consequences
for the safety of the personnel performing the repairs.

DANGER - These warnings qualify specifically potential dangers for the safety of the operator or other
persons directly or indirectly involved.

IMPORTANT NOTICE

All maintenance and repair interventions explained in this Manual must be performed exclusively by the
Service Organisation of the Manufacturer, observing strictly the instructions explained using, whenever
necessary, the recommended specific tools.
Whoever performs the operations reported without following exactly the precautions is responsible on his own,
for the damages that may result.

Neither the Factory nor any Organisations in its Distribution Network, including but not limited to national,
regional or local distributors, are responsible for any liability arising from any damage resulting from defects
caused by parts and/or components not approved by the Factory for use in maintaining and/or repairing products
manufactured or merchandised by the Factory.
In any case, no warranty of any kind is made or shall be imposed with respect to products manufactured or
merchandised by the Factory, when failures are caused by the use of parts and/or components not approved
by the Factory.

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 AVOID ACCIDENTS

Most accidents, whether they occur in industry, on the

farm, at home or on the road, are caused by the failure
of some individuals to follow simple and fundamental
safety rules and precautions. For this reason MOST
ACCIDENTS CAN BE PREVENTED by recognising
the real cause and doing something aboiut it before the
accident occurs.
Regardless of the care used in the design and construc-
tion of any type of equipment, there are many conditions
that cannot be completely safeguarded against without
interfering in the reasonable accessibility and efficient
operation.
A carefull operator is the best insurance against an
accident. The complete observance of one simple rule
would prevent many serious accidents.
The rule is simple: never attempt to clean, lubricate or
maintain a machine while it is in motion.

WARNING

Prior to engaging in any maintenance, adjustment

or repair operation on machines having hydrauli-
cally, mechanically, and/or cable controlled equip-
ment (such as shovels, loaders, dozers, excavators
etc.) be certain the equipment is lowered to the
ground.
If it is necessary to have the equipment partially or
fully raised to gain access to certain items, be sure
the equipment is suitably supported by means oth-
er than the devices used for controlling the equip-
ment.
 SUMMARY

GENERALITIES SECT. 0

ENGINE SECT. 1

TRANSMISSION SECT. 2

FINAL DRIVES SECT. 3

BRAKES AND STEERING CLUTCHES SECT. 4

UNDERCARRIAGE SECT. 5

DOZING EQUIPMENT SECT. 6

HYDRAULIC SYSTEM

ELECTRICAL SYSTEM SECT. 7

1
6

3
2
 SECTION 0

GENERALITIES
TABLE OF CONTENTS

SUBJECT PAGE

SAFETY RULES ................................................................................................ I-VIII

TABLE OF TECHNICAL DATA

Table fluid capacities .......................................................................................... 0-1
Main dimensions ................................................................................................ 0-2
Technical data tables ......................................................................................... 0-4

CONTROL DATA ON THE MACHINE .................................................................. 0-18

TABLE OF WEIGHTS ......................................................................................... 0-19

LIST OF WEIGHTS FOR MAIN SERVICE COMPONENTS ................................ 0-21

CENTRE OF GRAVITY TABLE ........................................................................... 0-23

GENERAL INSTRUCTIONS ................................................................................ 0-24

TROUBLESHOOTING ......................................................................................... 0-29

UNITS OF MEASURE ........................................................................................ 0-30

TABLE OF TIGHTENING TORQUES ................................................................... 0-32

 WARNING
Study carefully this Manual before starting, operating, maintaining, fuelling or servicing the
machine.
Read and heed all safety rules before any intervention.

SAFETY RULES

- Do not allow unauthorised personnel to operate service - Check brakes, steering and attachment controls before
or maintain this machine. moving. Advise the proper maintenance authority of any
malfunctioning part or system.
- Do not wear rings, wrist watches, jewellery, loose or
hanging apparels, such as ties, torn clothing, scarves, - Be sure all protective guards or panels are in place, and
unbuttoned or unzipped jackets that can catch on mov- all safety devices provided are in place and in good
ing parts. Wear proper safety equipment as recom- operating conditions.
mended for the job. Examples: hard hat, heavy gloves,
ear protection, safety glasses or goggles, reflector - Be sure exposed personnel in the area of operation are
vests, respirator. Consult your employer for specific clear of the machine before moving it or its attachments.
safety equipment requirements. WALK COMPLETELY AROUND the machine before
mounting. Sound horn.
- Keep operator's compartment, stepping points, grab-
rails and handles clear of foreign objects, oil, grease, - Before starting machine, check, adjust and lock the
mud or snow accumulation to minimise the danger of operator's seat for maximum comfort and control of the
slipping or stumbling. Clean mud or grease from shoes machine.
before attempting to mount or operate the machine.
- Fasten your seat belt (when provided).
- Do not jump on or off the machine. Keep two hands and
- Obey all flag signals and signs.
one foot, or two feet and one hand in contact with step
grab rails and handles at all times. - Due to the presence on the machine of flammable fluids,
never check or fill fuel reservoirs or batteries near open
- Do not use controls or hoses as hand holds when
flames, smoking materials or sparks.
climbing on or off machine. Hoses and controls are
movable and do not provide a solid support. Also, - REMEMBER THAT STARTING FLUID IS FLAMMA-
controls may be inadvertently moved causing accidental BLE. Follow strictly the recommendations printed on
machine or equipment movement. containers and in the Operation and Maintenance Man-
ual.
- Never attempt to operate the machine or its tools from
any position other than seated in the operator's seat. - DO NOT PUNCTURE OR BURN CONTAINERS.
- Keep head, body, limbs, hands and feet inside opera- - Containers must be stored in fresh, well ventilated
tor's compartment at all times, to reduce exposure to places, out of reach of unauthorised persons. Follow
hazards outside the operator's compartment. strictly the instructions provided by the Manufacturer.
- Be careful of slippery conditions on stepping points, - Never use these products near open flames, smoking
hand rails, and on the ground. Wear safety boots or materials or sparks.
shoes that have a high slip resistant sole material.

- Do not leave the machine until it is completely stopped.

- Check the seat safety belt at least twice a year. If there

are signs of wear or fraying or other signs of weakness OPERATION
that could lead to failure, replace it.
- Do not run the engine of this machine in closed areas
without proper ventilation to remove deadly exhaust
gases.

- Roll Over Protective Structures are required on loaders,

dozers, graders, excavators. NEVER OPERATE ma-
chines without ROPS.
STARTING
- Make sure the Operator's compartment is free of foreign
- NEVER START NOR OPERATE AN UNSAFE MA- objects, especially if not firmly secured. Never use the
CHINE. Before operating a machine, always ensure that machine to transport objects, unless proper securing
any unsafe condition has been satisfactorily remedied. points are provided.

I
 SAFETY RULES

- Check monitoring instruments at start-up and frequently - Be sure chains and cables are anchored and the anchor
during operations. in case the brake pressure gauge points are strong enough to handle the expected load.
shows a pressure lower than the minimum operating Keep exposed personnel clear of anchor points and
pressure, stop immediately the machine . cables or chains.

- DO NOT CARRY RIDERS ON MACHINE - DO NOT PULL UNLESS OPERATOR's COMPART-

MENT OF MACHINES INVOLVED ARE PROPERLY
- Study and familiarise with escape routes alternate to
GUARDED AGAINST POTENTIAL CABLE OR CHAIN
normal exit routes.
BACKLASH.
- Seat belts are required by current regulations to be
provided with Roll Over Protection Structures or cabs. - Be alert to soft ground conditions close to newly con-
Keep safety belts fastened around you during operation. structed walls. The fill material and weight of the ma-
chine may cause the wall collapse under the machine.
- For your personal protection, do not climb on or off
machine while machine is in motion. - In darkness, check area of operation carefully before
moving in with machine. Use all lights provided. Do not
- Make sure that exposed persons in the area of operation move into area of restricted visibility.
are clear of the machine, before starting the engine and
operating the equipment. Sound horn. Obey all indica- - If engine has a tendency to stall for any reason under
tions provided by flags and signals. load or idle, report this for adjustment to proper mainte-
- NEVER COAST the machine down grades and slopes nance authority immediately. Do not continue to operate
with the transmission in neutral or neutralised. machine, until condition has been corrected.

Choose and shift into the most appropriate gear to keep - On machines supplied with suction radiator fans, be
the speed required, thus preventing any loss of control. sure to periodically check engine exhaust parts for
leaks, as exhaust fumes are dangerous to the operator.
- Do not operate machinery in a condition of extreme
fatigue or illness. Be especially careful towards the end - In case of closed type cabs, always keep an opening
of working shift. with the outside, to ensure a constant air circulation.
- Do not operate machine with brakes out of adjustment.
- Operators must know thoroughly the performances of
- Operate the machine at speeds slow enough to ensure the machine they are operating. When working on
complete control at all times. slopes or near sudden level drops of the terrain, avoid
areas where ground is loose or soft since rolling-over or
- Travel slowly over rough terrain, on slopes or near drop- loss of control of machine could result.
offs, in congested areas or on ice or slippery surfaces.
- Where noise exposure exceeds 90 dBA for 8 hours,
- When backing, always look to where the machine is to
wear approved ear protection.
be moved. Be alert to the position of exposed personnel.
DO NOT OPERATE if exposed personnel enter the - When counterweights are provided, do not work ma-
immediate work area. STOP THE MACHINE. chine if they have been removed.
- Maintain a safe distance from other machines. Provide
sufficient clearance for ground and visibility conditions. - Overtaking manoeuvres must be performed only when
Yield right-of-way to loaded machines. absolutely necessary and unavoidable. Beware of pos-
sible uneven terrains, poor visibility conditions, the
- Maintain clear vision of areas of travel or work. Keep cab presence of other machinery or persons out of sight.
windows clean and repaired.
- Operate the machine at a speed adequate to the
- When machines are operating in tandem, the pusher working conditions in the site and slow enough to ensure
(rear) must be equipped with the appropriate deflectors complete control at all times.
to protect the unit in front from the air stream coming
from the radiator. - Never use the machine as a work platform or scaffold-
ing, nor other inappropriate operations (i.e. pushing
- When pulling or towing through a cable or chain, do not
railway cars, trucks or other machines).
start suddenly at full throttle; take-up slack carefully.

Inspect carefully for flaws or troubles before using. - Be alert of people in the operating area of the machine.

- Avoid kinking chains or cables. Do not pull through a - When operating a machine, know in advance what
kinked chain or cable to the high stresses and possibility clearances will be encountered, overhead doors, ca-
of failure of the kinked area. Always wear heavy gloves bles, pipes, bearing load limitations of ground, bridges,
when handling chains or cables. floors or ramps.

II
 SAFETY RULES

- When roading, find-out what conditions are likely to be - Be alert to avoid changes in traction conditions that
encountered, clearances, traffic congestion, type of could cause loss of control. DO NOT DRIVE on ice or
road surfacing, etc. Beware of fog, smoke or dust frozen ground conditions when working the machine on
elements that obscure visibility. steep slopes or near drop-offs.

- Working in virgin and rough terrains is characterised by

- When crossing gullies or ditches, move at an angle with
the presence of all the perils and risks listed above. In
reduced speed after ensuring ground conditions will
these conditions, it is emphasised the danger represent-
permit a safe traverse.
ed by large tree limbs (possibly falling on the machine),
large roots (acting as a leverage under the machine
- Explore the working area to identify potential risks such when up-rooted causing the roll-over of the unit) etc..
as: slopes, overhangs, pits, demolition rubble, fires,
ravines, ditches, soft terrain, heavy traffic, crowded
parking areas, closed ambients. In such conditions,
proceed with extreme care.
STOPPING
- Whenever possible, avoid going over obstacles such as
rough terrain, rocks, logs highly irregular ground, steps,
ditches, railroad tracks. When obstructions must be - When the machine is stopped for whatever reason,
crossed, do so with extreme care at an angle, if possible. follow the instructions of chapters "Stopping the ma-
Reduce speed, shift-down. Ease up to the break over chine" and "Stopping the engine" of the Operation and
point, pass the balance point slowly on the obstruction Maintenance Instruction Manual.
and ease down on the other side.
- Always remember to position the transmission drive
- In steep down-hill operation, do not allow engine to over- control in neutral and engage the control lock to secure
speed. Select proper gear before starting down grade. the machine.

- The parking brake is automatically set, when the trans-

- Avoid side hill travel, whenever possible. Drive up and mission safety lever is lowered.
down the slope. Should the machine slipping sideways,
turn it immediately downhill. - NEVER LEAVE THE MACHINE UNATTENDED with the
engine running.
- The grade of slope you should attempt will be limited by
factors such as condition of the ground, load being - Always, before leaving the operator's seat and after
handled, type of machine, speed of machine and visibil- making sure all people are clear of the machine, slowly
ity. lower the attachments or tools flat to the ground in a
positive ground support position.
- There is no substitute for good judgement when working
- Return the controls to rest position. Place the gearshift
on slopes.
lever in neutral. Disconnect the master switch and
extract the key.
- Avoid operating equipment too close to an overhang or
high wall, either above or below the machine. Be on the - Park in a non- operating and no-traffic area or as
look-out for caving edges, falling objects and slides. instructed. Park on firm level ground if possible. Where
Beware of concealment by brush and undergrowth of not possible, position machine at a right angle to the
these danger. slope, making sure there is no danger of uncontrolled
sliding movements.
- When pushing-over trees, the machine must be
equipped with proper overhead guarding. Never allow a - If parking in traffic lanes cannot be avoided, provide
machine to climb up on the root structure particularly appropriate flags, barriers, flares and signals as re-
while the tree is being felled. Use extreme care when quired. Also provide advance warning signals in the
pushing over any tree with dead branches. traffic lane of approaching traffic.

- Keep head, body, limbs, feet, fingers or hands away

- When pushing trees with dead limbs, proceed with from bucket, blade or ripper when in raised position.
extreme care. Avoid brush piles, logs or rocks.
- Always disconnect the master switch before any inter-
- NEVER DRIVE OVER THEM or other surface irregular- vention (i.e. cleaning, repairing, maintaining, refuelling
ities that brake traction with the ground, especially when etc.). Do the same when parking for prolonged periods
on slopes or near drop-offs. of time to avoid accidental or unauthorised starting.

III
 SAFETY RULES

- Never lower attachments or tools other than seated in Clean mud or grease from shoes before attempting to
operator's seat. Sound horn. Make sure area near the mount or operate the machine.
attachment is clear. Lower the attachment slowly. DO
NOT USE FLOAT POSITION of hydraulic system. - Keep shoes free of mud or grease before climbing or
driving the machine.
- Place master switch in OFF, securely block the machine
and lock it every time you leave it unattended. Return - Never attempt to operate the machine or its tools from
keys to authorised security. Heed all shut-down opera- any position other than seated in the operator's seat.
tions of the Operation and Maintenance Instruction
Manual are followed. - When maintenance operations require moving hydrau-
lically operated attachments by means of machine's
hydraulic system remember that all manoeuvres must
be made only when seated in the operator's seat. Before
starting machine or moving attachment or tools, set
brakes , sound horn and call for an all clear. Raise
MAINTENANCE
attachment slowly.
GENERALITIES - Always block booms or parts of the machine which must
be raised to perform interventions under them with
- Before operating or performing any intervention on the external devices. Do not allow persons to move into the
machine: vicinities nor standing under equipment not being
• read carefully all the rules contained by this Manual; blocked. Unless you are totally sure about your safety,
avoid staying under raised equipment, even in case it is
• read and obey all safety related plates and instruc- blocked.
tions located on the machine.
- Do not place the body, limbs or fingers into sharp
- Do not allow unauthorised personnel to perform any articulation uncontrolled openings of the machine and
maintenance operation. Do not perform maintenance without proper protections, unless they are blocked in a
operation without prior authorisation. Follow all recom- safe manner.
mended maintenance and service procedures.
- Never perform interventions with engine running, ex-
- Keep operator's compartment free of all loose objects cept as called for in a Manual. Do not wear loose clothing
that are not properly secured. or jewellery near moving parts.

- Do not wear rings, wrist watches, jewellery, loose or - When servicing or maintenance require access to areas
hanging apparels, such as ties, torn clothing, scarves, that cannot be reached from the ground, use a ladder or
unbuttoned or unzipped jackets that can catch on mov- step platform that meet local and national regulations, to
ing parts. Wear proper safety equipment as recom- reach the service point. If such ladder or platform are not
mended for the job. Examples: hard hat, heavy gloves, available, use the machine hand holds and steps as
ear protection, safety glasses or goggles, reflector provided. Perform all service or maintenance carefully.
vests, respirator. Consult your employer for specific
safety equipment requirements. - Shop and/or field service platforms or ladders must be
constructed and maintained in accordance with local
- Do not use controls or hoses as hand holds when and national regulations.
climbing on or off machine. Hoses and controls are
movable and do not provide a solid support. Also, - Disconnect batteries and tag all controls according to
controls may be inadvertently moved causing accidental current regulations to warn that work is in progress.
machine or equipment movement. Block machine and all attachments that must be raised
according to current regulations.
- Do not jump on or off the machine. Keep two hands and
one foot, or two feet and one hand in contact with step Due to the presence of flammable fluids, never check or
grab rails and handles at all times. fill fuel tanks, batteries, nor use starting fluid near lighted
smoking materials or open flames.
- Do not perform any service operation on the machine
with a person seated in the operator's compartment, - BRAKES ARE INOPERATIVE when manually released
unless he is an authorised operator co-operating in the for servicing. Provisions must be made to maintain
operation to be performed. control of the machine by blocking or other means.

- Keep operator's compartment, stepping points, grab- - The fuel filling nose must be kept constantly inside the
rails and handles clear of foreign objects, oil, grease, filling neck. Keep this contact from the beginning to the
mud or snow accumulation to minimise the danger of end of the fuelling operation to avoid the possibility that
slipping or stumbling. sparks due to static electricity are generated.

IV
 SAFETY RULES

- Use only designated towing or attaching points. Use - When performing operations requiring running of the
care in making attachments. Make sure pins and/or engine, have a qualified operator in the operator's seat
locks are secure before pulling. Stay clear of drawbars, at all times with the mechanic on sight. Place the
cables or chains under load. transmission in neutral and set the brakes and safety
lock.
- To move a disabled machine, use a trailer or a low-boy,
if available. In case towing is needed , use all necessary - KEEP HANDS AND CLOTHING AWAY FROM MOV-
signals required by local and national regulations, and ING PARTS.
follow the directions provided in this Manual.
- For field service, move machine to level ground, if
- To load/unload a machine from transporter, choose a possible, and block it. If work on an incline is absolutely
level surface ensuring firm support to the wheels of truck necessary, first block machine and its attachments
or trailer. Use strong access ramps, with adequate securely, than move it to level ground as soon as
height and angle. Keep surface free of mud, oil or possible.
slippery materials.
- Do not trust worn and /or kinked chains and cables: do
- Anchor the machine securely to the bed of truck or trailer not use them for lifting or pulling operations. To handle
and block wheels or tracks with appropriate wedges. them, always use heavy gloves.

- Be sure chains and cables are anchored and the anchor

- Never align holes with fingers or hands; always use
points are strong enough to handle the expected load.
appropriate aligning tools.
Keep exposed personnel clear of anchor points and
cables or chains.
- Eliminate all sharp edges and burrs from re-worked
parts. - No bystanders are allowed near the hooking points,
chains or cables.
- Use only approved grounded auxiliary power sources
for heaters, chargers, pumps and similar equipment to - DO NOT PULL UNLESS OPERATOR's COMPART-
reduce the hazards of electrical shocks. MENT OF MACHINES INVOLVED ARE PROPERLY
GUARDED AGAINST POTENTIAL CABLE OR CHAIN
- Lift and handle heavy parts with a lifting device of proper BACKLASH.
capacity. Be sure parts are supported by proper slings
and hooks. Use lifting eyes if provided. Watch-out for - Keep the area where maintenance operations are per-
people in the vicinity. formed CLEAN and DRY. Eliminate immediately all
water and oil spillages.
- Never pour gasoline or diesel fuel into open, wide and
low containers. Never use gasoline, solvent or other - Do not pile oily or greasy rags; they represent a fire
flammable fluid to clean parts. Use exclusively qualified, hazard. Store in closed metal container.
non-flammable, non-toxic commercial solvents.
- Before starting machine, check, adjust and lock the
- When using compressed air for cleaning parts, use operator's seat for maximum comfort and control of the
safety glasses with side shields or goggles. Limit pres- machine. Be sure exposed personnel in the area of
sure to 2 bar, in accordance with local and national operation are clear of the machine before moving it or its
regulations. attachments. Sound horn.

- Do not run the engine in closed areas without proper - Rust inhibitors are volatile and flammable Use only in
ventilation to remove deadly exhaust fumes. well ventilated areas. Keep open flames away - DO NOT
SMOKE - Store containers in a cool well ventilated
- Do not smoke or permit any open flames or spark near place, secure against unauthorised personnel.
when re-fuelling or handling flammable materials.
- Do not carry loose objects in pockets that might fall
- Do not use an open flame as a light source to look for unnoticed into open compartments.
leaks or for inspection anywhere on the machine.
- Wear proper protective equipment such as safety gog-
- Make sure that all mechanic's tools are in good condi- gles or safety glasses with side shields, hard hat, safety
tions. NEVER USE tools with mushroomed heads or shoes, heavy gloves when metal or other particles are
frayed. Always wear eye protections. apt to fly or fall.

- Move with extreme care when working under the ma- - Wear welders protective equipment such as dark safety
chine, its attachments and or on or near them. Always glasses, helmets, protective clothing, gloves and safety
wear protective safety equipment as required, such as shoes, when welding or burning. Wear dark safety
hard hat, goggles, safety shoes, ear plugs. glasses near welding zones.

V
 SAFETY RULES

DO NOT LOOK AT ARC WITHOUT PROPER EYE - Do not lubricate the machine with engine running.
PROTECTION.
- Do not run the engine with air intakes, door or protec-
- Know your jacking equipment and its capacity. Be sure tions open.
the jacking point used on the machine is appropriate for
the load to be applied. Be sure the support of the jack at
the machine and under jack is appropriate and stable.

- The load lifted by jacks is always dangerous: it is

necessary to transfer loads to appropriate blocking as a
safety measure, before proceeding with service or
ELECTRICAL SYSTEM
maintenance work, according to local or national regu-
lations. - Disconnect batteries prior to any intervention on ma-
chine or electrical system (cleaning, repair, mainte-
- Steel cables are frayed after prolonged use; always
nance).
wear appropriate protections (heavy gloves, goggles
etc.). - Should booster batteries be used, remember to connect
both ends of the booster cables in the proper manner (+)
- Handle all parts carefully. Keep hands and fingers away
with (+) and (-) with (-). Avoid short-circuits of the
from structures, gears or moving parts. Use and wear
terminals. Follow thoroughly the instructions of this
always the appropriate protections
Manual.
- Compressed air systems can have water deposits cre-
- Before any intervention, make sure that the main switch
ated by moisture condensation due to changes of
is OFF.
atmospheric conditions. If required, discharge deposits,
as instructed. - BATTERY GAS IS HIGHLY FLAMMABLE. Leave bat-
tery box open to improve ventilation when recharging
batteries. Never check charge by placing metal objects
across the posts. Keep sparks or open flames away
from batteries. Do not smoke near battery to guard
against the possibility of causing an explosion.
STARTING
- Before any intervention, make sure that there are no fuel
- Do not run the engine in closed areas without proper or electrolyte leakages; eliminate them before proceed-
ventilation to remove deadly exhaust fumes. ing with further work. When recharging batteries in
closed ambients, make sure that there is appropriate
- Do not place head, body, limbs, feet, hands or fingers, ventilation to prevent possible accidental explosions
near rotating fans or belts. Be especially alert near due to the accumulation of gases generated during the
pusher fans. recharge.

ENGINE
- Loosen the radiator cap very slowly, to release pressure
HYDRAULIC SYSTEM
from the system, before removing it. All coolant level
top-ups must be performed with engine OFF. - Fluid escaping under pressure from a very small hole
can be almost invisible and can have sufficient force to
- Avoid that flammable materials touch exhaust parts.
penetrate the skin. Use a piece of cardboard or wood to
Should this be possible, provide the necessary protec-
search for suspected pressure leaks. DO NOT USE
tions.
HANDS. If injured by escaping fluid, see a doctor at
- Do not run engine when refuelling and use care if the once. Serious infection or reaction can develop if proper
engine is hot due to the increased possibility of a fire if medical treatment is not administered immediately.
fuel is spilled.
- Stop the engine and release all pressures in the system
- Never attempt to check or adjust fan belts when engine before removing panels, housings, plugs or covers.
is running.
- In case pressures must be measured, use instruments
- Do not adjust engine fuel pump when machine is mov- of adequate capacity. Always follow the recommended
ing. procedures.

VI
 SAFETY RULES

TOOLS

- Keep head, body, limbs, feet, fingers or hands away - Clutches and brakes of this machine and eventual
from bucket, blade or ripper when in raised position. auxiliary equipment and attachments (such as operating
cylinder or winches control valves) must always be
Prior to any intervention, install all safety devices ac- properly adjusted in accordance with the instructions
cording to current rules and regulations. provided by the Manuals of the Manufacturer.
- In case equipment on the machine must be operated by - Never perform adjustments with engine running, except
hydraulic systems, remember to proceed only after when called for by the above instructions.
seating in the operator's compartment. Make sure that
there are no persons in the operating area of the When changing work shift, check that wheel or rim
machine. Alert people before operating using the horn securing screws and brackets are not loosen; if neces-
and by voice. Move the equipment very carefully. sary, retighten to the prescribed torque.

- Do not use machine to transport loose objects, unless

proper devices for this purpose are provided.

WARNING
On machines having hydraulically, mechanically, and/or cable controlled equipment (such as shovels,
loaders, dozers, excavators etc.) be certain the equipment is lowered to the ground before servicing,
adjusting and/or repairing. If it is necessary to have the hydraulically, mechanically, and/or cable controlled
equipment partially or fully raised to gain access to certain items, be sure the equipment is suitably
supported by means other than the hydraulic lift cylinders, cable and/or mechanical devices used for
controlling the equipment.

VII
 SAFETY RULES

SAFETY RULES FOR SEALS

VITON SEALS (fluoroelastomer)

Seals, especially VITON O-Rings, (normally coloured red) 2) identify the type of material of the seals, if they are
are used in systems operating at high temperatures, since VITON, performing the test illustrated below, on the
this materials resists the effects of heat. However, in the spare parts;
event this material is subject to heat exceeding 315 °C 3) in case it is verified, or there is a reasonable doubt that
(599 °F) (in practice, only in case of fire or when using the components are made of VITON, the contaminat-
welding flames) fluoridic acid is generated. This acid is ed area MUST be decontaminated before proceeding
highly corrosive and could cause severe burns, if in with further operations;
contact with the skin. 4) wear neoprene rubber or PVC gloves and protection
Every time it is necessary to intervene on components goggles or face screen, and wash accurately the
equipped with VITON rings, for which an exposure to contaminated zone with a solution of hydraulic lime
excessive temperatures is suspected, the following proce- (found at building stores) and water, so that a milky
dures must be applied: liquid is obtained. Rinse carefully with steam or running
water;
1) inspect visually, without touching them, all seals show- 5) dispose of the materials removed and the protective
ing signs of damage due to high temperature. They gloves in a safe manner, without burning them.
look black and tacky;

TEST FOR THE DISCRIMINATION OF RUBBER (BUNA N) MATERIALS

AND "VITON" (FLUOROELASTOMER) MATERIAL

WATER WATER

TRICHLORO-
ETHYLENE

NITRILIC/BUNA N RUBBER VITON"

FLUOROELASTOMER
FLOATS
SINKS

VIII
D180 Power Steering
D180 LGP
DOZERS

TECHNICAL DATA TABLES

 TABLE OF FLUID CAPACITIES

ITEM QUANTITY Fluids and lubricants VISCOSITY Outdoor temperatures International

(Litres) GRADE of reference Classification
D180 LGP

Mixture of water and antifreeze at

Cooling system 28 (30) Agriflù Agriflù mixed with 50 % Down to - 35° C 50%. The mixture provides
water protects down to (-31 °F) oxidation, foaming, corrosion,
- 35° C (- 31° F) scaling and freezing protection
D180 Power Steering

properties down to - 35 °C (- 31° F).

Fuel reservoir 400 – – – DIESEL FUEL ASTM No. 2D

Grade TT of reputable quality and make

Engine 16 (19) Super Gold SAE 15W - 40 - 15 to 40 °C (-5 to 104° F) API CF-4/SG or
SAE 10W - 30 - 25 to 20° C (-13 to 68° F) CCMC D4 or
MIL-L-2104 E
Torque
converter Transmission 31 (40) Hydropower SAE 10W All season ATF Type A Suffix A
SAE 15W - 40 - 15 to 40° C (-5 to 100° F)
Transmission housing 46 (60) Super Gold API CF-4/SG or
steering/brakes CCMC D4 or
SAE 10W - 30 - 25 to 20° C (-13 to 68° F)
MIL-L-2104 E
Hydraulic system
"BULLDOZER" equipment DIN 51524 PART - 1
90 (110) - 20° C to 50° C DIN 51524 PART - 2
D180 Power Steering 110 (130) HI-TECH 46 ISO 46
(- 4 to 122° F) ISO VG 46
D180LGP 110 (130)
Final drives (each) 33 Hypoide 90 SAE 80W - 90 All season API GL5 or
MIL-L-2105

Idlers 7 Super SAE 15W - 40 - 15 to 40° C ( 5 to104° F) API CE or

Rollers and track chains CCMC D4 or
SAE 10W - 30 - 25 to 20° C (-13 to 68° F) MIL-L-2104 E

Grease fittings MG2 NLGI2 consistency All season –

Carefully read personal and machine SAFETY PRECAUTIONS at the beginning of this Manual
Cab tilting pump 0.5 Hydropower SAE 10W All season ATF Type A Suffix A
If the content of sulphur of the fuel exceeds 0.5 %,
Note: Oil quantities indicated are those required for periodical changes.
change the engine oil as follows:
- ( ) First supply quantity.
Down to 0,5 % sulphur Periodical change
from 0,5 to 1 % Half normal interval
0-1

Over 1 % One quarter normal interval

 D180 Power Steering
0-2 D180 LGP

MAIN DIMENSIONS D180 Power Steering

BULDOZER HSU + RIPPER

ANGLEDOZER

Carefully read personal and machine SAFETY PRECAUTIONS at the beginning of this Manual
D180 Power Steering
D180 LGP 0-3

MAIN DIMENSIONS D180 LGP

BULLDOZER HS + RIPPER

Carefully read personal and machine SAFETY PRECAUTIONS at the beginning of this Manual
New Holland D180lgp Craler Dozer Workshop Manual
Full download: http://manualplace.com/download/new-holland-d180lgp-craler-dozer-workshop-manual/
D180 Power Steering
0-4 D180 LGP

TECHNICAL DATA D180 Power Steering/LGP

MACHINE FHE MODEL

MODEL CODE NUMBER Power Steering 625.996.00.1
LGP 625.997.00.1
Length
Bare tractor (560 mm shoes) mm (in) 4210 (165.75)
With semi-U blade mm (in) 5487 (216.02)
With straight blade mm (in) 5295 (208.46)
With angledozer blade mm (in) 5316 (209.29)

Width
Bare tractor (560 mm shoes) mm (in) 2460 (96.83)
With semi-U blade mm (in) 3620 (142.52
DIMENSIONS With straight blade mm (in) 3384 (133.22
With angledozer blade mm (in) 4000 (157.48)
Height
To top of exhaust pipe mm (in) 3170 (124.80)
To top of ROPS cab mm (in) 3235 (127.36)

Gauge mm (in) 1900 (74.80)

Ground clearance mm (in) 390 (15.35)
Length of track chain on ground mm (in) 2700 (106.29)
Width of track chain (std) mm (in) 560 (22.04)
Mass at shipment
(with ROPS cab, 560 mm shoes
lubricants, coolant, 10% fuel) kg (lbs) 16940 (37,268)
Mass in operating conditions
with ROPS cab, 560 mm shoes, semi-U blade
lubricants, coolant, 100% fuel, operator) kg (lbs) 20180 (44,396)
MASSES
LGP mass at shipment
(with ROPS cab, 915 mm shoes
lubricants, coolant, 10% fuel) kg (lbs) 19400 (42,680)

Mass in operating conditions

with ROPS cab, 915 mm shoes, HS blade
lubricants, coolant, 100% fuel, operator) kg (lbs) 22720 (49,984)

Max. speeds
FORWARD
1st km/h (mph) 4.1 (2.54)
2nd km/h (mph) 6.8 (4.21)
3rd km/h (mph) 10.6 (6.57)
PERFORMANCES
REVERSE
1st km/h (mph) 5.1 (3.16)
2nd km/h (mph) 8.3 (5.14)
3rd km/h (mph) 12.6 (7.81)

Carefully read personal and machine SAFETY PRECAUTIONS at the beginning of this Manual

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