MANUAL

DOOR DRIVE
OPR501-N

FIRMWARE VERSION OPR501-N: V04-X*

HARDWARE VERSION: V3
English
REV.3

*The end symbol means the motor type:

I=KAG(1:10) M=KORMAS H=ELVI
N=KAG N=KAG
Summary
1. GENERAL INFORMATION ..................................................................................................................................... 2
2. CONNECTIONS (CONTROL PANEL) .................................................................................................................... 3
3. START-UP ................................................................................................................................................................. 4
4. COMMANDS FROM THE CONTROL BOARD OF THE ELEVATOR ................................................................ 5
4.1 Open .............................................................................................................................................................. 5
4.2 Close.................................................................................................................................................................. 5
4.3 Nudge ................................................................................................................................................................ 5
4.4 Safety reopening system.................................................................................................................................... 5
5. KEYPAD .................................................................................................................................................................... 6
6. programming menu ..................................................................................................................................................... 7
6.1 OPENING PROFILE AND CLOSING PROFILE ........................................................................................... 8
6.2 Auxiliaries (“TORQUES”) ............................................................................................................................... 9
Maximum Torque default value=095) ........................................................................................................................ 9
Limit Torque (default value=070) .............................................................................................................................. 9
Stationary opening torque (default value=020) .......................................................................................................... 9
Stationary closing torque (default value=005) ............................................................................................................ 9
Security Torque in closing (“default value=070) ........................................................................................................ 9
Security Torque in opening (default value=080) ........................................................................................................ 9
6.3 Commands ........................................................................................................................................................ 9
6.4 OPTIONS .......................................................................................................................................................... 9
Safety reopening system in closing (“SEC. CL TORQUE”) ...................................................................................... 9
Safety reopening system in opening (“SEC. OP. TORQUE”) .................................................................................... 9
Command type (“COMMAND MODE”) ................................................................................................................. 10
Engine rotation (“ENGINE ROTATION”) .............................................................................................................. 10
Auto-racing (“AUTO RUNNING”) ......................................................................................................................... 10
6.5 TRASFER PARAMETERS: ........................................................................................................................... 10
6.6 LANGUAGE: ................................................................................................................................................. 10
6.7 SOFTWARE: .................................................................................................................................................. 10
6.8 GRAPHIC RECORDER: ................................................................................................................................ 10
7. FunCTION ................................................................................................................................................................ 10
7.1 Engine heat protection IxT .............................................................................................................................. 10
8. Led diagnostic ........................................................................................................................................................... 11
9. DEFAULT PARAMETRS ....................................................................................................................................... 12
10. DIMENSIONS .................................................................................................................................................... 13
11. Troubleshooting: .................................................................................................................................................. 14

1
 1. GENERAL INFORMATION
Power supply 230Vac ±10% (50-60Hz)
Dimension 270mm x 106mm x 45mm
Weight 0,7Kg
Degree of protection IP20
On board protection 8A
Output relay switching capacity 24VDC 3A

REGULATIONS AND STANDARDS

EMC test EN 12015 and EN12016

PINOUT
JP1 Connector for emergency power to 24Vdc (battery)
JP2 Connector for output signal
 CLOSED
 OPENED
 OBSTRUCTED
JP6 Mains connection 230V (50/60 Hz)
JP8 NOT USED
JP10 Encoder connector
JP11 Engine connector
JP12 Keyboard plug
JP13 Engine plug
JP15 Connector for input (ONLY CLEAN CONTACT, without voltage)
 OPEN
 CLOSE
 NUDGE
SW1 Dipswitch for default configuration
SW2 Push button:
-learn (press for 3 seconds)
-Run (open / close) (quick press).
PWR( led) Normal work GREEN
ErrorRed
OBS(led) ObstructionYellow
CE Certified
Electrical safety according to EN 60950 Conforming

2
 2. CONNECTIONS (CONTROL PANEL)

DO NOT OPEN
Push button
THE COVER R SW2 Run / learn switch

Default

3
JP6 SW1

2
configurations

ON

1
INPUT ITALIAN STYLE FOR LIFTS +3.3V 19

SERIAL
L1
Power supply

CAN
GND 18
230Vac
JP8 17
CAN H
N
50/60 Hz CAN L 16

JP15 R 120 Ω
CONTROL
PANEL KEYPAD

+12 VDC

Photo.

JP12
Nudge
Close
Open
JP1 JP10 JP11 JP13 JP2

TEMP.MOT
BATTERY
ENCODER

PHOTO.
MOTOR + LED

NUDGE
CLOSE
24Vdc MOTOR CLOSED OBSTR.

COM +
OPENED

OPEN
ENC A
ENC B
ENC.
+ BAT
- BAT

GND

OBS PWR
+5V

M1
M2
26
27

15
20
21

22
23
24
25

12
13
10
11

14
5
6
7
8
9
2
3
4
1
ENCODER+MOTOR

Door closing Safety Door opening

Command common
relay reopening relay relay

Opening
Closing
BATTERY Relay signal

nudge
+
24Vdc

EMERGENCY
POWER

CONNECTIONS between
“10” and “11,12,13” in the
“JP15” connector must be
clean contacts without
tension.

ELVI 108657/FCEEJP13
Rated voltage 24 VDC
Maximum speed 220 rpm
Gear ratio 1:26
Encoder resolution (Encoder integrated in GM) 3
Degree protection IP20
Rated Torque 1.5 Nm (2.5 A)

(KAG)JP10-11 (DEFAULT)
Rated voltage 24 VDC
Maximum speed 210 rpm
Gear ratio 1:15
Encoder resolution (Encoder integrated in GM) 100
Degree protection IP20
Rated Torque 1.62 Nm

KORMAS)JP10-11
Rated voltage 24 VDC
Maximum speed 220 rpm
Gear ratio 1:15
Encoder resolution (Encoder integrated in GM) 100
Degree protection IP20
Rated Torque 5 Nm

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 3. START-UP
1. Connect the engine (JP10/ JP11/JP13).

2. Connect the 230 V mains power (JP6).

DO NOT OPEN
Push button
THE COVER R SW2 Run / learn switch

Default

3
JP6 SW1

2
configurations

ON

1
POWER INPUT ITALIAN STYLE FOR LIFTS +3.3V 19

SERIAL
L1
220VAC Power supply

CAN
SUPPLY JP8
GND 18
230Vac CAN H 17
BE SURE TO CONNECT N
50/60 Hz CAN L 16
THE GROUND
JP15 R 120 Ω
CONTROL
PANEL KEYPAD

+12 VDC

Photo.

JP12
Nudge
Close
Open
JP1 JP10 JP11 JP13 JP2

TEMP.MOT
BATTERY
ENCODER

PHOTO.
MOTOR + LED

NUDGE
CLOSE
24Vdc MOTOR CLOSED OBSTR.

COM +
OPENED

OPEN
ENC A
ENC B
ENC.

+ BAT
- BAT

GND

OBS PWR
+5V

M1
M2
26
27

15
20
21

22
23
24
25

12
13
10
11

14
5
6
7
8
9
2
3
4
1
ENCODER+MOTOR OUTPUT INPUT

IMPORTANT! Motor + Encoder

a) Check that at the power on, the doors will have to go in closing and the display will write "Door
closed".
b) If at the power on, the doors GO IN OPENING, enter in the menu " OPTIONS" and set on "Motor
rotation" the value "Reverse”. Turn Off and return at point 2.a.

3. Detection of the Point 0 and self-learning

DURING THIS PHASE, VERIFY THAT THE TRAVEL OF THE DOOR IS FREE FROM ANY
OBSTACLES AND THAT THE DETECTED POINT 0 ACTUALLY CORRESPONDS TO FULLY
CLOSED DOORS.

In case of operator with retractable cam, the door can be considered as completely closed, when
the retractable cam is closed.

4. SELF-LEARNING
The Self-learning function must be set-up by the installer at start-up and is required in order to
have the drive memorize the number of encoder pulses corresponding to the door clear opening.

START SELF-LEARNING
Press the SW2 push button,
for 3 seconds.

The board performs the self-learning to store the door opening data in its permanent memory, and
the door remains open, waiting for command. Self-learning procedure must be performed with
completely closed doors. During this phase, make sure that the doors travel are free. Otherwise,
repeat the operation.

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 4. COMMANDS FROM THE CONTROL BOARD OF THE
ELEVATOR
4.1 Open
The door opening can be controlled by the elevator control board through the closing of terminals (10-11)
in JP15, or through the control on the user interface or by pushbutton SW2.
The opening command is ignored in the following cases:
- Searching of Point 0;
- Self-learning phase;
- When the door closing command is active. (in order to accept the open command during the closing
phase it is necessary first interrupting the door close command);
- Alarm on;
- Door closing with Nudge;
- Door closing command from the user interface.

4.2 Close
Door closing can be controlled by the elevator control board through the closing of terminals (10-12) in
JP15 or by the command on the user interface or through pushbutton SW2.
The closing command is ignored in the following cases:
- Searching of Point 0;
- Self-learning phase;
- When the door opening command is active.(in order to accept the door closing command during the
opening phase it is necessary first interrupting the door open command).
- Alarm On;
- Door closing with Nudge;
- Door opening command from the programming pad (user interface);
- Safety reopening system is activated;
- Re-opening command from the photocell.

4.3 Nudge
In this mode, the drive performs a forced closing of the door with a safety torque corresponding to the
parameter of the safety reopening system (EN 81.1/2 compliance) and at very low speed. Nudge function is
optional and, if required, must be controlled from by control board of the elevator, after a certain number
of closing doors failed attempts. Normally, along with the nudge function, should be activated an audible
signal that warns the passengers in the car of the forced door closing. The function is controlled by closing
terminals (10-13) in JP15 and remains active only while the command stays on. Nudge can be enabled
during the opening state and while the door is in movement as well. If the command is interrupted before
to complete the door closing, the drive performs the opening or closing command from the elevator
control board. Without this command, the door remain waiting.

4.4 Safety reopening system

An obstacle between the closing doors will cause a rise in the current. Exceeding the level of the set torque
limit causes the doors reopening following the set speed profile. (relay “OBSTR”).
OPTIONSSEC. CL TORQUEMASTER
If during the door closing an obstacle is present, the door automatically re-opens.
If the command persist, the door closes again and if the obstacle has not been removed then the cycle
repeats to infinity else the door completes the closing operation.
The safety reopening is not active in the last 20mm of travel, so if there is an obstacle in this part, the door
stops automatically without re-open, signaling the opening limit switch.
OPTIONSSEC. CL TORQUESLAVE
The door stops activating the safety-reopening (relay "OBSTR") and waits for a command from control
panel.

5
 5. KEYPAD
The user interface consists of 4 buttons (ESC, ENTER, UP and DW) and an alphanumeric display to
16 characters,in two lines.
DISP801
ALLARMI/
INGRESSI
ENCODER
OPR500
1 2
A ENC-INC
STATO ALLARME S

3 SD-CARD

4
CABLE
CB6.RJ12-RJ12.0050 2 RJ12 connectors (50 cm)

Using the buttons "UP" and "DW" you can select the commands that you want to give and confirm
by pressing the ENTER key.

Code Description Display

position
O “11 OPEN” input active 1
C “12 CLOSE” input active 1
N “13 NUDGE” input active 1
ALARM Door in fault 2
IXT-PROT Ixt protection 2
ENC-INC Incoherence encoder pulses 2
ENC-KO Encoder connection interrupted 2
OVERTEMP Current protection engine (C°>90°) 2
OVER-CURR Overload current 2
ENC:xxxxx Encoder position (from V0.4 of disp801) 2
REPHASING Rephrasing phase 3
WAITING Stop door, in waiting of command 3
RUNNING Door in moving 3
LEARNING Self-learning 3
DOOR OPENED “OPENED” relay activation (JP27-8-9) 3
OBSTRUCTION “OBSTRUCTION” relay activation (JP24-5-6) 3
DOOR CLOSED “CLOSED” relay activation (JP21-2-3) 3
S SD-CARD presence (S=unlocked) 4
E Error or reading (micro sd card) 4

NOTE:
DON’T CHANGE A PARAMETER WITH THE DOOR IN
RUNNING!

6
6. PROGRAMMING MENU

NOTE:
DON’T CHANGE A PARAMETER WITH THE DOOR IN
RUNNING!

7
 6.1 OPENING PROFILE AND CLOSING PROFILE
OPEN PROFILE
Speed B_a C_a

DOOR DOOR
A_a VH_a D_a
CLOSED OPENED
V1_a V2_a 100%
0%

V2_c V1_c

VH_c
Z_c A_c D_c

B_c C_c

Speed CLOSE PROFILE

THE VALUE OF EACH PARAMETERS IS A PERCENTAGE OF MAXIMUM VALUE:

 For position parameters (A_a, B_a, C_a, D_a, D_c. C_c, B_c, A_c, Z_c) the maximum value is the length of door
clear opening, calculated during the self-learning.
 For speed parameters (v1_a, vH_a, v2_a, v_appr, v1_c, vH_c, v2_C, v_rif) the maximum value is 0.4 m/s
(calculated for a bullwheel of diameter 35 mm).
 For torques parameters (Max Torque, Limit Torque, Stat Op. Tor., Stat Cl. Tor., Sec. Cl. Tor., Sec. Op. Tor.) the
maximum value is 8 A equivalent to a force of 340 N (calculated for a bullwheel of diameter 35 mm).

OPENING PROFILE:

Parameters Description Default

Point A_a Start opening acceleration ramp 008
Point B_a End opening acceleration ramp 018
Point C_a Start opening deceleration ramp 075
Point D_a End opening deceleration ramp 099
Speed V1_a Coupling cam opening speed 007
Speed VH_a Maximum opening speed 060
Speed V2_a End opening speed 004
Speed learn Learning speed 015

CLOSING PROFILE:
Parameters Description Default
Point D_c Start closing acceleration ramp 099
Point C_c End closing acceleration ramp 085
Point B_c Start closing deceleration ramp 030
Point A_c End closing deceleration ramp 008
Point Z_c Additional run closing for mobile coupling cam 005
Speed V1_c Starting closing speed 005
Speed VH_c Maximum closing speed 050
Speed V2_c End closing speed 003
Speed rif Speed during the initial synchronization 015

8
6.2 AUXILIARIES (“TORQUES”)
Represented by five references of current expressed in percent of the maximum
value. The maximum value of the couple's 8 A (Max Force = 340 N).

Maximum Torque default value=095)

This represents the maximum torque that the drive can supply according to the
requested speed profile.

Limit Torque (default value=070)

This represents the level of current that must be exceeded in order to acquire the
status of completely open or completely closed door, so that the drive will set itself.

Stationary opening torque (default value=020)

It sets the pushing force needed to keep the door open.

Stationary closing torque (default value=005)

It sets the pushing force needed to keep the door closed. Sets the pushing force.

Security Torque in closing (“default value=070)

The security torque is used as a limit level for the safety reopening system in closing.
The programmed value is expressed as a percentage of the maximum value that is 10
A.

Security Torque in opening (default value=080)

The security torque is used as a limit level for the safety reopening system in opening.
The programmed value is expressed as a percentage of the maximum value that is 10
A.

6.3 COMMANDS
-Open and Close: Door opening and closing. They have priority over the elevator
control board commands.
-Save: all interface data are stored in the permanent memory
-Default: restore all original settings. The recalled default parameters will be saved in
the permanent memory of the microprocessor (Eeprom) only by SAVE.
-Self-learning: it allows memorizing the number of encoder impulses corresponding
to the door clear opening.

6.4 OPTIONS
Safety reopening system in closing (“SEC. CL TORQUE”)
You can program the working type for the input of safety reopening system in closing:
-Slave: the board indicates the safety reopening system (relay OBSTR) to the control
panel and waits for a new command from the control panel.
-Master: the board indicates the safety reopening system (relay OBSTR) to the
control panel and reopens automatically.

Safety reopening system in opening (“SEC. OP. TORQUE”)

You can enable or disable the reopening system in opening:
ENABLED: If it encounters an obstacle stops signaling the signaling end opening
(relay OPENED).
DISABLED: If it encounters an obstacle continues to force the opening until it
reaches the limit switch or until the 'activation of IxT protection.

9
Command type (“COMMAND MODE”)
This parameter works on opening and closing inputs (11 and 12);
MASTER: a pulse command suffices for opening and closing door operations;
SLAVE: the board need a continuous command to complete opening and closing door
operations.

Engine rotation (“ENGINE ROTATION”)

This parameter allows you to rotate the engine spin.

Auto-racing (“AUTO RUNNING”)

The board will simulate automatically door opening and closing.
The inputs are disabled.

6.5 TRASFER PARAMETERS:

you can export and import board parameters through micro sd card
IMPORT FROM SD: Transfer the parameters from micro sd card to OPR500,
through keypad "DISP801." (If present the "par.txt" file).
EXPORT IN SD: Transfer the parameters of the operator board to micro sd card of
keypad DISP801, generating "par.txt" file.

6.6 LANGUAGE:
Its possible choose the language at parameter: SELECT LANGUAGE (Italian, English/german)

6.7 SOFTWARE:
Once inside the menu, you can see the current firmware version of the board that is
currently programmed.
FIRMWARE UPGRADE (OPR500):
1) Insert the "Opr500.hex" file in the Micro SD-CARD
(FAT-32 formatted).
2) Insert the micro SD-CARD in the keypad (DISP801) connected to the operator;
3) Enter the Software menu;
4) Press the ENTER key twice (quickly) to enter the Boot menu;
5) Press ENTER to start the update process
6) The update procedure has been completed.
Double
click
ESC (ENTER)
SOFTWARE Boot Updating
SOFTWARE
Opr500_vxxx ENTER
ENTER

6.8 GRAPHIC RECORDER:

You can be exported to Excel files (grf.cvs) data of the last race. Insert the keypad
(DISP801) provided with micro sd card to export the file.

7. FUNCTION
7.1 ENGINE HEAT PROTECTION IXT
This function is always active and protects the engine from overloads due to
mechanical hardening or obstacles hindering the normal door travel.
If the current absorbed by the engine is higher than the set level (5A) for more than 7
sec., the driver is disabled and stands by for 15 sec. , it will then close the door in low

10
speed mode. If closing fails and the current is higher than 5 A again, the above
described cycle will be repeated. After a third failed attempt, the driver will enter
the Fault state. If the obstacle is removed, after one regular cycle the counter resets
itself.

8. LED DIAGNOSTIC

“OBS” led

Normal work: PWR Green: normal work

Error: PWRRED: error
Flash code: 3 sec. ON + flash code

1: ERROR EPROM
2: OVERCURRENT
3: ENGINE NOT CONNECTED
4: ENCODER ERROR
5: IXT ERROR
6: ENGINE IN OVER TEMPERATURE

11
 9. DEFAULT PARAMETRS

OPENING PROFILE :

Parameters Description Default Min.val Max val

Point A_a Start opening acceleration ramp 008 000 (B_a) - 3
Point B_a End opening acceleration ramp 018 (A_a) + 3 (C_a) - 3
Point C_a Start opening deceleration ramp 075 (B_a) + 3 (D_a) - 3
Point D_a End opening deceleration ramp 099 (C_a) + 3 100
Speed V1_a Coupling cam opening speed 007 001 (VH_a) - 3
Speed VH_a Maximum opening speed 060 V1_a + 3 100
Speed V2_a End opening speed 004 001 (VH_a) - 3
Speed learn Learning speed 008 001 025
CLOSING PROFILE:

Parameters Description Default Min.val Max val

Point D_c Start closing acceleration ramp 099 (C_c) + 3 100
Point C_c End closing acceleration ramp 085 (B_c) + 3 (D_c) - 3
Point B_c Start closing deceleration ramp 030 (A_c) + 3 (C_c) - 3
Point A_c End closing deceleration ramp 008 (Z_c) + 3 (B_c) - 3
Point Z_c Additional run closing for mobile coupling cam 005 000 (A_c)-1
Speed V1_c Starting closing speed 005 001 (VH_a) - 3
Speed VH_c Maximum closing speed 050 V1_a + 3 100
Speed V2_c End closing speed 003 001 (VH_a) - 3
Speed rif Speed during the initial synchronization 008 001 025

TORQUES:
Parameters Description Max val
Default
Max Torque Maximum 095 100
Limit Torque Limit Torque 070 (Coppia Max) -5
Stat Op. Tor. Stationary opening torque 020 (Coppia Max) -5
Stat Cl. Tor. Stationary closing torque 005 (Coppia Max) -5
Sec. Cl. Tor. Security Torque in closing 055 (Coppia Max) -5
Sec. Op. Tor. Security Torque in opening 080 (Coppia Max) -5

OPTIONS:

Parameters Description Default

SEC. CL. TORQUE Safety reopening system in closing Slave
SEC. OP. TORQUE Safety reopening system in opening Disabled
COMMANDS MODE Command type (Master/slave) Slave
ENGINE ROTATION Engine rotation (forward/reverse) Forward
AUTO RUNNING Auto racing Disabled

12
 10. DIMENSIONS

270 mm

106 mm
118 mm

252 mm

14 mm
12 mm

252 mm
12 mm

41 mm 77 mm
12 mm

R3

13
 11. TROUBLESHOOTING:

PROBLEM Solution
The doors not move / Check that the box is powered by 220 Vac ± 10%
the doors are moving fast and Check the connections between the board and the motor
out of control / (JP 1-13).
ENC-KO error on display /
Led "PWR" (red), 3 flashes.
The doors move slowly / Repeat the self-learning procedure (Chapter 3).
ENC-INC error on display /
Led "PWR" (red), 4 flashes.
The door not open Check if the doors are opened through the appropriate
command from keypad (MenuCOMMANDOPEN).
Make sure the first row of the display if there is a letter "O"
that indicates the activation of the opening. (Jp1511
OPEN).
The door not close Check if the doors are oclosed through the appropriate
command from keypad (MenuCOMMANDCLOSE).
Make sure the first row of the display if there is a letter "C"
that indicates the activation of the closing
(Jp1512 CLOSE).
The doors move in the opposite Enter the menu and reverse the direction of rotation
direction/ changing the parameter MOTOR ROTATION:
At power move in opening MENUOPTIONS MOTOR ROTAT.REVERSE/FORWARD
The doors slow down late and Repeat the self-learning procedure (Chapter 3).
slam it in opening Enter the menu on the item OPENING PROFILE and
decrease the parameter C_a and D_a.
Verify that the belt is not too slow.
The doors slow down late and Repeat the self-learning procedure (Chapter 3).
slam it in closing Enter the menu on the item CLOSING PROFILE and
inrease the parameter B_C and A_c.
Verify that the belt is not too slow.
The doors often reveal an Check that the doors haven’t defect /locks mechanical in
obstacle (OBSTR.) closing.
Increase the “Sec. CL. Tor” parameter (Menu Torques)
Repeat the self-learning procedure (Chapter 3).
Ixt PROT error on display/ Check that the doors haven’t defect /locks mechanical in
Led "PWR" (red), 5 flashes. opening.
Increase the “Sec. OP. Tor” parameter (Menu Torques)
Repeat the self-learning procedure (Chapter 3).

14
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