Parts Manual

SB-210+
B-100
Additional text information
TKto be placed(Rev.
60087-18-PM here6.1)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.

Distributed by:

Thermo King Corporate

314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200

TK 60087-18-PM

©2013 Ingersoll Rand Company

Printed in U.S.A.
 RELEASED

B-100
TK60087-6

Printed (August 10, 2016)

Copyright © 01/01/13 – Thermo King Corp. - Minneapolis, MN U.S.A.
Printed in the U.S.A.
 RELEASED

General Information
Table of Contents Assemblies and Subassemblies
This Parts Manual contains a numerical table of contents When parts are indented in the description list, they are
listing each assembly name, its associated Grid number and preceded with an asterisk (*). This indicates that the part(s)
page number. The numerical table of contents is arranged is available separately or included in an assembly.
numerically by Grid number. There are references in a parts
list referring to other Grid numbers; the numerical table of
GRID NO. 67D6
contents is arranged to facilitate finding the referenced SWITCH PANEL ASSEMBLY
illustrations. REF PART NO. DESCRIPTION QTY
451239 PANEL - assy, switch 1
Contact Information
1 991960 *PANEL 1
Customer Service: 996280 **NAMEPLATE - panelx 1
844–TKCOLDE (844–852–6533)
2 330743 *GASKET 1
Dealer Locator:
http://dealers.thermoking.com/dealer-locator.html
For example: The Switch Panel Nameplate (996280) is
available separately, available as part of the Switch Panel
(991960) and with the Panel Assembly (451239).

ABBREVIATIONS: The following abbreviations appear in Parts Manuals.

A AC ..................alternating current ext ..................external pkg .................package
A/R .................as required F F .....................Fahrenheit ph ...................phase
accum.............accumulator fill ....................fillister pos .................positive
adj ..................adjusting fi .....................fuel injection psi...................pounds per square
al ....................aluminum fl .....................flare inch
alt ...................alternator fpt ...................female pipe thread R rad ..................radiator
rcvr .................receiver
A or amp.........ampere ft .....................feet
assy................assembly ftg ...................fitting ref ...................reference
reg ..................regulator
ASQ................Ask for Quote G gal ..................gallon
req ..................required
B bd ...................board H hex .................hexagon
rpm .................revolutions per minute
brg ..................bearing hh ...................hexagon head
brkr .................breaker hd ...................head
S sec..................second
brkt .................bracket sld...................solder
hp ...................horsepower
C C.....................Celsius soc hd.............socket head
hsg .................housing
sol...................solenoid
cw ...................clockwise I id ....................inside diameter
ccw .................counter-clockwise spl...................special
in ....................inch (2.54 cm)
cam ................camshaft sq ...................square
incl ..................includes
cm ..................centimeters ss....................stainless steel
inj....................injection
compr .............compressor std ..................standard
int ...................internal
cond ...............condenser stl....................steel
int th................internal tooth
conn ...............connector suct.................suction
K kW ..................kiloWatt
sw ...................switch
cyl ...................cylinder L L .....................Liter (Litre)
D def ..................defrost T TBD ................To Be Determined
liq....................liquid
deg .................degree term ................terminal
lg ....................long
temp ...............temperature
dehyd .............dehydrator M M ....................Meter (Metre)
thk ..................thick
dia ..................diameter mm .................Millimeter (Millimetre)
TSA ................Transport Solutions
DC ..................direct current mpt .................male pipe thread Americas
disc .................discharge mod ................modulating U us ...................undersize
diff ..................differential N neg .................negative V vib...................vibrasorber
E EMI .................Extended No...................number V .....................Volt
Maintenance Interval
NS ..................not supplied W W ....................watt
EMEIA ............Europe, Middle East,
India and Africa NSS................not sold separately w/....................with
eng .................engine O os ...................oversized w/o..................without
exch................exchanger od ...................outside diameter
exp .................expansion ors ..................o-ring seal
P pcb .................printed circuit board

2
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B-100
Contents
Grid Name Grid Page
B-100 REFERENCE SHEET.............................................................................................................11U99 ............... 4
CONDENSER COMPONENTS (B-100, C-100/150e).......................................................................219C3............... 6
REFRIGERATION CONDENSER .....................................................................................................219C4............. 10
SOLENOID VALVE............................................................................................................................193A5 ............. 14
SOLENOID VALVE............................................................................................................................269A7 ............. 16
POWER PACK ..................................................................................................................................219C5............. 18
EVAPORATOR (ES100 w/o oil return, before 10/11).........................................................................219C6............. 22
EVAPORATOR REFRIGERATION (ES100, 10/11 & after) ...............................................................256G9............. 28
EVAPORATOR COVER & ELECTRICAL COMPONENTS (ES100, 10/11 & after)...........................256G0............. 30
ELECTRICAL COMPONENTS (B-100 10) .......................................................................................219C7............. 32
ELECTRICAL COMPONENTS (B-100 20) .......................................................................................219C8............. 36
CONTROL BOX (w/ DSR II)..............................................................................................................219C9............. 40
CONTROL BOX (w/ DSR III).............................................................................................................272B5 ............. 44
MAIN HARNESS B-100 10 ...............................................................................................................236B9 ............. 48
MAIN HARNESS B-100 20 ...............................................................................................................236B0 ............. 52
POWER RECEPTACLE BOX ...........................................................................................................153B7 ............. 56
CAB CONTROLLER DSR.................................................................................................................191A6 ............. 60
AC MOTOR GROUP.........................................................................................................................236B8 ............. 62
HOSE GROUP (before 10/11)...........................................................................................................219C0............. 64
HOSE GROUP (10/11 & after) ..........................................................................................................256H1............. 68
THERMO KING 2000 HOSE SYSTEM .............................................................................................165D6............. 72
HOSE COVER (OPTION 720781) ....................................................................................................200H3............. 94
VEHICLE INSIDE COMPONENTS ...................................................................................................219D1............. 96
NAMEPLATES ..................................................................................................................................219D2............. 98

3
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11U99 B-100 REFERENCE SHEET Revised

08/20/13

4
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Revised
08/20/13
B-100 REFERENCE SHEET 11U99
B/M DESCRIPTION
900498 System B-100 10
900499 System B-100 20
700939 Condenser B-100 10
700940 Condenser B-100 20
700941 Evaporator B-100
085434 Evaporator ES100 12V
085437 Evaporator ES100 24V
085436 Add 12V B-100 10
085439 Add 24V B-100 10
085435 Add 12V B-100 20
085438 Add 24V B-100 20
085440 Kit Installation 12V B-100 10
085441 Kit Installation 12V B-100 20
085442 Kit Installation 24V B-100 10
085443 Kit Installation 24V B-100 20
085457 115/1/60 12V
085458 115/1/60 24V
085469 230/1/60 12V
085470 230/1/60 24V
085477 Kit Installation 12V B-100 20
085478 Kit Installation 24V B-100 20
700950 Kit Hoses B-100
720785 Kit Deflector
720781 Kit Cover Hoses
720818 Kit DIN Adapter
720837 Kit Door Switch

5
 RELEASED

CONDENSER COMPONENTS (B-100, C-100/

219C3 150e)
Revised
05/27/14

6
 RELEASED

CONDENSER COMPONENTS (B-100, C-100/

Revised
05/27/14 150e) 219C3
REF PART NO. DESCRIPTION QTY
1 988741 FRAME - condenser (B-100) 1
988771 FRAME - condenser (C-150e MAX / V100) 1
2 987779 HOUSING - fan 1
559489 SCREW - canalizer 4
559826 FLATWASHER 4
557404 LOCKWASHER 2
559512 WASHER - rubber 2
926262 SEAL - canalizer 1
334367 SEALANT - extruded A/R
334368 SEALER A/R
3 986775 COVER - condenser 1
512321 SCREW - cover 2
559490 WASHER - spring 2
559492 WASHER - cosmetic 2
559491 CAP - cosmetic 2
559493 PLUG - cover 6
4 781185 FAN - condenser (12V, draw) 1
781186 FAN - condenser (24V, draw) 1
559489 SCREW - fan 4
559826 WASHER 4
5 558212 HOLDER - bandwrap 4
559915 RIVET - holder 4
6 900381TKA KIT - deflector 1
7 559491 * CAP - cosmetic 4
8 557366 * SCREW - cover (front, 20mm) 2
9 511686 * SCREW - cover (rear, 50mm) 2
10 559490 * LOCKWASHER 4
11 559492 * WASHER - cosmetic 4
12 557089 * FLATWASHER 4

7
 RELEASED

CONDENSER COMPONENTS (B-100, C-100/

219C3 150e)
Revised
05/27/14

8
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CONDENSER COMPONENTS (B-100, C-100/

Revised
05/27/14 150e) 219C3
REF PART NO. DESCRIPTION QTY
13 557034 * NUT 4
14 511680TKA * WASHER - special 2

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219C4 REFRIGERATION CONDENSER Revised

07/15/15

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 RELEASED

Revised
07/15/15
REFRIGERATION CONDENSER 219C4
REF PART NO. DESCRIPTION QTY
1 672306 COIL - condenser 1
334369 SEALER - side sponge profile A/R
2 987802 CANALIZER - condenser 1
3 926263 BRACKET - fittings 1
557340 SCREW - coil, canalizer & fittings bracket 6
557404 LOCKWASHER 6
559826 WASHER 6
4 613971 TUBE - liquid, assy 1
559009 * NUT - adapter 1
5 613852 DEHYDRATOR 1
331015 O-RING (#6) 2
553991 CLAMP - dehydrator 1
6 615144 SIGHT GLASS 1
331015 O-RING (#6) 1
7 611228 FITTING 1
330566 O-RING (#8) 1
8 559895 NUT - fitting 1
9 613972 TUBE - suction 1
2030534 TAPE - sealer A/R
10 612504 PORT - valve 3
11 117777 VALVE (Schrader) 3
12 511641 FLANGE - suction 1
13 1020891 COMPRESSOR 1
221106 * SEAL - shaft 1
333625 * GASKET - discharge valve 1
333626 * GASKET - suction valve 1
14 511642 FLANGE - discharge 1
15 613973 TUBE - discharge 1
16 415781 TRANSDUCER 1

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219C4 REFRIGERATION CONDENSER Revised

07/15/15

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 RELEASED

Revised
07/15/15
REFRIGERATION CONDENSER 219C4
REF PART NO. DESCRIPTION QTY
17 613974 TUBE - hot gas 1
18 610434 FITTING - hot gas (#6) 1
331015 O-RING (#6) 1
19 559836 NUT - fitting 1
20 612599 FITTING - pressure relief valve 1
21 331015 O-RING (#6) 1
22 615464 VALVE - relief 1

13
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193A5 SOLENOID VALVE Revised

12/03/14

14
 RELEASED

Revised
12/03/14
SOLENOID VALVE 193A5
REF PART NO. DESCRIPTION QTY
1 669032 VALVE - solenoid (hot gas, less coil, normally open) 1
2 600323TKA * KIT - repair 1
3 415047 COIL - valve (12V, with terminal box) 1
415051 COIL - valve (24V, with terminal box) 1
4 415789 COIL - valve (12V, current units, with harness) 1
415791 COIL - valve (24V, current units, with harness) 1

15
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269A7 SOLENOID VALVE Revised

04/10/13

16
 RELEASED

Revised
04/10/13
SOLENOID VALVE 269A7
REF PART NO. DESCRIPTION QTY
1 616116 VALVE - solenoid (1/4 id, see note) 1
2 616110 VALVE - solenoid (3/8 id, see note) 1
3 929925 BRACKET - valve 1
512010TKA SCREW - bracket 2
512012 NUT 2
4 420581 COIL - valve (12V) 1
420582 COIL - valve (24V) 1
449585 * PLUG (2 pin) 1
449586 * WEDGE (2 pin) 1
5 420764 COIL - valve (12V) 1
420765 COIL - valve (24V) 1
449589 * RECEPTACLE (2 pin) 1
449590 * WEDGE (2 pin) 1

NOTE: These solenoid valves are hermetically sealed and are not serviceable.

17
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219C5 POWER PACK Revised

09/11/13

18
 RELEASED

Revised
09/11/13
POWER PACK 219C5
REF PART NO. DESCRIPTION QTY
1 987803 BASE - power pack 1
559898 RIVET - base 2
557367 NUT - base 4
557089 FLATWASHER 4
557404 LOCKWASHER 4
334368 SEALER - top (sponge) A/R
334369 SEALER - side (sponge) A/R
2 926264 PLATE - compressor 1
3 1020891 COMPRESSOR 1
221106 * SEAL - shaft 1
333625 * GASKET - discharge valve 1
333626 * GASKET - suction valve 1
511643 SCREW - compressor plate (12mm) 2
557172 SCREW - compressor plate (16mm) 3
556996 LOCKWASHER 3
557075 FLATWASHER 3
4 511920TKA WASHER - compressor 4
557825 NUT - compressor 4
557066 LOCKWASHER 4
557085 FLATWASHER 4
5 772892 PULLEY - compressor 1
6 1040736 MOTOR - DC (12V) 1
1040737 MOTOR - DC (24V) 1
926311 * BRUSH - DC motor 4
418309 * PROTECTION - thermal, contact 1
419905 * CAP - brush end 1
557354 NUT - motor 4
556996 WASHER - fender 4
556996 LOCKWASHER 4

19
 RELEASED

219C5 POWER PACK Revised

09/11/13

20
 RELEASED

Revised
09/11/13
POWER PACK 219C5
REF PART NO. DESCRIPTION QTY
7 512032TKA KEY - motor 1
8 781556 BELT 1
9 926266 BASE - AC motor (only for B-100 20) 1
10 1040777 MOTOR - 115/1/60 (see 236B8) 1
1040738 MOTOR - 220/1/50 (see 236B8) 1
1040783 MOTOR - 230/1/60 (see 236B8) 1
557825 NUT - base & motor 6
557066 LOCKWASHER 6
557085 FLATWASHER 6
11 772893 PULLEY - motor (82.5mm, B-100 20, 50 Hz) 1
927679 PULLEY - motor (99mm, B-100 20, 60 Hz) 1
557172 SCREW - pulley 1
512691 WASHER 2
12 781557 BELT (B-100 20, 50 Hz) 1
781698 BELT (B-100 20, 60 Hz) 1
13 926267 CANALIZER - support 1
557340 SCREW - canalizer 2
557404 LOCKWASHER 2
557089 FLATWASHER 2
14 558212 HOLDER - bandwrap 2
559915 RIVET - holder 2
552330 BANDWRAP 2
15 772891 PULLEY - motor 1
557172 SCREW - pulley 1
558570 WASHER 1

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 RELEASED

EVAPORATOR (ES100 w/o oil return, before

219C6 10/11)
Revised
07/15/15

22
 RELEASED

EVAPORATOR (ES100 w/o oil return, before

Revised
07/15/15 10/11) 219C6
REF PART NO. DESCRIPTION QTY
1 672307 COIL - evaporator 1
2 448030 SWITCH - lpco (R134a) 1
418555 SWITCH - lpco (R404A) 1
3 610468 CAP - service port valve 1
4 988249 COVER - evaporator 1
557407 SCREW - cover 6
557404 LOCKWASHER 4
559826 WASHER - fender 4
559490 WASHER - spring 2
559492 WASHER - cosmetic 2
559491 CAP - cosmetic 2
5 781373 FAN - evaporator (12V, USA units) 1
781643 FAN - evaporator (12V, outside of USA units) 1
781374 FAN - evaporator (24V, USA units) 1
781644 FAN - evaporator (24V, outside of USA units) 1
557407 SCREW - fan 4
559826 WASHER - fender 8
557404 LOCKWASHER 4
557367 NUT 4
6 923466 TUBE - drain 1
7 510791TKA WASHER 1
8 510790 NUT - tube 1
9 669312 BODY - expansion valve (R134a) 1
669314 BODY - expansion valve (R404A) 1
2030534 TAPE - insulating A/R
10 611297 FILTER - expansion valve 1
11 613975 TUBE - inlet 1
331461 O-RING (#4) 1
12 559926 NUT - tube 1

23
 RELEASED

EVAPORATOR (ES100 w/o oil return, before

219C6 10/11)
Revised
07/15/15

24
 RELEASED

EVAPORATOR (ES100 w/o oil return, before

Revised
07/15/15 10/11) 219C6
REF PART NO. DESCRIPTION QTY
13 667878 BASE - solenoid valve 1
600503 KIT - repair, valve 1
558720 SCREW - valve 1
557404 LOCKWASHER 1
557089 FLATWASHER 1
14 923465 SUPPORT - solenoid 1
559898 RIVET - support 2
15 415789 COIL - solenoid valve (12V) 1
415791 COIL - solenoid valve (24V) 1
16 559922 ADAPTER 1
331015 O-RING (#6) 1
17 333135 GROMMET 4
18 413136 SWITCH - defrost 1
512071TKA SCREW - switch 2
19 415784 SENSOR - temperature 1
20 559825 CLAMP - sensor 1
559452 SCREW - clamp 1
557697 FLATWASHER 2
557861 LOCKWASHER 1
557698 NUT 1
21 558212 HOLDER - bandwrap 2
559915 RIVET 2
22 926268 RUBBER - shape 2
552330 BANDWRAP (1.75 dia, black) 3
552332 BANDWRAP 3
23 667636 SOLENOID - jet cool (12V) 1
415789 * COIL - valve (12V) 1
612520TKA SOLENOID - jet cool (24V) 1
446158 * COIL - valve (24V) 1
551339 SCREW - solenoid 2

25
 RELEASED

EVAPORATOR (ES100 w/o oil return, before

219C6 10/11)
Revised
07/15/15

26
 RELEASED

EVAPORATOR (ES100 w/o oil return, before

Revised
07/15/15 10/11) 219C6
REF PART NO. DESCRIPTION QTY
612694 FILTER - jet cool 1

27
 RELEASED

EVAPORATOR REFRIGERATION (ES100,

256G9 10/11 & after)
Revised
09/10/15

28
 RELEASED

EVAPORATOR REFRIGERATION (ES100,

Revised
09/10/15 10/11 & after) 256G9
REF PART NO. DESCRIPTION QTY
1 672895 COIL - evaporator 1
2 612504 VALVE - service port 1
3 667878 BASE - solenoid valve, hot gas (before 7/12) 1
600503 KIT - repair, valve 1
4 415789 COIL - solenoid valve (12V) 1
415791 COIL - solenoid valve (24V) 1
512011TKA SCREW - valve 1
5 512101 FITTING - hot gas 1
6 331015 O-RING (#6) 1
7 611297 FILTER - expansion 1
8 669312 BODY - expansion valve (R134a) 1
2030534 TAPE - insulating A/R
9 615806 TUBE - expansion valve (w/o Jet Cool, R134a) 1
10 331461 O-RING (#4) 1
11 615810 TUBE - suction 1
12 332115 O-RING (#10) 1
13 616109 TUBE - hot gas (7/12 & after) 1
14 616110 * SOLENOID - hot gas (see 269A7) 1
610434 * FITTING - hot gas (#6) 1
559836 NUT - fitting (#6) 1

29
 RELEASED

EVAPORATOR COVER & ELECTRICAL

256G0 COMPONENTS (ES100, 10/11 & after)
Revised
09/10/15

30
 RELEASED

EVAPORATOR COVER & ELECTRICAL

Revised
09/10/15 COMPONENTS (ES100, 10/11 & after) 256G0
REF PART NO. DESCRIPTION QTY
1 988249 COVER - evaporator (ES100) 1
512010TKA SCREW - cover 6
559492 WASHER - cosmetic 2
559491 CAP - cosmetic 2
2 923466 TUBE - defrost drain 2
3 510790 NUT - drain tube 2
4 510791TKA WASHER - drain seal 2
781373 FAN - evaporator (12V, USA units) 1
5 781643 FAN - evaporator (12V, outside of USA units) 1
781374 FAN - evaporator (24V, USA units) 1
781644 FAN - evaporator (24V, outside of USA units) 1
511808 RIVET - fan (unscrewing) 4
6 415784 SENSOR - temperature 1
559825 CLAMP - sensor 1
512161 SCREW - clamp 1
512167 NUT 1
7 448030 SWITCH - lpco 1
8 672895 COIL - evaporator (ES100) 1
9 926268 SEAL - rubber 1
10 616110 SOLENOID - hot gas (7/12 & after, see 269A7) 1
667878 BASE - solenoid valve, hot gas (before 7/12) 1
600503 KIT - repair, valve 1
11 415789 COIL - solenoid valve (12V) 1
415791 COIL - solenoid valve (24V) 1
512011TKA SCREW - valve 1
12 413136 SWITCH - defrost termination 1
512071TKA SCREW - switch 2
13 333135 GROMMET (35 mm) 2
14 332923 GROMMET (35 mm) 1

31
 RELEASED

219C7 ELECTRICAL COMPONENTS (B-100 10) Revised

12/29/14

32
 RELEASED

Revised
12/29/14
ELECTRICAL COMPONENTS (B-100 10) 219C7
REF PART NO. DESCRIPTION QTY
1 1020891 COMPRESSOR (see 219C4) 1
2 1040736 MOTOR - DC, 12V (see 219C5) 1
1040737 MOTOR - DC, 24V (see 219C5) 1
3 781375 FAN - condenser (12V, USA units) 1
781641 FAN - condenser (12V, outside of USA units) 1
781376 FAN - condenser (24V, USA units) 1
781642 FAN - condenser (24V, outside of USA units) 1
4 781373 FAN - evaporator (12V, USA units) 1
781643 FAN - evaporator (12V, outside of USA units) 1
781374 FAN - evaporator (24V, USA units) 1
781644 FAN - evaporator (24V, outside of USA units) 1
5 NSS CONTROL BOX SECTION (DSR II, see 219C9, DSR III, SEE 1
272b5)
6 415781 TRANSDUCER 1
7 415784 SENSOR - temperature 1
8 413136 SWITCH - defrost termination 1
9 448030 SWITCH - lpco (R134a) 1
10 414667 RELAY (12V) 1
414668 RELAY (24V) 1
11 415789 COIL - solenoid (12V) 1
415791 COIL - solenoid (24V) 1
420764 COIL - solenoid (Jul 12 & after, see 269A7) 1
420765 COIL - solenoid (Jul 12 & after, see 269A7) 1
12 452072 CONTROLLER - in-cab (see 191A6) 1
13 417815 HARNESS - condenser (see 236B9) 1
14 400907 KIT - door switch (optional) 1
558421 SCREW - switch & magnet 4
15 417816 CABLE - battery (black) 1
16 417817 CABLE - battery (brown) 1

33
 RELEASED

219C7 ELECTRICAL COMPONENTS (B-100 10) Revised

12/29/14

34
 RELEASED

Revised
12/29/14
ELECTRICAL COMPONENTS (B-100 10) 219C7
REF PART NO. DESCRIPTION QTY
552330 BANDWRAP - harnesses 13
17 419492 ALTERNATOR (12V 230A, TSA option only) 1

35
 RELEASED

219C8 ELECTRICAL COMPONENTS (B-100 20) Revised

12/29/14

36
 RELEASED

Revised
12/29/14
ELECTRICAL COMPONENTS (B-100 20) 219C8
REF PART NO. DESCRIPTION QTY
1 1020891 COMPRESSOR (see 219C4) 1
2 1040736 MOTOR - DC, 12V (see 219C5) 1
1040737 MOTOR - DC, 24V (see 219C5) 1
3 1040777 MOTOR - 115/1/60 (see 236B8) 1
1040738 MOTOR - 220/1/50 (see 236B8) 1
1040783 MOTOR - 230/1/60 (see 236B8) 1
4 781375 FAN - condenser (12V, USA units) 1
781641 FAN - condenser (12V, outside of USA units) 1
781376 FAN - condenser (24V, USA units) 1
781642 FAN - condenser (24V, outside of USA units) 1
5 781373 FAN - evaporator (12V, USA units) 1
781643 FAN - evaporator (12V, outside of USA units) 1
781374 FAN - evaporator (24V, USA units) 1
781644 FAN - evaporator (24V, outside of USA units) 1
6 NSS CONTROL BOX SECTION (DSR II, see 219C9, DSR III, see 1
272B5)
7 415781 TRANSDUCER 1
8 415784 SENSOR - temperature 1
9 413136 SWITCH - defrost termination 1
10 448030 SWITCH - lpco (R134a) 1
11 414667 RELAY (12V) 1
414668 RELAY (24V) 1
12 415789 COIL - solenoid (12V, see 193A5) 1
415791 COIL - solenoid (24V, see 193A5) 1
420764 COIL - valve (12V, after Jul 12, see 269A7) 1
420765 COIL - valve (24V, after Jul 12, see 269A7) 1
13 452072 CONTROLLER - in-cab (see 191A6) 1
14 417818 HARNESS - condenser (see 236B0) 1
15 400907 KIT - door switch (optional) 1

37
 RELEASED

219C8 ELECTRICAL COMPONENTS (B-100 20) Revised

12/29/14

38
 RELEASED

Revised
12/29/14
ELECTRICAL COMPONENTS (B-100 20) 219C8
REF PART NO. DESCRIPTION QTY
511321 SCREW - switch (3/4 inch) 2
558421 SCREW - switch (1 inch) 2
16 449544 RECEPTACLE - 3 term (for DAS) 1
449545 WEDGE - 3 term (for DAS) 1
449602 PIN - sealing (for DAS) 3
415799 SEAL 1
17 415809 CABLE - mains 1
18 417820 HARNESS - control box (1 PH 50 Hz) 1
19 417816 CABLE - battery, black 1
20 417817 CABLE - battery, brown 1
21 413667 RECEPTACLE - power (220/1/50, mates w/ 41-972) 1
511644 SCREW - plug 4
22 410972 PLUG - power (220/1/50, mates w/ 41-3667) 1
23 413778 CABLE - power (socket to unit) 1
511645 BOX - packing (PG-13.5) 1
511646 SEAL - rubber (PG-13.5) 1
552330 BANDWRAP - harnesses (1.75 dia) 13
24 NSS RECEPTACLE - power (see 236F4) 1
25 419492 ALTERNATOR (12V 230A, optional, TSA only) 1

39
 RELEASED

219C9 CONTROL BOX (w/ DSR II) Revised

01/16/15

40
 RELEASED

Revised
01/16/15
CONTROL BOX (w/ DSR II) 219C9
REF PART NO. DESCRIPTION QTY
1 926269 SUPPORT - electric components 1
557367 NUT - support 2
557404 LOCKWASHER 2
557089 FLATWASHER 2
334368 SEALER A/R
2 452190 MODULE - control (12V DSR II, see note) 1
3 923470 * COVER - rear 1
4 923471 * COVER - front 1
5 NSS * BOARD - pc 1
6 923473 * COVER - access, fuses 1
7 415480 * FAN - DC 1
8 923472 * FILTER - fan 1
9 2041101 * PULLER - fuse 1
557367 NUT - cover 4
557404 LOCKWASHER 4
557089 FLATWASHER 4
10 417778 CONTACTOR - reversing (12VDC, only for B-100 20) 1
417779 CONTACTOR - reversing (24VDC, only for B-100 20) 1
11 417632 RELAY - overload (only for B-100 20) 1
12 410898 FIXING - plastic (only for B-100 20) 1
13 926270 SUPPORT - power supply (only for B-100 20) 1
557367 NUT - support 2
557404 LOCKWASHER 2
557089 FLATWASHER 2
14 417776 POWER SUPPLY (AC/DC, 12V, only for B-100 20) 1
417777 POWER SUPPLY (AC/DC, 24V, only for B-100 20) 1
511647 SCREW - power supply 2

NOTE: See Bulletin PB1480 (TSA Market) or SPAB306 (EMEIA Market) for instructions on how to use kit fuses
and labels 40-1182.

41
 RELEASED

219C9 CONTROL BOX (w/ DSR II) Revised

01/16/15

42
 RELEASED

Revised
01/16/15
CONTROL BOX (w/ DSR II) 219C9
REF PART NO. DESCRIPTION QTY
557830 FLATWASHER 2
557864 NUT 2
15 417815 HARNESS - condenser (B-100 10, see 236B9) 1
417818 HARNESS - condenser (B-100 20, see 236B0) 1
16 421148 RELAY - mini 1
421149 RELAY - mini (24V) 1
17 401182 KIT - fuse & decal 1
413080 * FUSE (2A, gray) A/R
414551 * FUSE (5A, tan) A/R
414552 * FUSE (7.5A, brown) A/R
414553 * FUSE (10A, red) A/R
414554 * FUSE (15A, blue) A/R
414555 * FUSE (20A, yellow) A/R

NOTE: See Bulletin PB1480 (TSA Market) or SPAB306 (EMEIA Market) for instructions on how to use kit fuses
and labels 40-1182.

43
 RELEASED

272B5 CONTROL BOX (w/ DSR III) Revised

01/16/15

44
 RELEASED

Revised
01/16/15
CONTROL BOX (w/ DSR III) 272B5
REF PART NO. DESCRIPTION QTY
1 926269 SUPPORT - electric components 1
557367 NUT - support 2
557404 LOCKWASHER 2
557089 FLATWASHER 2
334368 SEALER A/R
2 452475 MODULE - control (12V DSR III, see note) 1
3 420589 * BOARD - power 1
4 929931 * COVER 1
5 401182 KIT - fuse & decal 1
413080 * FUSE (2A, gray) A/R
414551 * FUSE (5A, tan) A/R
414553 * FUSE (10A, red) A/R
414554 * FUSE (15A, blue) A/R
414555 * FUSE (20A, yellow) A/R
6 929932 GUARD - splash 1
7 417778 CONTACTOR - reversing (12VDC, only for B-100 20) 1
417779 CONTACTOR - reversing (24VDC, only for B-100 20) 1
8 417632 RELAY - overload (only for B-100 20) 1
9 410898 FIXING - plastic (only for B-100 20) 1
10 926270 SUPPORT - power supply (only for B-100 20) 1
557367 NUT - support 2
557404 LOCKWASHER 2
557089 FLATWASHER 2
11 417776 POWER SUPPLY (AC/DC, 12V, only for B-100 20) 1
417777 POWER SUPPLY (AC/DC, 24V, only for B-100 20) 1
511647 SCREW - power supply 2
557864 NUT 2

NOTE: See Bulletin PB1480 (TSA Market) or SPAB306 (EMEIA Market) for instructions on how to use kit fuses
and labels 40-1182.

45
 RELEASED

272B5 CONTROL BOX (w/ DSR III) Revised

01/16/15

46
 RELEASED

Revised
01/16/15
CONTROL BOX (w/ DSR III) 272B5
REF PART NO. DESCRIPTION QTY
12 417815 HARNESS - condenser (B-100 10, see 236B9) 1
417818 HARNESS - condenser (B-100 20, see 236B0) 1
13 421148 RELAY (12V) 1
421149 RELAY - mini (24V) 1
14 420964 FUSE (12V, 16A, 6.5X32) 1
420963 FUSE (24V, 10A, 6.5X32) 1

NOTE: See Bulletin PB1480 (TSA Market) or SPAB306 (EMEIA Market) for instructions on how to use kit fuses
and labels 40-1182.

47
 RELEASED

236B9 MAIN HARNESS B-100 10 Revised

09/17/13

48
 RELEASED

Revised
09/17/13
MAIN HARNESS B-100 10 236B9
REF PART NO. DESCRIPTION QTY
1 417815 HARNESS - condenser (B-100 10) 1
2 415794TKA * CONNECTOR - 24-pin (female) 1
415792 * WEDGE - 24-pin 1
416506TKA * TERMINAL - 1.5 MM 16
3 449600 * PLUG - 12-pin (male) 1
449601 * WEDGE - 12-pin 1
449587 * SOCKET - 18 ga 4
449593 * SOCKET - 14-16 ga 8
4 418545 * FERRITE - toroid 1
5 449631 * PLUG - 3-pin (DAS) 1
449536 * WEDGE - 3-pin 1
449587 * SOCKET 3
6 412891 * CONNECTOR - 2-pin (male) 1
414494 * TERMINAL 2
7 418973 * CONNECTOR - 2-pin (female) 1
412020 * RESISTOR (1000 OHM) 1
418974 * TERMINAL 2
8 415799 * CONNECTOR - 3-pin (female) 1
417747 * TERMINAL 3
415799 * SEAL - terminal 3
9 445838 * CONNECTOR - 2-pin (male) 3
445884 * TERMINAL - 20-18 ga 2
445839 * TERMINAL - 16-14 ga 4
10 445835 * CONNECTOR - 2-pin (female) 4
445883 * TERMINAL - 20-18 ga 8
11 449585 * PLUG - 2-pin 1
449586 * WEDGE - 2-pin 1
449593 * SOCKET - 14-16 ga 2
12 415804 * CONNECTOR - 5-pin (cab controller) 1

49
 RELEASED

236B9 MAIN HARNESS B-100 10 Revised

09/17/13

50
 RELEASED

Revised
09/17/13
MAIN HARNESS B-100 10 236B9
REF PART NO. DESCRIPTION QTY
415805TKA * RETAINER - 5-pin 1
416451TKA * TERMINAL - 2.5 MM 5
13 442792 * TERMINAL - #10 5
14 418975 * TERMINAL - 1/4 4

51
 RELEASED

236B0 MAIN HARNESS B-100 20 Revised

09/17/13

52
 RELEASED

Revised
09/17/13
MAIN HARNESS B-100 20 236B0
REF PART NO. DESCRIPTION QTY
1 417818 HARNESS - condenser (B-100 20) 1
2 415794TKA * CONNECTOR - 24-pin (female) 1
415792 * WEDGE - 24-pin 1
416506TKA * TERMINAL - 1.5 MM 16
3 449600 * PLUG - 12-pin (male) 1
449601 * WEDGE - 12-pin 1
449587 * SOCKET - 18 ga 4
449593 * SOCKET - 14-16 ga 8
4 418545 * FERRITE - toroid 1
5 449631 * PLUG - 3-pin (DAS) 1
449536 * WEDGE - 3-pin 1
449587 * SOCKET 3
6 412891 * CONNECTOR - 2-pin (male) 1
414494 * TERMINAL 2
7 418973 * CONNECTOR - 2-pin (female) 1
412020 * RESISTOR (1000 OHM) 1
418974 * TERMINAL 2
8 415799 * CONNECTOR - 3-pin (female) 1
417747 * TERMINAL 3
415799 * SEAL - terminal 3
9 445838 * CONNECTOR - 2-pin (male) 3
445884 * TERMINAL - 20-18 ga 2
445839 * TERMINAL - 16-14 ga 4
10 445835 * CONNECTOR - 2-pin (female) 4
445883 * TERMINAL - 20-18 ga 8
11 449585 * PLUG - 2-pin 1
449586 * WEDGE - 2-pin 1
449593 * SOCKET - 14-16 ga 2
12 415804 * CONNECTOR - 5-pin (cab controller) 1

53
 RELEASED

236B0 MAIN HARNESS B-100 20 Revised

09/17/13

54
 RELEASED

Revised
09/17/13
MAIN HARNESS B-100 20 236B0
REF PART NO. DESCRIPTION QTY
415805TKA * RETAINER - 5-pin 1
416451TKA * TERMINAL - 2.5 MM 5
13 442792 * TERMINAL - #10 5
14 418975 * TERMINAL - 1/4 (red) 4

55
 RELEASED

153B7 POWER RECEPTACLE BOX Revised

01/21/14

56
 RELEASED

Revised
01/21/14
POWER RECEPTACLE BOX 153B7
REF PART NO. DESCRIPTION QTY
1 999501 BOX - power receptacle 1
557547 * INSERT - threaded (8-32) 3
552979 SCREW - box 2
552086 FLATWASHER 2
551800TKA LOCKWASHER 2
555984 NUT - blind 2
2 914768TKA COVER 1
555722 SCREW - cover 1
553800 LOCKWASHER (internal tooth) 1
553023 WASHER - sealing 1
3 412426 CABLE - power (115/1/60) 1
412439 CABLE - power (230/3/60) 1
412440 CABLE - power (400/3/50) 1
330930 GROMMET - cable 1
4 552635 NUT 1
5 556141 CONNECTOR - liquid tite 1
330144 O-RING 1
6 444698 RECEPTACLE (230/1/60) 1
446502 RECEPTACLE (115/1/60) 1
444656 RECEPTACLE (230/3/60) 1
400576 KIT - inlet power (400/3/50) 1
911924TKA NAMEPLATE - 230VAC/1ph/60 Hz Only 1
994530 NAMEPLATE - 115 Volt 1
911920 NAMEPLATE - 208/230 Volt 1
996907 NAMEPLATE - 380/460 Volt 1
555722 SCREW - receptacle 4
552201 FLATWASHER 4
554223 NUT 2
7 444696 PLUG (230/1/60) 1

57
 RELEASED

153B7 POWER RECEPTACLE BOX Revised

01/21/14

58
 RELEASED

Revised
01/21/14
POWER RECEPTACLE BOX 153B7
REF PART NO. DESCRIPTION QTY
446503 PLUG (115/1/60) 1
444694 PLUG (230/3/60) 1
8 994976 STRIP - gasket (50 ft) A/R
9 558649 PLUG - button 2

59
 RELEASED

191A6 CAB CONTROLLER DSR Revised

06/23/15

60
 RELEASED

Revised
06/23/15
CAB CONTROLLER DSR 191A6
REF PART NO. DESCRIPTION QTY
1 452072 CONTROLLER - in-cab DSR 1
2 419020 * KEYPAD 1
3 510795 * SCREW - panel 4
4 902684 * KIT - HMI holder 1
5 NSS * BASE - controller 1
6 510796 * SCREW - display 1
7 510794 * NUT 1
8 923467 * BASE - controller 1
9 923468 * PLATE - controller 1
10 510797 * SCREW - base 2
11 510798 * NUT 3
12 925769 * LOCK - display 1
13 923582 ADAPTER - radio box 1
14 925199 BRACKET - din panel 1
15 2041126 CABLE - DSR Programming 1

61
 RELEASED

236B8 AC MOTOR GROUP Revised

08/12/09

62
 RELEASED

Revised
08/12/09
AC MOTOR GROUP 236B8
REF PART NO. DESCRIPTION QTY
1 1040738 MOTOR - 230/1/50 (inc items 2, 3, 7) 1
2 414493 * CONNECTOR - 8-pin (male) 1
3 418973 * CONNECTOR - 2-pin (female) 1
410877 * TERMINAL - connector 7
4 417780 * CAPACITOR - run (25 uF) 1
5 418973 * CONNECTOR - 2-pin (female) 1
410877 * TERMINAL - connector 2
6 418011 * CAPACITOR - start (88 uF) 1
7 417781 * RELAY - start 1
8 417819 HARNESS - AC 1ph 12V/24V 1
9 410946 * CONNECTOR - 8-pin (female) 1
10 412891 * CONNECTOR - 2-pin (male) 1
414494 * TERMINAL - connector 8
11 1040777 MOTOR - 115/1/60 (inc item 12, 13, 14) 1
12 418802 * CAPACITOR - run (100 uF) 1
13 418803 * CAPACITOR - start (400 uF) 1
14 418804 * RELAY - start 1
15 1040783 MOTOR - 230/1/60 (inc item 16, 17, 14) 1
16 418806 * CAPACITOR - run (35 uF) 1
17 418807 * CAPACITOR - start (156 uF) 1

63
 RELEASED

219C0 HOSE GROUP (before 10/11) Revised

07/27/15

64
 RELEASED

Revised
07/27/15
HOSE GROUP (before 10/11) 219C0
REF PART NO. DESCRIPTION QTY
1 512453 FITTING - 45 deg (female O-ring seal, #8 fitting, #8 hose) 1
2 512423 FITTING - 90 deg (female O-ring seal, #8 fitting, #8 hose) 1
3 330566 O-RING (#8) 2
4 671709 HOSE (#8, 300 ft) A/R
5 512523 FITTING - 45 deg (female O-ring seal, #6 fitting, #6 hose) 1
6 512482 FITTING - straight (female O-ring seal, #6 fitting, #6 hose) 1
7 331015 O-RING (#6) 2
8 671708 HOSE (#6, 300 ft) A/R
9 512465 FITTING - straight (female O-ring seal, #4 fitting, #4 hose) 1
10 512437 FITTING - 90 deg (female O-ring seal, #4 fitting, #4 hose) 1
11 331461 O-RING (#4) 2
12 671782 HOSE (#4, 300 ft) A/R
13 923469 HOSE - drain 1
14 923841 CLAMP - hose (18 mm) 3
921903 CLAMP - hose (22 mm) 3
923842 CLAMP - hose (30 mm) 2
510792TKA SCREW - clamp 8
15 334370 GROMMET - hoses 1
16 559919 SCREW - condenser 4
559499 WASHER (w/ inclined face) 4
559500 WASHER (w/ compensator foot) 4

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits, see grid 165d6 for more information.

65
 RELEASED

219C0 HOSE GROUP (before 10/11) Revised

07/27/15

66
 RELEASED

Revised
07/27/15
HOSE GROUP (before 10/11) 219C0
REF PART NO. DESCRIPTION QTY
510793 WASHER - special 4
510373 WASHER - epdm 4
558536 FLATWASHER 4
557344 NUT 4
332660 TAPE - sealant (40 x 5) A/R
510757 BANDWRAP (4.00 dia) 7
552332 BANDWRAP 8

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits, see grid 165d6 for more information.

67
 RELEASED

256H1 HOSE GROUP (10/11 & after) Revised

07/27/15

68
 RELEASED

Revised
07/27/15
HOSE GROUP (10/11 & after) 256H1
REF PART NO. DESCRIPTION QTY
1 512453 FITTING - 45 deg (female O-ring seal, #8 fitting, #8 hose) 1
2 512174 FITTING - suction line (90 deg, #8 hose, #10 fitting) 1
3 332115 O-RING (#10) 1
4 330566 O-RING (#8) 1
5 671709 HOSE (#8, 300 ft) A/R
6 512523 FITTING - 45 deg (female O-ring seal, #6 fitting, #6 hose) 1
7 512436 FITTING - 90 deg (female O-ring seal, #6 fitting, #6 hose) 1
8 331015 O-RING (#6) 3
9 671708 HOSE (#6, 300 ft) A/R
10 613969 FITTING - straight (#4 hose x 6 fitting) 1
11 512437 FITTING - 90 deg (female O-ring seal, #4 fitting, #4 hose) 1
12 331461 O-RING (#4) 1
13 671782 HOSE (#4, 300 ft) A/R
14 923469 HOSE - drain 1
15 923841 CLAMP - hose (18 mm) 3
921903 CLAMP - hose (22 mm) 3
923842 CLAMP - hose (30 mm) 2
510792TKA SCREW - clamp 8
16 334370 GROMMET - hoses 1
17 510792TKA SCREW - evaporator 4
557075 WASHER - fender 8
18 559919 SCREW - condenser 4

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits, see grid 165d6 for more information.

69
 RELEASED

256H1 HOSE GROUP (10/11 & after) Revised

07/27/15

70
 RELEASED

Revised
07/27/15
HOSE GROUP (10/11 & after) 256H1
REF PART NO. DESCRIPTION QTY
559499 WASHER (w/ inclined face) 4
559500 WASHER (w/ compensator foot) 4
510793 WASHER - special 4
510373 WASHER - epdm 4
558536 FLATWASHER 4
557344 NUT 4
332660 TAPE - sealant (40 x 5) A/R
510757 BANDWRAP (4.00 dia) 7
552332 BANDWRAP 8

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits, see grid 165d6 for more information.

71
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

72
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
1 671782 HOSE (#4, 300 ft) 1
610617 HOSE (#6, 50 ft) 1
671708 HOSE (#6, 300 ft) 1
610627 HOSE (#8, 50 ft) 1
671709 HOSE (#8, 300 ft) 1
610637 HOSE (#10, 50 ft) 1
671710 HOSE (#10, 300 ft) 1
610643 HOSE (#12, 50 ft) 1
671711 HOSE (#12, 300 ft) 1
613048 HOSE (#16, 30 ft) 1
672192 HOSE (#16, 312 ft) 1
2 559908 CLIP (#4) 2
559415 CLIP (#6) 2
559416 CLIP (#8) 2
559417 CLIP (#10) 2
559418 CLIP (#12) 2
511139 CLIP (#16) 2
3 559907 CAGE (#4) 1
559411 CAGE (#6) 1
559412 CAGE (#8) 1
559413 CAGE (#10) 1
559414 CAGE (#12) 1
511138 CAGE (#16) 1
4 331461 O-RING (#4, o-ring seal) 1
331015 O-RING (#6, o-ring seal) 1
330566 O-RING (#8, o-ring seal) 1
332115 O-RING (#10, o-ring seal) 1

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

73
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

74
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
331222 O-RING (#12, o-ring seal) 1
5 331461 O-RING (#6, tube-o) 1
332350 O-RING (#8, tube-o) 1
330672 O-RING (#10, tube-o) 1
331061 O-RING (#12, tube-o) 1
6 512437 FITTING - 90 deg (female O-ring seal, #4 fitting, #4 hose) 1
512436 FITTING - 90 deg (female O-ring seal, #6 fitting, #6 hose) 1
512582 FITTING - 90 deg (female O-ring seal, #4 fitting, #6 hose) 1
513083 FITTING - 90 deg (female O-ring seal, #6 fitting, #4 hose) 1
512423 FITTING - 90 deg (female O-ring seal, #8 fitting, #8 hose) 1
512494 FITTING - 90 deg (female O-ring seal, #8 fitting, #10 hose) 1
512448 FITTING - 90 deg (female O-ring seal, #10 fitting, #10 hose) 1
512488 FITTING - 90 deg (female O-ring seal, #10 fitting, #12 hose) 1
512541 FITTING - 90 deg (female O-ring seal, #10 fitting, #16 hose) 1
512433 FITTING - 90 deg (female O-ring seal, #12 fitting, #12 hose) 1
512498 FITTING - 90 deg (female O-ring seal, #12 fitting, #16 hose) 1
512549 FITTING - 90 deg (male insert O-ring, #6 fitting, #6 hose) 1

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

75
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

76
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512525 FITTING - 90 deg (male insert O-ring, #8 fitting, #8 hose) 1
512551 FITTING - 90 deg (male insert O-ring, #10 fitting, #10 hose) 1
7 512465 FITTING - straight (female O-ring seal, #4 fitting, #4 hose) 1
512482 FITTING - straight (female O-ring seal, #6 fitting, #6 hose) 1
512441 FITTING - straight (female O-ring seal, #8 fitting, #8 hose) 1
512489 FITTING - straight (female O-ring seal, #10 fitting, #12 hose) 1
512557 FITTING - straight (male insert O-ring, #10 fitting, #10 hose) 1
512548 FITTING - straight (male insert O-ring, #10 fitting, #12 hose) 1
8 512585 FITTING - 45 deg (female O-ring seal, #4 fitting, #4 hose) 1
512523 FITTING - 45 deg (female O-ring seal, #6 fitting, #6 hose) 1
512453 FITTING - 45 deg (female O-ring seal, #8 fitting, #8 hose) 1
512589 FITTING - 45 deg (female O-ring seal, #8 fitting, #10 hose) 1
512495 FITTING - 45 deg (female O-ring seal, #10 fitting, #10 hose) 1
512567 FITTING - 45 deg (female O-ring seal, #10 fitting, #10 hose) 1

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

77
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

78
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512592 FITTING - 45 deg (female O-ring seal, #12 fitting, #12 hose) 1
9 512393 FITTING - 90 deg (female Tube-O, short pilot, #6 fitting, #6 1
hose)
512481 FITTING - 90 deg (female Tube-O, short pilot, #6 fitting, #8 1
hose)
512474 FITTING - 90 deg (female Tube-O, long pilot, #8 fitting, #8 1
hose)
512406 FITTING - 90 deg (female Tube-O, short pilot, #8 fitting, #8 1
hose)
512438 FITTING - 90 deg (female Tube-O, short pilot, #8 fitting, #10 1
hose)
512461 FITTING - 90 deg (female Tube-O, long pilot, #8 fitting, #10 1
hose)
512586 FITTING - 90 deg (female Tube-O, short pilot, #8 fitting, #12 1
hose)
512424 FITTING - 90 deg (female Tube-O, short pilot, #10 fitting, #10 1
hose)
512457 FITTING - 90 deg (female Tube-O, short pilot, #10 fitting, #12 1
hose)
512587 FITTING - 90 deg (female Tube-O, short pilot, #10 fitting, #16 1
hose)
512459 FITTING - 90 deg (female Tube-O, short pilot, #12 fitting, #12 1
hose)
10 512447 FITTING - straight (female Tube-O, short pilot, #6 fitting, #6 1
hose)
512506 FITTING - straight (female Tube-O, short pilot, #6 fitting, #8 1
hose)

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

79
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

80
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512427 FITTING - straight (female Tube-O, short pilot, #8 fitting, #8 1
hose)
512449 FITTING - straight (female Tube-O, short pilot, #8 fitting, #10 1
hose)
512443 FITTING - straight (female Tube-O, short pilot, #10 fitting, #10 1
hose)
512468 FITTING - straight (female Tube-O, short pilot, #10 fitting, #12 1
hose)
512473 FITTING - straight (female Tube-O, short pilot, #10 fitting, #16 1
hose)
512545 FITTING - straight (female Tube-O, short pilot, #12 fitting, #10 1
hose)
512472 FITTING - straight (female Tube-O, short pilot, #12 fitting, #12 1
hose)
512543 FITTING - straight (female Tube-O, short pilot, #12 fitting, #16 1
hose)
11 512546 FITTING - 90 deg (female Tube-O, short pilot, #6 fitting, #6 1
hose) w/ R134a high side
512432 FITTING - 90 deg (female Tube-O, long pilot, #8 fitting, #8 1
hose) w/ charging port
512583 FITTING - 90 deg (female Tube-O, long pilot, #8 fitting, #8 1
hose) w/ charging port
512414 FITTING - 90 deg (female Tube-O, short pilot, #8 fitting, #8 1
hose) w/ R134a high side
512466 FITTING - 90 deg (female Tube-O, short pilot, #8 fitting, #10 1
hose) w/ R134a high side
512469 FITTING - 90 deg (female Tube-O, long pilot, #10 fitting, #10 1
hose) w/ charging port

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

81
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

82
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512416 FITTING - 90 deg (female Tube-O, short pilot, #10 fitting, #10 1
hose) w/ R134a high side
512504 FITTING - 90 deg (female Tube-O, short pilot, #10 fitting, #10 1
hose) w/ R134a high side
512462 FITTING - 90 deg (female Tube-O, long pilot, #10 fitting, #12 1
hose) w/ charging port
512519 FITTING - 90 deg (female Tube-O, short pilot, #10 fitting, #12 1
hose) w/ R134a high side
512521 FITTING - 90 deg (female Tube-O, short pilot, #10 fitting, #12 1
hose) w/ R134a high side
512499 FITTING - 90 deg (female Tube-O, long pilot, #10 fitting, #16 1
hose) w/ charging port
512574 FITTING - 90 deg (female Tube-O, short pilot, #12 fitting, #12 1
hose) w/ R134a high side
12 512451 FITTING - straight (female Tube-O, long pilot, #8 fitting, #8 1
hose) w/ charging port
512479 FITTING - straight (female Tube-O, short pilot, #8 fitting, #8 1
hose) w/ R134a high side port
512475 FITTING - straight (female Tube-O, long pilot, #10 fitting, #10 1
hose) w/ charging port
512477 FITTING - straight (female Tube-O, short pilot, #10 fitting, #10 1
hose) w/ R134a low side port
512476 FITTING - straight (female Tube-O, #10 fitting, #12 hose) w/ 1
charging port
512535 FITTING - straight (female Tube-O, short pilot, #10 fitting, #12 1
hose) w/ R134a low side port
512446 FITTING - straight (female Tube-O, #10 fitting, #16 hose) w/ 1
charging port

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

83
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

84
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512562 FITTING - straight (female Tube-O, short pilot, #12 fitting, #12 1
hose)
512573 FITTING - straight (female Tube-O, short pilot, #12 fitting, #12 1
hose) w/ R134a low side port
13 512534 FITTING - straight (female Tube-O, #8 fitting, #8 hose) w/ 1
R134a & 1/8 npt high port
512493 FITTING - straight (female Tube-O, #8 fitting, #10 hose) w/ 1
R134a & 1/8 npt high port
512572 FITTING - straight (female Tube O, #10 fitting, #12 hose) 1
R134a low & 1/8 npt
14 512434 FITTING - 45 deg (female Tube-O, long pilot, #8 fitting, #8 1
hose) w/ charging port
512395 FITTING - 45 deg (female Tube-O, short pilot, #8 fitting, #8 1
hose) w/ R134a high side port)
512444 FITTING - 45 deg (female Tube-O, long pilot, #10 fitting, #10 1
hose) w/ charging port
512407 FITTING - 45 deg (female Tube-O, short pilot, #10 fitting, #10 1
hose) w/ R134a low side
512463 FITTING - 45 deg (female Tube-O, long pilot, #10 fitting, #12 1
hose) w/ charging port
512555 FITTING - 45 deg (female Tube-O, short pilot, #10 fitting, #12 1
hose) w/ R134a low side & 1/8 npt
512464 FITTING - 45 deg (female Tube-O, long pilot, #10 fitting, #16 1
hose) w/ charging port
15 512486 FITTING - 45 deg (female Tube-O, short pilot, #6 fitting, #6 1
hose)
512419 FITTING - 45 deg (female Tube-O, short pilot, #8 fitting, #8 1
hose)

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

85
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

86
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512456 FITTING - 45 deg (female Tube-O, short pilot, #8 fitting, #10 1
hose)
512421 FITTING - 45 deg (female Tube-O, short pilot, #10 fitting, #10 1
hose)
512445 FITTING - 45 deg (female Tube-O, short pilot, #10 fitting, #12 1
hose)
512452 FITTING - 45 deg (female Tube-O, short pilot, #10 fitting, #16 1
hose)
512431 FITTING - 45 deg (female Tube-O, short pilot, #12 fitting, #12 1
hose)
16 512492 FITTING - 90 deg SAE 45 deg flare (female #6 fitting, #6 hose) 1
17 615097 CAP - highside 1
559954 CAP - lowside 1
18 672060 SLEEVING - heat reflective (hoses #4) A/R
672059 SLEEVING - heat reflective (hoses #6) A/R
672057 SLEEVING - heat reflective (hoses #6 & #8) A/R
672058 SLEEVING - heat reflective (hoses #10 & #12) A/R
672061 SLEEVING - heat reflective (hoses #16) A/R
19 512422 FITTING - straight splice #6 hose 1
512409 FITTING - straight splice #8 hose 1
512412 FITTING - straight splice #10 hose 1
512455 FITTING - straight splice #12 hose 1
20 512527 FITTING - straight splice (#6 hose) w/ 7/16-20 charging port 1
512408 FITTING - straight splice (#8 hose) w/ 7/16-20 charging port 1
512429 FITTING - straight splice (#10 hose) w/ 7/16-20 charging port 1

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

87
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

88
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512418 FITTING - straight splice (#12 hose) w/ 7/16-20 charging port 1
512425 FITTING - straight splice (#16 hose) w/ 7/16-20 charging port 1
512497 FITTING - straight splice (#6 hose) w/ R134a high side 1
charging port
512440 FITTING - straight splice (#8 hose) w/ R134a high side 1
charging port
512442 FITTING - straight splice (#10 hose) w/ R134a high side 1
charging port
512483 FITTING - straight splice (#10 hose) w/ R134a low side 1
charging port
512528 FITTING - straight splice (#12 hose) w/ R134a high side 1
charging port
512467 FITTING - straight splice (#12 hose) w/ R134a low side 1
charging port
512588 FITTING - straight splice (#16 hose) w/ R134a low side 1
charging port
21 512568 FITTING - tee splice (#6/8/8 hose) 1
512553 FITTING - tee splice (#12/12/12 hose) 1
22 512581 FITTING - straight (male insert O-ring, #12 fitting, #12 hose) 1
512544 FITTING - 90 deg SAE (male #8 fitting, #8 hose) w/ R134a 1
port & charging port
23 512439 FITTING - straight (female, SAE 45 deg flare, #4 fitting, #4 1
hose)
512539 FITTING - straight (female, SAE 45 deg flare, #6 fitting, #6 1
hose)

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

89
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

90
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
512491 FITTING - straight (female, SAE 45 deg flare, #8 fitting, #8 1
hose)
512526 FITTING - straight (female, SAE 45 deg flare, #10 fitting, #10 1
hose)
512484 FITTING - straight (female, SAE 45 deg flare, #12 fitting, #12 1
hose)
24 512454 FITTING - 45 deg (female, SAE 45 deg flare, #4 fitting, #4 1
hose)
25 512417 FITTING - 90 deg (female, SAE 45 deg flare, #4 fitting, #4 1
hose)
512552 FITTING - 90 deg (female, SAE 45 deg flare, #6 fitting, #6 1
hose)
512502 FITTING - 90 deg (female, SAE 45 deg flare, #6 fitting, #8 1
hose)
512496 FITTING - 90 deg (female, SAE 45 deg flare, #8 fitting, #8 1
hose)
512558 FITTING - 90 deg (female, SAE 45 deg flare, #8 fitting, #8 1
hose) w/ high charge port
512566 FITTING - 90 deg (female, SAE 45 deg flare, #8 fitting, #10 1
hose)
512503 FITTING - 90 deg (female, SAE 45 deg flare #8 fitting, #10 1
hose) w/ R134a port & charging port
512561 FITTING - 90 deg (female, SAE 45 deg flare, #10 fitting, #10 1
hose)
512559 FITTING - 90 deg (female, SAE 45 deg flare, #10 fitting, #10 1
hose) w/ high charge port
512487 FITTING - 90 deg (female, SAE 45 deg flare, #12 fitting, #12 1
hose)

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

91
 RELEASED

165D6 THERMO KING 2000 HOSE SYSTEM Revised

09/28/15

92
 RELEASED

Revised
09/28/15
THERMO KING 2000 HOSE SYSTEM 165D6
REF PART NO. DESCRIPTION QTY
26 512426 FITTING - 90 deg bulkhead (#8 fitting, #8 hose) 1
512428 FITTING - 90 deg bulkhead (#10 fitting, #10 hose) 1
27 512532 FITTING - straight lifesaver braze nipple (#6 fitting, #6 hose) 1
512554 FITTING - straight lifesaver braze nipple (#6 fitting, #8 hose) 1
512458 FITTING - straight lifesaver braze nipple (#8 fitting, #8 hose) 1
512529 FITTING - straight lifesaver braze nipple (#8 fitting, #10 hose) 1
512569 FITTING - straight lifesaver braze nipple (#10 fitting, #10 hose) 1
512571 FITTING - straight lifesaver braze nipple (#10 fitting, #12 hose) 1
512533 FITTING - straight lifesaver braze nipple (#12 fitting, #12 hose) 1
28 512584 FITTING - GM block style (#10 fitting, #8 hose) 1
29 2040677 CUTTER - hose 1
2040678 * BLADE - replacement A/R
30 2041045 TOOL - hose clip (#4 - #12) 1
31 2041128 TOOL - hose clip (#16) 1

NOTE: See TK51183 for more information on TK Speedy Clip system.

NOTE: Clips & cages are included in ALL TK Speedy Clip fitting kits.

93
 RELEASED

200H3 HOSE COVER (OPTION 720781) Revised

05/18/09

94
 RELEASED

Revised
05/18/09
HOSE COVER (OPTION 720781) 200H3
REF PART NO. DESCRIPTION QTY
900395TKA KIT - hose cover 1
1 987054 * COVER - hose (elbow) 1
2 987053 * COVER - hose (straight) 2
3 924614 * BRACKET - hose 2
4 511136 * SCREW - cover 16
5 559490 * LOCKWASHER 16
6 559492 * WASHER - cosmetic 16
7 559491 * CAP - cosmetic 16

95
 RELEASED

219D1 VEHICLE INSIDE COMPONENTS Revised

01/16/15

96
 RELEASED

Revised
01/16/15
VEHICLE INSIDE COMPONENTS 219D1
REF PART NO. DESCRIPTION QTY
1 414471 BREAKER - circuit (80A,12 V, before 2/08) 1
417782 BREAKER - circuit (40A, 24 V, before 2/08) 1
2 417783 BOX - breaker (before 2/08) 1
3 418017 FUSE (100A, 12 V, 2/08 & after) 1
418016 FUSE (60A, 24 V, 2/08 & after) 1
4 418018 HOLDER - fuse (2/08 & after) 1
5 414551 FUSE - mini (5A, 2/08 & after) 1
6 413074 HOLDER - fuse (2/08 & after) 1
417822 TERMINAL - yellow (dia 8/16) 4
417823 TERMINAL - red (dia 8/12) 1

97
 RELEASED

219D2 NAMEPLATES Revised

08/17/13

98
 RELEASED

Revised
08/17/13
NAMEPLATES 219D2
REF PART NO. DESCRIPTION QTY
1 930955 NAMEPLATE - IR logo 1
2 916958 NAMEPLATE - TK 1
3 926271 NAMEPLATE - B-100 1
4 921663 NAMEPLATE - Caution, Belts 1
5 917131TKA NAMEPLATE - Caution, Holding Charge 2
6 921664 NAMEPLATE - Service Warning 1
7 920920 NAMEPLATE - R-134a 1
8 920609TKA NAMEPLATE - Caution, Fan Automatic 1
9 921902 NAMEPLATE - Thermo King 1
10 920589 NAMEPLATE - Danger, Fan 2
11 921662 NAMEPLATE - Voltage 12V 1
12 921695 NAMEPLATE - Identification, Electro Box 1
13 922810 NAMEPLATE - Voltage 24V 1
14 920590 NAMEPLATE - Caution, High Voltage 1
15 916695 NAMEPLATE - Voltage 220/1/50 1
16 911924TKA NAMEPLATE - Voltage 230/1/60 1
17 914530TKA NAMEPLATE - Voltage 115/1/60 1

99
 RELEASED

INDEX NUMERICAL BY PART NUMBER

1020891 11, 19, 33, 37 414553 43, 45 420582 17

1040736 19, 33, 37 414554 43, 45 420589 45
1040737 19, 33, 37 414555 43, 45 420764 17, 33, 37
1040738 21, 37, 63 414667 33, 37 420765 17, 33, 37
1040777 21, 37, 63 414668 33, 37 420963 47
1040783 21, 37, 63 415047 15 420964 47
117777 11 415051 15 421148 43, 47
2030534 11, 23, 29 415480 41 421149 43, 47
2040677 93 415781 11, 33, 37 442792 51, 55
2040678 93 415784 25, 31, 33, 37 444656 57
2041045 93 415789 15, 25, 29, 31, 33, 37 444694 59
2041101 41 415791 15, 25, 29, 31, 33, 37 444696 57
2041126 61 415792 49, 53 444698 57
2041128 93 415794TKA 49, 53 445835 49, 53
221106 11, 19 415799 39, 49, 53 445838 49, 53
330144 57 415804 49, 53 445839 49, 53
330566 11, 65, 69, 73 415805TKA 51, 55 445883 49, 53
330672 75 415809 39 445884 49, 53
330930 57 416451TKA 51, 55 446158 25
331015 11, 13, 25, 29, 65, 69, 416506TKA 49, 53 446502 57
73 417632 41, 45 446503 59
331061 75 417747 49, 53 448030 23, 31, 33, 37
331222 75 417776 41, 45 449536 49, 53
331461 23, 29, 65, 69, 73, 75 417777 41, 45 449544 39
332115 29, 69, 73 417778 41, 45 449545 39
332350 75 417779 41, 45 449585 17, 49, 53
332660 67, 71 417780 63 449586 17, 49, 53
332923 31 417781 63 449587 49, 53
333135 25, 31 417782 97 449589 17
333625 11, 19 417783 97 449590 17
333626 11, 19 417815 33, 43, 47, 49 449593 49, 53
334367 7 417816 33, 39 449600 49, 53
334368 7, 19, 41, 45 417817 33, 39 449601 49, 53
334369 11, 19 417818 37, 43, 47, 53 449602 39
334370 65, 69 417819 63 449631 49, 53
400576 57 417820 39 452072 33, 37, 61
400907 33, 37 417822 97 452190 41
401182 43, 45 417823 97 452475 45
410877 63 418011 63 510373 67, 71
410898 41, 45 418016 97 510757 67, 71
410946 63 418017 97 510790 23, 31
410972 39 418018 97 510791TKA 23, 31
412020 49, 53 418309 19 510792TKA 65, 69
412426 57 418545 49, 53 510793 67, 71
412439 57 418555 23 510794 61
412440 57 418802 63 510795 61
412891 49, 53, 63 418803 63 510796 61
413074 97 418804 63 510797 61
413080 43, 45 418806 63 510798 61
413136 25, 31, 33, 37 418807 63 511136 95
413667 39 418973 49, 53, 63 511138 73
413778 39 418974 49, 53 511139 73
414471 97 418975 51, 55 511321 39
414493 63 419020 61 511641 11
414494 49, 53, 63 419492 35, 39 511642 11
414551 43, 45, 97 419905 19 511643 19
414552 43 420581 17 511644 39

INDEX-1
 RELEASED

INDEX NUMERICAL BY PART NUMBER

511645 39 512452 87 512539 89

511646 39 512453 65, 69, 77 512541 75
511647 41, 45 512454 91 512543 81
511680TKA 9 512455 87 512544 89
511686 7 512456 87 512545 81
511808 31 512457 79 512546 81
511920TKA 19 512458 93 512548 77
512010TKA 17, 31 512459 79 512549 75
512011TKA 29, 31 512461 79 512551 77
512012 17 512462 83 512552 91
512032TKA 21 512463 85 512553 89
512071TKA 25, 31 512464 85 512554 93
512101 29 512465 65, 77 512555 85
512161 31 512466 81 512557 77
512167 31 512467 89 512558 91
512174 69 512468 81 512559 91
512321 7 512469 81 512561 91
512393 79 512472 81 512562 85
512395 85 512473 81 512566 91
512406 79 512474 79 512567 77
512407 85 512475 83 512568 89
512408 87 512476 83 512569 93
512409 87 512477 83 512571 93
512412 87 512479 83 512572 85
512414 81 512481 79 512573 85
512416 83 512482 65, 77 512574 83
512417 91 512483 89 512581 89
512418 89 512484 91 512582 75
512419 85 512486 85 512583 81
512421 87 512487 91 512584 93
512422 87 512488 75 512585 77
512423 65, 75 512489 77 512586 79
512424 79 512491 91 512587 79
512425 89 512492 87 512588 89
512426 93 512493 85 512589 77
512427 81 512494 75 512592 79
512428 93 512495 77 512691 21
512429 87 512496 91 513083 75
512431 87 512497 89 551339 25
512432 81 512498 75 551800TKA 57
512433 75 512499 83 552086 57
512434 85 512502 91 552201 57
512436 69, 75 512503 91 552330 21, 25, 35, 39
512437 65, 69, 75 512504 83 552332 25, 67, 71
512438 79 512506 79 552635 57
512439 89 512519 83 552979 57
512440 89 512521 83 553023 57
512441 77 512523 65, 69, 77 553800 57
512442 89 512525 77 553991 11
512443 81 512526 91 554223 57
512444 85 512527 87 555722 57
512445 87 512528 89 555984 57
512446 83 512529 93 556141 57
512447 79 512532 93 556996 19
512448 75 512533 93 557034 9
512449 81 512534 85 557066 19, 21
512451 83 512535 83 557075 19, 69

INDEX-2
 RELEASED

INDEX NUMERICAL BY PART NUMBER

557085 19, 21 610468 23 781641 33, 37

557089 7, 19, 21, 25, 41, 45 610617 73 781642 33, 37
557172 19, 21 610627 73 781643 23, 31, 33, 37
557340 11, 21 610637 73 781644 23, 31, 33, 37
557344 67, 71 610643 73 781698 21
557354 19 611228 11 900381TKA 7
557366 7 611297 23, 29 900395TKA 95
557367 19, 23, 41, 45 612504 11, 29 902684 61
557404 7, 11, 19, 21, 23, 25, 41, 612520TKA 25 911920 57
45 612599 13 911924TKA 57, 99
557407 23 612694 27 914530TKA 99
557547 57 613048 73 914768TKA 57
557697 25 613852 11 916695 99
557698 25 613969 69 916958 99
557825 19, 21 613971 11 917131TKA 99
557830 43 613972 11 920589 99
557861 25 613973 11 920590 99
557864 43, 45 613974 13 920609TKA 99
558212 7, 21, 25 613975 23 920920 99
558421 33, 39 615097 87 921662 99
558536 67, 71 615144 11 921663 99
558570 21 615464 13 921664 99
558649 59 615806 29 921695 99
558720 25 615810 29 921902 99
559009 11 616109 29 921903 65, 69
559411 73 616110 17, 29, 31 922810 99
559412 73 616116 17 923465 25
559413 73 667636 25 923466 23, 31
559414 73 667878 25, 29, 31 923467 61
559415 73 669032 15 923468 61
559416 73 669312 23, 29 923469 65, 69
559417 73 669314 23 923470 41
559418 73 671708 65, 69, 73 923471 41
559452 25 671709 65, 69, 73 923472 41
559489 7 671710 73 923473 41
559490 7, 23, 95 671711 73 923582 61
559491 7, 23, 31, 95 671782 65, 69, 73 923841 65, 69
559492 7, 23, 31, 95 672057 87 923842 65, 69
559493 7 672058 87 924614 95
559499 65, 71 672059 87 925199 61
559500 65, 71 672060 87 925769 61
559512 7 672061 87 926262 7
559825 25, 31 672192 73 926263 11
559826 7, 11, 23 672306 11 926264 19
559836 13, 29 672307 23 926266 21
559895 11 672895 29, 31 926267 21
559898 19, 25 772891 21 926268 25, 31
559907 73 772892 19 926269 41, 45
559908 73 772893 21 926270 41, 45
559915 7, 21, 25 781185 7 926271 99
559919 65, 69 781186 7 926311 19
559922 25 781373 23, 31, 33, 37 927679 21
559926 23 781374 23, 31, 33, 37 929925 17
559954 87 781375 33, 37 929931 45
600323TKA 15 781376 33, 37 929932 45
600503 25, 29, 31 781556 21 930955 99
610434 13, 29 781557 21 986775 7

INDEX-3
 RELEASED

INDEX NUMERICAL BY PART NUMBER

987053 95
987054 95
987779 7
987802 11
987803 19
988249 23, 31
988741 7
988771 7
994530 57
994976 59
996907 57
999501 57

NSS 33, 37, 39, 41, 61

INDEX-4
 RELEASED

INDEX ALPHABETICAL BY DESCRIPTION

* BASE - controller, 61 * LOCK - display, 61 ALTERNATOR (12V 230A,

* BLADE - replacement, 93 * LOCKWASHER, 7, 95 TSA option only), 35
* BOARD - pc, 41 * NUT, 9, 61
* BOARD - power, 45 * NUT - adapter, 11
* BRACKET - hose, 95 * PLATE - controller, 61 B
* BRUSH - DC motor, 19 * PLUG - 12-pin (male), 49, 53
* CAP - brush end, 19 * PLUG - 2-pin, 49, 53 BANDWRAP, 21, 25, 67, 71
* CAP - cosmetic, 7, 95 * PLUG - 3-pin (DAS), 49, 53 BANDWRAP - harnesses, 35
* CAPACITOR - run (100 uF), 63 * PLUG (2 pin), 17 BANDWRAP - harnesses
* CAPACITOR - run (25 uF), 63 * PROTECTION - thermal, (1.75 dia), 39
* CAPACITOR - run (35 uF), 63 contact, 19 BANDWRAP (1.75 dia,
* CAPACITOR - start (156 * PULLER - fuse, 41 black), 25
uF), 63 * RECEPTACLE (2 pin), 17 BANDWRAP (4.00 dia), 67, 71
* CAPACITOR - start (400 * RELAY - start, 63 BASE - AC motor (only for
uF), 63 * RESISTOR (1000 OHM), 49, B-100 20), 21
* CAPACITOR - start (88 uF), 63 53 BASE - power pack, 19
* COIL - valve (12V), 25 * RETAINER - 5-pin, 51, 55 BASE - solenoid valve, 25
* COIL - valve (24V), 25 * SCREW - base, 61 BASE - solenoid valve, hot
* CONNECTOR - 2-pin * SCREW - cover, 95 gas (before 7/12), 29, 31
(female), 49, 53, 63 * SCREW - cover (front, BELT, 21
* CONNECTOR - 2-pin 20mm), 7 BELT (B-100 20, 50 Hz), 21
(male), 49, 53, 63 * SCREW - cover (rear, BELT (B-100 20, 60 Hz), 21
* CONNECTOR - 24-pin 50mm), 7 BODY - expansion valve
(female), 49, 53 * SCREW - display, 61 (R134a), 23, 29
* CONNECTOR - 3-pin * SCREW - panel, 61 BODY - expansion valve
(female), 49, 53 * SEAL - shaft, 11, 19 (R404A), 23
* CONNECTOR - 5-pin (cab * SEAL - terminal, 49, 53 BOX - breaker (before 2/08), 97
controller), 49, 53 * SOCKET, 49, 53 BOX - packing (PG-13.5), 39
* CONNECTOR - 8-pin * SOCKET - 14-16 ga, 49, 53 BOX - power receptacle, 57
(female), 63 * SOCKET - 18 ga, 49, 53 BRACKET - din panel, 61
* CONNECTOR - 8-pin * SOLENOID - hot gas (see BRACKET - fittings, 11
(male), 63 269A7), 29 BRACKET - valve, 17
* COVER, 45 * TERMINAL, 49, 53 BREAKER - circuit (40A, 24
* COVER - access, fuses, 41 * TERMINAL - #10, 51, 55 V, before 2/08), 97
* COVER - front, 41 * TERMINAL - 1.5 MM, 49, 53 BREAKER - circuit (80A,12
* COVER - hose (elbow), 95 * TERMINAL - 1/4, 51 V, before 2/08), 97
* COVER - hose (straight), 95 * TERMINAL - 1/4 (red), 55
* COVER - rear, 41 * TERMINAL - 16-14 ga, 49, 53
* FAN - DC, 41 * TERMINAL - 2.5 MM, 51, 55 C
* FERRITE - toroid, 49, 53 * TERMINAL - 20-18 ga, 49, 53 CABLE - battery (black), 33
* FILTER - fan, 41 * TERMINAL - connector, 63 CABLE - battery (brown), 33
* FITTING - hot gas (#6), 29 * WASHER - cosmetic, 7, 95 CABLE - battery, black, 39
* FLATWASHER, 7 * WASHER - special, 9 CABLE - battery, brown, 39
* FUSE (10A, red), 43, 45 * WEDGE - 12-pin, 49, 53 CABLE - DSR Programming, 61
* FUSE (15A, blue), 43, 45 * WEDGE - 2-pin, 49, 53 CABLE - mains, 39
* FUSE (20A, yellow), 43, 45 * WEDGE - 24-pin, 49, 53 CABLE - power (115/1/60), 57
* FUSE (2A, gray), 43, 45 * WEDGE - 3-pin, 49, 53 CABLE - power (230/3/60), 57
* FUSE (5A, tan), 43, 45 * WEDGE (2 pin), 17 CABLE - power (400/3/50), 57
* FUSE (7.5A, brown), 43 CABLE - power (socket to
* GASKET - discharge valve, 11, unit), 39
19 A CAGE (#10), 73
* GASKET - suction valve, 11, CAGE (#12), 73
19 ADAPTER, 25
ADAPTER - radio box, 61 CAGE (#16), 73
* INSERT - threaded (8-32), 57 CAGE (#4), 73
* KEYPAD, 61 ALTERNATOR (12V 230A,
optional, TSA only), 39 CAGE (#6), 73
* KIT - HMI holder, 61 CAGE (#8), 73
* KIT - repair, 15 CANALIZER - condenser, 11

INDEX-5
 RELEASED

INDEX ALPHABETICAL BY DESCRIPTION

CANALIZER - support, 21 CONTROL BOX SECTION FITTING - 45 deg (female O-ring

CAP - cosmetic, 7, 23, 31 (DSR II, see 219C9, DSR seal, #6 fitting, #6 hose), 65,
CAP - highside, 87 III, see 272B5), 37 69, 77
CAP - lowside, 87 CONTROL BOX SECTION FITTING - 45 deg (female
CAP - service port valve, 23 (DSR II, see 219C9, DSR O-ring seal, #8 fitting, #10
CLAMP - dehydrator, 11 III, SEE 272b5), 33 hose), 77
CLAMP - hose (18 mm), 65, 69 CONTROLLER - in-cab (see FITTING - 45 deg (female
CLAMP - hose (22 mm), 65, 69 191A6), 33, 37 O-ring seal, #8 fitting, #8
CLAMP - hose (30 mm), 65, 69 CONTROLLER - in-cab hose), 65, 69, 77
CLAMP - sensor, 25, 31 DSR, 61 FITTING - 45 deg (female
CLIP (#10), 73 COVER, 57 Tube-O, long pilot, #10
CLIP (#12), 73 COVER - condenser, 7 fitting, #10 hose) w/
CLIP (#16), 73 COVER - evaporator, 23 charging port, 85
CLIP (#4), 73 COVER - evaporator FITTING - 45 deg (female
CLIP (#6), 73 (ES100), 31 Tube-O, long pilot, #10
CLIP (#8), 73 CUTTER - hose, 93 fitting, #12 hose) w/
COIL - condenser, 11 charging port, 85
COIL - evaporator, 23, 29 FITTING - 45 deg (female
COIL - evaporator (ES100), 31 D Tube-O, long pilot, #10
COIL - solenoid (12V, see fitting, #16 hose) w/
193A5), 37 DEHYDRATOR, 11 charging port, 85
COIL - solenoid (12V), 33 FITTING - 45 deg (female
COIL - solenoid (24V, see Tube-O, long pilot, #8
193A5), 37 F fitting, #8 hose) w/ charging
COIL - solenoid (24V), 33 FAN - condenser (12V, draw), 7 port, 85
COIL - solenoid (Jul 12 & FAN - condenser (12V, FITTING - 45 deg (female
after, see 269A7), 33 outside of USA units), 33, 37 Tube-O, short pilot, #10
COIL - solenoid valve (12V), 25, FAN - condenser (12V, USA fitting, #10 hose), 87
29, 31 units), 33, 37 FITTING - 45 deg (female
COIL - solenoid valve (24V), 25, FAN - condenser (24V, draw), 7 Tube-O, short pilot, #10
29, 31 FAN - condenser (24V, fitting, #10 hose) w/ R134a
COIL - valve (12V, after Jul outside of USA units), 33, 37 low side, 85
12, see 269A7), 37 FAN - condenser (24V, USA FITTING - 45 deg (female
COIL - valve (12V, current units), 33, 37 Tube-O, short pilot, #10
units, with harness), 15 FAN - evaporator (12V, fitting, #12 hose), 87
COIL - valve (12V, with outside of USA units), 23, 31, FITTING - 45 deg (female
terminal box), 15 33, 37 Tube-O, short pilot, #10
COIL - valve (12V), 17 FAN - evaporator (12V, USA fitting, #12 hose) w/ R134a
COIL - valve (24V, after Jul units), 23, 31, 33, 37 low side & 1/8 npt, 85
12, see 269A7), 37 FAN - evaporator (24V, FITTING - 45 deg (female
COIL - valve (24V, current outside of USA units), 23, 31, Tube-O, short pilot, #10
units, with harness), 15 33, 37 fitting, #16 hose), 87
COIL - valve (24V, with FAN - evaporator (24V, USA FITTING - 45 deg (female
terminal box), 15 units), 23, 31, 33, 37 Tube-O, short pilot, #12
COIL - valve (24V), 17 FILTER - expansion, 29 fitting, #12 hose), 87
COMPRESSOR, 11, 19 FILTER - expansion valve, 23 FITTING - 45 deg (female
COMPRESSOR (see FILTER - jet cool, 27 Tube-O, short pilot, #6
219C4), 33, 37 FITTING, 11 fitting, #6 hose), 85
CONNECTOR - liquid tite, 57 FITTING - 45 deg (female FITTING - 45 deg (female
CONTACTOR - reversing O-ring seal, #10 fitting, #10 Tube-O, short pilot, #8
(12VDC, only for B-100 hose), 77 fitting, #10 hose), 87
20), 41, 45 FITTING - 45 deg (female FITTING - 45 deg (female
CONTACTOR - reversing O-ring seal, #12 fitting, #12 Tube-O, short pilot, #8
(24VDC, only for B-100 hose), 79 fitting, #8 hose), 85
20), 41, 45 FITTING - 45 deg (female FITTING - 45 deg (female
O-ring seal, #4 fitting, #4 Tube-O, short pilot, #8
hose), 77

INDEX-6
 RELEASED

INDEX ALPHABETICAL BY DESCRIPTION

fitting, #8 hose) w/ R134a FITTING - 90 deg (female #10 hose) w/ R134a port &
high side port), 85 Tube-O, long pilot, #8 charging port, 91
FITTING - 45 deg (female, fitting, #8 hose) w/ charging FITTING - 90 deg (female,
SAE 45 deg flare, #4 fitting, port, 81 SAE 45 deg flare, #10
#4 hose), 91 FITTING - 90 deg (female fitting, #10 hose), 91
FITTING - 90 deg (female Tube-O, short pilot, #10 FITTING - 90 deg (female,
O-ring seal, #10 fitting, #10 fitting, #10 hose), 79 SAE 45 deg flare, #10
hose), 75 FITTING - 90 deg (female fitting, #10 hose) w/ high
FITTING - 90 deg (female Tube-O, short pilot, #10 charge port, 91
O-ring seal, #10 fitting, #12 fitting, #10 hose) w/ R134a FITTING - 90 deg (female,
hose), 75 high side, 83 SAE 45 deg flare, #12
FITTING - 90 deg (female FITTING - 90 deg (female fitting, #12 hose), 91
O-ring seal, #10 fitting, #16 Tube-O, short pilot, #10 FITTING - 90 deg (female,
hose), 75 fitting, #12 hose), 79 SAE 45 deg flare, #4 fitting,
FITTING - 90 deg (female FITTING - 90 deg (female #4 hose), 91
O-ring seal, #12 fitting, #12 Tube-O, short pilot, #10 FITTING - 90 deg (female,
hose), 75 fitting, #12 hose) w/ R134a SAE 45 deg flare, #6 fitting,
FITTING - 90 deg (female high side, 83 #6 hose), 91
O-ring seal, #12 fitting, #16 FITTING - 90 deg (female FITTING - 90 deg (female,
hose), 75 Tube-O, short pilot, #10 SAE 45 deg flare, #6 fitting,
FITTING - 90 deg (female fitting, #16 hose), 79 #8 hose), 91
O-ring seal, #4 fitting, #4 FITTING - 90 deg (female FITTING - 90 deg (female,
hose), 65, 69, 75 Tube-O, short pilot, #12 SAE 45 deg flare, #8 fitting,
FITTING - 90 deg (female fitting, #12 hose), 79 #10 hose), 91
O-ring seal, #4 fitting, #6 FITTING - 90 deg (female FITTING - 90 deg (female,
hose), 75 Tube-O, short pilot, #12 SAE 45 deg flare, #8 fitting,
FITTING - 90 deg (female fitting, #12 hose) w/ R134a #8 hose), 91
O-ring seal, #6 fitting, #4 high side, 83 FITTING - 90 deg (female,
hose), 75 FITTING - 90 deg (female SAE 45 deg flare, #8 fitting,
FITTING - 90 deg (female Tube-O, short pilot, #6 #8 hose) w/ high charge
O-ring seal, #6 fitting, #6 fitting, #6 hose), 79 port, 91
hose), 69, 75 FITTING - 90 deg (female FITTING - 90 deg (male
FITTING - 90 deg (female Tube-O, short pilot, #6 insert O-ring, #10 fitting,
O-ring seal, #8 fitting, #10 fitting, #6 hose) w/ R134a #10 hose), 77
hose), 75 high side, 81 FITTING - 90 deg (male
FITTING - 90 deg (female FITTING - 90 deg (female insert O-ring, #6 fitting, #6
O-ring seal, #8 fitting, #8 Tube-O, short pilot, #6 hose), 75
hose), 65, 75 fitting, #8 hose), 79 FITTING - 90 deg (male
FITTING - 90 deg (female FITTING - 90 deg (female insert O-ring, #8 fitting, #8
Tube-O, long pilot, #10 Tube-O, short pilot, #8 hose), 77
fitting, #10 hose) w/ fitting, #10 hose), 79 FITTING - 90 deg bulkhead
charging port, 81 FITTING - 90 deg (female (#10 fitting, #10 hose), 93
FITTING - 90 deg (female Tube-O, short pilot, #8 FITTING - 90 deg bulkhead
Tube-O, long pilot, #10 fitting, #10 hose) w/ R134a (#8 fitting, #8 hose), 93
fitting, #12 hose) w/ high side, 81 FITTING - 90 deg SAE
charging port, 83 FITTING - 90 deg (female (male #8 fitting, #8 hose) w/
FITTING - 90 deg (female Tube-O, short pilot, #8 R134a port & charging port, 89
Tube-O, long pilot, #10 fitting, #12 hose), 79 FITTING - 90 deg SAE 45
fitting, #16 hose) w/ FITTING - 90 deg (female deg flare (female #6 fitting,
charging port, 83 Tube-O, short pilot, #8 #6 hose), 87
FITTING - 90 deg (female fitting, #8 hose), 79 FITTING - GM block style
Tube-O, long pilot, #8 FITTING - 90 deg (female (#10 fitting, #8 hose), 93
fitting, #10 hose), 79 Tube-O, short pilot, #8 FITTING - hot gas, 29
FITTING - 90 deg (female fitting, #8 hose) w/ R134a FITTING - hot gas (#6), 13
Tube-O, long pilot, #8 high side, 81 FITTING - pressure relief
fitting, #8 hose), 79 FITTING - 90 deg (female, valve, 13
SAE 45 deg flare #8 fitting,

INDEX-7
 RELEASED

INDEX ALPHABETICAL BY DESCRIPTION

FITTING - straight (#4 hose FITTING - straight (female FITTING - straight lifesaver
x 6 fitting), 69 Tube-O, short pilot, #12 braze nipple (#10 fitting,
FITTING - straight (female fitting, #10 hose), 81 #12 hose), 93
O-ring seal, #10 fitting, #12 FITTING - straight (female FITTING - straight lifesaver
hose), 77 Tube-O, short pilot, #12 braze nipple (#12 fitting,
FITTING - straight (female fitting, #12 hose), 81, 85 #12 hose), 93
O-ring seal, #4 fitting, #4 FITTING - straight (female FITTING - straight lifesaver
hose), 65, 77 Tube-O, short pilot, #12 braze nipple (#6 fitting, #6
FITTING - straight (female fitting, #12 hose) w/ R134a hose), 93
O-ring seal, #6 fitting, #6 low side port, 85 FITTING - straight lifesaver
hose), 65, 77 FITTING - straight (female braze nipple (#6 fitting, #8
FITTING - straight (female Tube-O, short pilot, #12 hose), 93
O-ring seal, #8 fitting, #8 fitting, #16 hose), 81 FITTING - straight lifesaver
hose), 77 FITTING - straight (female braze nipple (#8 fitting, #10
FITTING - straight (female Tube-O, short pilot, #6 hose), 93
Tube O, #10 fitting, #12 fitting, #6 hose), 79 FITTING - straight lifesaver
hose) R134a low & 1/8 npt, 85 FITTING - straight (female braze nipple (#8 fitting, #8
FITTING - straight (female Tube-O, short pilot, #6 hose), 93
Tube-O, #10 fitting, #12 fitting, #8 hose), 79 FITTING - straight splice
hose) w/ charging port, 83 FITTING - straight (female (#10 hose) w/ 7/16-20
FITTING - straight (female Tube-O, short pilot, #8 charging port, 87
Tube-O, #10 fitting, #16 fitting, #10 hose), 81 FITTING - straight splice
hose) w/ charging port, 83 FITTING - straight (female (#10 hose) w/ R134a high
FITTING - straight (female Tube-O, short pilot, #8 side charging port, 89
Tube-O, #8 fitting, #10 fitting, #8 hose), 81 FITTING - straight splice
hose) w/ R134a & 1/8 npt FITTING - straight (female (#10 hose) w/ R134a low
high port, 85 Tube-O, short pilot, #8 side charging port, 89
FITTING - straight (female fitting, #8 hose) w/ R134a FITTING - straight splice
Tube-O, #8 fitting, #8 hose) high side port, 83 (#12 hose) w/ 7/16-20
w/ R134a & 1/8 npt high FITTING - straight (female, charging port, 89
port, 85 SAE 45 deg flare, #10 FITTING - straight splice
FITTING - straight (female fitting, #10 hose), 91 (#12 hose) w/ R134a high
Tube-O, long pilot, #10 FITTING - straight (female, side charging port, 89
fitting, #10 hose) w/ SAE 45 deg flare, #12 FITTING - straight splice
charging port, 83 fitting, #12 hose), 91 (#12 hose) w/ R134a low
FITTING - straight (female FITTING - straight (female, side charging port, 89
Tube-O, long pilot, #8 SAE 45 deg flare, #4 fitting, FITTING - straight splice
fitting, #8 hose) w/ charging #4 hose), 89 (#16 hose) w/ 7/16-20
port, 83 FITTING - straight (female, charging port, 89
FITTING - straight (female SAE 45 deg flare, #6 fitting, FITTING - straight splice
Tube-O, short pilot, #10 #6 hose), 89 (#16 hose) w/ R134a low
fitting, #10 hose), 81 FITTING - straight (female, side charging port, 89
FITTING - straight (female SAE 45 deg flare, #8 fitting, FITTING - straight splice (#6
Tube-O, short pilot, #10 #8 hose), 91 hose) w/ 7/16-20 charging
fitting, #10 hose) w/ R134a FITTING - straight (male port, 87
low side port, 83 insert O-ring, #10 fitting, FITTING - straight splice (#6
FITTING - straight (female #10 hose), 77 hose) w/ R134a high side
Tube-O, short pilot, #10 FITTING - straight (male charging port, 89
fitting, #12 hose), 81 insert O-ring, #10 fitting, FITTING - straight splice (#8
FITTING - straight (female #12 hose), 77 hose) w/ 7/16-20 charging
Tube-O, short pilot, #10 FITTING - straight (male port, 87
fitting, #12 hose) w/ R134a insert O-ring, #12 fitting, FITTING - straight splice (#8
low side port, 83 #12 hose), 89 hose) w/ R134a high side
FITTING - straight (female FITTING - straight lifesaver charging port, 89
Tube-O, short pilot, #10 braze nipple (#10 fitting, FITTING - straight splice
fitting, #16 hose), 81 #10 hose), 93 #10 hose, 87

INDEX-8
 RELEASED

INDEX ALPHABETICAL BY DESCRIPTION

FITTING - straight splice HOLDER - bandwrap, 7, 21, 25 MOTOR - DC, 12V (see
#12 hose, 87 HOLDER - fuse (2/08 & 219C5), 33, 37
FITTING - straight splice #6 after), 97 MOTOR - DC, 24V (see
hose, 87 HOSE - drain, 65, 69 219C5), 33, 37
FITTING - straight splice #8 HOSE (#10, 300 ft), 73
hose, 87 HOSE (#10, 50 ft), 73
FITTING - suction line (90 HOSE (#12, 300 ft), 73 N
deg, #8 hose, #10 fitting), 69 HOSE (#12, 50 ft), 73
FITTING - tee splice (#12/ HOSE (#16, 30 ft), 73 NAMEPLATE - 115 Volt, 57
12/12 hose), 89 HOSE (#16, 312 ft), 73 NAMEPLATE - 208/230 Volt, 57
FITTING - tee splice (#6/8/8 HOSE (#4, 300 ft), 65, 69, 73 NAMEPLATE - 230VAC/
hose), 89 HOSE (#6, 300 ft), 65, 69, 73 1ph/60 Hz Only, 57
FIXING - plastic (only for B- HOSE (#6, 50 ft), 73 NAMEPLATE - 380/460 Volt, 57
100 20), 41, 45 HOSE (#8, 300 ft), 65, 69, 73 NAMEPLATE - B-100, 99
FLANGE - discharge, 11 HOSE (#8, 50 ft), 73 NAMEPLATE - Caution,
FLANGE - suction, 11 HOUSING - fan, 7 Belts, 99
FLATWASHER, 7, 19, 21, 25, NAMEPLATE - Caution, Fan
41, 43, 45, 57, 67, 71 Automatic, 99
NAMEPLATE - Caution,
FRAME - condenser (B-100), 7 K High Voltage, 99
FRAME - condenser (C-
150e MAX / V100), 7 KEY - motor, 21 NAMEPLATE - Caution,
FUSE - mini (5A, 2/08 & KIT - deflector, 7 Holding Charge, 99
after), 97 KIT - door switch (optional), 33, NAMEPLATE - Danger, Fan, 99
FUSE (100A, 12 V, 2/08 & 37 NAMEPLATE -
after), 97 KIT - fuse & decal, 43, 45 Identification, Electro Box, 99
FUSE (12V, 16A, 6.5X32), 47 KIT - hose cover, 95 NAMEPLATE - IR logo, 99
FUSE (24V, 10A, 6.5X32), 47 KIT - inlet power (400/3/50), 57 NAMEPLATE - R-134a, 99
FUSE (60A, 24 V, 2/08 & KIT - repair, valve, 25, 29, 31 NAMEPLATE - Service
after), 97 Warning, 99
NAMEPLATE - Thermo King, 99
L NAMEPLATE - TK, 99
NAMEPLATE - Voltage 115/
G LOCKWASHER, 7, 11, 19, 21, 1/60, 99
GROMMET, 25 23, 25, 41, 45, 57 NAMEPLATE - Voltage 12V, 99
GROMMET - cable, 57 LOCKWASHER (internal NAMEPLATE - Voltage 220/
GROMMET - hoses, 65, 69 tooth), 57 1/50, 99
GROMMET (35 mm), 31 NAMEPLATE - Voltage 230/
GUARD - splash, 45 1/60, 99
M NAMEPLATE - Voltage 24V, 99
MODULE - control (12V NUT, 17, 23, 25, 31, 43, 45, 57,
H DSR II, see note), 41 67, 71
MODULE - control (12V NUT - base, 19
HARNESS - AC 1ph 12V/ NUT - base & motor, 21
24V, 63 DSR III, see note), 45
MOTOR - 115/1/60 (inc item NUT - blind, 57
HARNESS - condenser (B- NUT - compressor, 19
100 10, see 236B9), 43, 47 12, 13, 14), 63
MOTOR - 115/1/60 (see NUT - cover, 41
HARNESS - condenser (B- NUT - drain tube, 31
100 10), 49 236B8), 21, 37
MOTOR - 220/1/50 (see NUT - fitting, 11, 13
HARNESS - condenser (B- NUT - fitting (#6), 29
100 20, see 236B0), 43, 47 236B8), 21, 37
MOTOR - 230/1/50 (inc NUT - motor, 19
HARNESS - condenser (B- NUT - support, 41, 45
100 20), 53 items 2, 3, 7), 63
MOTOR - 230/1/60 (inc item NUT - tube, 23
HARNESS - condenser (see
236B0), 37 16, 17, 14), 63
HARNESS - condenser (see MOTOR - 230/1/60 (see
236B9), 33 236B8), 21, 37 O
HARNESS - control box (1 MOTOR - DC (12V), 19 O-RING, 57
PH 50 Hz), 39 MOTOR - DC (24V), 19 O-RING (#10, o-ring seal), 73

INDEX-9
 RELEASED

INDEX ALPHABETICAL BY DESCRIPTION

O-RING (#10, tube-o), 75 RIVET - base, 19 SOLENOID - hot gas (7/12

O-RING (#10), 29, 69 RIVET - fan (unscrewing), 31 & after, see 269A7), 31
O-RING (#12, o-ring seal), 75 RIVET - holder, 7, 21 SOLENOID - jet cool (12V), 25
O-RING (#12, tube-o), 75 RIVET - support, 25 SOLENOID - jet cool (24V), 25
O-RING (#4, o-ring seal), 73 RUBBER - shape, 25 STRIP - gasket (50 ft), 59
O-RING (#4), 23, 29, 65, 69 SUPPORT - electric
O-RING (#6, o-ring seal), 73 components, 41, 45
O-RING (#6, tube-o), 75 S SUPPORT - power supply
O-RING (#6), 11, 13, 25, 29, 65, (only for B-100 20), 41, 45
69 SCREW - box, 57 SUPPORT - solenoid, 25
O-RING (#8, o-ring seal), 73 SCREW - bracket, 17 SWITCH - defrost, 25
O-RING (#8, tube-o), 75 SCREW - canalizer, 7, 21 SWITCH - defrost
O-RING (#8), 11, 65, 69 SCREW - clamp, 25, 31, 65, 69 termination, 31, 33, 37
SCREW - coil, canalizer & SWITCH - lpco, 31
fittings bracket, 11 SWITCH - lpco (R134a), 23, 33,
SCREW - compressor plate
P (12mm), 19
37
SWITCH - lpco (R404A), 23
PIN - sealing (for DAS), 39 SCREW - compressor plate
PLATE - compressor, 19 (16mm), 19
PLUG - button, 59 SCREW - condenser, 65, 69
PLUG - cover, 7 SCREW - cover, 7, 23, 31, 57
T
PLUG - power (220/1/50, SCREW - evaporator, 69 TAPE - insulating, 23, 29
mates w/ 41-3667), 39 SCREW - fan, 7, 23 TAPE - sealant (40 x 5), 67, 71
PLUG (115/1/60), 59 SCREW - plug, 39 TAPE - sealer, 11
PLUG (230/1/60), 57 SCREW - power supply, 41, 45 TERMINAL - red (dia 8/12), 97
PLUG (230/3/60), 59 SCREW - pulley, 21 TERMINAL - yellow (dia 8/
PORT - valve, 11 SCREW - receptacle, 57 16), 97
POWER SUPPLY (AC/DC, SCREW - solenoid, 25 TOOL - hose clip (#16), 93
12V, only for B-100 20), 41, 45 SCREW - switch, 25, 31 TOOL - hose clip (#4 - #12), 93
POWER SUPPLY (AC/DC, SCREW - switch (1 inch), 39 TRANSDUCER, 11, 33, 37
24V, only for B-100 20), 41, 45 SCREW - switch (3/4 inch), 39 TUBE - defrost drain, 31
PULLEY - compressor, 19 SCREW - switch & magnet, 33 TUBE - discharge, 11
PULLEY - motor, 21 SCREW - valve, 25, 29, 31 TUBE - drain, 23
PULLEY - motor (82.5mm, SEAL, 39 TUBE - expansion valve (w/
B-100 20, 50 Hz), 21 SEAL - canalizer, 7 o Jet Cool, R134a), 29
PULLEY - motor (99mm, B- SEAL - rubber, 31 TUBE - hot gas, 13
100 20, 60 Hz), 21 SEAL - rubber (PG-13.5), 39 TUBE - hot gas (7/12 &
SEALANT - extruded, 7 after), 29
SEALER, 7, 41, 45 TUBE - inlet, 23
R SEALER - side (sponge), 19 TUBE - liquid, assy, 11
SEALER - side sponge TUBE - suction, 11, 29
RECEPTACLE - 3 term (for profile, 11
DAS), 39 SEALER - top (sponge), 19
RECEPTACLE - power
(220/1/50, mates w/ 41-
SENSOR - temperature, 25, 31, V
33, 37
972), 39 SIGHT GLASS, 11 VALVE - relief, 13
RECEPTACLE - power (see SLEEVING - heat reflective VALVE - service port, 29
236F4), 39 (hoses #10 & #12), 87 VALVE - solenoid (1/4 id,
RECEPTACLE (115/1/60), 57 SLEEVING - heat reflective see note), 17
RECEPTACLE (230/1/60), 57 (hoses #16), 87 VALVE - solenoid (3/8 id,
RECEPTACLE (230/3/60), 57 SLEEVING - heat reflective see note), 17
RELAY - mini, 43 (hoses #4), 87 VALVE - solenoid (hot gas,
RELAY - mini (24V), 43, 47 SLEEVING - heat reflective less coil, normally open), 15
RELAY - overload (only for (hoses #6 & #8), 87 VALVE (Schrader), 11
B-100 20), 41, 45 SLEEVING - heat reflective
RELAY (12V), 33, 37, 47 (hoses #6), 87
RELAY (24V), 33, 37
RIVET, 25

INDEX-10
 RELEASED

INDEX ALPHABETICAL BY DESCRIPTION

W
WASHER, 7, 11, 21, 23
WASHER - compressor, 19
WASHER - cosmetic, 7, 23, 31
WASHER - drain seal, 31
WASHER - epdm, 67, 71
WASHER - fender, 19, 23, 69
WASHER - rubber, 7
WASHER - sealing, 57
WASHER - special, 67, 71
WASHER - spring, 7, 23
WASHER (w/ compensator
foot), 65, 71
WASHER (w/ inclined face), 65,
71
WEDGE - 3 term (for DAS), 39

INDEX-11
 Parts Manual

SB-210+
B-100
Additional text information
TKto be placed(Rev.
60087-18-PM here6.1)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.

Distributed by:

Thermo King Corporate

314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200

TK 60087-18-PM

©2013 Ingersoll Rand Company

Printed in U.S.A.