y saa geror eftaron feo fraaor foro AP UTTAR DAKSHIN HARYANA-BLILI VITRAN NIGAM DHBVN Specification No. CSC-121/DH/UH/P&D/2015-2016 TECHNICAL SPECIFCATION FOR Heat Shrink Joints & Terminations for 33 kV Issue Month: March 2016 Common Specification Committee (CSC Approval date 25012016 ) UHBVN & DHBVN Page 1 of 23, Ge.10 20 3.0 40 5.0 6.0 7.0 9.0 10.0 10 12.0 13.0 140 15.0 16.0 17.0 18.0 19.0 20.0 21.0 saz ehror sRaron fot feraaor foro wl UITAR DAKSHIN HARYANA. BULI VITRAN NIGAM BYVN CONTENTS SCOPE APPLICABLE STANDARDS CLIMATIC CONDITIONS OF THE INSTALLATION CABLE DATA GENERAL TECHNICAL REQUIREMENTS GENERAL CONSTRUCTIONS NAME PLATE & MARKING TESTS TYPE TEST CERTIFICATES PRE-DISPATCH INSPECTION INSPECTION AFTER RECEIPT AT STORES GUARANTEE PACKING TENDER SAMPLE INSTALLATION INSTRUCTION QUALITY CONTROL MINIMUM TESTING FACILITIES. MANUFACTURING ACTIVITIES SPARES, ACCESSORIES AND TOOLS DRAWINGS GUARANTEED TECHNICAL PARTICULARS SCHEDULE OF DEVIATIONS be Page 2 of 23‘3s saa efaror efteron froir ftragor forarar vif. Ai . UITAR DAKSHIN HARYANA’ BLILI VITRAN NIGAM /DuBvn LEN 7 1.0 SCOPE 2.0 This specification covers the technical requirements of Design, Engineering, Manufacturing, Testing at manufacturer's works, Packing, Forwarding and Supply of cable terminations and joints employing Heat Shrinkable or cold shrinkable technology suitable for Straight through / Indoor | Outdoor installation on 33kV& voltage grade in distribution system with all accessories for efficient and trouble free operation at the site. It is not the intent to specify completely herein all details of design and construction of equipment / system. However, the equipment shall conform in all respects to high standards of engineering, design and workmanship and be capable of performing in continuous commercial operation up to vendor's guarantee in a manner acceptable to the purchaser who will interpret the meaning of the drawings and specification and shall have the power to reject any work or materials, which in his judgments are not in full accordance therewith, Bidder has to submit all relevant papers, copies of type test reports as required. Failure to do s0 may amount to the bids being considered non-responsive and outright rejection. The information as asked for, is to be mentioned specifically and not be narrated like ‘as per IS/IEC, relevant standard, reference to other pages of offer bid etc’ Technical data sheet annexed as has to be filed in completely and separately for indoor/outdoor terminations and straight through joints, Copies of the documents where asked for, are to be enclosed for each requirement. The offer documents have to be completely filled in and submitted even if there is repetition of the information. The offer must have a clause wise affirmation of the technical requirements, Deviations / non-conformances/ alternatives / equivalents must be all separately listed as deviations. APPLICABLE STANDARDS The offered accessories / equipment covered by this specification shall conform to the test requirements stated in latest edition of relevant IS/IEC and other applicable standards and shall conform to the statutory authorities. 1S-13673-2011 Patt 2 & 3 - Joints & Terminations, for Polymeric cables for working voltages 3.3 kV up to and including 33 kV - Type test requirements. 1S 7098-1988 (Part2) Cross linked polyethylene insulated PVC sheathed cables from 3.3 Kv up to and including 33 KvCable. IEC 60502-2009 Power cables with extruded insulation and their accessories for rated voltages from 1 KV up to 30KV. IEC 60840 Power cables with extruded insulation and theiraccessories for rated voltages above 30 kV up to 150kV ASTM D 2303 Standards Methods for Liquid, _Inclined-Plane Tracking and Erosion of Insulation Material. IEEE 80-2000 Guide for Safety in AC Substation Grounding IEEE 48 -2000 Testing standard for joints and terminations. 6. Page 3 of 23Z| LEN seq efor sftaron feo feraaor fora vi UTTAR DAKSHIN HARYANA. BLILI VITRAN NIGAM DHBVN 3.0 CLIMATIC CONDITIONS OF THE INSTALLATION a, Max. Ambient Temperature 60deg.C b. Max. Daily average ambient temp. 40 deg.C c. Min Ambient Temp Odeg. C d. Ground Temperature 25 degC fe. Maximum Humidity 95% {Minimum Humidity 10% g. Average No. of thunderstorm days per annum 50 h. Average Annual Rainfall 750 mm i. Average No. of rainy days per annum 60 j. Thermal Resistivity of soil 150deg.Comw k. Wind Pressure 126 kg/sq. m up to an elevation oft 0M The atmosphere is generally laden with mild acid and dust in suspension during the dry months and is subjected to fog in cold months. The design of equipment and accessories shall be suitable to withstand seismic forces corresponding to an acceleration of 0.1 g. 4.0 CABLE DATA: The joint kit and termination kit should be of below sizes applicable for Heat Shrink Technology used in 3KV and Indoor Termination for 33KV XLPE 3CX25 sq.mm cable. Outdoor Termination for33KV XLPE 3CX25 sq.mm cable Straight Through joint for 33KV XLPE 3CX25 sq, mm cable. Indoor Termination for 33KV XLPE 3CX95 sq.mm cable. Outdoor Termination for33KV XLPE 3CX95 sq.mm cable. Straight Through joint for 33KV XLPE 3CX95 sq.mm cable. Indoor Termination for 33KV XLPE 3CX120 sq.mm cable. ‘Outdoor Termination for33KV XLPE 3CX120sq.mm cable Straight Through joint for 33KV XLPE 3CX120 sq.mm cable. Indoor Termination for 33KV XLPE 3CX150 sq.mm cable. Outdoor Termination for33KV XLPE 3CX150sq.mm cable. Straight Through joint for 33KV XLPE 3CX150 sq.mm cable, Indoor Termination for 33KV XLPE 3CX185 sq.mm cable. Outdoor Termination for33KV XLPE 3CX185 sq.mm cable. Straight Through joint for 33KV XLPE 3CX186 sq.mm cable Indoor termination for 33kv XLPE 3CX300sq.mm cable. ‘Outdoor termination for 33kv XLPE 3CX300sq,.mm cable. Straight through joint for 3kv XLPE 3CX300sq.mm cable. VV V VV VV VV Indoor termination for 33kv XLPE 3CX400 sq.mm cable. Outdoor termination for 33kv XLPE 3CX400 sq.mm cable. Straight through joint for 33kv XLPE 3CX400 sq,mm cable. Indoor termination for 33kv XLPE 1CX300 sq.mm cable. ‘Outdoor termination for 3kv XLPE 1CX300 sq.mm cable. Straight through joint for 33kv XLPE 1CX300 sq.mm cable, be Page 4 of 23 vvvvvyvvy Indoor termination for 33kv XLPE 1CX400 sq.mm cable.ig LEBEN 5.0 vvvvvvvvyvY sae efor chao feo fraaor forrar UTTAR DAKSHIN HARYANA-SLILI VITRAN NIGAM Outdoor termination for 3kv XLPE 1CX400 sq.mm cable. Straight through joint for 3kv XLPE 1CX400 sq.mm cable Indoor termination for 33kv XLPE 1CX630 sq.mm cable. Outdoor termination for 33kv XLPE 1CX630 sq.mm cable Straight through joint for 3kv XLPE 1CX630 sq.mm cable. Indoor termination for 33kv XLPE 1CX1000 sq.mm cable. Outdoor termination for 33kv XLPE 1CX1000 sq.mm cable. Straight through joint for 33kv XLPE 1CX1000 sq.mm cable. GENERAL TECHNICAL PARTICULARS FOR HEAT SHRINK TECHNOLOGY: Product design shall be based on heat shrinkable part to provide function of high voltage insulation, electrical stress control, electrical screening, sealing and environmental sealing as necessary. Use of tapes to provide primary insulation, screening or primary stress control is not acceptable. Bidders shall submit evidence with their tenders that designs are based on sound engineering principles, accumulate know how and satisfactory service experiences. Design shall aim at minimizing number of component parts along with time and skill required for effective installation. 5.1 STRAIGHT THROUGH JOINT/TERMINATION KIT_FOR 33KV (E) | S.No. DESCRIPTION Unirs, 33K 1 | Hicest System Voltage kv 36 | kv 4.5 Uo 2 |AC. withstand voltage with time duration mins 5 3 | Impulse withstand Voltage | KV 47OKV 4 | Partial Discharge at 1.73Uo | pC <10 5 | ImpulseWithstand,1.2/50/Us | KV 1TOKV Load Cycle Test a)Each Cycle ~ Heating © | Duration ae o Temperature Deg C 100 Page 5 of 23seq efor eftenon fer fragt ferret UTTAR DAKSHIN HARYANA BLILI VITRAN NIGAM BVN S.No. | DescRiPrion Uns | 33KV Cooling Duration Hrs 3 b)Number of Cycles 60 ¢)Continuous phase to ground Voltage Withstand by cous ~ — | No water | 7 | Water Tigntness leak From a | the end of the sample | a) 3CX300 Sq.mm Cable : 28.2 Thermal Withstand Short 2 Soa circuit current eee paca A Cable 37.6 ©) 1CX1000 sqmm Cable : 94.0 Dynamic short circuit 2.55 Isc for S| withstand KA Peak | oms 4 Uo for 15 10 | DC Voltage Kv ne | 1000 Hrs at 11 | Salt fog Hrs, | 104 | 300 Hrs at 12 | Humiaty Hs. | 3h 6.0 GENERAL CONSTRUCTIONS OF HEAT SHRINK TECHNOLOGY: ‘The material shall be constructed in accordance of the applicable standards. The kits shall be suitable for storage without deterioration at a temperature up to 50 degrees C and shall have Unlimited shelf life The heat shrink system of the identical type brand as offered in the bids shall have proven performance of at least 5 years in Indian/Tropical conditions. It should be ‘supported by type test report and purchase orders of some utility 6.1 TYPE OF JOINTS AND TERMINATIONS. Joints and Termination shall be heat shrinkable suitable for 33kV (E), three Core and single core XLPE insulated screened and armored cables (In line with DHBVN Specification, IS 7098-part 2, IS 13573 Part 2 &3 & IEC 60502 having compacted circular stranded aluminum conductors of sizes 25 mm2 to 1000 mm2. Bidder shall furnish by Page 6 of 23saa efor efraron fro ferret forerat UTTAR HARYANA’ BLL VITRAN NIGAM IBVN documentary evidence confirming adherence to these or the dimensions as per the type test report, whichever is higher. Fault level as well as duration withstands capacity of termination / jointing kits shall be matched with the parameters of cables for which the kits. are intended to be used. Outdoor termination kits shall provide means for protecting the exposed insulation of conductor from UV radiations. Bidder shall furnish documentary evidence confirming adherence to these or the dimensions as per the type test report, whichever is higher. Fault level as well as duration withstands capacity of termination / jointing kits shall be matched with the parameters of cables for which the kits are intended to be used. Outdoor termination kits shall provide ‘means for protecting the exposed insulation of conductor from UV radiations 6.2 CLASS OF TERMINATIONS: The heat shrinkable cable termination shall be of Class 1 as per IEEE-<48. Heat Shrinkable Components-General Properties: Components shall be capable of being stored without deterioration within temperature range of 0 Deg. C to 50 Deg. C and shall have unlimited shelf life. Sealant activated by heat shall be used in conjunction with heat shrinkable components to provide an environmental seal to the completed joint. 6.3 STRESS CONTROL TUBING: 6.3.1 The stress control function at the screen cut back shall be provided by @ heat shrinkable tubing having volume resistivity of minimum 10" ohm-meter for both terminations and joints, Also, the relative permittivity shall be minimum 18, 6.3.2 The impedance of stress control tubing shall not change over range of temperature from 0 deg. C to 125 deg. C. The stress control tubes must have a thermal endurance equivalent to 30 years of ie. 6.3.3 For Straight through joints prior to the installation of the stress controlling tubing, high permittivity mastic must be applied over the ferrule, overlapping the insulation by 3 mm. The minimum permittivity of this mastic shall be 15. 6.3.4 Atthe step caused by semi-conductive soreen cut back, high permittivity mastic is to be provided to prevent discharge activity at the step. The minimum permittivity of the mastic should be 15 semi-conducting paint are acceptable. 6.3.5 Silicone grease shall be provided for filing up the nicks and soratches on the surface of XLPE insulation ‘The stress control tubes shall have a thermal endurance equivalent to 30 years of life Bidder must submit: ‘A) Documentary evidence including graphs showing effect of temperature and thermal ageing on impedance of stress control material offered B) Technical explanation of how the electrical properties of material versus volume resistivity, permittivity and AC impedance have been derived C)_ Proof of long term accelerated and long term field usage to confirm retention of properties with permissible limit under variation of temperature and thermal ageing be Page 7 of 233 sag efaror eferon fro ftrrwor forarat G7 LHEVN UTTAR DAKSHIN HARYANA. BLILI VITRAN NIGAM + iBYN 6.4 NON-TRACKING, EROSION AND WEATHER RESISTANT PROTECTION 644 6.4.2 6.4.3 The entire surface, from the high voltage point (lug) to the earthing point of the XLPE core/ cable shall be non-tracking, weather and erosion resistant, and hydrophobic in nature. ‘A heat shrinkable flexible polymeric tubing, colored red, and possessing non- tracking erosion and weather resistant properties shall be used as an extemal covering for the cable cores for both indoor and outdoor terminations. Rain sheds (skirts) wherever required for providing additional creepage shall also be of the same material as the non-tracking tube. The tubes shall be extruded and expanded by irradiation process only. ‘The material used for manufacturing the non-tracking tubing and rain sheds (skirts) material shall conform to the requirements of ASTM-D-2303, Moulded tubing is not acceptable and these shall have an assessed life exceeding 40 years. Bidder must provide:- a) Proof of track and weather resistant of polymeric material offered through actual field studies or accelerated laboratory test/studies to conform a minimum of 30 year expectancy. It should include tracking and erosion resistance test to withstand ability against effects of surface leakage currents. b) Load cyeling tests alone, shall not be considered sufficient basis for such life assessment. 6.5 ENVIRONMENTAL SEALING 651 652 653 ‘Adhesives and sealants shall be provided in the termination and jointing kits for environmental sealing against ingress of moisture and aggressive gases. The adhesives and sealants shall flow due to heating of heat shrinkable components or otherwise during installation and shall fill all voids and adhere to metal components and cable sheaths. For terminations: The sealing of the strands between the lug barrel and cable termination shall be provided by: a) Non-racking, erosion and weather resistant non-tracking sealant coated over the inner side of heat shrinkable tubing b)Non-tracking sealant strips The sealants shall have unlimited shelf life. For Joints: The outer black colored heat shrinkable flexible polymeric tubing shall be pre-coated with adhesives to provide sealing of the exposed metallic ‘components / earth connections. Bidder must provide information for track and erosion resistant of sealant as per ASTM D2303 and must submit information for Dielectric strength. 6.6 PROVISION OF ADDITIONAL CREEPAGE FOR INDOOR AND OUTDOOR ‘TERMINATIONS, Single piece, heat shrinkable weather sheds (skirts) having non-tracking, erosion and weather resistant properties shall be supplied with the kits for providing additional creepage. The quantity of sheds to be supplied shall depend on voltage grade and Indoor/Outdoor application and shall be indicated along with the bid. Each shed shall give additional creepage length of at least 100 mm. The termination should be designed for a minimum creepage of 25mm/kV for the system voltage. \ Page 8 of 23saq efor eftaron fro ferror fororar f UITAR DAKSHIN HARYANA- BLILI VITRAN NIGAM z LEN 6.7 INSULATION AND SCREEN REINSTATEMENT FOR JOINTS. Bidder shall provide co-extruded dual-wall tubing for straight through which joints to ensure a void-free bond between the rebuilt insulation and non-metallic screen enables the final insulating layer to be installed complete with a conductive polymeric screen in one step. The insulation of the cable is to be reinstated with heat shrink tubing having an elastomeric layer, which shall provide 1.3 times the cable insulation thickness upon shrinking. This dual walled tubing shall be co-extruded and shall be offered with joints. Insulating Sleeves coated with conductive material shall not be permitted. Bidder must provide:~ a) Proof that dual wall tubings are manufactured by means of co-extrusion. b) Conformation of minimum thickness of insulation provided over the connector for maximum size of conductor for which tubing is supplied. ©) Proof of accelerated and long term field usage to confirm the retention of key properties within permissible limits due to thermal ageing. Minimumkey properties before and after ageing have to be stated 6.8 FIRE RESISTANCE The cable end terminations and straight-through joints shall be fire resistance. The components of kts shall have flame retardant property. 6.9 EARTH/SCREEN CONTINUITY/TERMINATION SYSTEM a) Screen continuity for each core shall be achieved by using tinned copper mesh and earth continuity by using tinned copper braids of appropriate sizes, b) In terminations, tinned copper braids of appropriate sizes along with copper lugs of appropriate sizes shall be provided for the continuity of screen / armor along with adequate holding arrangements. c) The copper braid should withstand fault current of cable fault current capacity without any fail d) The armour earthing shall be part of the termination 1 Connectors 6.10 Lugs / Ferrules / Mechai For 33kV, ‘The Mechanical connector with shear head bolts ( Hexagonal Shape) used in 33kV cables joints & termination. The Mechanical connectors shall be suitable for application on copper &aluminium cables / bus bars. The requisite number of Lugs / Ferrules for compact circular stranded conductors shall be provided for terminations / joints of XLPE Cables. Long barrel Aluminum Ferrule should be used for Straight Through joints and Lugs for Termination, LugiFerrule/Connector must be provided with oxidation and corrosion inhibiting compound. The proof of same must be submitted by Bidder. 6.11 PROPERTIES OF HEAT SHRINKABLE COMPONENTS: | - Stress Control Tube used in joints and terminations: R Page 9 of 23saa sferor ofraron ferort ferraor ferorar UTTAR DAKSHIN HARYANA BUILI VITRAN NIGAM IBVN A) Electrical properties Property Unit Required Value Dielectric Constant | = 15 (min) | (ASTM D-150) Volume Resistivity | Ohm.cm Tx 40" (min) B) Physical properties Property Unit Required Value ] Tensile strength Nimm 70 (Min) (ASTM 0-412) Ultimate % 200 (Min) Elongation (ASTM 0-412) | Water Absorption % 0.3 (Max) (ASTM D-570) Properties after corrosion test-500 hrs @ 120°C Tensile strength Nima’ 8 (Min) (ASTM D-412) Uttimate | % 50 (Min) Elongation (ASTM 0-412) | Properties after solvent immersion Tensile strength Nim’ 5 (Min) (ASTM 0-412) Uitimate % 7150 (Min) Elongation (ASTM 0-412) Spiiting 7 No spiiting a Fungus = Non nutrient | Resistance Longitudinal % 5 (Max) change C) Thermal properties Property Unit Required Value Heat shock = 30 min @ 200°C (ASTM D-2671) & Page 10 of 23sae eferor efyaron frat frat forerer UTTAR DAKSHIN HARYANA- LILI VITRAN NIGAM Properties after thermal aging, 168 hrs @ 150°C Tensile strength (ASTM D-412) Nima 8 (Min) Uttimate Elongation (ASTM D-412) % 7100 (Min) Low temperature flexibility (ESI 09-13, 4 hrs @-20°C) No cracks: Il— Anti-Tracking/Insulating Tube used in joints and terminations: A) Electrical properties Property Unit Required Value _ Dielectric strength | kVimm | 78 (Min) (ASTM D-149) Dielectric Constant | — ~ | 3.5(Min) (ASTM D-150) Volume Resistivity | Ohm.cm | 24x 10™(Min) Tracking Resistance No tracking (ASTM D-2303) 1 hr@ 2.5kV, 1 hr @2.75 kV, ahr @3kV& 20min @3.25 kV B) Physical properties Property Unit Required Value Tensile strength Nimm? | 8 (Min) (ASTM 0-412) Ultimate Elongation | % ‘300 (Min) 7 (ASTM D-412) ‘Water Absorption % 0.3 (Max) (ASTM D-570) Properties after corrosion test-500 hrs @ 120°C Tensile strength Nimm™ | 6 (Min) (ASTM 0-412) | Ultimate Elongation % 100 (Min) (ASTM D-412) - ‘Spliting = No spiiting Fungus Resistance | — Non nutrient Longitudinal change | % 10 (Max) ~ BVN he Page 11 of 23C) Thermal properties | Property Unit ~ | Required Value Heat shock (ASTM [=~ 30 min @ 200°C 0.2671) Flammability (ULS4) Pass | Properties after thermal aging, 168 hrs @ 150°C. “Tensile strength Nimm* [7 (Min) (ASTM D-412) Ultimate Elongation | % 200 (Min) (ASTM D-412) Low temperature = No cracks 7 flexibility (ESI 09-13, 4 hrs @ -20°C) iBVN Ill - Dual Wall (Insulating/semiconducting) Tube used in joints and terminations: A) Electrical properties Property Unit Required Value Dielectric strength kVimm [718 (Min) (insulating wall) | (ASTM 0-149) | Volume Resistivity ‘Ohm.cm | 1x 10™ min (insulating wall) Volume Resistivity ‘Ohm.om | 1x 10" max (Outer semi-con layer ) | B) Physical properties [Property Unit | Required Value - Tensile strength Nimm? [8 (Miny (ASTM D-412) "Ultimate Elongation % 200 (Min) (ASTM D-412) Properties afier corrosion test-500 hrs @ 120°C Tensile strength Nimm? | 6 (Min) (ASTM D-412) Ultimate Elongation % 400 (Min) (ASTM D-412) Fungus Resistance Non nutrient oe Page 12 of 23sae eferor ofraron fro razor ferret UTTAR DAKSHIN HARYANA BIJLI VITRAN NIGAM (BVN Longitudinal change | % 10 (Max) C) Thermal properties Property Unit Required Value ] Heat shock (ASTM D- | =~ 30 min @ 200°C 2671) | Properties after thermal aging, 168 hrs @ 150°C Tensile strength Nimm? 6 (Min) (ASTM D-412) | Uimate Elongation | % 700 (Min) (ASTM D-412) Low temperature = No cracks: | flexibility (ESI09-13, 4 hrs @- 20°C) IV - Stress Control Mastic use \d terminations: A) Electrical properties Property Unit Required Value Dielectric Constant |= = 9 (min) (ASTM D-150) Volume Resistivity | Ohmem — | 1x 10min (insulating wall) Dissipation factor | — 045 B) Physical properties Property Unit Required Value Tensile strength Nimm* 08 (Min) (ASTM 0-412) Uitimate Elongation % 500 (Min) (ASTM D-412) ‘Water Absorption % 0.5 (Max) (ASTM D-570) he Page 13 of 23saa efaror oiraron fer fraqor fororar UTTAR DAKSHIN HARYANA. BIJLI VITRAN NIGAM BVN Service Temp c 90 - ] 6.12 General Kit contents of the Heat Shrink Straight through joint For 33 KV Cable: BOM for Straight Through Joint of 33KV Cable _ Minimum Quantity for One S.No. Description Remora 33Kv (3Core) a) ‘Outer Insulating Heat Shrink Sleeve | 1 Set b) Stress Control Tube 3 Nos. i) Dual Wall Sleeve 3 Nos. d) High permittivity Mastic Strip 18 Nos. Mechanical connectors with Shear ®) Head bolts for 33 kV oe D ‘Ammour/Copper Screen Earth a Continuity Connection i Copper Wire Mesh 2 Nos ii Copper Binding Wire 1No. i Tinned Copper Braid Minimum 4 No | iv Backup ring 2.Nos ; ‘Subkit (Cleaning Solvent, Aluminum a 9 Oxide Cloth, Silicone Grease) GI Mesh 7 VB Can for Mechanical 4) | Protection ae i) | Instruction Sheet [ 1No. })__| Packing Box ‘No. 6.13 General Kit contents of the Heat Shrink Straight through joint For 33 kV Cable: BOM for Straight Through Joint of 33KV Cable Minimum Quantity for One ene Description Straight Through Jointing - 33Kv (Core) a) Outer Insulating Heat Shrink Sleeve ___1Set by Stress Control Tube _ + Nos. | o) Dual Wal Sleeve “Nos. ¢) High permittivity Mastic Strip 6 Nos. Mechanical connectors with Shear °) Head bolts for 33 kV a ? ‘ArmourlCopper Screen Earth | aan LL Continuity Connection i__| Copper Wire Mesh 2Nos ii | Copper Binding Wire No. i Tinned Copper Braid Minimum 1No | v Backup ring 2 Nos ge Page 14 of 23sag giaor efaron feo ferraor foro UTTAR DAKSHIN HARYANA-BLILI VITRAN NIGAM rev | Subkit (Cleaning Solvent, Aluminum 9 | Oxide cioth, Silicone Grease) es GI Mesh 7 VB Can for Mechanical | h) | Protection ue a] i) __| Instruction Sheet | No. ) __| Packing Box 1No. 6.14 General Kit contents of the Termination (Indoor/Outdoor) For 33 kV Cable: BOM for Termination Kit of 33KV Cable Minimum Quantity for One S.No. Description Termination Kit 33kV (3Core) a) __| Anti tracking Sleeves 3 Nos. ») | Mechanical connectors with Shear a Head bolts(Hexagonal Shape) for 33 kV ©) _| Stress Control Sleeves 3 Nos. | @) | Rain sheds ‘skits Oukdoor- 15 Nos. Indoor-6 | e) High permittivity void filing Mastic 6 Nos. - ) _| Earthing set 1Set Subkit (Cleaning Solvent, Aluminum 9 _| Oxide Cloth, Silicone Grease) | 1Set h) | Instruction Sheet No. i) | Packing Box No. 6.15 General Kit contents of the Termination (Indoor/Outdoor) For 33 kV Cable: | BOM for Termination Kit of 33kV Cable ‘Minimum Quantity for One S.No. Description Termination Kit 33kV (1 Core) @)__| Anti tracking Sleeves 1 Nos. ») | Mechanical, connectors with Shear a Head bolts(Hexagonal Shape) for 33 kV °) Stress Control Sleeves ‘Nos. 4) | Rain sheds skirts Cee ee e) __| High permittivity void filing Mastic _2Nos. Earthing Set 1 Set ‘Subkit (Cleaning Solvent, Aluminum — 9) | Oxide Cloth, Silicone Grease) oe | h)___| Instruction Sheet No Co Packing Box 1No. 7.0 NAME PLATE & MARKING be Page 15 of 23,8.0 saa efor oftaron feo fraaor foro UTTAR DAKSHIN HARYANA BIULL VITRAN NIGAM IBYN Following identification marking shall be provided on stress control tubes, dual wall tubes, outer jacketing tubes (in straight through joints), breakouts, rain sheds, and non-tracking tubes: a) _Batch No. to co-relate with the raw materials used to manufacture the components b) Shrink ratio ) “Stress Control” or "Conductive" as the case may be ¢) Manufacturer's name &Date of Manufacturing “Property of DHBVN"8 “Material Code” shall be embossed suitable on the materials and on the components wherever possible. TESTS All routine, acceptance & type tests shall be carried out in accordance with the relevant IS/IEC. All routine & acceptance tests shall be witnessed by the purchaser/his authorized representative. All the components shall also be type tested as per the relevant standards. Following tests shall be necessarily conducted on the Joint and Termination Kits in addition to others specified in ISIEC standards Type Tests (From 33kV Joint and Termination) Series 1 a) Conductor resistance. b) Impact (Only for Joints), ©) AC Voltage withstand Test (Air) d) AC Voltage withstand test (under wet conditions) (for outdoor termination only) e) Partial Discharge. ) Impulse voltage test 9) Heat Cycle test in air and water. h) Thermal Short Circuit Test (Screen & Conductor). )) AC Voltage Life Test with Cyclic Current Loading (Only for Indoor / Outdoor Terminations). ))__ Leak tightness (For Outdoor Termination only), k) Water Tightness (for joints only) 1) Impulse Withstand m) DC Voltage Withstand. n) Dynamic short circuit test 0) _ Influence of humidity (For Indoor termination only). P) Salt fog test (Only for Outdoor terminations only) Routine Test The bidder shall provide material wise routine test report conducted at their works along with the standards application in their bid a) Partial discharge test. b) AC voltage withstand test. ) Electric Strength test for insulation tubing, d) Elongation tests for all types of tubing e) Tensile Strength. be Page 16 of 23saa eieror efearon frat ferraor fororat AP UTTAR DAKSHIN HARYANA’ BLILI VITRAN NIGAM DHBVN LHEVN, ) Tracking and corrosion resistance test. 9) Volume Resistivity Acceptance tests a) Visual Inspection. The offered kits shall be free from any visible defects. b) Physical verification of contents - all the contents shall be checked as per kit contents list enclosed by the bidder. ©) Electric Strength test for insulation tubing. d) Elongation tests for all types of tubing, ) Wall thickness ratio in expanded condition. ) Longitudinal change after full recovery. q) Tracking and corrosion resistance test. h) Verification of bill of Material i) Tensile Strength j) Volume Resistivity k) Partial Discharge Test 9.0 TYPE TEST CERTIFICATES 10.0 11.0 120 The bidder shall furnish the type test certificates for the tests as mentioned above as per the corresponding standards. All the tests shall be conducted at CPRI, Bangalore as per the relevant standards. Type tests should have been conducted in certified Test laboratories of CPRI, Bangalore. During the period not exceeding 5 years from the date of opening the bid. In the event of any discrepancy in the test reports, i.e. any test report not acceptable, same shall be carried out without any cost implication to the Purchaser. DHBWN has rights for Surveillance test of random selected samples from third party lab for quality checks of item PRE- DESPATCH INSPECTION Equipment shall be subject to inspection by a duly authorized representative of the Purchaser. Inspection may be made at any stage of manufacture at the option of the purchaser and the equipment if found unsatisfactory as to workmanship or material, the same is liable to rejection. Bidder shall grant free access to the places of manufacture to the Purchaser's representatives at all times when the work is in progress. Inspection by the Purchaser or its authorized representatives shall not relieve the supplier of his obligation of furnishing equipment in accordance with the specifications. Material shall be dispatched after specific MDCC (Material Dispatch Clearance Certificate) is issued by the Purchaser. Following documents shall be sent along with material: a) Test reports b) MDCC issued by Purchaser ©) Invoice in duplicate d) Packing list e) Drawings & catalogue f) Guarantee / Warrantee card 9) Delivery Challan h) Other Documents (as applicable) INSPECTION AFTER RECEIPT AT STORE: ‘The material received at the Purchaser store shall be inspected for acceptance and shall be liable for rejection, if found different from the reports of the pre-dispatch inspection and ‘one copy of the report shall be sent to each PDDepartment& MM Department GUARANTEE Page 17 of 23,sag efor sitar feo feraaor fora UTTAR DAKSHIN HARYANA. BILL VITRAN NIGAM iBVN HEN 13.0 14.0 15.0 16.0 17.0 Bidder shall stand guarantee towards design, materials, workmanship & quality of process / ‘manufacturing of items under this contract for due and intended performance of the same, as an integrated product delivered under this contract. In the event any defect is found by the purchaser up to a period of at least 72 months from the date of commissioning and shall be for entire duration of guarantee period Bidder shall be liable to undertake to replace/rectify such defects at its own costs, within mutually agreed time frame, and to the entire satisfaction of the ‘Company, failing which the purchaser shall be at liberty to get it replacedirectified at bidder's risks and costs and recover all such expenses plus the Company's own charges (@ 20% of expenses incurred), from the bidder or from the * Security cum Performance Deposit’ as the case may be. Bidder shall further be responsible for free replacement for another period of THREE years from the end of the guarantee period for any ‘Latent Defects’ if noticed and reported by the purchaser. PACKING Bidder shall ensure that all the equipment covered under this specification shall be prepared for railroad transport in a manner so as to protect the equipment from damage in transit, The material used for packing shall be environmentally friendly. All the components shall be sealed separately and marked clearly for the purpose of identification of each component. Each components shall be supplied in a single package as a complete kit for one terminationijoint and shall bear the manufacturer's name and the cable sizes or kit sizes for which it can be used, voltage grade. TENDERSAMPLE,INSTALLATION INSTRUCTION Bidder shall be submit the sample of material with the offer (in case of first supply to Purchaser). Detailed Installation instruction with drawings for all joints and termination shall be provided by Bidder with tender documents in English Language. QUALITY CONTROL The bidder shall have valid ISO 9000:2001 certification for products offered. The scope (extent) of certification should cover at least the design, development, production and installation of products offered. The bidder shall have also valid ISO 14001: 2000 Environmental Management Systems, Bidder should provide Model No. of each kit of each voltage grade along with dimension of each components used in the kit during the submission of bid, Bidder should also provide material chemical Composition certificate during the submission of bid The bidder shall submit with the offer Quality assurance plan indicating the various stages of inspection, the tests and checks which shall be carried out on the material of construction, components during manufacture and bought out items and fully assembled component and equipment after finishing. As part of the plan, a schedule for stage and final inspection within the parameters of the delivery schedule shall be furnished. The Purchaser's engineer or its nominated representative shall have free access to the manufacturer's/sub-supplier’s works to carry out inspections, MINIMUM TESTING FACILITIES Bidder shall have adequate in house testing facilities for carrying out all routine tests, acceptance tests as per Indian /International standards. MANUFACTURING ACTIVITIES ‘The successful bidder shall submit bar chart for various manufacturing activities clearly elaborating each stage, with quantity. This bar chart should be in line with the Quality assurance plan submitted with the offer. This bar chart shall be submitted within 15 days from the release of the order. & Page 18 of 23sae efor efaron ferorit fraaor ferrer UTTAR DAKSHIN HARYANA-SLILI VITRAN NIGAM BVN 18.0 SPARES, ACCESSORIES AND TOOLS Not applicable 19.0 DRAWINGS: After the award of the contract four (4) copies of following drawings, drawn to scale, describing the equipment in detail shall be forwarded for approval S.No. | Description For For Final | Approval | Review jubmission | Inform [1 Technical Parameters q v | | 2 | Drawing showing Joints Details Y q 3 ‘Termination drawings 7 Vv | 5 | Manual/Catalogues v im! 6 | Transport! Shipping ‘dimension Vv vy | | drawing [7 |@aaac Pian [od v Y @ | Routine, Acceptance and Type 7 T —q Test Certificates Bidder shall be subsequently provide four (4) complete sets of final drawings, one of which shall be auto positive suitable for reproduction, before the dispatch of the equipment. Soft copy (Compact Disk CD) of all the drawing, GTP, Test certificates shall be submitted after the final approval of the same to purchaser. All the documents & drawings shall be in English language. Instruction Manuals: Bidder shall furnish two softopies (CD) and four (4) hard copies of nicely bound manuals (in English language) covering erection and maintenance instructions and all relevant information and drawings pertaining to the main equipment as well as auxiliary devices. 20. Guaranteed Technical Particulars for Heat Shrink Technology. SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS OF HEAT SHRINKABLE STRAIGHT THROUGH JOINTS FOR 33kV XLPE CABLES 0 be filled Description _by the bidder ‘Manufacturer's name & address ‘Noltage grade Sr. 1 2.___ Sr.No. & name and country of original 3 4 ‘System Voltage be Page 19 of 23saa eferor sfteron firadt feraaor ferent UTTAR DAKSHIN HARYANA. BIJLI VITRAN NIGAM BVN A.C. withstand voltage Dry(Ph./ground) in kV. 5___ [Time duration for indoor termination and straight joint__| ‘Time Duration(Mins) [ JAC. withstand voltage Wet(Ph./ground) in KV. 6 ___[Time duration for outdoor termination ‘Time Duration(Mins) |_7___ Partial Discharge at 1.73 Uo (Pc) 8 Impulse Withstand, 1.2/50/Us (kV) Load Cycle Test a. Each Cycle-Heating Duration (Hrs) Temperature(Deg C) Cooling Duration(Hrs) b. Number of Cycles c. Continous phase to ground Voltage 9 Withstand(kV) 10 [Leak Tighiness 11___ [Thermal Withstand Short Circuit current 1 sec(kA) 12 Dynamic short circuit withstand(kA Peak) 13 [DC Voltage(kV) 14 [Accelerated Ageing test(30 Years) 15 (Cable Termination Instruction Manuals(Yes/No) 16 Type of kit offered _ 17 Applicable standards 18 Size 19 terial of tubing / moulded parl/self amalgamating tape fete. 20 __lInsulation time _ 21 Curing time [Time required for enerqisation after completion of 22 __ termination _ 23 Special devices required if any 24 Kit storage temperature (Degree centigrade) 25 | (a)Shelf life of kit. [ (b) | Design life of kit (©) List of contents of kit (to be furnished separately) _| 26 | Material used for stress control 27 Dielectric strength of insulation material (kV/rnm) Material used in encapsulating compound and environmental ealing (Class of kit Whether test reports, drawings and instruction leaf lets 30__| are enclosed 31__| Volume resistivity: 34.4. [Stress control tubing 31.2. Non tracking tubing | 32 Relative permittivity Page 20 of 23seq sor sharon feat fraqor fororar UITAR DAKSHIN HARYANA BLILI VITRAN NIGAM Ap /DHBVN 32.4 ‘Stress control tubing 32.2 Non tracking tubing 33___| Water absorption (33.1. [Stress contro! tubing 33.2. Non tracking tubing 34__| Tracking resistance 34.1. ‘Stress control tubing 34.2. Non tracking tubing 36,__| Tensile strength | 36.1. ___ [Stress control tubing 35.2. ~_[Non tracking tubing - 1 36. ultimate elongation - 36.1 _ ‘Stress control tubing _ 36.2. Non tracking tubing Note: While giving details of technical parameters above the reference relevant ISS/international standard must be indicated of applicable SHEDULE OF GUARANTEED TECHNICAL PARTICULARS FOR TERMINATION FOR 33kV XLPE CABLES(OUTDOOR/INDOOR TERMINATION KIT) [To be filled by the Sr. Description bidder 4 [Manufacturer's name & address 2. Isr. No. & name and country of original 3. foltage grade 4 [System Voltage _| \A.C. withstand voltage Dry(Ph./ground) in kV. 5 [Time duration for indoor termination and straight joint {Time Duration(Mins) JAC. withstand voltage Wet(Ph /ground) in kV. 6 [Time duration for outdoor termination _ [Time Duration(Mins) 7 Partial Discharge at 1.73 Uo (Pc) 8 Impulse Withstand, 1.2/50/Us (kV) lLoad Cycle Test a. Each Cycle-Heating Duration (Hrs) Temperature(Deg C) | Cooling Duration(Hrs) b. Number of Cycles 9 c._Continous phase to ground Voltage Withstand(kV) _ 10 Leak Tightness. 41 [Thermal Withstand Short Circuit current 1 sec(kA) 12 Dynamic short circuit withstand(kA Peak) 13 (DC Voltage(kV) 7 44 [Accelerated Ageing test(30 Years) 15 [Cable Termination Instruction Manuals(Yes/No) _ 16 [Type of kit offered 7 lApplicable standards 18 [Size _ 19 _ [Material of tubing / moulded part/self amalgamating tape etc. | 20 Insulation time be Page 21 of 23saa efor efrarom fr foraaor ferent UTTAR DAKSHIN HARYANA’ BUJLI VITRAN NIGAM BVN [Curing time {Time required for enerqisation after completion of termination ‘Special devices required if any Kit storage temperature (Degree centigrade) (a)Shett life of kit. (b) Design life of kit 25 List of contents of kit (to be furnished separately) 26 Material used for stress control : 27 Dielectric strength of insulation material (kVirnm) Material used in encapsulating compound and environmental 28 sealing 29 (Class of kit _ Whether test reports, drawings and instruction leaf lets are 30 enclosed 31 Volume resistivity 31.4 ‘Stress control tubing 31.2. ____| Non tracking tubing 32 Relative permittivity 324 ‘Stress control tubing - 32.2. Non tracking tubing | 33 Water absorption | 33.1 ‘Stress control tubing 33.2. Non tracking tubing 4 Tracking resistance 34.4. [Stress control tubing 34.2 Non tracking tubing - 36 Tensile strength - 35.1 ‘Stress control tubing E 36.2. Non tracking tubing 36 ultimate elongation _ 36.1 ‘Stress control tubing 36.2. Non tracking tubing 21. SCHEDULES OF DEVIATIONS The bidders shall set out all deviations from this specification, Clause by Clause in this schedule, Unless specifically mentioned in this schedule, the tender shall be deemed to confirm the purchaser's specifications. Note: While giving details of technical parameters above the reference of applicable relevant |SS/international standard must be indicated -Sd- SE/P&D, DHBVN ‘Cum-member Secretary CSC, UHBVN/DHBVN b Page 22 of 23sae eferor efraron frat frazor fororar UTTAR DAKSHIN HARYANA BULL ViTRAN MGA = /DHBVN (TO BE ENCLOSED WITH THE BID) All deviations from this specification shall be set out by the Bidders, clause by Clause in this, ‘schedule. Unless specifically mentioned in this Schedule, the tender shall be deemed to ‘confirm the purchaser's specifications: S.N Clause No. _| Details of de We confirm that there are no deviations apart from those detailed above. Seal of the Company Signature Designation im Page 23 of 23