Mercedes Benz Tools Catalog
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MERCEDES BENZ
TOOL CATALOG
Table of Contents Page
Section 01 General Engine 4
Section 03 Cylinder Crankcase 7
Section 05 Cylinder Head, Engine Timing 9
Section 07 Injection Systems 14
Section 13 V-Belts 21
Section 15 Ignition 22
Section 18 Engine Lubrication 23
Section 20 Engine Cooling 25
Section 25 Clutch & Pedal Linkage 27
Section 26 Manual Transmission 28
Section 27 Automatic Transmission 30
Section 32 Suspension 34
Section 33 Front Axle 36
Section 35 Rear Axle 38
Section 40 Wheels and Tires 40
Section 41 Drive Shaft 41
Section 42 Brakes - Mechanical 42
Section 46 Steering 44
Section 47 Fuel Supply 46
Section 54 Instrument Cluster 47
Section 82 Electrical Equipment 49
Section 83 Heating & Air Conditioning 50
Section B Body - General 51
Section D Diagnostics 52
Section K KABLEX 54
Baum Tools Unlimited Inc. © 2006
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European, Asian & Domestic
Automotive Diagnostic Scanner
Twice the model coverage of any other scanner
on the market - The best since 1999
New CAN Diagnostics (Slow & Fast)
New Short Test
New Programmable Modules
New Internet Updates
New Free Software Service Packs
New PC Link Software
Systems covered include:
Drivetrain (Engine/Transmission...)
Chassis (Traction, Braking, Suspension...)
Body (Doors, Windows, Seats, Wipers...)
Information & Communications
Climate Controls (Heating, AC...)
… and More
Dealer Level Information
OBD and OBD-II Systems
Controller Coding
iSCAN Serial Printer Output
Mercedes * BMW * Volkswagen/Audi * Porsche * Volvo
Toyota/Lexus * Nissan/Infinity * Honda/Acura * Mitsubishi
Mazda * Ford * Opel/GM +OBD-II
BAUM TOOLS UNLIMITED INC.
European Diagnostics and Special Tools Ask about
Since 1959 2 Year Interest Free
Financing
800-848-6657
PS-Module
Programmable via the Internet for Faster Updates or Upgrades.
The PS-Module is a new inovation for the iSCAN and CS2000 family of scanners. It allows the
user to get updates (Service Packs) or upgrades (New Software versions) to the software through
Internet email allowing for quick fixes as new vehicles and vehicle systems are released, new fea-
tures to the software are introduced, fault code explanations improved or model year coverage is
increased.
All Service Pack Updates for that version of the software are free!
All PS-Modules come with Basic OBD-II functionality (including readiness status for smog) built
in. This means you always have a generic OBD-II scanner on hand in the shop.
OBD-II Functions:
Data Stream
Fault Codes (Read and Clear)
Freeze Frame Information
Oxygen Sensor Monitoring
Graphing of Component Live Values
Readiness Status
The Truth About CAN
What is CAN?
CAN is a communications method that allows high speed communications between vehicle
controllers eliminating the need for multiple sensors and wiring. CAN communications also allows
the vehicle to talk to scanners at much higher speeds than has been available to date. Because of
this many older scanners will not have the capability to communicate at these higher speeds.
Why do I need a CAN compatible scanner?
The new generation of Mercedes, Volvo, Porsche and Audi vehicles are now coming on line with
CAN communication for OEM proprietary diagnostics and OBD-II CAN. Without CAN compatibility,
diagnostic communication with these vehicles is impossible.
The iSCAN diagnostic scanner is the first aftermarket scanner to offer both OEM proprietary and
SAE/ISO OBD-II CAN communications software for these vehicles. With this compatibility the
iSCAN can communicate with all CAN bus types, wether they are Drivetrain, Chassis, Body,
Information and Communication or other system.
Section 01 General Engine
Mercedes Tool General Engine
Tool Number Application Models 01
117-0223 CASE DRILLING FIXTURE - V8 M116, 117
Use to install Timesert inserts when the cylinder bolt holes strip in the light
alloy type engine case. Use wioth Timesert kit #TS1015 and inserts
#TS10155.
TS1015 TIMESERT KIT-10X1.5mm M116, 117
Timesert kit for rethreading case when cylinder head bolts strip out. Use
with alignment jig #117-0223 and inserts #TS10155.
TS10155 TIMESERT INSERTS 10X1.5X24.5mm M116, 117
Bulk Timesert inserts for case repair on Mercedes Benz V8 and VW air
cooled engines.
602-0033 IMPACT EXTRACTOR FOR PRE CHAMBERS - DIESEL OM601, 602, DIESEL
Slide hammer with #902-0033B threaded adapter for removing the pre 603, 604, 605,
combustion chambers on diesel models. 606, 615, 616,
617
902-0033B PRE CHAMBER PULLER SLIDE HAMMER ADAPTER - DIESEL OM604, 605, DIESEL
Special slide hammer adapter for removing pre combustion chamber from 606, 615, 616,
early and late model Turbo Mercedes diesel models. Use with #602- 617
0033B. Has both coarse and fine threads.
615-0007 PRE-CHAMBER RETAINER RING PIN WRENCH - DIESEL OM615, 616, 617 DIESEL
Use to remove and install the threaded retainer ring of the pre-chamber.
ST3000 PRE CHAMBER RETAINAER RING SOCKET - DIESEL OM602, 603, DIESEL
Multi spline socket for removing pre combustion chamber retainer ring on 604, 605, 606
late model inderect injection diesel models. MB #604 589 0109
B606-0053 GLOW PLUG BORE REAMER - 'PENCIL' TYPE EXTRA LONG OM604, 605, DIESEL
Special 12x1.25mm extra long threaded reamer for removing heavy 606, 648
carbon deposit from glow plug hole which is a major cause of glow plug
failure. For models from 1996 to end of production.
901-0053 GLOW PLUG BORE REAMER - 'PENCIL' TYPE - DIESEL OM601, 602, DIESEL
Special 12x1.25mm reamer for removing heavy carbon deposit from glow 603, 617 Turbo
plug hole which is a major cause of glow plug failure. For models from
1983 to end of 603 production.
917-0053 GLOW PLUG REAMER - LARGE TYPE - DIESEL OM615, 616, DIESEL
Special 18x1.25mm threaded reamer for removing heavy carbon deposit 617.91/93
from glow plug hole which is a major cause of glow plug failure. For
models from 1967 to 1985. Non Turbo. Universal not included.
800-848-6657 Toll Free www.baumtools.com
941-927-1414 Intl'
[email protected] 941-927-1612 Fax
4
Mercedes Benz Tools Catalog
Mercedes Tool
Full download: http://manualplace.com/download/mercedes-benz-tools-catalog/ General Engine
Tool Number Application Models 01
916-0013 HEX HEAD SOCKET - 8mm 'C' 1/2" DRIVE M116, 117
Use to access head bolts under rocker shaft for R&R and torquing. (See
#ST3054-G8 and #ST3149-8)
ST3054/8G HEX HEAD SOCKET - 8mm DOGLEG 1/2" DRIVE M116, 117
Special bend for access to head bolts next to exhaust manifold on V8.
(See #ST3149-8 and #916-0013 below)
ST3149-8 UNIVERSAL HEX HEAD SOCKET - 8mm 3/8" DRIVE. M116, 117
Use to remove cylinder head bolts at rear of case. Use with sockets
#ST3054-8G and #916-0013.
ST1054TX- HEADBOLT SOCKET - TORX T55 M112, 113, 155,
275, 612
T55 Special 130mm long T55 TORX headbolt socket for 112 engine. Use with
#H992LG-T55 to remove all bolts. Mercedes #000-589-0310
H992LG-T55 HEADBOLT SOCKET - T55 TORX 90mm 1/2"DR. M112, 113, 155,
Special round shaft 96mm long socket for the T55 TORX socket head bolt 275
on cylinder head of late model 6 and 8 cylinder engines.
ST3004 CYLINDER HEAD SOCKET 12mm XZN X 55mm 1/2"DR. 104, 112, 113,
XZN Hex Head Socket-12mm x 55mm 1/2" drive with special short 119, 120
format for cylinder head bolts. See #ST3004.
ST3054X- CYLINDER HEADBOLT SOCKET - 12mm M102, 103, 104,
110, 116, 117,
M12 Use to remove and install cylinder head bolts. Tri-square socket head
screws (XZN). 12mm 12 point 1/2 square socket, 140 mm long for 119, 120, 615,
screws on cylinder head. 616, 617
ST3054X- XZN HEX HEAD SOCKET - 10mm X 140mm 1/2" DRIVE M112, 113, 137,
127, OM602,
M10 Special round shank for head bolts and driveshaft bolts.
603, 604, 605,
606, 612, 613,
628, 629, 647,
648
ST3054X-M8 XZN HEX HEAD SOCKET - 8mm X 140mm 1/2" DRIVE M115, 116, 117
Use to remove and install a variety of head and accessory bolts,
particularly on V8 models.
ST1054/5 HEX HEAD SOCKET - 5mm x 180mm 1/2" DRIVE All
5mm x 180mm long body for various engine bolts.
800-848-6657 Toll Free www.baumtools.com
941-927-1414 Intl'
[email protected] 941-927-1612 Fax
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