Komatsu Hydraulic Excavator Pc200lc 210lc 220lc 250lc 6le Shop Manual

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CEBM001002

Shop
Manual

PC200LC-6LE
PC210LC-6LE
PC220LC-6LE
PC250LC-6LE
HYDRAULIC EXCAVATOR
PC200LC-6LE A83001
SERIAL NUMBERS
PC210LC-6LE A83001 and UP
PC220LC-6LE A83001
PC250LC-6LE A83001

This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in accordance
with written authorization from Komatsu America Corp.

It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make changes or
add improvements at any time without incurring any obligation to install such changes on products sold previously.

Due to this continuous program of research and development, periodic revisions may be made to this publication. It is recom-
mended that customers contact their distributor for information on the latest revision.

June 2005 Copyright 2005 Komatsu

Printed in USA DataKom Publishing Division
PC200/210/220/250LC-6LE 00-1 c

This is the cut pages sample. Download all 878 page(s) at: ManualPlace.com
FOREWORD CONTENTS
12
CONTENTS 00

01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-1

10 STRUCTURE, FUNCTION AND MAINTENANCE STANDARD . . . . . . . . . . . . . . . . . . . . 10-1

20 TESTING, ADJUSTING AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

30 DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1

90 OTHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-1

00-2 c PC200/210/220/250LC-6LE
 PRODUCT PUBLICATIONS INFORMATION
Various product Parts and Service Publications are available to all KOMATSU construction equipment
owners, including operation and maintenance manuals, parts books and service manuals.

Special publications, such as service tool, air conditioning and turbocharger service manuals are also
available as well as selected Operation and Service manuals in foreign languages.

The Publications listed below are available for this particular machine(s).

DESCRIPTION FORM NUMBER

PARTS BOOK - PAPER:

Chassis and Engine PC200LC-6LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPB001703
Chassis and Engine PC210LC-6LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPB001800
Chassis and Engine PC220LC-6LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPB001902
Chassis and Engine PC250LC-6LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPB002001

OPERATION AND MAINTENANCE MANUAL:

Chassis and Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEAM001200

SHOP MANUAL:
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEBM001002
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEBM010020

SAFETY MANUAL:

Machine specific . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HE03-02

STANDARD MAN-HOUR GUIDE:

GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CEKQ000300

Parts and Service Publications can only be acquired by authorized KOMATSU distributors using the
Komatsu America Corp. Extranet Literature Ordering System.

If the Extranet Literature Ordering System is not available at the distributor location, then the following
Requisition for Technical Service Publications and Service Forms can be used. Form KDC91E is shown
on the reverse side of this page. Komatsu America Corp. reserves the right to add a surcharge to all fax
orders.

PC200/210/220/250LC-6LE Pubinfo.fm 6/23/05

 REQUISITION FOR TECHNICAL SERVICE PUBLICATIONS AND SERVICE FORMS

COMPLETE FORM DataKom Publications and Training Division

AND RETURN TO 440 North Fairway Drive
Vernon Hills, IL 60061-8112 U.S.A.
Attn: Service Publications
Fax No. (847) 970-4186
Tel No. (847) 970-5887

COMPANY NAME
SHIP TO PURCHASE ORDER NO.

ATTN.

STREET ADDRESS ORDER DATE

TYPE or PRINT
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PHONE NO. FAX NO. SHIPPING METHOD DISTR/BRANCH CODE

IMPORTANT - TO ASSURE SHIPMENT OF THE CORRECT PUBLICATION(S), THE MODEL NUMBER AND
MACHINE SERIAL NUMBER MUST BE SHOWN.

QTY. PUBLICATION FORM NO. PARTS BOOK PUBLICATION MODEL NUMBER SERIAL NUMBER
P-Paper DESCRIPTION
➥

M-Microfiche

KDC91E 071403 CURRENT PRICES WILL BE CHARGED

FOREWORD

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( ) 20-196 ( ) 20-229 ( ) 20-262 ❍ 20-310 c

( ) 20-197 ( ) 20-230 ( ) 20-263 ❍ 20-311 c

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( ) 20-199 b ( ) 20-232 ( ) 20-265 ❍ 20-313 c

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❍ 20-320 c ❍ 20-514 c ❍ 20-547 c ❍ 20-619 c

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❍ 20-325 c ❍ 20-519 c ❍ 20-552 c ❍ 20-624 c

❍ 20-326 c ❍ 20-520 c ❍ 20-553 c

❍ 20-327 c ❍ 20-521 c ❍ 20-554 c ❍ 20-701 c

❍ 20-328 c ❍ 20-522 c ❍ 20-555 c ❍ 20-702 c

❍ 20-329 c ❍ 20-523 c ❍ 20-556 c ❍ 20-703 c

❍ 20-330 c ❍ 20-524 c ❍ 20-557 c ❍ 20-704 c

❍ 20-331 c ❍ 20-525 c ❍ 20-558 c ❍ 20-705 c

❍ 20-332 c ❍ 20-526 c ❍ 20-559 c ❍ 20-706 c

❍ 20-333 c ❍ 20-527 c ❍ 20-560 c ❍ 20-707 c

❍ 20-334 c ❍ 20-528 c ❍ 20-708 c

❍ 20-335 c ❍ 20-529 c ❍ 20-601 c ❍ 20-709 c

❍ 20-336 c ❍ 20-530 c ❍ 20-602 c ❍ 20-710 c

❍ 20-337 c ❍ 20-531 c ❍ 20-603 c ❍ 20-711 c

❍ 20-338 c ❍ 20-532 c ❍ 20-604 c ❍ 20-712 c

❍ 20-533 c ❍ 20-605 c ❍ 20-713 c

❍ 20-501 c ❍ 20-534 c ❍ 20-606 c ❍ 20-714 c

❍ 20-502 c ❍ 20-535 c ❍ 20-607 c ❍ 20-715 c

❍ 20-503 c ❍ 20-536 c ❍ 20-608 c ❍ 20-716 c

❍ 20-504 c ❍ 20-537 c ❍ 20-609 c ❍ 20-717 c

❍ 20-505 c ❍ 20-538 c ❍ 20-610 c ❍ 20-718 c

❍ 20-506 c ❍ 20-539 c ❍ 20-611 c ❍ 20-719 c

❍ 20-507 c ❍ 20-540 c ❍ 20-612 c ❍ 20-720 c

❍ 20-508 c ❍ 20-541 c ❍ 20-613 c ❍ 20-721 c

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❍ 20-722 c ❍ 20-814 c ❍ 20-847 c ● 30-19 c

❍ 20-723 c ❍ 20-815 c ❍ 20-848 c ● 30-20 c

❍ 20-724 c ❍ 20-816 c ❍ 20-849 c ● 30-21 c

❍ 20-725 c ❍ 20-817 c ❍ 20-850 c ● 30-22 c

❍ 20-726 c ❍ 20-818 c ❍ 20-851 c ● 30-23 c

❍ 20-727 c ❍ 20-819 c ❍ 20-852 c ● 30-24 c

❍ 20-728 c ❍ 20-820 c ❍ 20-853 c ● 30-25 c

❍ 20-729 c ❍ 20-821 c ❍ 20-854 c ● 30-26 c

❍ 20-730 c ❍ 20-822 c ❍ 20-855 c ● 30-27 c

❍ 20-731 c ❍ 20-823 c ❍ 20-856 c ● 30-28 c

❍ 20-732 c ❍ 20-824 c ❍ 20-857 c ● 30-29 c

❍ 20-733 c ❍ 20-825 c ❍ 20-858 c ● 30-30 c

❍ 20-734 c ❍ 20-826 c ❍ 20-859 c ● 30-31 c

❍ 20-735 c ❍ 20-827 c ❍ 20-860 c ● 30-32 c

❍ 20-736 c ❍ 20-828 c ● 30-33 c

❍ 20-737 c ❍ 20-829 c ● 30-1 c ● 30-34 c

❍ 20-738 c ❍ 20-830 c ● 30-2 c ● 30-35 c

❍ 20-739 c ❍ 20-831 c ● 30-3 c ● 30-36 c

❍ 20-740 c ❍ 20-832 c ● 30-4 c ● 30-37 c

❍ 20-833 c ● 30-5 c ● 30-38 c

❍ 20-801 c ❍ 20-834 c ● 30-6 c ● 30-39 c

❍ 20-802 c ❍ 20-835 c ● 30-7 c ● 30-40 c

❍ 20-803 c ❍ 20-836 c ● 30-8 c ● 30-41 c

❍ 20-804 c ❍ 20-837 c ● 30-9 c ● 30-42 c

❍ 20-805 c ❍ 20-838 c ● 30-10 c ● 30-43 c

❍ 20-806 c ❍ 20-839 c ● 30-11 c ● 30-44 c

❍ 20-807 c ❍ 20-840 c ● 30-12 c ● 30-45 c

❍ 20-808 c ❍ 20-841 c ● 30-13 c ● 30-46 c

❍ 20-809 c ❍ 20-842 c ● 30-14 c ● 30-47 c

❍ 20-810 c ❍ 20-843 c ● 30-15 c ● 30-48 c

❍ 20-811 c ❍ 20-844 c ● 30-16 c ● 30-49 c

❍ 20-812 c ❍ 20-845 c ● 30-17 c ● 30-50 c

❍ 20-813 c ❍ 20-846 c ● 30-18 c ● 30-51 c

PC200/210/220/250LC-6LE 00-2-7 2
FOREWORD

Mark Page Rev Mark Page Rev Mark Page Rev Mark Page Rev

● 30-52 c ● 30-85 c ● 30-118 c ( ) 30-151 b

● 30-53 c ● 30-86 c ● 30-119 c ( ) 30-152 b

● 30-54 c ● 30-87 c ● 30-120 c ( ) 30-153 b

● 30-55 c ● 30-88 c ● 30-121 c ( ) 30-154 b

● 30-56 c ● 30-89 c ● 30-122 c ( ) 30-155 b

● 30-57 c ● 30-90 c ● 30-123 c ( ) 30-156 b

● 30-58 c ● 30-91 c ● 30-124 c ( ) 30-157 b

● 30-59 c ● 30-92 c ● 30-125 c ( ) 30-158 b

● 30-60 c ● 30-93 c ● 30-126 c

● 30-61 c ● 30-94 c ● 30-127 c ( ) 40-1

● 30-62 c ● 30-95 c ● 30-128 c ( ) 40-2

● 30-63 c ● 30-96 c ● 30-129 c ( ) 40-3

● 30-64 c ● 30-97 c ● 30-130 c ( ) 40-4

● 30-65 c ● 30-98 c ● 30-131 c ( ) 40-5

● 30-66 c ● 30-99 c ● 30-132 c ( ) 40-6

● 30-67 c ● 30-100 c ● 30-133 c ( ) 40-7

● 30-68 c ● 30-101 c ● 30-134 c ( ) 40-8

● 30-69 c ● 30-102 c ● 30-135 c ( ) 40-9

● 30-70 c ● 30-103 c ● 30-136 c ( ) 40-10

● 30-71 c ● 30-104 c ● 30-137 c ( ) 40-11

● 30-72 c ● 30-105 c ● 30-138 c ( ) 40-12

● 30-73 c ● 30-106 c ● 30-139 c ( ) 40-13

● 30-74 c ● 30-107 c ● 30-140 c ( ) 40-14

● 30-75 c ● 30-108 c ● 30-141 c ( ) 40-15

● 30-76 c ● 30-109 c ● 30-142 c ( ) 40-16

● 30-77 c ● 30-110 c ● 30-143 c ( ) 40-17

● 30-78 c ● 30-111 c ● 30-144 c ( ) 40-18

● 30-79 c ● 30-112 c ● 30-145 c ( ) 40-19

● 30-80 c ● 30-113 c ● 30-146 c ( ) 40-20

● 30-81 c ● 30-114 c ● 30-147 c ( ) 40-21

● 30-82 c ● 30-115 c ● 30-148 c ( ) 40-22

● 30-83 c ● 30-116 c ● 30-149 c ( ) 40-23

● 30-84 c ● 30-117 c ● 30-150 c ( ) 40-24

00-2-8 2 PC200/210/220/250LC-6LE
FOREWORD

Mark Page Rev Mark Page Rev Mark Page Rev Mark Page Rev

( ) 40-25 ❍ 90-1 c ❍ 90-34 c

( ) 40-26 ❍ 90-2 c ❍ 90-35 c

( ) 40-27 ❍ 90-3 c ❍ 90-36 c

( ) 40-28 ❍ 90-4 c ❍ 90-37 c

( ) 40-29 ❍ 90-5 c ❍ 90-38 c

( ) 40-30 ❍ 90-6 c ❍ 90-39 c

( ) 40-31 ❍ 90-7 c ❍ 90-40 c

( ) 40-32 ❍ 90-8 c ❍ 90-41 c

( ) 40-33 ❍ 90-9 c ❍ 90-42 c

( ) 40-34 ❍ 90-10 c ❍ 90-43 c

( ) 40-35 ❍ 90-11 c ❍ 90-44 c

( ) 40-36 ❍ 90-12 c ❍ 90-45 c

( ) 40-37 ❍ 90-13 c ❍ 90-46 c

( ) 40-38 ❍ 90-14 c ❍ 90-47 c

( ) 40-39 ❍ 90-15 c ❍ 90-48 c

( ) 40-40 ❍ 90-16 c ❍ 90-49 c

( ) 40-41 ❍ 90-17 c ❍ 90-50 c

( ) 40-42 ❍ 90-18 c ❍ 90-51 c

( ) 40-43 ❍ 90-19 c ❍ 90-52 c

( ) 40-44 ❍ 90-20 c ❍ 90-53 c

( ) 40-45 ❍ 90-21 c ❍ 90-54 c

( ) 40-46 ❍ 90-22 c

( ) 40-47 ❍ 90-23 c

( ) 40-48 ❍ 90-24 c

( ) 40-49 ❍ 90-25 c

( ) 40-50 ❍ 90-26 c

( ) 40-51 ❍ 90-27 c

( ) 40-52 ❍ 90-28 c

( ) 40-53 ❍ 90-29 c

( ) 40-54 ❍ 90-30 c

( ) 40-55 ❍ 90-31 c

( ) 40-56 ❍ 90-32 c

❍ 90-33 c

PC200/210/220/250LC-6LE 00-2-9 2
FOREWORD

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00-2-10 2 PC200/210/220/250LC-6LE
FOREWORD SAFETY
12
SAFETY 00

SAFETY NOTICE 00

IMPORTANT SAFETY NOTICE 00

Proper service and repair is extremely important for the safe operation of your machine. The service and repair techniques
recommended and described in this manual are both effective and safe methods of operation. Some of these operations
require the use of tools specially designed for the purpose.

To prevent injury to workers, the symbols and are used to mark safety precautions in this manual. The cautions accom-
panying these symbols should always be followed carefully. If any dangerous situation arises or may possibly arise, first con-
sider safety, and take the necessary actions to deal with the situation.

GENERAL PRECAUTIONS 00 PREPARATIONS FOR WORK 00

Mistakes in operation are extremely dangerous. Read the 1. Before adding oil or making repairs, park the machine
OPERATION & MAINTENANCE MANUAL carefully on hard, level ground, and block the wheels or tracks to
BEFORE operating the machine. prevent the machine from moving.

1. Before carrying out any greasing or repairs, read all the 2. Before starting work, lower blade, ripper, bucket or any
precautions given on the decals which are fixed to the other work equipment to the ground. If this is not possi-
machine. ble, insert the safety pin or use blocks to prevent the
work equipment from falling. In addition, be sure to
2. When carrying out any operation, always wear safety lock all the control levers and hang warning signs on
shoes and helmet. Do not wear loose work clothes, or them.
clothes with buttons missing.
● Always wear safety glasses when hitting parts with a 3. When disassembling or assembling, support the
hammer. machine with blocks, jacks or stands before starting
● Always wear safety glasses when grinding parts with a work.
grinder, etc.
4. Remove all mud and oil from the steps or other places
used to get on and off the machine. Always use the
3. If welding repairs are needed, always have a trained,
handrails, ladders or steps when getting on or off the
experienced welder carry out the work. When carrying
machine. Never jump on or off the machine. If it is
out welding work, always wear welding gloves, apron,
impossible to use the handrails, ladders or steps, use a
glasses, cap and other clothes suited for welding work.
stand to provide safe footing.
4. When carrying out any operation with two or more
workers, always agree on the operating procedure PRECAUTIONS DURING WORK 00

before starting. Always inform your fellow workers 1. When removing the oil filler cap, drain plug or hydrau-
before starting any step of the operation. Before starting lic pressure measuring plugs, loosen them slowly to pre-
work, hang UNDER REPAIR signs on the controls in vent the oil from spurting out. Before disconnecting or
the operator's compartment. removing components of the oil, water or air circuits,
first remove the pressure completely from the circuit.
5. Keep all tools in good condition and learn the correct
way to use them. 2. The water and oil in the circuits are hot when the engine
is stopped, so be careful not to get burned. Wait for the
6. Decide a place in the repair workshop to keep tools and oil and water to cool before carrying out any work on
removed parts. Always keep the tools and parts in their the oil or water circuits.
correct places. Always keep the work area clean and
make sure that there is no dirt or oil on the floor. Smoke 3. Before starting work, remove the leads from the battery.
only in the areas provided for smoking. Never smoke ALWAYS remove the lead from the negative (-) termi-
while working. nal first.

PC200/210/220/250LC-6LE 00-3 c
FOREWORD SAFETY
12
4. When raising heavy components, use a hoist or crane. Check that the wire rope, chains and hooks are free from damage.
Always use lifting equipment which has ample capacity. Install the lifting equipment at the correct places. Use a hoist or
crane and operate slowly to prevent the component from hitting any other part. Do not work with any part still raised by
the hoist or crane.

5. When removing covers which are under internal pressure or under pressure from a spring, always leave two bolts in posi-
tion on opposite sides. Slowly release the pressure, then slowly loosen the bolts to remove.

6. When removing components, be careful not to break or damage the wiring, Damaged wiring may cause electrical fires.

7. When removing piping, stop the fuel or oil from spilling out. If any fuel or oil drips on to the floor, wipe it up immediately.
Fuel or oil on the floor can cause you to slip, or can even start fires.

8. Gasoline or other fuels should never be used to clean parts. Clean part with apropriate solvents.

9. Be sure to assemble all parts again in their original places. Replace any damaged part with new parts.
● When installing hoses and wires, be sure that they will not be damaged by contact with other parts when the machine is
being operated.

10. When installing high pressure hoses, make sure that they are not twisted. Damaged tubes are dangerous, so be extremely
careful when installing tubes for high pressure circuits. Also check that connecting parts are correctly installed.

11. When assembling or installing parts, always use the specified tightening torques. When installing protective parts such as
guards, or parts which vibrate violently or rotate at high speed, be particularly careful to check that they are installed cor-
rectly.

12. When aligning two holes, never insert your fingers or hand. Be careful not to get your fingers caught in a hole.

13. When measuring hydraulic pressure, check that the measuring tool is correctly assembled before taking any measure-
ments.

14. Take care when removing or installing the tracks of track-type machines. When removing the track, the track separates
suddenly, so never let anyone stand at either end of the track.

15. When jump starting the machine, only use a machine of similar size and voltage. Never use a arc welder or other electrical
generating equipment to jump start the machine. Carefully review the safety and procedures for jump starting the
machine.

00-4 c PC200/210/220/250LC-6LE
FOREWORD GENERAL
12
GENERAL 00

This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate under-
standing of the product and by showing him the correct way to perform repairs and make judgements. Make sure you under-
stand the contents of this manual and use it to full effect at every opportunity.

This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For
ease of understanding, the manual is divided into the following sections. These sections are further divided into each main
group of components.

GENERAL

This section lists the general machine dimensions, performance specifications, component weights, and fuel, coolant and
lubricant specification charts.

STRUCTURE AND FUNCTION

This section explains the structure and function of each component. It serves not only to give an understanding of the
structure, but also serves as reference material for troubleshooting. This section also inlcudes material for the maintenance
standards.

TESTING, ADJUSTING AND TROUBLESHOOTING

This section explains checks to be made before and after performing repairs, as well as adjustments to be made at comple-
tion of the checks and repairs. Troubleshooting charts correlating “Problems” to “Causes” are also included in this section.

DISASSEMBLY AND ASSEMBLY

This section explains the order to be followed when removing, installing, disassembling or assembling each component,
as well as precautions to be taken for these operations.

NOTICE

The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact
your distributor for the latest information.

PC200/210/220/250LC-6LE 00-5 c
FOREWORD HOW TO READ THE SHOP MANUAL
12
HOW TO READ THE SHOP MANUAL 00

VOLUMES 00 REVISIONS 00

Shop manuals are issued as a guide to carrying out repairs. Revised pages are shown at the LIST OF REVISED PAGES
They are divided as follows: between the title page and SAFETY page.

Chassis volume: Issued for every machine model SYMBOLS 00

Engine volume: Issued for each engine series

So that the shop manual can be of ample practical use,
Electrical volume: Each issued as one to cover all models important places for safety and quality are marked with the
Attachment volume: Each issued as one to cover all models following symbols.

These various volumes are designed to avoid duplication of

information. Therefore to deal with all repairs for any model, Symbol Item Remarks
it is necessary that chassis, engine, electrical and attachment Special safety precautions are
be available. Safety necessary when performing the
work.
DISTRIBUTION AND UPDATING 00

Special technical precautions or

other precautions for preserving
Any additions, amendments or other changes will be sent to ★ Caution
standards are necessary when
your distributors. Get the most up-to-date information before
performing the work.
you start any work.
Weight of parts or systems. Cau-
FILING METHOD 00

Weight
tion necessary when selecting
hoisting wire or when working
1. See the page number on the bottom of the page. File the posture is important, etc.
pages in correct order. Places that require special atten-
2. Following examples show how to read the page number: Tightening
tion for tightening torque during
Example: torque
assembly.

10 - 3 Places to be coated with adhe-

Coat
sives and lubricants etc.
Item number (10. Structure and Function)
Places where oil, water or fuel
Oil, water
Consecutive page number for each item must be added, and the capacity.
Places where oil or water must
3. Additional pages: Additional pages are indicated by a Drain be drained, and quantity to be
hyphen (-) and numbered after the page number. File as drained.
in the example.
Example:
10-4
10-4-1
Added pages
10-4-2

10-5

REVISED EDITION MARK 00

When a manual is revised, an edition mark (bcd…) is

recorded on the bottom outside corner of the pages.

00-6 c PC200/210/220/250LC-6LE
FOREWORD HOISTING INSTRUCTIONS
12
HOISTING INSTRUCTIONS 00

HOISTING 00
can result. Hooks have maximum strength at the middle
portion.
WARNING! Heavy parts (25 kg or more)
must be lifted with a hoist etc.
In the DISASSEMBLY AND
ASSEMBLY section, every
part weighing 25 kg or more is
indicated clearly with the sym-
bol.

● If a part cannot be smoothly removed from the machine

by hoisting, the following checks should be made: 3. Do not sling a heavy load with one rope alone, but sling
1. Check for removal of all bolts fastening the part to the with two or more ropes symmetrically wound on to the
relative parts. load.
2. Check for existence of another part causing interface
with the part to be removed. WARNING! Slinging with one rope may
cause turning of the load dur-
ing hoisting, untwisting of the
WIRE ROPES 00

rope, or slipping of the rope

from its original winding posi-
1. Use adequate ropes depending on the weight of parts to tion on the load, which can
be hoisted, referring to the table below: result in a dangerous accident
Wire ropes
4. Do not sling a heavy load with ropes forming a wide
(Standard “Z” or “S” twist ropes without galvanizing)
hanging angle from the hook. When hoisting a load with
Rope diameter Allowable load two or more ropes, the force subjected to each rope will
increase with the hanging angles. The table below
mm kN tons
shows the variation of allowable load (kg) when hoist-
10 9.8 1.0 ing is made with two ropes, each of which is allowed to
sling up to 1000 kg vertically, at various hanging angles.
11.2 13.7 1.4
When two ropes sling a load vertically, up to 2000 kg of
12.5 15.7 1.6 total weight can be suspended. This weight becomes
1000 kg when two ropes make a 120° hanging angle. On
14 21.6 2.2
the other hand, two ropes are subject to an excessive
16 27.5 2.8 force as large as 4000 kg if they sling a 2000 kg load at a
lifting angle of 150°
18 35.3 3.6
20 43.1 4.4
22.4 54.9 5.6
30 98.1 10.0
40 176.5 18.0
50 274.6 28.0
60 392.2 40.0

★ The allowable load value is estimated to be 1/6 or 1/7 of

the breaking strength of the rope used.
2. Sling wire ropes from the middle portion of the hook.
Slinging near the edge of the hook may cause the rope to
slip off the hook during hoisting, and a serious accident

PC200/210/220/250LC-6LE 00-7 c
Komatsu Hydraulic Excavator Pc200lc 210lc 220lc 250lc 6le Shop Manual
Full download: http://manualplace.com/download/komatsu-hydraulic-excavator-pc200lc-210lc-220lc-250lc-6le-shop-manual/
FOREWORD PUSH PULL COUPLER
12
PUSH PULL COUPLER 00

WARNING! Before carrying out the following work,

release the residual pressure from the
hydraulic tank. For details, see TESTING
AND ADJUSTING, Releasing residual pres-
sure from hydraulic tank.

WARNING! Even if the residual pressure is released from

the hydraulic tank, some hydraulic oil flows
out when the hose is disconnected. Accord-
ingly, prepare an oil receiving container.

TYPE 1 00

DISCONNECTION 00

1. Release the residual pressure from the hydraulic tank. For details,
see TESTING AND ADJUSTING, Releasing residual pressure from
hydraulic tank.
2. Hold the adapter (1) and push the hose joint (2) into the mating
adapter (3). The adapter can be pushed in about 3.5 mm. Do not hold
the rubber cap portion (4).
3. After the hose joint (2) is pushed into the adapter (3), press the rub-
ber cap portion (4) against the adapter until it clicks.

4. Hold the hose adapter (1) or hose (5) and pull it out. Since some
hydraulic oil flows out, prepare an oil receiving container.

CONNECTION 00

1. Hold the hose adapter (1) or hose (5) and insert it in the mating
adapter (3), aligning them with each other. Do not hold the rubber
cap portion (4).
2. After inserting the hose in the mating adapter, pull it back to check
its connecting condition. When the hose is pulled back, the rubber
cap portion moves toward the hose about 3.5 mm. This does not indi-
cate an abnormality.

00-8 c PC200/210/220/250LC-6LE
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