TC10
TC10
Technical Information
Omnigrad M TC10
Modular TC assembly
Extension neck and thermowell, threaded
connection
Application
• Universal range of application
• Measuring range: -40...1100 °C (-40...2012 °F)
• Pressure range up to 75 bar (1088 psi)
• Degree of protection: up to IP 68
Head transmitters
All Endress+Hauser transmitters are available with enhanced accuracy and reliability
compared to directly wired sensors. Easy customizing by choosing one of the following
outputs and communication protocols:
• Analog output 4...20 mA
• HART®
• PROFIBUS® PA
• FOUNDATION Fieldbus™
Your benefits
• High flexibility due to modular assembly with standard terminal heads and
customized immersion length
• Highest possible compatibility with a design according to DIN 43772
• Neck tube for heat protection of head transmitter
• Fast response time with reduced/tapered tip form
• Types of protection for use in hazardous locations:
Intrinsic Safety (Ex ia)
Non-Sparking (Ex nA)
TC10
Measuring system
A0015005
Example of an application
Equipment architecture
a0008847
Thermometer design
1 Insert ( 3 mm, 0.12 in) with mounted head 6 Various tip shapes - detailed information see chapter
transmitter, for example ’tip shape’:
2 Insert ( 6 mm, 0.24 in) with mounted ceramic 6a Reduced or tapered for inserts with 3 mm (0.12 in)
terminal block, for example 6b Straight or tapered for inserts with 6 mm (0.24 in)
3 Terminal head E Neck tube
4 Protection armature L Immersion length
5 Threads as process connection IL Insertion length = E + L + 10 mm (0.4 in)
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The Omnigrad M TC10 thermocouple assemblies are modular. The terminal head serves as a
connection module for the protection armature in the process as well as for the mechanical and
electrical connection of the measuring insert. The measuring point of the thermocouple is located close
to the tip of the insert and is mechanically protected within the insert. The insert can be exchanged and
calibrated even during the process. Either ceramic terminal blocks or transmitters can be fitted to the
internal base washer. Where required, threads or compression fittings can be fixed onto the protection
armature.
Thermocouples (TC) as per Type J (Fe-CuNi) -40 to +750 °C (-40 to 1382 °F) 50 K
IEC 60584, part 1 - using Type K (NiCr-Ni) -40 to +1100 °C (-40 to 2012 °F)1) 50 K
an Endress+Hauser -
iTEMP® temperature head • Internal cold junction (Pt100)
• Cold junction accuracy: ± 1 K
transmitter
• Max. sensor resistance 10 k
Performance characteristics
Operating conditions Ambient temperature
Without mounted head transmitter Depends on the terminal head used and the cable gland or fieldbus
connector, see 'Terminal heads' section, 9
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Process pressure
The pressure values to which the actual protection tube can be subjected at the various temperatures
and maximum permitted flow velocity are illustrated by the figure below. Occasionally, the pressure
loading capacity of the process connection can be considerably lower. The maximum allowable process
pressure for a specific thermometer is derived from the lower pressure value of the thermowell and
process connection.
a0008604-en
Maximum permitted process pressure for tube diameter, limited to 75 bar (1088 psi) by the threaded process connection
– Protection tube diameter 9 x 1 mm (0.35 in) -----------
– Protection tube diameter 12 x 2.5 mm (0.47 in) - - - - - -
a0008605-en
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Accuracy Permissible deviation limits of thermoelectric voltages from standard characteristic for thermocouples
as per IEC 60584 and ASTM E230/ANSI MC96.1:
ASTM J (Fe-CuNi) ±2.2 K or ±0.0075 |t|1) (0 to 760 °C) ±1.1 K or ±0.004 |t|1) (0 to 760 °C)
E230/
K (NiCr-Ni) ±2.2 K or ±0.02 |t|1) (-200 to 0 °C) ±1.1 K or ±0.004 |t|1) (0 to 1260 °C)
MC 96.1
±2.2 K or ±0.0075 |t|1) (0 to 1260
°C)
In order to obtain the maximum tolerances in °F, the results in °C must be multiplied by a factor
of 1.8.
Response time Tests in water at 0.4 m/s (1.3 ft/s); 10 K temperature step change. Measuring probe TC type J, K
(grounded):
Protection tube
Calibration specifications Endress+Hauser provides comparison temperature calibration from -80 to +1400 °C (-110 °F to 2552
°F) based on the International Temperature Scale (ITS90). Calibrations are traceable to national and
international standards. The calibration report is referenced to the serial number of the thermometer.
Only the measurement insert is calibrated.
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INCONEL®600 NiCr15Fe 1100 °C (2012 °F) • A nickel/chromium alloy with very good resistance to aggressive, oxidizing and
/ 2.4816 reducing atmospheres, even at high temperatures
• Resistant to corrosion caused by chlorine gas and chlorinated media as well as many
oxidizing mineral and organic acids, sea water etc.
• Corrosion from ultrapure water
• Not to be used in a sulfur-containing atmosphere
1) Can be used to a limited extent up to 800 °C (1472 °F) for low compressive loads and in non-corrosive media. Please contact your Endress+Hauser
sales team for further information.
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Transmitter specifications iTEMP® TMT181 iTEMP® TMT182 iTEMP® TMT821) iTEMP® TMT84 PA
PCP HART® HART® iTEMP® TMT85 FF
Galvanic isolation U = 2 kV AC
(input/output)
Components
Family of temperature Thermometers fitted with iTEMP® transmitters are an installation ready complete solution to improve
transmitters temperature measurement by increasing accuracy and reliability, when compared to direct wired sensors, as
well as reducing both wiring and maintenance costs.
R09-TMT182ZZ-06-06-xx-en-001
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Benefits are: Dual sensor input, maximum reliability, accuracy and long-term stability for critical
processes, mathematical functions, monitoring of thermometer drift, backup function of the sensor,
diagnostic functions of the sensor and sensor-transmitter matching based on the Callendar/Van Dusen
coefficient. For more information, refer to the Technical Information (see chapter ’Documentation’).
A
Housing: PC
∅44 (1.73”)
33 (1.3”)
B Potting: PU
24.1 (0.95”)
• Terminals:
Screw terminals (cable up to max. 2.5 mm2 / 16 AWG)
or spring terminals (e. g. from 0.25 mm2 to 0.75 mm2/ 24 AWG to 18
a0007301-en
AWG for flexible wires with wire-end ferrules with plastic ferrule)
• Degree of protection NEMA 4 (see also type of terminal head)
Details see Technical Information (see chapter ’Documentation’)
Pluggable display TID10 as option • Displays the actual measured value and the measurement point
identification
• Displays fault events in inverse color with channel ident and diagnostics
code
• DIP-switches on the rear for hardware set-up, e. g. PROFIBUS® PA bus
address
Display is only compatible with suitable terminal head with
display window, e.g. TA30.
a0009955
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Terminal heads All terminal heads have an internal shape and size in accordance with DIN EN 50446, flat face and a
thermometer connection of M24x1.5.
All dimensions in mm (in). The cable glands in the diagrams correspond to M20x1.5 connections.
Specifications without head transmitter installed. For ambient temperatures with head transmitter
installed, see ’Operating conditions’ section.
TA30A Specification
a0009821
TA30D Specification
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TA30P Specification
a0012930
TA20B Specification
a0008663
TA21E Specification
a0008669
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TA20R Specification
a0008667
Cable gland ½" NPT, M20x1.5 (non Ex) -40 to +100 °C (-40 to +212 °F)
Cable gland M20x1.5 (for dust ignition-proof area) -20 to +95 °C (-4 to +203 °F)
Fieldbus connector (M12x1 PA, 7/8" FF) -40 to +105 °C (-40 to +221 °F)
a0008619
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Tip shape
1 2 3
Ø9x1 (0.35)
Ø9x1 (0.35) Ø9x1 Ø11x2 (0.43)
Ø11x2 (0.43) (0.35) Ø12x2.5 (0.47)
1-2.5 (0.04-0.1)
20 (0.8)
3.2 (0.13)
3 (0.12)
40 (1.6)
3 (0.12)
3.2
(0.13)
4 5
Ø9x1 Ø12x2.5
(0.35) (0.47)
50 (1.97) 35 (1.34)
(0.8)
20
~3.5
6.1 (0.24)
6
(0.14)
40 (1.6)
5 (0.2)
(0.12)
3
Available versions of protection tube tips (reduced, straight, tapered). Maximum surface roughness Ra 0.8 μm (31.5 μin)
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Process connection Threaded process connection Version Thread length Width across
TL in mm (in) flats SW/AF
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Spare parts • A thermowell is available as spare part TW10 (see Technical Information in chapter
’Documentation’).
• The TC insert is available as spare part TPC100 (see Technical Information in chapter
’Documentation’).
If spare parts are required, refer to the following equation: Insertion length IL = E + L + 10 mm (0.4 in)
Wiring
Wiring diagrams Thermocouple wire colors
• Type J: black (+), white (-) • Type J: white (+), red (-)
• Type K: green (+), white (-) • Type K: yellow (+), red (-)
Head mounted transmitter TMT18x Head mounted transmitter TMT8x (dual input)
(single input)
a0012698-en a0012699-en
a0012700
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Installation conditions
Orientation No restrictions.
Installation instructions
a0008603
Installation examples
A - B: In pipes with a small cross section the sensor tip should reach or extend slightly past the center line of the pipe (= L).
C - D: Tilted installation.
The immersion length of the thermometer influences the accuracy. If the immersion length is too small
then errors in the measurement are caused by heat conduction via the process connection and the
container wall. If installing into a pipe then the immersion length must be half of the pipe diameter,
ideally.
• Installation possibilities: Pipes, tanks or other plant components
• Minimum immersion length = 80 to 100 mm (3.15 to 3.94 in)
The immersion length should correspond to at least 8 times of the thermowell diameter. Example:
Thermowell diameter 12 mm (0.47 in) x 8 = 96 mm (3.8 in). A standard immersion length of 120
mm (4.72 in) is recommended
• ATEX certification: Always take note of the installation regulations!
When operating in small nominal bore pipes it must be guaranteed that the thermowell tip is
extending far enough into the process to reach out past the pipe center line (see Pos. A and
B). A further solution could be an angled (tilted) installation (see Pos. C and D). When deter-
mining the immersion length all thermometer parameters and the process to be measured
must be taken into account (e.g. flow velocity, process pressure).
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Neck tube length The neck tube is the part between the process connection and the housing.
As illustrated in the following figure, the neck tube length may influence the temperature in the
terminal head. It is necessary that this temperature is kept within the limit values defined in the
chapter "Operating conditions".
a0008623-en
Hazardous area approvals For further details on the available Ex versions (ATEX, CSA, FM, etc.), please contact your nearest
Endress+Hauser sales organization. All relevant data for hazardous areas can be found in separate Ex
documentation. If required, please request copies.
Material certification The material certificate 3.1 (according to standard EN 10204) can be directly selected from the sales
structure of the product and refers to the parts of the sensor in contact with the process fluid. Other
types of certificates related to materials can be requested separately. The "short form" certificate
includes a simplified declaration with no enclosures of documents related to the materials used in the
construction of the single sensor and guarantees the traceability of the materials through the
identification number of the thermometer. The data related to the origin of the materials can
subsequently be requested by the client if necessary.
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Test on thermowell Thermowell pressure tests are carried out in accordance with the specifications in the DIN 43772
standard. With regards to thermowells with tapered or reduced tips that do not comply with this
standard these are tested using the pressure of corresponding straight thermowells. Sensors certified
for use in Ex Zones, are always tested to pressures according to the same criteria. Tests according to
other specifications can be carried out on request. Dye penetration tests verify the absence of cracks on
the thermowell welding.
Test report and calibration The "Factory calibration" is carried out according to an internal procedure in a laboratory of
Endress+Hauser accredited by the European Accreditation Organization (EA) to ISO/IEC 17025. A
calibration which is performed according to EA guidelines (SIT or DKD calibration) may be requested
separately. The calibration is performed on the replaceable insert of the thermometer. In the case of
thermometers without a replaceable insert, the entire thermometer - from the process connection to
the tip of the thermometer - is calibrated.
Ordering information
Detailed ordering information is available from the following sources:
• In the Product Configurator on the Endress+Hauser website:
www.endress.com → Select country → Instruments → Select device → Product page function:
Configure this product
• From your Endress+Hauser Sales Center:
www.endress.com/worldwide
Documentation
Technical Information:
• TC insert for Temperature Sensor Omniset TPC100 (TI278t/02/en)
• Thermowell for temperature sensors Omnigrad M TW10 (TI261t/02/en)
• Temperature head transmitter:
– iTEMP® TMT181, PC programmable, single input, RTD, TC, W, mV (TI070r/09/en)
– iTEMP® TMT182 HART®, single input, RTD, TC, W, mV (TI078r/09/en)
– iTEMP® TMT82 HART®, dual input, RTD, TC, W, mV (TI01010t/09/en)
– iTEMP® TMT84 PROFIBUS® PA, dual input, RTD, TC, W, mV (TI138r/09/en)
– iTEMP® TMT85 FOUNDATION Fieldbus™, dual input, RTD, TC, W, mV (TI134r/09/en)
Hazardous area supplementary documentation:
• Omnigrad TRxx/TCxx RTD, TC thermometer ATEX II1GD or II 1/2GD (XA072r/09/a3)
• Omnigrad TRxx/TCxx RTD, TC thermometer ATEX II 3GD (XA044r/09/a3)
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