Deutz 1012 1013 Operation Manual
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Operation Manual
1012
1013
This is the cut pages sample. Download all 118 page(s) at: ManualPlace.com
● Please read and observe the information ● Unauthorized engine modifications will in-
given in this Operation Manual. This will validate any liability claims against the manu-
enable you to avoid accidents, preserve facturer for resultant damage.
the manufacturer’s warranty and maintain Manipulations of the injection and regulating
the engine in peak operating condition. system may also influence the performance
!
of the engine, and its emissions. Adherence
● This engine has been built exclusively for to legislation on pollution cannot be guaran-
the application specified in the scope of teed under such conditions.
supply, as described by the equipment
manufacturer and is to be used only for the ● Do not change, convert or adjust the cooling
intended purpose. Any use exceeding that air intake area to the blower.
scope is considered to be contrary to the The manufacturer shall not be held respon-
intended purpose. The manufacturer will sible for any damage which results from
not assume responsibility for any damage such work.
resulting therefrom. The risks involved are
to be borne solely by the user. ● When carrying out maintenance/repair op-
erations on the engine, the use of DEUTZ
● Use in accordance with the intended pur- original parts is prescribed. These are
pose also implies compliance with the con- specially designed for your engine and
ditions laid down by the manufacturer for guarantee perfect operation.
operation, maintenance and servicing. The Non-compliance results in the expiry of the
engine should only be operated by person- warranty!
nel trained in its use and the hazards
involved. ● Maintenance and cleaning of the engine
should only be carried out when the engine
● The relevant accident prevention guidelines is switched off and has cooled down.
and other generally accepted safety and You must ensure that the electrical systems
industrial hygiene regulations must be ob- have been switched off and the ignition
served. key has been removed.
Accident prevention guidelines concerning
● When the engine is running, there is a risk electrical systems (e.g. VDE-0100/-0101/
of injury through: -0104/-0105 Electrical protective measures
- turning/hot components against dangerous touch voltage) are to be
- engines with positive ignition observed.
- ignition systems (high electrical voltage) When cleaning with fluids, all electrical
You must avoid contact at all times! components are to be covered impermeably.
Operation Manual
1012
1013
0297 9682 en
Engine serial
number:
Please enter the engine serial number here. This
number should be quoted when enquiring about
customer service, repairs or spare parts (see
Section 2.1).
Technical modifications required to improve our
engines are reserved with regard to specification
data and other technical information contained in
this Operation Manual. No parts of this Manual may
be reproduced in any form or by any means without
our written approval.
Foreword
Dear Customer,
Liquid-cooled Deutz engines are designed
for a large number of applications.
Consequently, a wide range of variants are
offered to meet the requirements of specific
cases.
Your engine is appropriately equipped for the
installation concerned, which means that not
all of the components described in this Ope-
ration Manual are necessarily mounted on
your engine.
We have endeavoured to highlight any
differences so that you will be able to locate
the operating and maintenance instructions
relevant to your engine quickly and easily.
Please read this Manual before starting your
engine, and always observe the operating
and maintenance instructions.
We are available to help with any additional
enquiries
Sincerely,
DEUTZ AG
Contents
1. General 2.5 Engine cooling 4 Operating Media
2.5.1 Cooling System Schematic 1012 4.1 Lube Oil
2. Engine Description 2.5.2 Cooling System Schematic 1012 E 4.1.1 Quality
2.1 Model 2.5.3 Cooling System Schematic 1013 4.1.2 Viscosity
2.1.1 Rating Plate 2.5.4 Cooling System Schematic 1013 E/ 4.2 Fuel
2.1.2 Position of the Rating Plate 1013 E 4.2.1 Quality Grade
2.1.3 Engine Serial Number 4.2.2 Winter-Grade Fuel
2.1.4 Cylinder numbering 3. Engine Operation 4.3 Coolant
2.2 Engine Illustrations 3.1 Commissioning 4.3.1 Water Quality for Coolant
2.2.1 Operation side 1012 3.1.1 Pour in Engine Oil Preparation
2.2.2 Starter side 1012 3.1.2 Filling Oil Bath Air Cleaner 4.3.2 Coolant Preparation
2.2.3 Operation side 1012 E 3.1.3 Pour in Fuel 4.3.3 Cooling System Protective Liquid
2.2.4 Starter side 1012 E 3.1.4 Filling / Venting the Cooling System
2.2.5 Operation side 1013 3.1.5 Other Preparations
5. Routine Maintenance
3.2 Starting
2.2.6 Starter side 1013 5.1 Maintenance Schedule
3.2.1 Starting
2.2.7 Operation side 1013 E 5.2 Maintenance Chart
3.3 Monitoring Operation
2.2.8 Starter side 1013 E 5.3 Maintenance Record
3.3.1 Engine Oil Pressure
2.2.9 Starter side
3.3.2 Coolant temperature
Unit Engine BF4M 1013 EC
3.3.3 Coolant Level / Coolant Level
2.2.10 Operation side
Gauge
Unit Engine BF4M 1013 EC
3.4 Shutting off
2.2.11 Starter side
3.4.1 Mechanical shut-off
Unit Engine BF6M 1013 EC
3.4.2 Electrical shut-off
2.2.12 Operation side
3.5 Operating conditions
Unit Engine BF6M 1013 EC
3.5.1 Winter Operation
2.3 Lube Oil Circuit Schematic
3.5.2 High Ambient Temperature, High
2.3.1 Lube Oil Circuit 1012 / 1012 E
Altitude
2.3.2 Lube Oil Circuit 1013 / 1013 E
2.4 Fuel System
2.4.1 Fuel System Plan
Contents
6. Service and Maintenance 6.3.6 Filling/Venting the Cooling System 6.5.14Tensioning Coolant / Fuel Pump Belts
6.1 Lubrication System 1012 E/1013 E 1013 E
6.1.1 Oil Change Intervals 6.3.7 Draining the Cooling System 6.5.15Changing Coolant / Fuel Pump Belts
6.1.2 Checking Oil Level / Changing Engine Oil Unit Engine 1013 E
6.1.3 Changing Oil Filter 6.3.8 Filling/Venting the Cooling System 6.5.16Tensioning / Changing Compressor
Unit Engine Belt
6.1.4 Cleaning/Changing Oil filter (Cup)
6.2 Fuel System 6.3.9 Draining the Charge-Air Cooler 6.6 Adjustments
6.2.1 Changing Fuel Filter 6.4 Combustion Air Cleaner 6.6.1 Checking / Adjusting Valve
Clearances
6.2.2 Replace fuel filter 6.4.1 Cleaning Intervals
6.7 Accessories
6.2.3 Clean/Replace Fuel Pre-Filter, Filter 6.4.2 Emptying Cyclone Type Precleaner
Element 6.7.1 Battery
6.4.3 Cleaning Oil Bath Air Cleaner
6.2.4 Venting the Fuel System 6.7.1.1 Checking Battery and Cable
6.4.4 Dry Type Air Cleaner
with Preliminary Fuel Filter Connectors
6.5 Belt Drives
6.2.5 Clean/Replace Fuel Pre-Filter, Filter 6.7.1.2 Checking Electrolyte Level
6.5.1 Checking V-Belts
Element 6.7.1.3 Checking Specific Gravity of
6.5.2 Tensioning Fan / Alternator Belts Electrolyte
6.2.6 Vent Fuel System with Fuel Pre-Filter 1012
6.2.7 Clean/Replace/Vent Fuel Pre-Filter, 6.7.2 Three-Phase Alternator
6.5.3 Changing Fan / Alternator Belts 1012
Filter Element 6.7.3 Lifting Tackle
6.5.4 Tensioning Coolant / Fuel Pump Belts
6.2.8 Clean / purge or change fuel 1012
pre-filter 7. Faults, Causes and Remedies
6.5.5 Changing Coolant / Fuel Pump Belts
6.2.9 Venting the Fuel System 1012 7.1 Fault Table
with Preliminary Fuel Filter
6.5.6 Tensioning Coolant / Fuel Pump Belts
6.2.10 Changing Fuel Leakage 1012 E 8. Engine Preservation
Line 8.1 Preservation
6.5.7 Changing Coolant / Fuel Pump Belts
6.2.11 Changing Fuel Leakage Pipes 1012 E
6.3 Cooling System 6.5.8 Tensioning Alternator Belt 1012 E 9. Technical Specification
6.3.1 Cleaning Intervals 6.5.9 Changing Alternator Belt 1012 E 9.1 Engine Specifications and Settings
6.3.2 Cleaning Cooling System 6.5.10Tensioning / Changing Fan Belt 1013 9.2 Screw Tightening Torques
6.3.3 Draining Cooling System 6.5.11Tensioning Coolant / Fuel Pump belts 9.3 Tools
1012 / 1013 1013
6.3.4 Filling / Venting Cooling System 6.5.12Changing Coolant / Fuel Pump Belts 10. Service
1012 / 1013 1013
6.3.5 Draining the Cooling System 6.5.13Tensioning / Changing Alternator
1012 E / 1013 E Belt 1013
General
DEUTZ Diesel Engines Care and Maintenance Service
1
are the product of many years of research and Sound care and maintenance practices will ensure Please contact one of our authorized service
development. The resulting know-how, coupled that the engine continues to meet the requirements representatives in the event of breakdowns or for
with stringent quality standards, guarantee their placed on it. Recommended service intervals must spare parts inquiries. Our trained specialists will
long service life, high reliability and low fuel be observed and service and maintenance work carry out repairs quickly and professionally, using
consumption. carried out conscientiously. only genuine spare parts.
It goes without saying that DEUTZ Diesel Engines Special care should be taken under abnormally Original parts from DEUTZ AG are always produced
meet the highest standards for environmental demanding operating conditions. in accordance with state-of-the-art technology.
protection. Please turn to the end of this manual for further
service information.
Beware of Running Engine Safety
California
Proposition 65 Warning
Shut the engine down before carrying out mainte- This symbol is used for all safety
nance or repair work. Ensure that the engine cannot warnings. Please follow them Diesel engine exhaust and some of its consti-
be accidentally started. Risk of accidents.
When the work is complete, be sure to refit any
! carefully. The attention of operating
personnel should be drawn to these
tuents are known to the State of California to
cause cancer, birth defects, and other repro-
ductive harm.
panels and guards that may have been removed. safety instructions. General safety
Never fill the fuel tank while the engine is running. and accident prevention regulations laid down by
Observe industrial safety regulations when running law must also be observed.
the engine in an enclosed space or underground.
Asbestos
DEUTZ original parts are asbestos-
free.
Deutz 1012 1013 Operation Manual
Full download: http://manualplace.com/download/deutz-1012-1013-operation-manual/
1
This is the cut pages sample. Download all 118 page(s) at: ManualPlace.com
