Perkins 1206f E70ta Industrial Engine Operation And Maintenance Manual
Full download: http://manualplace.com/download/perkins-1206f-e70ta-industrial-engine-operation-and-maintenance-manual/
SEBU8732
September 2013
Operation and
Maintenance
Manual
1206F-E70TA and 1206F-E70TTA
Industrial Engines
BM (Engine)
BN (Engine)
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Important Safety Information
Most accidents that involve product operation, maintenance and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially
hazardous situations before an accident occurs. A person must be alert to potential hazards. This
person should also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have
read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.
The meaning of this safety alert symbol is as follows:
Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or
pictorially presented.
Operations that may cause product damage are identified by “NOTICE” labels on the product and in
this publication.
Perkins cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure,
work method or operating technique that is not specifically recommended by Perkins is used,
you must satisfy yourself that it is safe for you and for others. You should also ensure that the
product will not be damaged or be made unsafe by the operation, lubrication, maintenance or
repair procedures that you choose.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before
you start any job. Perkins dealers or Perkins distributors have the most current information available.
When replacement parts are required for this
product Perkins recommends using Perkins
replacement parts.
Failure to heed this warning can lead to prema-
ture failures, product damage, personal injury or
death.
SEBU8732 3
Table of Contents
Table of Contents Maintenance Section
Foreword.............................. ............................. 4 Refill Capacities....................... ....................... 74
Maintenance Recommendations.......... .......... 88
Safety Section
Maintenance Interval Schedule ........... ........... 91
Safety Messages....................... ....................... 5
General Hazard Information ............... .............. 8
Warranty Section
Burn Prevention....................... ........................11 Warranty Information .................. .................. 127
Fire Prevention and Explosion Prevention ... .. 12 Reference Information Section
Crushing Prevention and Cutting Prevention . 14 Reference Materials .................. ................... 128
Mounting and Dismounting............... .............. 14 Index Section
High Pressure Fuel Lines ................ ............... 15 Index............................... .............................. 131
Before Starting Engine ................. .................. 16
Engine Starting ........................ ....................... 16
Engine Stopping ....................... ...................... 17
Electrical System ...................... ...................... 17
Engine Electronics..................... ..................... 18
Product Information Section
General Information.................... .................... 20
Product Identification Information.......... ......... 29
Operation Section
Lifting and Storage..................... ..................... 32
Features and Controls .................. .................. 36
Engine Diagnostics..................... .................... 58
Engine Starting ........................ ....................... 63
Engine Operation...................... ...................... 66
Cold Weather Operation................. ................ 68
Engine Stopping ....................... ...................... 72
4 SEBU8732
Foreword
Foreword Recommended service should be performed at the
appropriate intervals as indicated in the Maintenance
Interval Schedule. The actual operating environment
Literature Information of the engine also governs the Maintenance Interval
Schedule. Therefore, under extremely severe, dusty,
This manual contains safety, operation instructions, wet or freezing cold operating conditions, more
lubrication and maintenance information. This manual frequent lubrication and maintenance than is
should be stored in or near the engine area in a specified in the Maintenance Interval Schedule may
literature holder or literature storage area. Read, be necessary.
study and keep it with the literature and engine
information. The maintenance schedule items are organized for a
preventive maintenance management program. If the
English is the primary language for all Perkins preventive maintenance program is followed, a
publications. The English used facilitates translation periodic tune-up is not required. The implementation
and consistency. of a preventive maintenance management program
should minimize operating costs through cost
Some photographs or illustrations in this manual avoidances resulting from reductions in unscheduled
show details or attachments that may be different downtime and failures.
from your engine. Guards and covers may have been
removed for illustrative purposes. Continuing Maintenance Intervals
improvement and advancement of product design
may have caused changes to your engine which are Perform maintenance on items at multiples of the
not included in this manual. Whenever a question original requirement. We recommend that the
arises regarding your engine, or this manual, please maintenance schedules be reproduced and displayed
consult with your Perkins dealer or your Perkins near the engine as a convenient reminder. We also
distributor for the latest available information. recommend that a maintenance record be maintained
as part of the engine's permanent record.
Safety Your authorized Perkins dealer or your Perkins
This safety section lists basic safety precautions. In distributor can assist you in adjusting your
addition, this section identifies hazardous, warning maintenance schedule to meet the needs of your
situations. Read and understand the basic operating environment.
precautions listed in the safety section before
operating or performing lubrication, maintenance and Overhaul
repair on this product.
Major engine overhaul details are not covered in the
Operation Operation and Maintenance Manual except for the
interval and the maintenance items in that interval.
Major repairs should only be carried out by Perkins
Operating techniques outlined in this manual are authorized personnel. Your Perkins dealer or your
basic. They assist with developing the skills and Perkins distributor offers a variety of options
techniques required to operate the engine more regarding overhaul programs. If you experience a
efficiently and economically. Skill and techniques major engine failure, there are also numerous after
develop as the operator gains knowledge of the failure overhaul options available. Consult with your
engine and its capabilities.
Perkins dealer or your Perkins distributor for
The operation section is a reference for operators. information regarding these options.
Photographs and illustrations guide the operator
through procedures of inspecting, starting, operating California Proposition 65 Warning
and stopping the engine. This section also includes a
discussion of electronic diagnostic information. Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm. Battery
Maintenance posts, terminals and related accessories contain lead
The maintenance section is a guide to engine care. and lead compounds. Wash hands after handling.
The illustrated, step-by-step instructions are grouped
by service hours and/or calendar time maintenance
intervals. Items in the maintenance schedule are
referenced to detailed instructions that follow.
SEBU8732 5
Safety Section
Safety Messages
Safety Section
i05192372
Safety Messages
There may be several specific warning signs on your
engine. The exact location and a description of the
warning signs are reviewed in this section. Please
become familiar with all warning signs.
Ensure that all of the warning signs are legible. Clean
the warning signs or replace the warning signs if the
words cannot be read or if the illustrations are not
visible. Use a cloth, water, and soap to clean the
warning signs. Do not use solvents, gasoline, or other
harsh chemicals. Solvents, gasoline, or harsh
chemicals could loosen the adhesive that secures the
warning signs. The warning signs that are loosened
could drop off the engine.
Replace any warning sign that is damaged or
missing. If a warning sign is attached to a part of the
engine that is replaced, install a new warning sign on
the replacement part. Your Perkins dealer or your
Perkins distributor can provide new warning signs.
Universal Warning 1
Do not operate or work on this equipment unless
you have read and understand the instructions
and warnings in the Operation and Maintenance
Manuals. Failure to follow the instructions or heed
the warnings could result in serious injury or
death.
6 SEBU8732
Safety Section
Safety Messages
Illustration 1 g03022899
Typical example
The universal warning label is install in two positions
on the engine. On the valve mechanism cover and on
the intake manifold, refer to illustration 1 .
Ether Warning 2
Do not use aerosol types of starting aids such as
ether. Such use could result in an explosion and
personal injury.
Illustration 2 g03023096
Typical example
SEBU8732 7
Safety Section
Safety Messages
The ether warning label is installed on the intake
manifold, refer to illustration 2 .
Hand (High Pressure) 3
Contact with high pressure fuel may cause fluid
penetration and burn hazards. High pressure fuel
spray may cause a fire hazard. Failure to follow
these inspection, maintenance and service in-
structions may cause personal injury or death.
Illustration 3 g03023097
Typical example
The hand high-pressure warning label is a rap around
label installed on the main injection line, refer to
illustration 3 .
8 SEBU8732
Safety Section
General Hazard Information
i05192438 • Tampering with the engine installation or tampering
with the OEM supplied wiring can be dangerous.
General Hazard Information Personal injury, death and/or engine damage
could result.
• Vent the engine exhaust to the outside when the
engine is operated in an enclosed area.
• If the engine is not running, do not release the
secondary brake or the parking brake systems
unless the vehicle is blocked or unless the vehicle
is restrained.
• Wear a hard hat, protective glasses, and other
protective equipment, as required.
• When work is performed around an engine that is
operating, wear protective devices for ears in order
to help prevent damage to hearing.
• Do not wear loose clothing or jewelry that can snag
Illustration 4 g00104545
on controls or on other parts of the engine.
Attach a “Do Not Operate” warning tag or a similar • Ensure that all protective guards and all covers are
warning tag to the start switch or to the controls secured in place on the engine.
before the engine is serviced or before the engine is
repaired. Attach the warning tags to the engine and to • Never put maintenance fluids into glass
each operator control station. When appropriate, containers. Glass containers can break.
disconnect the starting controls.
• Use all cleaning solutions with care.
Do not allow unauthorized personnel on the engine,
or around the engine when the engine is being • Report all necessary repairs.
serviced.
Unless other instructions are provided, perform the
maintenance under the following conditions:
SEBU8732 9
Safety Section
General Hazard Information
• The engine is stopped. Ensure that the engine • Filler caps
cannot be started.
• Grease fittings
• The protective locks or the controls are in the
applied position. • Pressure taps
• Engage the secondary brakes or parking brakes. • Breathers
• Block the vehicle or restrain the vehicle before • Drain plugs
maintenance or repairs are performed.
Use caution when cover plates are removed.
• Disconnect the batteries when maintenance is Gradually loosen, but do not remove the last two bolts
performed or when the electrical system is or nuts that are located at opposite ends of the cover
plate or the device. Before removing the last two bolts
serviced. Disconnect the battery ground leads. or nuts, pry the cover loose in order to relieve any
Tape the leads in order to help prevent sparks. If spring pressure or other pressure.
equipped, allow the diesel exhaust fluid to be
purged before disconnecting the battery.
• If equipped, disconnect the connectors for the unit
injectors that are located on the valve cover base.
This action will help prevent personal injury from
the high voltage to the unit injectors. Do not come
in contact with the unit injector terminals while the
engine is operating.
• Do not attempt any repairs or any adjustments to
the engine while the engine is operating.
• Do not attempt any repairs that are not
understood. Use the proper tools. Replace any
equipment that is damaged or repair the
equipment. Illustration 5 g00702020
• For initial start-up of a new engine or for starting an • Wear a hard hat, protective glasses, and other
engine that has been serviced, make provisions to protective equipment, as required.
stop the engine if an overspeed occurs. The
stopping of the engine may be accomplished by • When work is performed around an engine that is
shutting off the fuel supply and/or the air supply to operating, wear protective devices for ears in order
the engine. Ensure that only the fuel supply line is to help prevent damage to hearing.
shut off. Ensure that the fuel return line is open.
• Do not wear loose clothing or jewelry that can snag
• Start the engine from the operators station (cab). on controls or on other parts of the engine.
Never short across the starting motor terminals or
the batteries. This action could bypass the engine • Ensure that all protective guards and all covers are
neutral start system and/or the electrical system secured in place on the engine.
could be damaged.
• Never put maintenance fluids into glass
Engine exhaust contains products of combustion containers. Glass containers can break.
which may be harmful to your health. Always start the
engine and operate the engine in a well ventilated • Use all cleaning solutions with care.
area. If the engine is in an enclosed area, vent the
engine exhaust to the outside. • Report all necessary repairs.
Cautiously remove the following parts. To help Unless other instructions are provided, perform
prevent spraying or splashing of pressurized fluids, the maintenance under the following conditions:
hold a rag over the part that is being removed.
Perkins 1206f E70ta Industrial Engine Operation And Maintenance Manual
Full download:
10 http://manualplace.com/download/perkins-1206f-e70ta-industrial-engine-operation-and-maintenance-manual/
SEBU8732
Safety Section
General Hazard Information
• The engine is stopped. Ensure that the engine
cannot be started.
• Disconnect the batteries when maintenance is
performed or when the electrical system is
serviced. Disconnect the battery ground leads.
Tape the leads in order to help prevent sparks.
• Do not attempt any repairs that are not
understood. Use the proper tools. Replace any
equipment that is damaged or repair the
equipment.
Pressurized Air and Water
Pressurized air and/or water can cause debris and/or
hot water to be blown out. This action could result in Illustration 6 g00687600
personal injury.
Always use a board or cardboard when you check for
When pressurized air and/or pressurized water is a leak. Leaking fluid that is under pressure can
used for cleaning, wear protective clothing, protective penetrate body tissue. Fluid penetration can cause
shoes, and eye protection. Eye protection includes serious injury and possible death. A pin hole leak can
goggles or a protective face shield. cause severe injury. If fluid is injected into your skin,
you must get treatment immediately. Seek treatment
The maximum air pressure for cleaning purposes from a doctor that is familiar with this type of injury.
must be below 205 kPa (30 psi). The maximum water
pressure for cleaning purposes must be below Containing Fluid Spillage
275 kPa (40 psi).
Care must be taken to ensure that fluids are
Fluid Penetration contained during performance of inspection,
maintenance, testing, adjusting, and repair of the
Pressure can be trapped in the hydraulic circuit long product. Be prepared to collect the fluid with suitable
after the engine has been stopped. The pressure can containers before opening any compartment or
cause hydraulic fluid or items such as pipe plugs to disassembling any component containing fluids.
escape rapidly if the pressure is not relieved correctly.
Dispose of all fluids according to local regulations and
Do not remove any hydraulic components or parts mandates.
until pressure has been relieved or personal injury
may occur. Do not disassemble any hydraulic Inhalation
components or parts until pressure has been relieved
or personal injury may occur. Refer to the OEM
information for any procedures that are required to
relieve the hydraulic pressure.
Illustration 7 g00702022
Exhaust
Use caution. Exhaust fumes can be hazardous to
health. If you operate the equipment in an enclosed
area, adequate ventilation is necessary.
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