Terex Ta25 27 Articulated Truck Parts Book

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TRACTOR TRACTOR OPTIONAL TRAILER TRAILER OPTIONAL
TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS

P10453

Parts Book
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MAIN LIBRARY INDEX

Part Number
15274226

19 June 2000
TA25/TA27 Articulated Truck Revised Jan 02

(Cummins 6CTA 8.3-C260 Powered with ZF 6WG210 Transmission) PUBLISHED BY:

PRODUCT SUPPORT DEPARTMENT

TEREX EQUIPMENT LIMITED

From Serial No. A8051001 MOTHERWELL, SCOTLAND

This is the cut pages sample. Download all 502 page(s) at: ManualPlace.com
THIS PAGE IS INTENTIONALLY LEFT BLANK
 WARRANTY ON PARTS AND ATTACHMENTS

Terex Equipment Limited warrants that for a period of six months after sale of new Terex replacement parts or attachments by an authorised
Terex dealer it will repair, or at its option, replace any defective or malfunctioning part or attachment. This warranty covers only malfunctions
resulting from defects in material or workmanship.

This warranty does not cover malfunctions resulting from negligence, alteration, accident or overloading; use for a purpose for which the part
or attachment is not designed or approved by Terex; loss of time, inconvenience, loss of use of the vehicle or other consequential damages;
or labour for removal or reinstallation of defective or malfunctioning parts or attachments.

Repairs or replacements qualifying under this warranty will be performed by any authorised Terex dealer within a reasonable time following
delivery of the malfunctioning part or attachment to the dealer's place of business.

Defective or malfunctioning parts or attachments must be delivered to an authorised Terex dealer's place of business during regular business
hours for warranty repairs or replacements. The dealer must be furnished with the purchaser's copy of the sales slip or repair order to validate
date of purchase.

* * * * *

SOLE WARRANTY
This is the only express warranty applicable to new Terex parts and attachments sold by Terex dealers and Terex neither assumes nor
authorises anyone to assume for it any other obligation or liability in connection with such parts or attachments.
THIS PAGE IS INTENTIONALLY LEFT BLANK
INSTRUCTIONS FOR USE OF TEREX PARTS BOOK
This Parts Book is divided into Major Sections which cover components corresponding to specific areas of the machine.

Printed at the top left hand corner of each Parts Page is an Index Code which includes three numbers - the first of these relates to a Major Section, the second indicates a Sub-section
within a Major Section and the last the model PLI number. Certain Major Sections may not apply to the particular model covered in this Parts Book and, consequently, will be omitted.

An illustrated Index page shows all the Major Component Section numbers included in the book. For example -

SECTION 100 - CHASSIS SECTION 140 - FRONT AXLE GROUP SECTION 230 - BODY HOIST SYSTEM etc.

Major Component Sections are listed in the 'Table Of Contents' pages together with Sub-section headings.
For example to locate the serviceable items of a Steering Cylinder -

1. The Table of Contents shows the steering components to be in Major Section 220.
2. The steering cylinder is listed in Major Section 220, Sub-section 0120
3. Select the Parts Page Code that applies to the unit Serial number for which parts are needed and locate the Page with reference number.
EXAMPLE - 220-0120.

SERIAL NUMBERS - Each Parts Book covers a particular range of unit Serial Numbers.

It is important that unit Serial Numbers are quoted on all orders for Parts.

PARTS LISTS - Parts Forms usually consist of detailed parts information listed on one page together with a parts illustration on the opposite page. The parts list is printed in the order
of the reference numbers shown on the parts illustration. The first column lists Note Letters; the second lists the reference numbers; the third shows quantity required and the fourth
gives the parts descriptions. Parts which are part of an assembly have their descriptions indented beneath the assembly description.

ILLUSTRATIONS - These show typical assemblies and individual piece parts.They are intended for general reference only and may not always show exact details of parts. Parts are
identified on each illustration with an item number. Note the item number of the part required and locate it in the parts list. The part number opposite the item number is the part to order.
INDENTATIONS - Parts which are indented under another part are Sub-groups of a Major Assembly or Sub-assembly. Parts which are not indented are major assemblies or individual
component parts which do not belong to a major assembly.

EXAMPLE - 1 9052564 Pump Assy.

2 9058512 . Shaft
3 9024169 . Ring
4 9058132 . Control Assy.
5 9058135 . . Spring
6 9072162 Gasket

- If you order Item 1, you will receive Items 1 - 5.

- If you order Item 4, you will receive Items 4 and 5.
- If you order Item 6, you will receive only Item 6.

NOTES - Whenever there is an alphabetical symbol to the left of the item number, refer to the corresponding note at the bottom of the form for information regarding ordering or application
of the particular part number(s) noted.

ABBREVIATIONS - The abbreviations in this book have the following meanings -

Amps .................... Amperes Hsg ....................... Housing N.I ........................ Not Illustrated
As R ..................... As Required I.D ........................ Inside Diameter N.L.A .................... No Longer Available
Assy ..................... Assembly L.H ....................... Left Hand N.S.S .................... Not Sold Separately
Brkt ....................... Bracket L.W ....................... Lockwasher O.D ....................... Outside Diameter
Cad-Pltd ................ Cadium Plated Lg ......................... Long Pr ......................... Pair
Comm ................... Commencement of production Lkg ....................... Linkage P.T.O .................... Power-Take-Off
E.S.N .................... Elastic Stop Nut Mtg ....................... Mounting R.H ....................... Right Hand
Ftgs ...................... Fittings N.C ....................... Note Code Std ........................ Standard
Articulated Truck TRACTOR SECTIONS

CHASSIS 100 STEERING SYSTEM 220

ENGINE 110 BODY HOIST SYSTEM 230

TRANSMISSION 120 BRAKING SYSTEM 250

DRIVELINE 130 CAB 260

FRONT AXLE 140 DECALS 290

BRAKE PARTS 165 MISCELLANEOUS 300

SUSPENSION SYSTEM 180

ELECTRICAL SYSTEM 190

FUEL SYSTEM 200

COOLING SYSTEM 210

TABLE OF CONTENTS FOR MODEL TA25/27 FROM SERIAL NO A8051001 28/01/02

SECT - PAGE - PLI DESCRIPTION SECT - PAGE - PLI DESCRIPTION

SECTION 100 CHASSIS SECTION 120 TRANSMISSION

100-0010-8061 CHASSIS R1 02/01 120-0465-8061 COUPLING K2
100-0010-8061 CHASSIS 02/01 120-0475-8061 COUPLING K3
100-0010-8061 CHASSIS 02/01 120-0485-8061 COUPLING K4
100-0040-8061 HOOD AND MOUNTING R1 02/01 120-0495-8061 COUPLING KV
100-0040-8061 HOOD AND MOUNTING R1 06/01 120-0500-8061 PTO MAIN HYDRAULIC PUMP
100-0040-8061 HOOD AND MOUNTING 06/01 120-0505-8061 COUPLING KR
100-0070-8061 FENDERS AND MOUNTING 120-0515-8061 EMERGENCY STEERING PUMP
100-0135-8061 ROCK AND MUD GUARDS 120-0520-8061 INPUT-DRIVE ASSEMBLY
120-0540-8061 DIFFERENTIAL
SECTION 110 ENGINE 120-0550-8061 AXLE DISCONNECT
110-0020-8061 ENGINE ORDERING INSTRUCTIONS 120-0570-8061 INPUT
110-0030-8061 ENGINE AND MOUNTING 120-0590-8061 SPEEDOMETER
110-0030-8061 ENGINE AND MOUNTING R1 01/02 120-0600-8061 PRESSURE REGULATOR
110-0040-8061 FAN & MOUNTING/FAN LINES 02/01 120-0640-8061 FILLER NECK
110-0050-8061 AIR CLEANER 120-0900-8061 LOOSE PARTS-TRANSMISSION
110-0060-8061 AIR CLEANER PIPES AND HOSES
110-0070-8061 EXHAUST AND MOUNTING R1 02/01 SECTION 130 DRIVELINE
110-0070-8061 EXHAUST AND MOUNTING 02/01 130-0010-8061 FRONT DRIVELINE R1 02/01
110-0080-8061 EXHAUST BRAKE R1 09/00 130-0010-8061 FRONT DRIVELINE R1 06/01
110-0140-8061 COUPLING R1 01/02 130-0010-8061 FRONT DRIVELINE R1 01/02
110-0140-8061 COUPLING 01/02 130-0010-8061 FRONT DRIVELINE 01/02

SECTION 120 TRANSMISSION SECTION 140 FRONT AXLE

120-0010-8061 TRANSMISSION MOUNTING R2 01/02 140-0010-8061 AXLE COMPLETE-FRONT R1 02/01
120-0020-8061 TRANSMISSION BREAKDOWN R1 01/02 140-0010-8061 AXLE COMPLETE-FRONT 02/01
120-0020-8061 TRANSMISSION BRREAKDOWN 01/02 140-0020-8061 AXLE GROUP-FRONT R1 06/01
120-0070-8061 SHIFT CONTROL R1 02/01 140-0020-8061 AXLE GROUP-FRONT 06/01
120-0070-8061 SHIFT CONTROL R1 01/02 140-0030-8061 PLANETARY GEARING-FRONT R1 06/01
120-0070-8061 SHIFT CONTROL 01/02 140-0030-8061 PLANETARY GEARING-FRONT 06/01
120-0100-8061 FILTER 140-0040-8061 WHEEL, RIM AND TYRE-FRONT
120-0110-8061 OIL LINES-TRANSMISSION 140-0060-8061 DIFFERENTIAL-FRONT R1 06/01
120-0220-8061 OIL PUMP 140-0060-8061 DIFFERENTIAL-FRONT 06/01
120-0390-8061 TORQUE CONVERTER
120-0400-8061 LUBRICATION PIPES SECTION 165 BRAKE PARTS
120-0410-8061 INDUCTIVE TRANSMITTER 165-0010-8061 BRAKE PARTS-ARTICS R2 06/01
120-0430-8061 ELECTRIC SHIFT CONTROL VALVE 165-0010-8061 BRAKE PARTS-ARTICS 06/01
120-0440-8061 GEARSHIFT 165-0050-8061 BRAKE GUARDS R2 01/02
120-0450-8061 GEARBOX HOUSING
120-0455-8061 COUPLING K1
TABLE OF CONTENTS FOR MODEL TA25/27 FROM SERIAL NO A8051001 28/01/02

SECT - PAGE - PLI DESCRIPTION SECT - PAGE - PLI DESCRIPTION

SECTION 180 SUSPENSION SYSTEM SECTION 220 STEERING SYSTEM

180-0020-8061 FRONT SUSPENSION R2 01/02 220-0010-8061 STEERING LINES R1 02/01
220-0010-8061 STEERING LINES 02/01
SECTION 190 ELECTRICAL SYSTEM 220-0010-8061 STEERING LINES R1 06/01
190-0010-8061 TERMINALS 220-0090-8061 STEERING VALVE
190-0011-8061 CONNECTORS 220-0105-8061 PRIORITY VALVE R1 02/01
190-0030-8061 CABLES/HARNESSES-CAB R2 01/02 220-0120-8061 STEERING CYLINDER R1 02/01
190-0040-8061 CABLES/HARNESSES-CHASS/ENG R1 06/01 220-0120-8061 STEERING CYLINDER 02/01
190-0070-8061 BATTERY AND CABLES 220-0140-8061 EMERGENCY STEERING VALVE
190-0080-8061 BATTERY MOUNTING R2 06/01 220-0230-8061 STEERING COLUMN MOUNTING
190-0080-8061 BATTERY MOUNTING 06/01
190-0100-8061 ELECTRICAL LIGHTING SYSTEM R1 06/01 SECTION 230 BODY HOIST SYSTEM
190-0100-8061 ELECTRICAL LIGHTING SYSTEM 06/01 230-0020-8061 LINES AND FITTINGS-BODY HOIST R3 01/02
190-0170-8061 FLOODLAMP/SPOTLIGHT/WORK LIGHT 01/02 230-0040-8061 TANK AND MOUNTING-BODY HOIST R1 01/02
190-0270-8061 SWITCHES AND SENSORS 230-0050-8061 PUMP-BODY HOIST
190-0300-8061 RADIO CASSETTE AND SPEAKERS R1 01/02 230-0060-8061 CONTROL VALVE-BODY HOIST R1 02/01
190-0300-8061 RADIO CASSETTE AND SPEAKERS 01/02 230-0081-8061 JOYSTICK-BODY CONTROL R1 06/01
190-0310-8061 ELECTRICAL HORN 230-0081-8061 JOYSTICK-BODY CONTROL 06/01
230-0121-8061 PILOT SUPPLY VALVE
SECTION 200 FUEL SYSTEM
200-0010-8061 FUEL TANK AND MOUNTING R2 02/01 SECTION 250 BRAKING SYSTEM
200-0010-8061 FUEL TANK AND MOUNTING R1 06/01 250-0010-8061 BRAKE LINES-AIR R2 01/02
200-0010-8061 FUEL TANK AND MOUNTING 06/01 250-0020-8061 BRAKE LINES-HYDRAULIC R2 01/02
200-0040-8061 FUEL LINES 250-0070-8061 TREADLE VALVE
200-0050-8061 ACCELERATOR LINKAGE 250-0190-8061 CONTROL VALVE-BRAKES
250-0200-8061 AIR DRIER
SECTION 210 COOLING SYSTEM 250-0260-8061 BRAKE CHAMBER/PRESS CONVERTER
210-0010-8061 RADIATOR ASSEMBLY R1 02/01 250-0290-8061 PRESSURE PROTECTION VALVE
210-0010-8061 RADIATOR ASSEMBLY 02/01
210-0010-8061 RADIATOR ASSEMBLY 02/01 SECTION 260 CAB
210-0020-8061 RADIATOR MOUNTING R1 02/01 260-0010-8061 CAB ASSEMBLY R2 08/01
210-0020-8061 RADIATOR MOUNTING R1 06/01 260-0010-8061 CAB ASSEMBLY R2 08/01
210-0030-8061 RADIATOR PIPING R1 02/01 260-0010-8061 CAB ASSEMBLY R2 01/02
210-0030-8061 RADIATOR PIPING R1 06/01 260-0015-8061 CAB MOUNTING R1 06/01
210-0030-8061 RADIATOR PIPING 06/01 260-0030-8061 CAB DOOR-LEFT HAND R1 08/01
210-0040-8061 RADIATOR HEADER TANK AND HOSES R1 02/01 260-0080-8061 SWITCHES AND INSTRUMENTS R1 02/01
210-0040-8061 RADIATOR HEADER TANK AND HOSES 02/01 260-0090-8061 SEAT-DRIVER R2 08/01
210-0060-8061 OIL COOLER AND PIPING-TRANS R2 02/01 260-0090-8061 SEAT-DRIVER 08/01
210-0060-8061 OIL COOLER AND PIPING-TRANS R2 08/01 260-0110-8061 SEAT-PASSENGER
210-0060-8061 OIL COOLER AND PIPING-TRANS 06/01 260-0130-8061 AIR CONDITIONER/HEATER
210-0065-8061 OIL COOLER 06/01 260-0140-8061 HEATER LINES AND WIRING
TABLE OF CONTENTS FOR MODEL TA25/27 FROM SERIAL NO A8051001 28/01/02

SECT - PAGE - PLI DESCRIPTION SECT - PAGE - PLI DESCRIPTION

SECTION 260 CAB

260-0145-8061 AIR CONDITIONER LINES R1 02/01
260-0145-8061 AIR CONDITIONER LINES 02/01
260-0145-8061 AIR CONDITIONER LINES 02/01
260-0190-8061 WINDSCREEN WASHER

SECTION 290 DECALS

290-0010-8061 DECALS-ENGLISH R1 06/01
290-0010-8061 DECALS-ENGLISH R1 01/02

SECTION 300 MISCELLANEOUS

300-0040-8061 MULTI-TUBE CLAMPS AND HARDWARE
THIS PAGE IS INTENTIONALLY LEFT BLANK
R1 02/01 (ECN 102953)

100-0010-8061 CHASSIS
SERIAL NO. A8051001 TO A8051032 DRAWING NO. P10406

P10406

A
8

10 11 9
A
2 A
A A

12

13

A 14
6
4
15 A 7
3
5
100-0010-8061 CHASSIS
SERIAL NO. A8051001 TO A8051032

SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO

001 001 15306507 FRAME ASSY-TA25

002 001 15306565 SUMP GUARD ASSY. FRONT
003 002 15255698 STEP ASSY
004 008 00108580 LOCKWASHER
005 004 00179892 BOLT
006 004 00274209 LOCKNUT
007 008 00102635 NUT
008 001 15306469 REAR SUMP GUARD
009 008 15252867 BOLT
010 008 06471601 LOCKNUT
011 008 07151630 WASHER
012 002 15245361 GUARD-AIR TANK
013 004 00179843 BOLT
014 008 00106263 WASHER
015 008 07151220 WASHER

R1 02/01 (ECN 102953)

02/01 (ECN 102953 AND ECN 103036)

100-0010-8061 CHASSIS
SERIAL NO. A8051033 TO A8051112 DRAWING NO. P10406

P10406

A
8

10 11 9
A
2 A
A A

12

13

A 14
6
4
15 A 7
3
5
100-0010-8061 CHASSIS
SERIAL NO. A8051033 TO A8051112

SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO

001 001 15309811 FRAME ASSY-TA25

002 001 15309135 SUMP GUARD ASSY. FRONT
003 002 15255698 STEP ASSY
004 008 00108580 LOCKWASHER
005 004 00179892 BOLT
006 004 00274209 LOCKNUT
007 008 00102635 NUT
008 001 15306469 REAR SUMP GUARD
009 008 15252867 BOLT
010 008 06471601 LOCKNUT
011 008 07151630 WASHER
012 002 15245361 GUARD-AIR TANK
013 004 00179843 BOLT
014 008 00106263 WASHER
015 008 07151220 WASHER

02/01 (ECN 102953 AND ECN 103036)

02/01 (ECN 102993 AND ECN 103426)

100-0010-8061 CHASSIS
FROM SERIAL NO. A8051113 DRAWING NO. P10406

P10406

A
8

10 11 9
A
2 A
A A

12

13

A 14
6
4
15 A 7
3
5
100-0010-8061 CHASSIS
FROM SERIAL NO. A8051113

SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO

001 001 15309932 FRAME ASSY-TA25 A8051113 A8051165

001 001 15310544 FRAME ASSY-TA25 A8051166
002 001 15306565 SUMP GUARD ASSY. FRONT
003 002 15255698 STEP ASSY
004 008 00108580 LOCKWASHER
005 004 00179892 BOLT
006 004 00274209 LOCKNUT
007 008 00102635 NUT
008 001 15306469 REAR SUMP GUARD
009 008 15252867 BOLT
010 008 06471601 LOCKNUT
011 008 07151630 WASHER
012 002 15245361 GUARD-AIR TANK
013 004 00179843 BOLT
014 008 00106263 WASHER
015 008 07151220 WASHER

02/01 (ECN 102993 AND ECN 103426)

R1 02/01 (ECN 103004 AND ECN 103107)

100-0040-8061 HOOD AND MOUNTING

SERIAL NO. A8051001 TO A8051095 DRAWING NO. P10409

P10409

37 46 45
7
38 47
4 20 39 12
40
13

18 14
44 15

16
1 A

3 33 17
9 51 6 34
8
11 35
10 35
34
5 36

51 2
43 19 A
22 23
21 23
41 22 28
53
42 49 29
50
52
41 48 19 30
26 31 32
25 24 42 27
100-0040-8061 HOOD AND MOUNTING 100-0040-8061 HOOD AND MOUNTING
SERIAL NO. A8051001 TO A8051095 SERIAL NO. A8051001 TO A8051095

SER.NO. SER.NO. SER.NO. SER.NO.

NC REF QTY PART NO. DESCRIPTION FROM TO NC REF QTY PART NO. DESCRIPTION FROM TO

001 001 15306112 HOOD ASSY-FIBRE GLASS 041 002 15309043 PLATE
002 002 15306140 .HANDLE (FRONT) 042 002 15309039 HINGE
003 001 15306138 .HANDLE (LHS) 043 006 06351230 SCREW
004 001 15306139 .HANDLE (RHS) 044 001 15309000 PLATE-HOOD CABLE
005 001 15309450 GRILLE-HOOD 045 002 15244714 WASHER
006 001 15309406 SUBFRAME-HOOD HINGE 046 002 06351030 BOLT
007 001 15306167 SUPPORT ASSY-GOALPOST 047 002 06471001 NUT
008 008 00179839 BOLT 048 001 15309057 BRACKET
009 008 00108580 LOCKWASHER 049 002 06351030 BOLT
010 012 06351240 BOLT 050 002 15249040 SPACER
011 012 01967343 WASHER 051 001 15309699 PLATE-SUPPORT A8051042 A8051095
012 002 06351050 BOLT 052 001 15309738 NUT-FLANGED
013 002 15307804 STOP-HOOD 053 001 15309560 STRAP-HOOD
014 002 09073839 SPRING
015 002 06471001 LOCKNUT
016 001 15306805 KIT-HOODCATCH
017 001 15306920 CABLE-HOODCATCH
018 001 15256961 BALLJOINT
019 001 15309067 HOOD PROP ASSEMBLY
020 001 15306218 COVER-BLANKING
021 002 15307970 TORSION BAR
022 004 00106264 WASHER
023 004 00103385 PIN-COTTER
024 002 15309192 BOLT
025 002 07161630 LOCKWASHER
026 002 06471601 LOCKNUT
027 001 15308774 PLATE-HOOD PROP MTG
028 001 15309737 BOLT-FLANGED
029 001 06432001 NUT
030 003 06351260 BOLT
031 003 07151220 WASHER
032 003 06471201 LOCKNUT
033 004 00179890 BOLT
034 008 09270004 WASHER
035 008 00106265 WASHER
036 004 00274209 LOCKNUT
037 002 06351245 BOLT
038 002 09262391 WASHER-HDN
039 002 09267949 WASHER-HDN
040 002 06471201 LOCKNUT

R1 02/01 (ECN 103004 AND ECN 103107)

Terex Ta25 27 Articulated Truck Parts Book
Full download: http://manualplace.com/download/terex-ta25-27-articulated-truck-parts-book/

R1 06/01 (ECN 103164, ECN 103530 AND ECN 103595)

100-0040-8061 HOOD AND MOUNTING

SERIAL NO. A8051096 TO A8051292 DRAWING NO. P10662

P10662

37 46 45
51
38 47
4,5,6 20 39 41
40
42

18 43
44 15
5
2,3,4
6
16 A
1

2,5,6

11 33 17
54 7
53 10 34
9 3,5,6 35
35
34
52 36
8
10
9
11
19 A
14 22 23
21 23 22
13 57 28
56
49 29
50
12 2,5,6 55
13 48 19 30
26 31 32
25 24 14 27

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