Chevrolet 1969 Camaro Factory Assembly Manual
Chevrolet 1969 Camaro Factory Assembly Manual
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ASSEMBLY INSTRUCTIONS
3940195 1969 CAMARO 12000 SERIES
INDICATES TORQUE.
INIXCATES A REVISION
FLUID CARRYING PIPES CARRYING FLUIDS SUCH AS GASOLINE, OIL, BRAKE FLUID,
PIPES ETC., MUST BE FREE OF ALL INCLUSIONS PRIOR TO INSTALLATION.
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ASSEMBLY INSTRUCTIONS
3940195 1969 CAMARO 12000 SERIES
Must
shoulder
on stud
OPEN POSITION
PLASTIC
METAL
LOCK LOCK
WASHER WASHER
RrYET
GENERAL INSTRUCTIONS
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ASSEMBLY INSTRUCTIONS
3940195 1969 CAMARO 12000 SERIES
On hose clamp installations where the pipe, nipple, On hose clamp installations, where beaded hose
tee,, connector etc ^ has a bead, the hose clamp must nipples are short, the following procedure should
be positioned directly beyond the bead. The hose must be followed*
be assembled far enough to assure at least 1/8 hose
protrusion beyond the clamp.
CLAMP HOSE
r HOSE CLAMP SHOULDERED TO . 0 6
MAX GAP
I—HOSE CLAMP.
MIN
J U-.12 MIN —H H—HOSE CLAMP SHOULDERED
TO . 0 6 MAX GAP
On all exhaust pipe clamp installations locate center-
line of clamp to end of slot'in exhaust pipe as follows.
SLOT
V EXHAUST PIPE
^^—CENTERLINE
OF CLAMP
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GENERAL INSTRUCTIONS o — •v
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ASSEMBLY INSTRUCTIONS
3940195 1969 CAMARO 12000 SERIES
EMBLEM PANEL.
PANEL
Install tubular clip in hole in panel so that
Install headless tubular clip on emblem stud retention^ barbs are engaged on back of panel,
so that clip contacts emblem as shown at then push stud into clip until back of emblem
point A, then push into hole In panel. contacts panel*
UNDERSIDE OF NUT
HEAD MUST BE FLUSH
TO PANEL I*OR COMPLETE HEADER TOOL PULL UP STUD TO EX-
360* CONTACT WITH PANEL TEND THRU NUT PRIOR TO UPSET TO
UPSET SHANK AVOID DEFORMED OR STRIPPED THREADS,
HOSE FITTING
SECT. A-A
STAPLING
WIRE D R A W . 2 C * 1 T 1 WIRE
>*ACV» DRAW
LWW1W ~
- C*2T
W *«1 • • / • |
C = CROWN SIZE
FIGURE I T « THICKNESS OF WORK
RUBBER RUBBER
VITAL METAL
37 1 / V CLINCH 45° CLINCH
RUBBER RUBBER
METAL
FLAT CLINCH 37 1> 2 # CLINCH SHOWN - 4 5 # 4 FLAT CLINCH TYPICAL
IN ORDER TO INSURE QUALITY STITCHING IT Q ESSENTIAL CLINCHED LEG OF THE STAPLE IS 3 16" IN LENGTH. ( S S I
THAT THE WIRI DRAW (AMOUNT O F WIRE FED FOR EACH FXJ. 2). FOR STITCHES W THIS RANGE OFCROWNSIZES T H 1
STITCH) BE THE CORRECT LENGTH FOR THE WORK TO BE CORRECT WIRE DRAW WOULD BE: CROWN SIZE PLUS TWICt
STITCHED. THE LENGTH OF THE WIRE DRAW IS DEPENDENT THE THICKNESS OF WORK TO BE STITCHED PLUS 3. *". OR
UPON THE CROWN SIZE OF THE STAPLE TO BE USED AND T H I WHEN REDUCED TO A FORMULA: WIRI DRAW - C • I T * « / ! " .
THICKNESS OF THE-WORK TO BE STITCHED,
FOR EXAMPLE: IF CROWN STZI OF STITCH H 1-1/S" AN©
AS A GENERAL RULE, STITCHES HAVING A CROWN WIDTH THE THICKNESS OF WORK TO B I STITCHED II 1.1", T H I
SIZE WTTHIN THE RANGE O F . 175 THROUGH . 50 SHOULD HAVE CORRECT WIRE DRAW WOULD B I 1 - 1 / 8 ° , PLUS 1 TD4ES l / l \
SUFFICIENT WIRE DRAW SO THAT THE CLINCHED LEGS OF (OR 1"), PLUS J / r , EQUAL! 2 - 1 / 2 " WIRI DRAW.
THE STAPLE JUST ABOUT MEET. (SEE FIG. 1). FOR STITCHES
IN THIS RANGE OF CROWN SIZES THE CORRECT LENGTH OF THE ABOVE FORMULAS DO NOT TAKE INTO CONSIDERATION
WIRE DRAW WOULD BE: TWICE THE CROWN SIZE PLUS THE TYPE OF MATERIAL TO B I STITCHED. SOME MATER-
TWICE THE THICKNESS OF WORK TO BE STITCHED OR, WHEN IAL! MIGHT REQUIRE fTAPLE LEG LENGTH! DIFFERENT
REDUCED TO A FORMULA: WIRE DRAW = 2C .• 2T. THAN THO6E SHOWN Of FCJL 1 4 1. HOWEVER. AS A GEN-
ERAL RULE THE FORMULA G I v r N IN FIG. 1 CAN BE USID
FOR EXAMPLE: IF CROWN SIZE OF STITCH IS 7/ it" AND FOR STITCHES RAVING CROWN SIZE WTTHIN THE RANGE OF
THE THICKNESS OF WORK TO BE STITCHED IS 3/18", 2 TIMES . 179 THROUGH '50, WHILE THE FORMULA GIVEN IN FIG. S
7/18" (OR 7/8") PLUS 2 TDJCES 3/18" (OR 3 / 8 - ) , EQUALS 1 - i '4~ CAN BE USID FOR t r r r C H I S HAVING CROWN SIZES GREATER
WIREDRAW. T H A N . JO.
k
• CHI V * O « T
• STAPLING INSTRUCTIONS
MO TO* DIVISION, GMO* UPC
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ASSEMBLY INSTRUCTIONS
3940195 1969 CAMARO 12000 SERIES
Tj. RPOC48 • 141/. 144 DIA - 3 holes UPC 1 .147A151 DIA hole L-6 ENG at
use cover as template existing dimple
A. 6 holes at existing dimples RPOC06 .125A129 DIA - 2 holes at
B. .38 DIA hole at existing dimple existing dimple
C. .38 DIA hole at location shown RPO Z22 1. 00 DIA hole at existing dimple
Tj RPO U63 .185/. 189 DIA - 2 holes
V-8 ENG at existing dimple RPO M20 .920/. 940 DIA hole at existing dimple
A. 1 hole V-8 ENG at location shown A* 1. 00 DIA hole at existing dimple
B. 1 hole L-6 ENG at existing dimple B. . 326/. 340 DIA - 2 holes at existing
dimple
J\ RPOU17 . 5 0 + . 0 0 - . 0 1 DIA hole at RPO C60 1.00 dia hole at existing dimple.
existing dimple
TJ UPC 6 .185 DIA hole at existing dimple RPO V75 .375 dia hole at location shown.
A. „ 50 ±. 02 DIA hole at existing
dimple
- BOTTOM
NTER OF LOWER FRAME
CONTROL ARM BOLT END
VEHICLE HEIGHTS
THE ABOVE DIMENSIONS SHOWN APPLY TO REGULAR PROD. ORAHY
COMBINATION OF RPO BUILD.
I NOTE 1 Pull vehicle up 3 or more times, allow to settle, then measure
"D", "J", "K"& ft Z".
LOAD CONDITIONS
SHIPPING WEIGHT—VEHICLE AS BUILT TO PRODUCTION PARTS LIST
SPECIHCATIONS INCLUDING COOLANT TO CAPACITY AND TWO (2)
GALLONS OF GASOLINE.
CURB WEIGHT-SHIPPING WEIC3JT PLUS GASOLINE TO CAPACITY
RECOMMENDED TIRE PRESSURE
CONV. & COUPE-24 LBS FRONT & 24 LBS ± 2 REAR
g 12000
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DATE eEL 6-26 D P L- L-
WWW ASSEMBLY INSTRUCTIONS
3940195 1969 CAMARO 12000 SERIES
ADHESIVE . 0 0 W G A X . 5 j 3961386 CHART-SUNHnSOR SLEEVE L . D .
IT13960699 CHART-TIRE PRESSURE STICKER 6 ] 3975433 LABELS-VEHICLE CEHHFICAI^ON
1
— JNOTErSurfacc must be clean*
713S83808 OVERLAY-VEH CERT LABEL
Locate as shown using gummed
fcack to adhere* I I 9432022 SLEEVE-IN
T]3953780 CHART-Exhaust- emission engine
tune up.
T j 3406985 LABEL-CAKADIAN EXPORT ONLY
Surface must be clean* Locate a s INNER P&NKL
sho"wn using gummed back to
Position
adhere. so that label may
f NOTE \ Tnae-qp be read from right
sucker inmost be side of vehicle*. VSH
readable from LABEL
front of vehicle LOCATING
BEADS
APPRO* tCO
APPROX.MO
NOTE 1 With visor in up position,
install sleeve with part number
3
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i-:coo
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Bl i- \
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ASSEMBLY INSTRUCTIONS
3940195 1969 CAMARO 12000 SERIES
9423220
3929911 REINFORCEMENT
3929909 FIATS
INSTRUMENT PAWEL
113279W321237
F0930AH SP09041 0
C9R03 123231J I ENLARGED SECTION
A-A THRU TYPICAL
STAMPED CHARACT3
Stamp protect-o-plate with No* 35 size type with data at location noted below* Stamped side of plate mui
rear normally (not reversed or mirror image). Data or more than one type character length will start at in-
dicated location & continue toward right for appropriate number of characters. Plate will be 33 columns loi
& 9 rows dee when option No« 28 size type is used.
LOCATION DATA TO BE STAMPED #CODE * • • CODE
JANUARY 1 BAY CITY B
FEBRUARY 2 CARTER
c
MARCH 3 HOLLY H
A-15 VEHICLE SERIAL NUMBER APRIL 4 ROCHESTER R
•**A-29 CARBURETOR SOURCE MAY 5
B-l ENGINE SOURCE, DATE & TYPE CODE JUNE 6
B-15 REAR AXLE TYPE. DATE & SOURCE CODE JULY 7
#B-29 MONTH PRODUCED AUGUST 8
C-l CHEVROLET MANUFACTURED USE SOURCE & SEPT. 9
DATE. HYDRA-MATIC: USE CODING STAMPED <f OCTOBER 0
ON UNIT PLATE EXCEPT THAT THE LARGE "C NOV. N
PREFIX & THE LARGE SINGLE ALPHA SUFFIX DEC.
ARE TO BE DROPPED. WARNER GEAR: USE P
CODE tfW" ONLY. WITH NO DATE CODE. CODE
*C-15 POWER STEERING CODE
*C-16 POWER BRAKE CODE J50
'C-17 RADIQ U63/U69/U79/U80
•C-18 DISC BRAKE J52
*C-19 AIR CONDITIONING CODE C60/C75 1/3
*C-20 POWER WINDOW CODE A31
•C-21 POWER SEAT CODE A42
C-29 CHEVROLET "BOW TIE" SYMBOL
*FOR OTHER PLATE DETAIL SEE DSSM NO.
——>•
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S 5HPG.
PAKT NO. NAME • ' REF. MODELS
REF.
3934224 ANTENNA ROD & MAST ASM-FRONT RPO U63 & U73 ALL 2
3875700 ANTENNA ROD & MAST ASM-FRT (AM/FM) RPO U69 ALL a
3926790 FLOOR MAT CHART-FRONT RPO B37 ALL 2
3927629 FLOOR MAT CHART-REAR RPO B37 ALL 2
3916432 CAPUOTT-HUB ALL 2-3
3925800 CAP UNIT-HUB RPO P28 2-3
( D 3957060 COVER UOTT-WHEEL TRIM RPO N95 ALL 2-3
(2)3963433 COVER UNTT-WHSEL TRIM RPO N96 ALI* 2-3
0 396343$ COVER4INIX*.WHEEL TRIM RPO PA2 AJLL 2-3
3923559 COVER UNIT-WHEEL TRIM RPO PO1 ALI, 2-3
03934891 RING UNIT-WHEEL TRIM RPO P06 * 2
3901702 RING UNIT-WHEEL TRIM RPO P28 I
3901703 RING UNIT-WHEEL TRIM RPO P28 2
' ( 3 ) 3956775 RING UNIT-WHEEL TRIM RPOP06 & ZJ7 * 2
: REF. FLOOR & TOE PAN MAT ALL 2-4
(§) 3972259 COVER UNIT-WHEEL TRIM* RPO P02 *. 2-3
3 12000
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ASSEMBLY INSTRUCTIONS
3940195 1969 CAMARO 12000 SERIES
PART USAGE UPC SUB.-00*
9985164 LUBRICANT- TRANS CONTROL LEVER-BALL & FULCRUM 7 A
GREASE
BRAKE PEDAL BUSHING, SHAFT OR PINS 5-M35 A
BRAKE PEDAL HUB S A
REAR CABLE AT EQUALIZER 5 C
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Chevrolet 1969 Camaro Factory Assembly Manual
Full download: http://manualplace.com/download/chevrolet-1969-camaro-factory-assembly-manual/
ASSEMBLY INSTRUCTIONS
3940195 1969 CAMARO 12000 SERIES
PART USAGE UPC STJB.-CRP
fib"
mmmmm
UPPER CONT ARM BALL STUD ASM 1-FITTING A
EACH SIDE
1c STEERING RELAY & TIE ROD ASM 7-FITTINGS A
mmmmmt
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