—

EVENT DATE: 13/10/2021

DAY 3 of Technical webinar on ACS880

Preventive maintenance, Fault tracing and case study
Mr. Thejas Gowda
Mr. Mahindra Jadhav
Mr. Umesh Pawar
Mr. Dhinesh M
—
PRIMARY CONTROL PROGRAM
 Common firmware for ABB industrial drives

ACS800 ACS880
Standard control program Primary control program
Standard control program PMSM + IEC 61131 programming (CoDeSys)

System control program

System control program PMSM

One common firmware over the whole
Multiblock control program
ACS880 product family
Precise speed and torque control
+ for all applications
Benefits of ACS850 software
+
New functionality

© ABB Group
October 13, 2021 | Slide 3
 ACS800 & ACS880 crane software's

ACS800 ACS880
Standard control program Primary control program
Standard control program PMSM + IEC 61131 programming (CoDeSys)

System control program

System control program PMSM

One common firmware over the whole
Multiblock control program
ACS880 product family
Precise speed and torque control
+ for all applications
Benefits of ACS850 software
+
New functionality

© ABB Group
October 13, 2021 | Slide 4
 Examples of functionality
Motor phase inversion
Problem:
– Incorrectly connected motor cables
– Incorrect direction of rotation
Solution: Motor phase inversion
– One parameter setting
U VW U VW – Included in basic start-up assistant *
Benefit:
– Quickly correct rotation direction
– Useful with thick motor cables

Features marked with an asterisk (*) will be available later

© ABB Group
October 13, 2021 | Slide 5
—
DRIVE INSTALLATION
—
Select proper cable types
 Check the installation site

Check the installation site according

to the HW manual
– Wall, floor
– Air flow, cooling
Installation types are detailed in the
HW manual
– Side-by-side
– Cabinet
– Marine
– Using vibration dampers
– Etc.

© ABB Group
October 13, 2021 | Slide 8
 Selecting the control cables
❖ Shielding
❖ All control cables must be shielded.
➢ Use a double-shielded twisted pair cable for analog signals. This type of cable is recommended for the pulse encoder signals also.
Employ one individually shielded pair for each signal. Do not use common return for different analog signals.
➢ A double-shielded cable (figure a below) is the best alternative for low-voltage digital signals but single-shielded (b) twisted pair cable
is also acceptable.
❖ Signals in separate cables
➢ Run analog and digital signals in separate, shielded cables
Never mix 24 V DC and 115/230 V AC signals in the same cable.

❖ Signals allowed to be run in the same cable.

Relay-controlled signals, providing their voltage does not exceed 48 V, can be run in
the same cables as digital input signals. The relay-controlled signals should be run as
twisted pairs.

© ABB Group
October 13, 2021 | Slide 9
 Routing the cables
➢ Motor cables of several drives can be run in parallel installed next to each other. The motor cable, input power cable & control cables
should be installed on separate trays.
➢ Where control cables must cross power cables, ensure they are arranged at an angle as near to 90 degrees as possible. Do not run
extra cables through the drive.

© ABB Group
October 13, 2021 | Slide 10
—
Parameterization
 Basic structure

Features Functionality Group number(s)

marked with an
asterisk (*) are General signal type parameter groups 1, 3, 4, 6, 7
available later
Drive I/O systems 10, 11, 12, 13, 14, 15, 16
Drive logic and operation 19, 20, 21
Speed reference chain and speed control 22, 23, 24, 25
Frequency reference chain 26
Torque reference chain 28
Limits 30
Fault functions and protections 31, 35
Process PID 40, 41
Brake chopper and mechanical brake 43, 44
Energy saving configuration 45
Fieldbus configuration 50, 51, 52, 53, 54, 55, 56, 57, 58
D2D* and DDCS* Master/Follower comm. 60, 61, 62
Application specific parameters 74 – 89
Feedback device configuration 90, 91, 92, 93
HW and system configuration 95, 96
Motor control and data 97, 98, 99
Safety 100
© ABB Group
October 13, 2021 | Slide 12
 General signal type parameter groups
Groups 1 – 7
General signal type parameter groups
1 Actual values
3 Input references
4 Warning and faults
6 Control and status words
7 System info

Collection of general signals (read only parameters)

Reference and actual values
Diagnostic information
Control and status words
System info (device type and software versions)

© ABB Group
October 13, 2021 | Slide 13
 Group 4: Warning and faults

4 Warning and faults

1 Tripping fault
2 ... 5 Active fault 2 … 5
6 … 10 Active warning 1 … 5
11 Latest fault
12 … 15 Latest fault 2 … 5
16 Latest warning
17 … 20 Latest warning 2 … 5

Faults and warnings are indicated as four digit code numbers

Five active faults and warnings
Five latest faults and warnings

© ABB Group
October 13, 2021 | Slide 14
 Drive I/O systems

Drive I/O systems

10 Standard DI, RO
11 Standard DIO, FI, FO
12 Standard AI
13 Standard AO
14 Extension I/O option 1
15 Extension I/O option 2
16 Extension I/O option 3

Contents of extension I/O option groups are variable

depending on the type of an option module

© ABB Group
October 13, 2021 | Slide 15
 Parameter system
Example of I/O configuration – Digital inputs (DI)

➢ Standard DI parameters
➢ ON and OFF delays
➢ Forcing data for testing purposes

© ABB Group
October 13, 2021 | Slide 16
 Parameter system
Structure, grouping and basic content
Drive logic and operation
19 Operation mode
20 Start/stop/dir
21 Start/stop mode

Two external control locations (EXT1 and EXT2)

Separate control modes such as speed, torque, add, min, max
Local control with speed or torque
3 inputs signals for start, stop and direction configuration
Independent configuration for EXT1 and EXT2 control locations
Level or pulse signals
Jog forward/reverse functionality

© ABB Group
October 13, 2021 | Slide 17
 Parameter system
Structure, grouping and basic content
Speed reference chain and speed control
22 Speed ref sel
23 Speed ref ramp
24 Speed ref conditioning
25 Speed control

Separate speed references for external control locations EXT1 and EXT2
Constant speeds
Critical speeds
Two accelerations/deceleration ramps with shape times
Separate accelerations/deceleration ramp for jog function
Acceleration compensation
Drooping

© ABB Group
October 13, 2021 | Slide 18
 Parameter system
Structure, grouping and basic content
Torque reference chain
26 Torque ref

Separate torque references for external control locations

EXT1 and EXT2
Load share for master/follower applications
Torque ramps (up and down) and filtering
Torque step and additional torque
Oscillation damping

© ABB Group
October 13, 2021 | Slide 19
 Parameter system
Structure, grouping and basic content
Frequency reference chain
28 Frequency reference chain

Separate frequency references for external control locations EXT1 and

EXT2
Constant frequencies
Critical frequencies
Two acceleration/deceleration ramps

© ABB Group
October 13, 2021 | Slide 20
 Parameter system
Structure, grouping and basic content
Limits
30 Limits

Minimum & maximum values for speed, frequency, torque

Maximum current
Over and undervoltage controls

© ABB Group
October 13, 2021 | Slide 21
 Parameter system
Structure, grouping and basic content
Fault functions and protections
31 Fault functions
35 Motor therm prot

External faults with event indication

Motor and supply phase loss
Earth fault
STO diagnostics
Cross connection between motor and supply cables
Motor thermal protections – thermal model and temperature
measurement

© ABB Group
October 13, 2021 | Slide 22
 Parameter system
Structure, grouping and basic content
Process PID
40 Process PID set 1
41 Process PID set 2

© ABB Group
October 13, 2021 | Slide 23
 Parameter system
Structure, grouping and basic content
Brake chopper and mechanical brake
43 Brake chopper
44 Mech brake ctrl

Enabling brake chopper and resistor thermal protection

Mechanical brake configuration with open and close delays

© ABB Group
October 13, 2021 | Slide 24
 Parameter system
Structure, grouping and basic content
Energy saving configuration
45 Energy savings

Calculate saved energy compared to DOL or other control method

Savings in kWh, MWh and GWh
Energy saving conversion factors
Energy price (currency/kWh) and CO2 multiplier (kg/kWh)
Saved money (by energy savings) in selected currency and
reduced CO2 emissions
Energy optimizer
As “Flux optimization” in ACS800
Function optimizes magnetizing current in partial loads

© ABB Group
October 13, 2021 | Slide 25
 Parameter system
Structure, grouping and basic content
Fieldbus configuration
50 FBA
51 FBA A Settings
52 FBA A Data in
53 FBA A Data out
54 FBA B Settings
55 FBA B Data in
56 FBA B Data out
57 FBA Connections
58 EFB Embedded fieldbus

Fieldbus configuration parameters for two option modules and

embedded fieldbus
Contents of parameters vary depending on the module type

© ABB Group
October 13, 2021 | Slide 26
 Parameter system
Structure, grouping and basic content
Drive to Drive and DDCS Master/follower*
70 D2D communication
71 DDCS communication

Built-in D2D communication

Optional fiber optic DDCS Master/Follower communication
Communication loss configuration*

© ABB Group
October 13, 2021 | Slide 27
 Parameter system
Structure, grouping and basic content
Application specific parameters
74 … 89 Application specific groups and parameters

Used for in-house and OEM specific applications

Freely editable by CoDeSys*

© ABB Group
October 13, 2021 | Slide 28
 Parameter system
Structure, grouping and basic content
Feedback device configuration
90 Feedback selection
91 Enc adapter settings
92 Encoder 1 configuration
93 Encoder 2 configuration

General configuration parameters for speed feedback

Speed feedback actual values
Feedback module specific configurations for two different
feedbacks
Contents of parameters vary depending on the module type

© ABB Group
October 13, 2021 | Slide 29
 Parameter system
Structure, grouping and basic content
HW and system configuration
95 HW configuration
96 System

Supply voltage
Language selection
Passcodes for different access levels
Application macros*
User sets*
Units
Time source

© ABB Group
October 13, 2021 | Slide 30
 Parameter system
Structure, grouping and basic content
Motor control and data
97 Motor control
98 User motor par
99 Motor data

Switching frequency modes

Flux braking
User specific motor model parameters
Motor type (e.g. AM or PM)
Motor data (commissioning)
Identification run modes
Phase inversion

© ABB Group
October 13, 2021 | Slide 31
 Parameter system
Structure, grouping and basic content
Safety
200 Safety

Safety module configuration parameters

Read-only
Access requires password

© ABB Group
October 13, 2021 | Slide 32
© ABB Group
October 13, 2021 | Slide 33
© ABB Group
October 13, 2021 | Slide 34
—
PREVENTIVE MAINTENANCE
—
ACS880- Maintenance

ACS880- service and maintenance is based on

➢ Warning or fault messages indicated by the drive software

➢ Maintenance counter messages

➢ The maintenance schedule (based on experience)

➢ Main reasons for failures are aging of components and operational conditions

➢ The maintenance schedule provides a systematic and functional means of maintaining a drive

➢ Demanding environments (temperature, humidity, dirt, cyclic heavy load) shorten lifetime and
maintenance intervals

© ABB Group
October 13, 2021 | Slide 36
—
ACS880-01 preventive maintenance

Preventive maintenance includes the following

tasks:
– Component replacement (provided by certified
service providers)
– Checking of the…
• connections
• cooling and cooling fan operation
• cooling fan lifetime counter
• environment
• capacitors, and
• IGBT lifetime calculator with the cyclic
calculator and/or by manual calculation
– Cleaning of the drive and its heatsink
– Test run
– Report (only by ABB)

© ABB Group
October 13, 2021 | Slide 37
 ACS880- preventive maintenance schedule

Components are replaced according to the maintenance

schedule (search the ABB Library with keywords ‘ACS880
maintenance’) or maintenance counters:

Component Lifetime

Cooling fan 9 years (or 6 years*)

DC link electrolytic capacitor 9 years (or 6 years*)

and discharging resistor
Circuit board and ribbon cable 12 years (or 9 years*)

Control panel and control 9 years for CDP & 6

board back-up battery years for Control
Board
IGBT According to
maintenance counter
* In hard ambient conditions

Other maintenance actions are done depending on

maintenance counters. Note that hard ambient conditions
shorten the maintenance intervals.
© ABB Group © ABB Group
October 13, 2021 | Slide 38 October 13, 2021 | Slide 38
—
FAN REPLACEMENT
 Cooling fan replacement

Years

> 40 ˚C 3 ≤ 40 ˚C 6

Several aspects affect the service life of cooling fans

Inadequate cooling ages boards and components rapidly
Condition of cooling fans is to be followed regularly
Change the cooling fans and fan capacitors as recommended

© ABB Group © ABB Group

October 13, 2021 | Slide 40 October 13, 2021 | Slide 40
 Cooling fan replacement
Frames R1 to R3 (IP21)

1. Turn off the main input power

2. Remove the fan by pushing with flat head screwdriver and
simultaneously turning clockwise
3. Lift the fan cassette out
4. Clean the cooling air duct and heat sink
5. Install a new cooling fan in reverse order
6. Ensure fan operation when drive is powered up

© ABB Group © ABB Group

October 13, 2021 | Slide 41 October 13, 2021 | Slide 41
 Cooling fan replacement
Frames R4 to R5 (IP21)
1. Turn off the main input power
2. Lift the fan assembly plate up from
the front edge
3. Unplug the power supply wires
4. Lift the fan assembly plate off
5. Remove the fan from the assembly
plate
6. Clean the cooling air duct and heat
sink with compressed air
7. Install a new cooling fan in reverse
order
8. Ensure fan operation when drive is
powered up

© ABB Group © ABB Group

October 13, 2021 | Slide 42 October 13, 2021 | Slide 42
 Internal cooling fan replacement
Frames R4 to R5 (IP55)
1. Turn off the main input power
2. Lift the control panel off
3. Remove the lower front cover
4. Unscrew the fastening screw of the top front
cover and lift the cover off
5. Lift the fan up
6. Unplug the power supply wires
7. Install a new cooling fan in reverse order
8. Ensure fan operation when drive is powered
up

© ABB Group © ABB Group

October 13, 2021 | Slide 43 October 13, 2021 | Slide 43
—
CAPACITOR REPLACEMENT
—
Replacement of DC capacitors

Frames R1 to R9 Replacement of main circuit and

interface board (ZINT) with DC
Years
capacitors for frames R1 to R9
Hard conditions 6 9 For further information, contact your
local ABB representative

© ABB Group
October 13, 2021 | Slide 45
— Reforming the DC capacitors

DC capacitors (in storage)

• If the drive has been stored for over a year, the capacitors
must be reformed
• Check the manufacturing date

YEAR AND WEEK

© ABB Group
October 13, 2021 | Slide 46
—
Replacement of DC capacitors
Frame R6 Replace DC capacitors and
discharging resistors in
frame R6
1. Turn off the main input power
of the drive
2. Remove front cover and ZCU or CCU control unit

disconnect the mains and I/O

–cables
3. Remove the ZCU or CCU
control unit
4. Remove control board
assembly plate.
5. Remove the ZINT board
6. Remove DC capacitors and
discharging resistors
7. Install components in reverse
order

© ABB Group
October 13, 2021 | Slide 47
 Replacement of DC capacitors
Frame R7 Replace DC capacitors and
discharging resistors in
frame R7
1. Turn off the main input power ZCU or CCU control unit

of the drive
2. Remove front cover and
disconnect the mains and I/O
-cables
3. Remove the ZCU or CCU
control unit
4. Remove control board
assembly plate.
5. Remove the ZINT board
6. Remove DC capacitors and
discharging resistors
7. Install components in reverse
order

© ABB Group © ABB Group

October 13, 2021 | Slide 48 October 13, 2021 | Slide 48
 Replacement of DC capacitors
Frames R8 and R9
Replace DC capacitors
and discharging resistors
in frames R8 and R9
1. Turn off the main input ZCU or CCU control unit

power of the drive

2. Remove front cover and
disconnect the mains and
I/O-cables
3. Remove the ZCU or CCU
control unit
4. Remove control board
assembly plate.
5. Remove the ZINT board
6. Remove DC capacitors and
discharging resistors
7. Install components in
reverse order

© ABB Group © ABB Group

October 13, 2021 | Slide 49 October 13, 2021 | Slide 49
—
IGBT AND CIRCUIT BOARD REPLACEMENT
 IGBT failure mechanism and lifetime
Thermal and power cycling

• Major factor for the IGBT lifetime is temperature variation

due to different cyclic loading
• In case of the IGBT module lifetime the most critical factor
is the temperature change itself
• IGBT cooling should be planned so that temperature
changes are kept to a minimum

© ABB Group © ABB Group

October 13, 2021 | Slide 51 October 13, 2021 | Slide 51
 Replacement of IGBTs and ZGAD and ZGAB boards
• The IGBT-module is a most critical
component of a frequency
converter
• Temperature fluctuations incur
failures on the IGBT-modules
• The IGBT delamination
causes very high risk of the
damages of IGBT itself and
other components in the
inverter units
• The lifetime and condition for
the IGBT-module can be
estimated by acoustic
microscopy or by calculating
estimation for the module
lifetime

© ABB Group © ABB Group

October 13, 2021 | Slide 52 October 13, 2021 | Slide 52
—
Replacement of ZINT board

Frames R4 to R9 Replacement of the ZINT board

and ribbon cables for frames R4 -
R9
Years
For further information, contact your
Hard conditions 9 12 local ABB representative

© ABB Group
October 13, 2021 | Slide 53
—
Replacement of ZINT board
Frames R6 to R9

Replace ZINT board

and ribbon cables in ZCU or CCU control unit

frames from R6 to
R9
1. Turn off the main
input power of the
drive
2. Replace ZINT board
and ribbon cables for
the ZGDR board as
instructed in On-Site
Service Instructions.

© ABB Group
October 13, 2021 | Slide 54
 Replacement of ZINP and ZPOW boards

Frames R1 to R9 Replacement of ZINP (R6-R9) and

ZPOW (R9) boards
Years For further information, contact your
local ABB representative
Hard conditions 9 12

© ABB Group © ABB Group

October 13, 2021 | Slide 55 October 13, 2021 | Slide 55
 Replacement of ZINP and ZPOW boards

Replace ZINP (R6-R9), and

ZPOW (R9) boards
1. Turn off the main input power
of the drive ZCU or CCU control unit

2. Replace ZINP and ZPOW -

boards board as instructed in
On-Site Service Instructions

© ABB Group © ABB Group

October 13, 2021 | Slide 56 October 13, 2021 | Slide 56
 Replacement of ZCON boards

Replacement of the ZCON (R1-R9)

boards
1. Turn off the main input power of
the drive
2. Replace the ZCON board as
instructed in the ACS880-01
maintenance instructions, or
contact your local ABB
representative

Frames R1 to R9

Years

Hard conditions 9 12

© ABB Group © ABB Group

October 13, 2021 | Slide 57 October 13, 2021 | Slide 57
—
Heatsink temperature check and cleaning

Frames R1 and R9
Years

1. Turn off the main input power of the drive

2. Remove the cooling fan
3. Blow clean dry compressed air from the
bottom
4. Use a vacuum cleaner on top to trap the dust
5. Replace the cooling fan

Note!

Compressed air or normal vacuum cleaners must NOT be used to clean any other parts of
the drive than the heatsink. Airflow causes a high risk of ESD damage to components.
If there is a risk of dust entering any adjoining equipment, perform the cleaning in another
room.

© ABB Group
October 13, 2021 | Slide 58
—
Control panel and ZCON battery replacement

Frames R1 and R9 Battery of the control panel

Years

Backup battery replacement Battery of the ZCON board

© ABB Group
October 13, 2021 | Slide 59
—
FAULT TRACING BASICS
—
Using the control panel

When a fault is active

The status led turns red
A message is shown
Use the context-sensitive help
—
Using Drive composer

5 primary faults, 20 secondary faults and warnings

– Time stamp, name, code and auxiliary code
– Operation data such as motor speed and current
 Firmware manual

ACS880-01 single drive

manuals in ABB Library

© ABB Group
October 13, 2021 | Slide 63
 Required tools

Required tools *
Personal safety equipment
Laptop with Drive composer
True RMS multimeter
Toolbox with standard tools

Recommended tools *
Insulation resistance meter
Digital oscilloscope
Current clamp
High-voltage probes
Network power monitoring instrument
Portable high voltage DC power supply (min. 500V DC)
External 24 V DC power supply

* Partial list

© ABB Group
October 13, 2021 | Slide 64
 Input bridge diode measurement
You should get following values in Multimeter set in diode mode

© ABB Group
October 13, 2021 | Slide 65
 Freewheeling diode measurement
You should get following values in Multimeter set in diode mode

© ABB Group
October 13, 2021 | Slide 66
 Drive diagnostics and fault tracing
Support package *

1) Control panel

ABB and partner support

2) Drive composer tool

Make support package

© ABB Group
October 13, 2021 | Slide 67
 Drive diagnostics and fault tracing

To achieve maximum process uptime, effective and easy to use diagnostics and fault tracing tools are essential
– Both for drive and application troubleshooting
Basic firmware level diagnostic functions
Event loggers
– Faults, warning and events
Data loggers *
Diagnostics assistant *
Support package “button” *
PC tool’s data monitoring

© ABB Group
October 13, 2021 | Slide 68
 Drive diagnostics and fault tracing
Event loggers
Event loggers
5 primary faults, 20 secondary faults and warnings
Stored to FLASH
Content
Time stamp, name, code and auxiliary code
Operation data such as motor speed and current
Parameters to indicate 5
Simultaneous active faults/warnings
Latest indicated faults/warnings

© ABB Group
October 13, 2021 | Slide 69
 Drive diagnostics and fault tracing
Data loggers *

All signals and parameters can be tracked (also CoDeSys variables)

Possibility to store data to non-volatile memory (FLASH)
Two data loggers
8 channels and 1000 samples per channel
1 ms sampling interval
Data logger types
User datalogger
Fully user definable
To help demanding commissioning or fault tracing
Factory datalogger
Preconfigured to catch data in case of first critical trip
Saving of logger data for latest faults (history)
Automatic re-starting of data logger, when drive started again

© ABB Group
October 13, 2021 | Slide 70
—
REMOTE CONDITION MONITORING
 Operational Principle for Digital Solutions

DATA
Customer CLOUD Service Provider
1 - Analytics
Drives - Expert
comments
Connectivity Visual - Drive expertise
Devices data
2
4
3

Email Live
Customer Portal alerts data Support Portal

6 5
Country Expert

Expert
7 reports 24/7
expert
support

August 21, 2019 Slide 72

© ABB Group
October 13, 2021 | Slide 72
—
Customer can customize the service plan

Drive connected Cloud Healthy and long

to NETA running drive

Plans to choose from

October 13, 2021 Slide 73

— BENEFITS

Alarm Management
Backup Management • Condition alerts via email, verified on
• Limits downtime in case of a drive portable devices enable fast resolution
exchange. • Allows to take fast & informed decision
• Protects against misuse and accidental Your drive is talking ...
parameter changes • Errors, warnings,
• Eliminates time-consuming fault tracing events
• operating limits

Remote assistance Asset Health

• ABB experts are always remotely available • Condition-based report with a rough asset
• No need of highly skilled resources on site condition estimation
• Reduces the risk of unexpected failures

October 13, 2021 Slide 74

—
Our digital offerings allow you to…

Together

Do better Know more Do more Do better Together

Utilize your industrial Monitor, control Simulate, predict and Work hand-in-hand
data through sensors, and manage your optimize through with our experts
devices and software devices, processes tools, insights and and engineers
Do more to know more about and operations on- analysis anywhere around
your business in real- site or remotely the globe for
time business
transformation
Know more

October 13,
Slide 75
2021
—
How do we support our customers in the digital age?
Our formula is Service Expertise supplemented with ABB Ability ™ Condition Monitoring

Our classic service ABB Ability™ Condition Monitoring Optimal protection of your drives

ABB
Server

NETA-21

Web /
App

What we do for you ... …we are now improving in a digital way Your advantages
– commissioning – Condition Monitoring Service: can be – Faster response time thanks to
– Training & technical support used as a web tool / app or to notification, mobile remote
supplement service call readiness diagnostics and (possibly) remote on-
– On-call duty & Commissioning call service
– Technical basis: Remote hardware
– Spare Parts NETA-21 + Internet-based connection – Availability of data and information
– Modernizations to ABB Server thanks to analyzes of anomalies and
reports as a basis for maintenance
decisions

October 13, 2021 Slide 76

—
Remote Assistance service value for the customer
Shorter downtime and increased revenue

Faster Recovery from Production Breaks

Failure spotted by service Failure is corrected, Failure is corrected,

provider and the customer production up and running production up and
running

Reaction time Contact time Travel time Troubleshooting Repair

Remote Repair by customer Considerable saving potential

Reaction time if possible
troubleshooting

(By ABB Experts)

August 21, 2019

Slide 77
—
ABB AbilityTM Condition Monitoring for Drives
Hardware components (connectivity packages)

Connectivity Kit A (OF, 1 Drive) Connectivity Kit B (OF, >1 Drive) Connectivity Kit C (Ethernet Drives)
Contains a set of necessary components for Contains a set of necessary components for connecting Contains a set of necessary components for connecting
connecting a drive via fiber optics: multiple drives via fiber optic and star connection: a drive via ethernet cable :
- NETA-21 & NEXA-21 - NETA-21 & NEXA-21 - NETA-21 & NEXA-21

- Yocto Meteo Sensor (Temperature, humidity, - NDBU-95C - FL Switch SFN 5TX Phoenix
pressure ) - Yocto Meteo Sensor (Temperature, humidity, - Yocto Meteo Sensor (Temperature, humidity,
- Mounting rail 280 mm pressure ) pressure )

- Power Supply, UNO-PS/1AC/24DC/90W/C2LPS - Mounting rail 280 mm - Mounting rail 280 mm

- USB-305S Cable - Power Supply, UNO-PS/1AC/24DC/90W/C2LPS - Power Supply, UNO-PS/1AC/24DC/90W/C2LPS

NETA- - USB-305S Cable NETA- - USB-305S Cable NETA-

21 21 21

for ACS800/1000/2000/5000/6000 for ACS800/1000/2000/5000/6000 for ACS580/580MV/880

Order-Code: 3AXD50000318841 Order-Code: 3AXD50000318858 Order-Code: 3AXD50000318865

October 13, 2021 Slide 78

—
ABB AbilityTM Condition Monitoring for Drives
Application / delimitation of suitable and unsuitable drives

Max. number of Drives pro

Communication Drive-Type Drive-Variant Card to be connected
NETA-21 because of data load
ACS800 All 8
ACS1000 All AD 5
AFE AFE+AD 3
ACS2000
DFE AD 4
AD AD 3
ACS5000
SD SD+DCS800 2
Optical fiber
LSU Single Drive AD 3
LSU Single Drive SD+DCS800 2
ACS6000 ARU Single Drive ARU+AD 2
ARU Single Drive ARU+SD+DCS800 1
LSU or ARU Multi Drive ARU or AD or SD+DCS800 3*
LCI PEC3 1
ACS580 All ISU+INU 4
ACS880 All ISU+INU 3
Ethernet ACS580MV All AD 5
Single Drives AD/SD 1
ACS6080
LSU or ARU Multi Drive AD/SD 3*

AFE = Active Front End (adjustable infeed) vs. DFE = diode front end (static diode feed)
AD = asynchronous drive (asynchronous motor) vs. SD = synchronous drive
October 13, 2021 Slide 79
ARU = Active Rectifier Unit (adjustable feed) vs. LSU = Line Supply Unit (static feed)
ISU = Inverter Supply Unit (adjustable feed), INU = Inverter Unit (motor inverter)
—

Feedback
© ABB Group
October 13, 2021 | Slide 81