Hot
Tapping
Pretect
Pipeline
Intervention.
Hot Tapping
What
is
Hot
Tapping
Definition Hot Tapping is a method of making a connection into an
existing pipe or vessel which is still under pressure or live.
What is it Additional branches allowing supply to and from other
used for? areas of plant etc.
Monitoring points for temperature probes etc.
Entry points for isolation equipment (Stopples)
What
advantages Can be performed with out the need to shut down
are there? the plant.
No need for loss of production or supply to other
areas
Where
can
it
be
Used?
Petrochemical Industry
v Hydrocarbons – crude & heavy oils
v Light oils, diesel, kerosene, petroleum, motor oils
v Various chemicals
Power Generating Industry
v Steam & Water
Pharmaceutical & Food Industry:
v Compressed air
v Food products
Water Industry:
v Potable Water & Sewerage
Step 1
Mount the
hot tapping
machine to
the tapping
valve.
Step 2
Advance
cutter/pilot
assembly
until it
touches the
parent pipe,
then start the
hot tap.
Step 3
When pilot
breaks through
product fills the
void, air is
expelled
through the
tapping machine
purge valve and
valve is then
closed to retain
the pressure.
Step 4
When pilot is
completely
through stop
rotation &
advance to
allow u-wires
to drop.
Step 5
When cutter
touches top
of pipe
restart
machine to
complete the
cut.
Step 6
When the cut
is complete
the machine
should be
stopped and
cutter
advanced to
confirm tap
complete.
Step 7
Coupon
and cutter
are
withdrawn
with
the coupon
or cut out
retained by
the u-wires.
Step 8
The tapping
valve is then
closed and
the machine
can be
removed.
Typical Hot
Tapping
Assembly.
How
do
we
retain
the
Coupon?
Standard Option - U-wires
Pilot drill has u-wires which prevent the
coupon from falling into the line.
This method is suitable for the vast
majority of hot taps.
Ø Limits are:-
Ø gas velocities of up to 10 m/s (20
mph)
Ø liquid velocities of up to 5 m/s
(10 mph)
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Coupon
Catcher in
Operation
Standard
cutter
with pilot
drill and
coupon.
Standard vertical tap - no unusual problems
Angled vertical tap - no problems for
angles less than 45 degrees
As the angle of tap rotates
around there becomes more
chance of the swarf from the tap
coming back towards the valve
and the tapping machine adapter
resulting in problems closing the
valve and with
drawing the cutter fully.
The measuring rod will tend to fall out. It is
also considerably harder to install the
drilling machine into position.
Non-‐standard
Hot
Taps
Tank
Tops
Non-‐standard
Hot
Taps
Lateral
or
Angled
Taps
Non-‐standard
Hot
Taps
Hillside
Taps
Non-‐standard
Hot
Taps
Elbow
Taps
Limita<ons
Maximum Pressure
v Equipment is rated to 1440 PSI (100 bar) @ 100°F
(38°C)
v Pressures above this can be hot tapped, specialist
procedures & equipment required (Refer to Kendal
Office)
Maximum Temperature
v Equipment is rated to 700°F (371°C) @ 700 PSI (48
Bar)
What
informa<on
is
required?
Line Details
v Nominal size
v Wall thickness
v Design parameters –contents, pressure & temperature
v Operating conditions - if different
Branch Details
v Nominal size
v Wall thickness
v Length
v Flange/interface specification
v Clearance space for hot tapping machine
Valve Details
v Valve type - e.g. ball, gate.
v Valve bore
v Overall length
What
informa<on
is
Required?
Equipment
Prepara<on
Machine Selection
v Size of branch to be hot tapped & cutter to be used
v Size of parent pipe (type of cutter)
v Wall thickness of parent pipe (power required)
v Material of parent pipe (cutting material & form)
v Total combined length of valve & branch (travel)
v Contents, pressure & temperature (seal suitability)
v Clearance space for machine
Machine Preparation
v Valve Adapter
v Cutter type
v Pilot drill
v Cutter Holder
Clearance
Required
for
Hot
Tap
Machines
X NOTE:
Not just X and Y
but how to get
the machine into
Y
position
The
End
