Honeywell
VV, VP, VB & MS SERIES FOR VQ400M
CLASS “A” VALVES
PRODUCT HANDBOOK
APPLICATION
The VV Series class “A” vent valves are intended
to be used in combination with the VQ400M series
combination valve. The valves are supplied as a kit
which enables the field mounting of the vent valve
onto the VQ400M possible.
The VP Series class “A” pilot valves are intended
to be used in combination with the VQ400M series
combination valve. The valves are supplied as a kit
which enables the field mounting of the pilot valve
onto the VQ400M possible.
The valves are available in two different basic
Figure 1: Vent Valve “right” Figure 2: Vent Valve “left” versions:
1: DN20 (3/4”) Fast Opening
2: DN 20 (3/4”) Slow Open version
The VB Series class “A” by pass valves are
intended to be used in combination with the
VQ400M series combination valve. The valves are
supplied as a kit which enables the field mounting
of the by pass valve onto the VQ400M possible.
The valves are available in two different basic
versions:
1: DN20 (3/4”) Fast Opening
2: DN 20 (3/4”) Slow Open version
Figure 3: Pilot Valve Figure 4: By Pass Valve
The MS Series CPI switches are intended to be
used in combination with the VQ400M series
combination valve. The switches are supplied as a
kit which enables the field mounting of the CPI
switch onto the VQ400M possible
Figure 5: CPI switch
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SPECIFICATIONS Opening time:
VV series: N.A.
The Vent Valves are supplied with kit KTVQM002
containing: VB & VP series fast open: < 1 sec
- Valve Q.ty: 1 VB & VP series slow open: Adjust.: 1 …30 sec
- Mounting screws M5 x 14 Q.ty: 4
- Mounting gasket Q.ty: 1 Closing time:
Vent valve: <1 sec after energization
The Pilot Valves are supplied with kit KTVQM002 VP & VB series: <1 sec
containing:
- Valve Q.ty: 1 Electrical connections
- Mounting screws M5 x 14 Q.ty: 4 Plug connection according to PG11
- Mounting gasket Q.ty: 1 Three pin plug connector according to
DIN EN 175301-803 or ISO 4400, see page 10
The Pilot Valves are supplied with kit KTVQM001
containing: Supply Voltages VV, VB & VP:
- Valve Q.ty: 1 Line voltage: 230V 50/60 Hz
- Mounting screws M5 x 14 Q.ty: 4 115V 50/60 Hz
- Mounting gasket Q.ty: 1 120V 50/60 Hz
Coils for rectified AC with rectifier in connection box
The CPI switches are supplied in “ready to fit and
use” state
Maximum operating parameters MS:
Voltage: 250 V
Models
Current: 3A
See for model overview: survey 50040301.
Available through Honeywell sales representative.
Operational Voltage range
Dimension Valves will function between 85% and 110% of the
rated voltage.
VV420: See drawing: INST0176
VP420: See drawing: INST0175
VB420: See drawing: INST0174 Enclosure VV, VB & VP:
MS06: See drawing: INST0181 IP54 in combination with PG11 connection
Available through Honeywell sales representative IP65 in combination with DIN-plug connection
Ambient temperature range Enclosure MS:
-15 … 60 degrees C. IP65
Maximum operating pressure Coil Insulation solenoid valves
: 360 mbar Insulation material specified according Class F
Body material
VV, VB & VP: Aluminum alloy die cast body
MS: Nylon
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Maximum working frequency
VV420:
VP & VB420 Fast Open: 30 cycles/min
VP & VB420 Slow Open: 1 cycle/min
MS: 30 cycles/min
Closing spring
AISI 302 steel
SPECIFICATIONS cont.
Seals and gaskets
Hydro carbon resistant NBR rubber
Hydro carbon resistant Cork-Nitril rubber
Viton rubber
Duty cycle
Valves suitable for permanent energizing
Designed life time
500000 cycles
Power consumption
Gas Voltage Power Current
Coil nr [V] [W] [mA]
valve
BB020046 115 16,3 156
VV420 BB020046 120 17,8 160
BB020041 230 18,8 92
BB020046 115 16,3 156
VP420 BB020046 120 17,8 160
BB020100 230 14,8 72
BB020046 115 16,3 156
VB420 BB020046 120 17,8 160
BB020100 230 14,8 72
Table 1: Power consumption
Capacity: (m3/h air at dP=2.5mbar)
VV420 on VQ400 series: Not applicable
VP420 on VQ420/425: 5.1 See figure 6
VP420 on VQ440/450: 6.8 See figure 7
VB420 on VQ420/425: 4.2 See figure 6
VB420 on VQ440/450 6.1 See figure 7
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Pilot valve capacity curves
100 1000
300
200
10 100
80
60
50
Pressure drop
40
30
20
1 10
8
6
5
2
[mbar]
VQ420M/425M
[kPa]
VQ440M/450M
0.1 1
1 2 3 4 5 6 8 10 20 30 40 60 80 100 200 300 500 1000
Air (dv=1)
5 50 500
Methane (dv=0.64) 100 1000
3
Flow [m /h] Honeywell
Figure 6: Capacity curve for Pilot valve mounted on main valve
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By-pass valve capacity curves
100 1000
300
200
10 100
80
60
50
Pressure drop
40
30
20
1 10
8
6
5
2
[mbar]
VQ420M/425M
[kPa]
VQ440M/450M
0.1 1
1 2 3 4 5 6 8 10 20 30 40 60 80 100 200 300 500 1000
Air (dv=1)
5 50 500
Methane (dv=0.64) 100 1000
3
Flow [m /h] Honeywell
Figure 7: Capacity curve for Bypass valve mounted on main valve
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MOUNTING INSTRUCTIONS
VV420 on to VQ420/425M Guideline for how to mount VV420 Vent valve:
See figure 8 9 & 10
1: Choose side of VQ400 where to mount valve
2: By looking in direction of gas flow a choice
concerning left or right handed models can be
made.
3: Remove plug P1
4: Put gasket 2 in place. Mounting holes in gasket
match hole pattern on valve body.
5: Put valve in place.
6: Mount screws and fix VV420 to VQ400M by
Figure 8: VQ420/425M (vent valve mounted on right side)
tightening screws clockwise with 5 Nm.
Tool bit to be used: TX25
7: Leak test to be carried out to ensure leak tight
connection.
WARNING
• Its not allowed to remove and re-direct
orientation of outlet flange of VV420 .
Figure 9: VQ420/425M (vent valve mounted on left side)
VV420 on to VQ440/450M
Figure 10: VQ440/450M
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MOUNTING INSTRUC. CONT.
VP420 on to VQ420/425M Guideline for how to mount VP420 Vent valve:
See figure 11 & 12
1: Choose side of VQ400 where to mount valve
2: Remove plug P1
3: Put gasket 2 in place. Mounting holes in gasket
match hole pattern on valve body.
4: Put valve in place.
5: Mount screws and fix VP420 to VQ400M by
tightening screws clockwise with 5 Nm.
Tool bit to be used: TX25
6: If required, orientation of angled flange at bottom
can be changed to required position. Fastening
Figure 11: VQ420/425M
torque for flange screws after changing orientation
flange: 5 Nm.
Tool bit to be used: Cross hatched screw driver.
7: Leak test to be carried out to ensure leak tight
VP420 on to VQ440/450M connections.
Figure 12: VQ440/450M
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MOUNTING INSTRUC. CONT.
VB420 on to VQ420/425M Guideline for how to mount VB420 Vent valve:
See figure 13 & 14
1: Choose side of VQ400 where to mount valve
2: Remove plug P1 and P2
3: Put gasket 2 in place. Mounting holes in gasket
match hole pattern on valve body.
4: Put valve in place.
5: Mount screws and fix VB420 to VQ400M by
tightening screws clockwise with 5 Nm.
Tool bit to be used: TX25
6: Leak test to be carried out to ensure leak tight
connections.
Figure 13: VQ420/425M
VB420 on to VQ440/450M
Figure 14: VQ440/450M
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Guideline for how to mount MS06 CPI switch:
MS062001/2501 on to VQ420/425M
See figure 15,16 & 17
1: Choose valve to be detected
2: Remove plug P1 for first valve or P2 for second
valve
3: Screw CPI switch to VQ400M clockwise tighten
by 2,5 Nm. Be sure that terminals 1 and 2 in closed
position.
Tool to be used wrench 17
4: If sensing head tight can be turned CPI box to
final position.
5: Leak test to be carried out to ensure leak tight
connections.
Figure 15: VQ420/425M (CPI mounted to detect V1 position)
MS064001/5001 on to VQ420/425M
Figure 16: VQ440/450M(CPI mounted to detect V2 position)
Figure 17: VQ440/450M - detail
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INSTALLATION
WARNING
IMPORTANT
Tightness test after installation
1. Read these instructions carefully. Failure to • Spray all pipe connections and gaskets
follow the instructions could damage the with a good quality gas leak detection
product or cause a hazardous condition. spray.
2. Check the ratings given in the instructions • Start the appliance and check for bubbles.
and on the product to make sure the If a leak is found in a pipe connection,
product is suitable for your application. remake the joint. A gasket leak can usually
3. The installation has to be carried out by be stopped by tightening the mounting
qualified personnel only. screws, otherwise, replace the gas valve.
4. Carry out a thorough checkout when
installation is completed. Electrical connection
• Disconnect power supply to the valve
actuator before beginning the installation to
prevent electrical shock and damage to the WARNING
equipment.
• Do not remove the seals and plugs from • Switch off power supply before making
valves until ready for mounting. electrical connections.
• Take care that dirt does not enter the gas • All wiring must comply with local codes,
valves during assembly/handling ordinances and regulations.
• Complete the electrical connections as Use lead wire which can withstand 105 °C ambient.
instructed in the electrical connection The electric ON/OFF operator is provided with a
section. terminal block for electrical connections.
Maintenance and service
Wiring PG11- VV, VB & VP
The designed lifetime* of this product is 10 years,
based on date code, according to: Remove screws (A)
a) the standard EN 126 Take off protective cover lids and gaskets (B)
b) the table on designed lifetime as stated on the Take off plug Pg11 from hole which used for
Afecor website http://www.afecor.org/ connection.
Un-tighten cable support screw (C).
We cannot assume that the product can be safely
used beyond the mentioned designed lifetime. This Prepare cable
lifetime is based on use of the control according • Remove plastic outside insulation for about
manufacturer’s instructions. 50 – 75 mm.
Regular inspection of the control by authorized • Strip wires from plastic insulation for about
personnel in accordance with guidelines of the 5 – 7 mm.
appliance manufacturer is required.
Place cable in cable support screw (C), steel ring
After reaching the designed lifetime the product has (D), rubber ring (E) and guide wires
to be replaced by authorized personnel. through the hole in the cover to the connection
block (DF).
Note: * Warranty as opposed to designed lifetime is
described in the delivery terms. Connect wires between plates by tightening the
particular screws (D1F1, D2F2, D3F3).
• Left: Phase
Mounting position • Middle: Earth connection
• Right: Neutral
The gas valves and CPI switches can only be
mounted as shown in figures 8 to 17.
Tighten cable support screw (C).
Place gasket and cover lid in position (B)
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Place screws (A) and tighten screws.
Wiring DIN plug - MS
Follow the instructions supplied by the appliance
manufacturer as shown in the figures below.
Figure 20: CPI – inside wiring (closed valve position)
Figure 21: Connection base for four pins plug connector
(according to ISO 4400 / DIN EN 175301-803)
ADJUSTMENTS AND FINAL CHECKOUT
Figure 18: Connection through PG11 bushing The procedures described in this chapter are
related to the adjustments on the main gas valve,
pilot valve and by-pass valve. For adjustments on
the other additional functionalities (e.g. pressure
Wiring DIN plug switch), refer to the included instruction sheet of the
product in question in the package.
Follow the instructions supplied by the appliance
manufacturer as shown in the figures below.
CAUTION
• Adjustments must be made by qualified
personnel only.
• To ensure a safe closing of the valves, it is
essential that voltage over the terminals of
operators is reduced to 0 Volts.
Figure 19: Three pin electrical plug connector (according to
ISO 4400 / DIN EN 175301-803).
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VP & VB valves fast opening 1. Remove the cap from top of the coil by
loosening both screws.
2. Place a wrench on the adjustment hexagon
nut.
3. Turn wrench counter-clockwise to increase
or clockwise to decrease the flow rate.
4. Replace cap on top of the coil.
Figure 22: Adjusting flow rate.
Flow rate adjustment (see Fig. 22.)
1. Remove the cap screw from top of the coil.
2. Place a socket head wrench into the
adjustment nut.
3. Turn wrench counter-clockwise to increase Figure 24: Adjusting flow rate.
or clockwise to decrease flow rate.
Step pressure adjustment (see fig. 25.)
4. Replace cap screw.
1. Remove the cap from top of the coil by
loosening both screws.
VP & VB valves slow opening 2. Place a screw driver in the slot of
adjustment screw which is situated in
The following characteristics can be adjusted:
center of the valve.
• flow rate 3. Turn screw driver counter-clockwise to
• step pressure increase or clockwise to decrease step
pressure.
• opening speed
4. Replace cap on top of the coil.
Figure 23: Characterized opening. Figure 25: Adjusting step pressure.
Opening speed adjustment
IMPORTANT
1. Remove the cap from top of the coil by
To ensure a satisfactory setting of the valve the loosening both screws.
pressure drop over the valve should be at least 2. Place screw driver in the slot of adjustment
10% of the supply pressure or 2.5 mbar which ever screw which is of center line.
is the greatest.
3. Turn screw driver counter-clockwise to
Flow rate adjustment increase the opening speed and therefore
the time till full opening will decrease.
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4. Turn screw driver clockwise to decrease
the opening speed and therefore the time
till full opening will increase.
5. Replace cap on top of the coil.
Figure 26: Adjusting opening speed.
Final checkout of the installation
CPI switch adjustment Set the appliance in operation after any adjustment
and observe several complete cycles to ensure that
1. Ensure that valve is in closed position (no all burner components function correctly.
coil energized)
APPROVALS
2. Place a socket head wrench into the
adjustment nut. The gas valve series VV, VP & VB and CPI switch
3. Turn adjustment screw clockwise till series MS, to be used with VQ series of gas valves,
terminals 1 and 3 in closed position.
have been designed to meet the European
4. Turn the adjustment screw an additional
standards:
half turn clockwise to achieve some over
travel at the switch.
• EN 161 Automatic shut-off valves
5. Operate valve several times to ensure • EN 126 Multifunctional controls
proper functioning of the switch
DECLARATION OF CONFORMITY
Honeywell Technologies Sàrl.
Rolle,
Switzerland,
declares under it’s sole responsibility that in
combination with the VQ Modular Valve product
family, the following valves:
pilot valves VP, bypass valves VB,
and vent valves VV
Figure 24: CPI switch adjustment
to which this statement relates, are:
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• in conformity with the essential requirements of
the Gas Appliance Directive 90/396/EEC
based on EN 126:2004
• in conformity with the essential requirements of
the Low Voltage Directive 2006/95/EC
based on EN 60730-1:2000
• in conformity with the essential requirements of
the EMC Directive2004/108/EC
for immunity based on the standard: EN55014-2:
1997 (Immunity, Product Family Standard)
for emission based on the standard: EN55014-1:
2006 (Emission , Product family standard)
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CONSTRUCTION AND WORKING PRINCIPLES
The VP and VB420 series gas valves are class “A” fail safe shut-off valves. The valve is opened by energizing
the direct ON / OFF operator. The direct ON / OFF operator consists of a coil and stop sleeve assembly. Inside
the top sleeve assembly a plunger is placed which is able to move up and down and thus opening or closing the
valve. The plunger is gliding on two anti-friction bearings. Flow regulation is done by adjustable plunger stroke.
Valve closing springs are made out of steel AISI 302. Seals and gaskets are manufactured out of hydrocarbon
resistant NBR according to DIN 3535 and EN291 or made out of Viton
The VV420 series gas valves are class “A” fail safe vent valves. The valve is closed by energizing the direct ON
/ OFF operator. The direct ON / OFF operator consists of a coil and stop sleeve assembly. Inside the top sleeve
assembly a plunger is placed which is able to move up and down and thus opening or closing the valve. The
plunger is gliding on two anti-friction bearings. Valve closing springs are made out of steel AISI 302. Seals and
gaskets are manufactured out of hydrocarbon resistant NBR according to DIN 3535 and EN291 or made out of
Viton
The MS06 series CPI switches contain micro switches indicating the position of the valve. Closed position is
detected by mechanical contact between valve and extension of the switch. If valve opens, the shaft is moved
by spring and switch can change over.
ORDERING INFORMATION
Basic OS number structure for valves: VY420X1xxx
VY= VV: Vent Valve
VP: Pilot valve
VB: Bypass valve
420: DN20
X: A: fast closing. Only for Vent valve series
B: Fast Opening with throttle
C: Slow open
Basic OS number structure for CPI switches: MS06xx001
xx: 20: CPI switch suitable for VQ420M series
25: CPI switch suitable for VQ425M series
40: CPI switch suitable for VQ440M series
50: CPI switch suitable for VQ450M series
Honeywell
Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Z.A. La Pièce 16, 1180 Rolle, Switzerland or its Authorized Representative:
Automation and Control Solutions
Combustion Controls Europe
Honeywell BV
Phileas Foggstraat 7
7821 AJ Emmen
The Netherlands
Tel.: +31 (-)591 695911
Fax: +31 (-) 591 695200
http://ecc.emea.honeywell.com/default.htm
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