FILE NO.

SVM-21064

SERVICE MANUAL
AIR-CONDITIONER
(SPLIT TYPE)
OUTDOOR UNIT
<SUPER DIGITAL INVERTER>

RAV-GP1101AT8P-A
RAV-GP1401AT8P-A
RAV-GP1601AT8P-A

R32

August, 2021
Original instruction Adoption of R32 Refrigerant

This air conditioner adopts the HFC refrigerant (R32) which does not destroy the ozone layer.
This outdoor unit is designed exclusively for use with R32 refrigerant. Be sure to use in combination
with a R32 refrigerant indoor unit.

CONTENTS

SAFETY CAUTION ......................................................................................... 4

1. SPECIFICATIONS .................................................................................. 18
1-1. Outdoor Unit ................................................................................................ 18
1-2. Operation Characteristic Curve ................................................................. 21
1-3. Capacity variation ratio according to temperature .................................. 21

2. CONSTRUCTION VIEWS (EXTERNAL VIEWS) ................................... 22

3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM .......................... 23

3-1. Indoor Unit .................................................................................................... 23
3-2. Outdoor Unit ................................................................................................. 24
3-3. Operation Data ............................................................................................. 24

4. WIRING DIAGRAM ................................................................................ 26

5. SPECIFICATIONS OF ELECTRICAL PARTS ....................................... 27

6. REFRIGERANT R32 .............................................................................. 28

6-1. Safety During Installation / Servicing ........................................................ 28
6-2. Refrigerant Piping Installation ................................................................... 28
6-3. Tools ............................................................................................................. 32
6-4. Recharging of Refrigerant .......................................................................... 32
6-5. Brazing of Pipes .......................................................................................... 33
6-6. Instructions for Re-use Piping of R22 or R410A ....................................... 35
6-7. Charging additional refrigerant .................................................................. 38
6-8. General safety precautions for using R32 refrigerant ............................... 39

7. OUTDOOR CONTROL CIRCUIT ........................................................... 40

7-1. Outdoor unit control..................................................................................... 40
7-2. Outline of Main Controls .............................................................................. 43

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8. TROUBLESHOOTING ........................................................................... 48
8-1. Summary of Troubleshooting .................................................................... 48
8-2. Troubleshooting .......................................................................................... 50
8-3. Table Inspection of outdoor unit main parts ........................................... 69

9. SETUP AT LOCAL SITE AND OTHERS ............................................... 70

9-1. Calling of error history Unit .......................................................................... 70
9-2. Others ............................................................................................................. 72

10. ADDRESS SETUP ................................................................................. 73

10-1. Address Setup Procedure ...................................................................... 73
10-2. Address Setup & Group Control ............................................................ 74
10-3. Remote Controller Wiring ....................................................................... 75
10-4. Confirmation of Indoor Unit No. Position .............................................. 76

11. DETACHMENTS .................................................................................... 78

12. EXPLODED VIEWS AND PARTS LIST ................................................ 89

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SAFETY CAUTION
Please read carefully through these instructions that contain important information which complies with the
“Machinery” Directive (Directive 2006/42/EC), and ensure that you understand them.

Generic Denomination: Air Conditioner

Definition of Qualified Installer or Qualified Service Person

The air conditioner must be installed, maintained, repaired and removed by a qualified installer or qualified
service person.
When any of these jobs is to be done, ask a qualified installer or qualified service person to do them for you.
A qualified installer or qualified service person is an agent who has the qualifications and knowledge
described in the table below.

Agent Qualifications and knowledge which the agent must have

Qualified • The qualified installer is a person who installs, maintains, relocates and removes the air
installer (∗1) conditioners made by Manufacturer.
He or she has been trained to install, maintain, relocate and remove the air conditioners made by
Manufacturer or, alternatively, he or she has been instructed in such operations by an individual or
individuals who have been trained and is thus thoroughly acquainted with the knowledge related
to these operations.
• The qualified installer who is allowed to do the electrical work involved in installation, relocation
and removal has the qualifications pertaining to this electrical work as stipulated by the local laws
and regulations, and he or she is a person who has been trained in matters relating to electrical
work on the air conditioners made by Manufacturer or, alternatively, he or she has been instructed
in such matters by an individual or individuals who have been trained and is thus thoroughly
acquainted with the knowledge related to this work.
• The qualified installer who is allowed to do the refrigerant handling and piping work involved in
installation, relocation and removal has the qualifications pertaining to this refrigerant handling
and piping work as stipulated by the local laws and regulations, and he or she is a person who has
been trained in matters relating to refrigerant handling and piping work on the air conditioners
made by Manufacturer or, alternatively, he or she has been instructed in such matters by an
individual or individuals who have been trained and is thus thoroughly acquainted with the
knowledge related to this work.
• The qualified installer who is allowed to work at heights has been trained in matters relating to
working at heights with the air conditioners made by Manufacturer or, alternatively, he or she has
been instructed in such matters by an individual or individuals who have been trained and is thus
thoroughly acquainted with the knowledge related to this work.
Qualified service • The qualified service person is a person who installs, repairs, maintains, relocates and removes
person (∗1) the air conditioners made by Manufacturer. He or she has been trained to install, repair, maintain,
relocate and remove the air conditioners made by Manufacturer or, alternatively, he or she has
been instructed in such operations by an individual or individuals who have been trained and is thus
thoroughly acquainted with the knowledge related to these operations.
• The qualified service person who is allowed to do the electrical work involved in installation, repair,
relocation and removal has the qualifications pertaining to this electrical work as stipulated by the
local laws and regulations, and he or she is a person who has been trained in matters relating to
electrical work on the air conditioners made by Manufacturer or, alternatively, he or she has been
instructed in such matters by an individual or individuals who have been trained and is thus
thoroughly acquainted with the knowledge related to this work.
• The qualified service person who is allowed to do the refrigerant handling and piping work involved
in installation, repair, relocation and removal has the qualifications pertaining to this refrigerant
handling and piping work as stipulated by the local laws and regulations, and he or she is a
person who has been trained in matters relating to refrigerant handling and piping work on the
air conditioners made by Manufacturer or, alternatively, he or she has been instructed in such
matters by an individual or individuals who have been trained and is thus thoroughly
acquainted with the knowledge related to this work.
• The qualified service person who is allowed to work at heights has been trained in matters relating
to working at heights with the air conditioners made by Manufacturer or, alternatively, he or she
has been instructed in such matters by an individual or individuals who have been trained and is
thus thoroughly acquainted with the knowledge related to this work.

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Definition of Protective Gear
When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective
gloves and “safety” work clothing.
In addition to such normal protective gear, wear the protective gear described below when undertaking the
special work detailed in the table below.
Failure to wear the proper protective gear is dangerous because you will be more susceptible to injury, burns,
electric shocks and other injuries.

Work undertaken Protective gear worn

Protective gloves
All types of work
“Safety” working clothing

Gloves to provide protection for electricians

Electrical-related work Insulating shoes
Clothing to provide protection from electric shock

Work done at heights (50 cm or more) Helmets for use in industry

Transportation of heavy objects Shoes with additional protective toe cap

Repair of outdoor unit Gloves to provide protection for electricians

The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents
(Indications/Illustrated marks), and keep them.

[Explanation of indications]

Indication Explanation

Indicates contents assumed that an imminent danger causing a death or serious injury of
DANGER the repair engineers and the third parties when an incorrect work has been executed.

Indicates possibilities assumed that a danger causing a death or serious injury of the
WARNING repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.

Indicates contents assumed that an injury or property damage ( ∗) may be caused on the
CAUTION repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.

∗ Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet

[Explanation of illustrated marks]

Mark Explanation

Indicates prohibited items (Forbidden items to do)

The sentences near an illustrated mark describe the concrete prohibited contents.

Indicates mandatory items (Compulsory items to do)

The sentences near an illustrated mark describe the concrete mandatory contents.

Indicates cautions (Including danger/warning)

The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.

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„ Warning Indications on the Air Conditioner Unit

[Confirmation of warning label on the main unit]

Confirm that labels are indicated on the specified positions
If removing the label during parts replace, stick it as the original.

Meaning of symbols displayed on the unit

This mark is for R32 refrigerant only. Refrigerant type is written on nameplate of
WARNING outdoor unit.
In case that refrigerant type is R32, this unit uses a flammable refrigerant.
(Risk of fire)
If refrigerant leaks and comes in contact with fire or heating part, it will create harmful
gas and there is risk of fire.

Read the OWNER’S MANUAL carefully before operation.

Service personnel are required to carefully read the OWNER’S MANUAL and
INSTALLATION MANUAL before operation.

Further information is available in the OWNER’S MANUAL, INSTALLATION MANUAL, and the like.

Warning indication Description

WARNING WARNING
ELECTRICAL SHOCK HAZARD ELECTRICAL SHOCK HAZARD
Disconnect all remote electric Disconnect all remote electric
power supplies before servicing. power supplies before servicing.

WARNING WARNING

Moving parts. Moving parts.

Do not operate unit with grille removed. Do not operate unit with grille removed. Stop
Stop the unit before the servicing. the unit before the servicing.

CAUTION
CAUTION
High temperature parts. High temperature parts.
You might get burned You might get burned when removing this panel.
when removing this panel.

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 WARNING
Capacitor connected within WARNING
this disconnect or Open the service valves before the
downstream upon shutdown operation, otherwise there might be the burst.
wait 5 minute to allow
capacitors to discharge.

CAUTION CAUTION
BURST HAZARD
BURST HAZARD
Open the service valves before the
Open the service valves before
the operation, otherwise there operation, otherwise there might be the burst.
might be the burst.

CAUTION
CAUTION
Do not touch the aluminum fins Do not touch the aluminum fins of
of the unit. the unit. Doing so may result in
Doing so may result in injury. injury.

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Precaution for Safety
The appliance shall be installed in accordance with national wiring regulations. Capacity shortages of the
power circuit or an incomplete installation may cause an electric shock or fire.

DANGER
Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit
breaker to the OFF position. Otherwise, electric shocks may result.
Before opening the intake grille of the indoor unit or service panel of the outdoor unit, set the
circuit breaker to the OFF position. Failure to set the circuit breaker to the OFF position may result
in electric shocks through contact with the interior parts.
Only a qualified installer (∗1) or qualified service person (∗1) is allowed to remove the intake grille
Turn off of the indoor unit or service panel of the outdoor unit and do the work required.
breaker. Before starting to repair the outdoor unit fan or fan guard, be absolutely sure to set the circuit
breaker to the OFF position, and place a “Work in progress” sign on the circuit breaker.
When cleaning the filter or other parts of the indoor unit, set the circuit breaker to OFF without
fail, and place a “Work in progress” sign near the circuit breaker before proceeding with the work.
Do not turn ON the circuit breaker under the condition of removing a cabinet, a panel, etc.
Otherwise, it leads to an electric shock with a high voltage, resulting in loss of life.
Prohibition

WARNING
Before starting to repair the air conditioner, read carefully through the Service Manual, and repair
the air conditioner by following its instructions.
Only qualified service person (∗1) is allowed to repair the air conditioner. Repair of the air
conditioner by unqualified person may give rise to a fire, electric shocks, injury, water leaks
and/or other problems.
Only a qualified installer (∗1) or qualified service person (∗1) is allowed to carry out the electrical
work of the air conditioner. Under no circumstances must this work be done by an unqualified
individual since failure to carry out the work properly may result in electric shocks and/or
electrical leaks.
Wear protective gloves and safety work clothing during installation, servicing and removal.
When connecting the electrical wires, repairing the electrical parts or undertaking other electrical
jobs, wear gloves to provide protection for electricians, insulating shoes and clothing to provide
protection from electric shocks. Failure to wear this protective gear may result in electric shocks.
Use wiring that meets the specifications in the Installation Manual and the stipulations in the local
regulations and laws. Use of wiring which does not meet the specifications may give rise to
electric shocks, electrical leakage, smoking and/or a fire.
Only a qualified installer (∗1) or qualified service person (∗1) is allowed to undertake work at
General heights using a stand of 50 cm or more.
When working at heights, use a ladder which complies with the ISO 14122 standard, and follow
the procedure in the ladder’s instructions. Also wear a helmet for use in industry as protective
gear to undertake the work.
When working at heights, put a sign in place so that no-one will approach the work location,
before proceeding with the work. Parts and other objects may fall from above, possibly injuring
a person below.
Do not touch the aluminum fin of the outdoor unit. You may injure yourself if you do so.
If the fin must be touched for some reason, first put on protective gloves and safety work
clothing, and then proceed.
Do not climb onto or place objects on top of the outdoor unit.
You may fall or the objects may fall off of the outdoor unit and result in injury.
When transporting the air conditioner, wear shoes with additional protective toe caps.
When transporting the air conditioner, do not take hold of the bands around the packing carton.
You may injure yourself if the bands should break.
This air conditioner has passed the pressure test as specified in IEC 60335-2-40 Annex EE.

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 When you access inside of the electric cover to repair electric parts, wait for about five minutes
after turning off the breaker. Do not start repairing immediately. Otherwise you may get electric
shock by touching terminals of high-voltage capacitors. Natural discharge of the capacitor takes
Electric about five minutes.
shock
hazard
Place a “Work in progress” sign near the circuit breaker while the installation, maintenance, repair
or removal work is being carried out. There is a danger of electric shocks if the circuit breaker is
set to ON by mistake.
When checking the electric parts, removing the cover of the electric parts box of Indoor Unit and/
or front panel of Outdoor Unit inevitably to determine the failure, put a sign “Do not enter” around
Prohibition the site before the work. Failure to do this may result in third person getting electric shock.
Before operating the air conditioner after having completed the work, check that the electrical
parts box cover of the indoor unit and service panel of the outdoor unit are closed, and set the
circuit breaker to the ON position. You may receive an electric shock if the power is turned on
without first conducting these checks.
If, in the course of carrying out repairs, it becomes absolutely necessary to check out the
electrical parts with the electrical parts box cover of one or more of the indoor units and the
service panel of the outdoor unit removed in order to find out exactly where the trouble lies, wear
Stay on insulated heat-resistant gloves, insulated boots and insulated work overalls, and take care to
protection avoid touching any live parts. You may receive an electric shock if you fail to heed this warning.
Only qualified service person (䌫1) is allowed to do this kind of work.
Before troubleshooting or repair work, check the earth wire is connected to the earth terminals of
the main unit, otherwise an electric shock is caused when a leak occurs. If the earth wire is not
correctly connected, contact an electric engineer for rework.
Check After completing the repair or relocation work, check that the ground wires are connected properly.
earth Be sure to connect earth wire. (Grounding work) Incomplete grounding causes an electric shock.
wires. Do not connect ground wires to gas pipes, water pipes, and lightning rods or ground wires for
telephone wires.
Do not modify the products. Do not also disassemble or modify the parts.
It may cause a fire, electric shock or injury.
Prohibition of
modification.

When any of the electrical parts are to be replaced, ensure that the replacement parts satisfy the
specifications given in the Service Manual (or use the parts contained on the parts list in the
Service Manual). Use of any parts which do not satisfy the required specifications may give rise
Use to electric shocks, smoking and/or a fire.
specified Replace components only with parts specified by the manufacturer. Other parts may
parts.
result in the ignition of refrigerant in the atmosphere from a leak.
If, in the course of carrying out repairs, it becomes absolutely necessary to check out the
electrical parts with the electrical parts box cover of one or more of the indoor units and the
service panel of the outdoor unit removed in order to find out exactly where the trouble lies, place
Do not bring Keep out signs around the work site before proceeding. Third-party individuals may enter the
a child close
to the
work site and receive electric shocks if this warning is not heeded.
equipment.

Connect the cut-off lead wires with crimp contact, etc., put the closed end side upward and then
apply a water-cut method, otherwise a leak or production of fire is caused at the users’ side.

Insulating
measures

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 When performing repairs using a gas burner, replace the refrigerant with nitrogen gas because
the oil that coats the pipes may otherwise burn.
When repairing the refrigerating cycle, take the following measures.
1) Be attentive to fire around the cycle.
When using a gas stove, etc., be sure to put out fire before work; otherwise the oil mixed with
No fire
refrigerant gas may catch fire.
2) Do not use a welder in the closed room.
When using it without ventilation, carbon monoxide poisoning may be caused.
3) Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may catch
the inflammables.
The refrigerant used by this air conditioner is the R32.
Check the used refrigerant name and use tools and materials of the parts which match with it.
For the products which use R32 refrigerant, the refrigerant name is indicated at a position on the
outdoor unit where is easy to see. To prevent miss-charging, the route of the service port
is changed from one of the former R22.
Be careful for miss-charging since a charging port of R32 is the same diameter as that of R410A.

Do not use any refrigerant different from the one specified for complement or replacement.
Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may
result in a failure or explosion of the product or an injury to your body.
For an air conditioner which uses R32, never use other refrigerant than R32.
For an air conditioner which uses other refrigerant (R22, R410A etc.), never use R32.
If different types of refrigerant are mixed, abnormal high pressure generates in the refrigerating
cycle and an injury due to breakage may be caused.
If the different type of refrigerants are mixed in, be sure to recharge the refrigerant
Do not charge refrigerant additionally.
If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in the
Refrigerant refrigerating cycle changes resulted in change of air conditioner characteristics or refrigerant over
the specified standard amount is charged and an abnormal high pressure is applied to the inside
of the refrigerating cycle resulted in cause of breakage or injury. Therefore if the refrigerant gas
leaks, recover the refrigerant in the air conditioner, execute vacuuming, and then newly recharge
the specified amount of liquid refrigerant. In this time, never charge the refrigerant over the
specified amount.
When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant or air other
than R32 into the specified refrigerant. If air or others is mixed with the refrigerant, abnormal
high pressure generates in the refrigerating cycle resulted in cause of injury due to breakage.
After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into
the room and flows near a fire source, such as a cooking range, it may generate noxious gases,
causing a fire.
Never recover the refrigerant into the outdoor unit.
When the equipment is moved or repaired, be sure to recover the refrigerant with recovering
device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious accident
such as breakage or injury is caused.
After repair work, surely assemble the disassembled parts, and connect and lead the removed
wires as before. Perform the work so that the cabinet or panel does not catch the inner wires.
Assembly/ If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is
Wiring caused at user’s side.
After the work has finished, be sure to use an insulation tester set (500V Megger) to check the
resistance is 1MΩ or more between the charge section and the non-charge metal section
Insulator (Earth position). If the resistance value is low, a disaster such as a leak or electric shock
check is caused at user’s side.
When the refrigerant gas leaks during work, execute ventilation.
If the refrigerant gas touches to a fire, it may generate noxious gases, causing a fire.
A case of leakage of the refrigerant and the closed room full with gas is dangerous because a
Ventilation shortage of oxygen occurs. Be sure to execute ventilation.
If refrigerant gas has leaked during the installation work, ventilate the room immediately.
If the leaked refrigerant gas comes in contact with fire, it may generate noxious gases,
causing a fire.

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 When the refrigerant gas leaks, find up the leaked position and repair it surely.
If the leaked position cannot be found up and the repair work is interrupted, pump-down and
tighten the service valve, otherwise the refrigerant gas may leak into the room.
When gas touches to fire such as fan heater, stove or cocking stove, it may generate noxious
gases, causing a fire though the refrigerant gas itself is innocuous.
When installing equipment which includes a large amount of charged refrigerant such as a multi
air conditioner in a sub-room, it is necessary that the density does not the limit even if the
refrigerant leaks. If the refrigerant leaks and exceeds the limit density, an accident of shortage
of oxygen is caused.
Compulsion
Tighten the flare nut with a torque wrench in the specified manner.
Excessive tighten of the flare nut may cause a crack in the flare nut after a long period, which
may result in refrigerant leakage.
Nitrogen gas must be used for the airtight test.
The charge hose must be connected in such a way that it is not slack.
For the installation/moving/reinstallation work, follow to the Installation Manual.
If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric shock or
fire is caused.
Install the outdoor unit properly in a location that is durable enough to support the weight of
the outdoor unit. Insufficient durability may cause the outdoor unit to fall, which may result in injury.
Once the repair work has been completed, check for refrigerant leaks, and check the insulation
resistance and water drainage. Then perform a trial run to check that the air conditioner is
running properly.
After repair work has finished, check there is no trouble. If check is not executed, a fire, electric
Check after shock or injury may be caused. For a check, turn off the power breaker.
repair After repair work (installation of front panel and cabinet) has finished, execute a test run to check
there is no generation of smoke or abnormal sound. If check is not executed, a fire or an electric
shock is caused. Before test run, install the front panel and cabinet.
Check the following matters before a test run after repairing piping.
• Connect the pipes surely and there is no leak of refrigerant.
• The valve is opened.
Do not Running the compressor under condition that the valve closes causes an abnormal high
operate the
pressure resulted in damage of the parts of the compressor and etc. and moreover if there is
unit with the
valve closed.
leak of refrigerant at connecting section of pipes, the air is suctioned and causes further
abnormal high pressure resulted in burst or injury.
Only a qualified installer (䌫1) or qualified service person (䌫1) is allowed to relocate the air co
nditioner. It is dangerous for the air conditioner to be relocated by an unqualified individual since
a fire, electric shocks, injury, water leakage, noise and/or vibration may result.
Check the following items after reinstallation.
Check after 1) The earth wire is correctly connected.
reinstallation 2) The power cord is not caught in the product.
3) There is no inclination or unsteadiness and the installation is stable.
If check is not executed, a fire, an electric shock or an injury is caused.
When the service panel of the outdoor unit is to be opened in order for the compressor or the
area around this part to be repaired immediately after the air conditioner has been shut down, set
the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the
service panel. If you fail to heed this warning, you will run the risk of burning yourself because the
compressor pipes and other parts will be very hot to the touch. In addition, before proceeding with
the repair work, wear the kind of insulated heat-resistant gloves designed to protect electricians.

When the service panel of the outdoor unit is to be opened in order for the fan motor, reactor,
Cooling
inverter or the areas around these parts to be repaired immediately after the air conditioner has
check
been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes
before opening the service panel.
If you fail to heed this warning, you will run the risk of burning yourself because the fan motor,
reactor, inverter heat sink and other parts will be very hot to the touch.
In addition, before proceeding with the repair work, wear the kind of insulated heat-resistant
gloves designed to protect electricians.

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 Only a qualified installer (䌫1) or qualified service person (䌫1) is allowed to install the air
conditioner. If the air conditioner is installed by an unqualified individual, a fire, electric shocks,
injury, water leakage, noise and/or vibration may result.
Before starting to install the air conditioner, read carefully through the Installation Manual, and
follow its instructions to install the air conditioner.
Do not install the air conditioner in a location that may be subject to a risk of expire to
a combustible gas. If a combustible gas leaks and becomes concentrated around the unit, a fire
may occur.
When transporting the air conditioner, use a forklift and when moving the air conditioner by
Installation
hand,move the unit with 4 people
Install a circuit breaker that meets the specifications in the installation manual and the stipulations
in the local regulations and laws.
Install the circuit breaker where it can be easily accessed by the agent.
Do not place any combustion appliance in a place where it is directly exposed to the wind of air
conditioner, otherwise it may cause imperfect combustion.
When carrying out the pump-down work shut down the compressor before disconnecting the
refrigerant pipe. Disconnecting the refrigerant pipe with the service valve left open and the
compressor still operating will cause air, etc. to be sucked in, raising the pressure inside the
refrigeration cycle to an abnormally high level, and possibly resulting in reputing, injury, etc.
Compulsion When removing the welding parts of suction and discharge pipe for the compressor, remove
them at the place ventilated well after recovering the refrigerant. Improper recovering may cause
the spurt of the refrigerant and the refrigeration oil, causing a injury.
Do not vent gases to the atmosphere.
Venting gases to the atmosphere is prohibited by the law.

Prohibition

䚷䚷䚷CAUTION
Ensure wearing of gloves when performing any work in order to avoid injury from parts,
etc. Failure to wear the proper protective gloves cause a injury due to the parts, etc.
Wearing of
gloves
When performing the welding work, check whether refrigerant leaks or remains.
If the leakage refrigerant gas touches a fire source, it may generate noxious gases, causing a fire.

Confirm

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Explanations given to user
s If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker
to the OFF position, and contact a qualified service person to have the repairs done.
Do not set the circuit breaker to the ON position until the repairs are completed.

Relocation
s Only a qualified installer (*1) or qualified service person (* 1) is allowed to relocate the air conditioner.
It is dangerous for the air conditioner to be relocated by an unqualified individual since a fire, electric shocks,
injury, water leakage, noise and/or vibration may result.
s When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe.
Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause air,
etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly
resulting in reputing, injury, etc.
(*1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”

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Specifications
Sound power level (dBA)
Model Weight (kg)
Cooling Heating
RAV-GP1101AT8P-A 67 68 100
RAV-GP1401AT8P-A 68 70 100
RAV-GP1601AT8P-A 73 75 100

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Refrigerant R32
This air conditioner adopts a new HFC type refrigerant (R32) which does not deplete the ozone layer.

1. Safety Caution Concerned to Refrigerant R32

Be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into the
refrigerating cycle of the air conditioner with refrigerant R32 during installation work or service work.
If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident.
Use the tools and materials exclusive to R32 to purpose a safe work.

2. Safety and Cautions on Installation/Service

<Safety items>
When gas concentration and ignition energy are happened at the same time, R32 has a slight
possibility of burning. Although it will not ignite under normal work environment conditions, be aware
that the flame spreads if ignition should occur. It is necessary to carry out installation/servicing safely
while taking the following precautions into consideration.

1) Never use refrigerant other than specified refrigerant (R32) in an air conditioner which is designed
to operate with the specified refrigerant (R32).
If other refrigerant than R32 is used, it may cause personal injury, etc. by a malfunction, a fire,
a rupture.
2) Since R32 is heavier than air, it tends to accumulate on the bottom (near the floor). Ventilate
properly for the working environment to prevent its combustion. Especially in a basement or
a closed room where is the high risk of the accumulation, ventilate the room with a local exhaust
ventilation. If refrigerant leakage is confirmed in the room or the place where the ventilation is
insufficient, do not work until the proper ventilation is performed and the work environment is
improved.
3) When performing brazing work, be sure to check for leakage refrigerant or residual refrigerant.
If the leakage refrigerant comes into contact with fire, a poisonous gas may occur or it may cause
a fire. Keep adequate ventilation during the work.
4) When refrigerant gas leaks during work, execute ventilation. If the leakage refrigerant comes into
contact with a fire, a poisonous gas may occur or it may cause a fire.
5) In places where installing / repairing air-conditioning equipment, etc., keep the source of ignition
such as gas combustion equipment, petroleum combustion equipment, electric heater etc. away.
Do not smoke in the place.
6) When installing or removing an air conditioner, do not mix air in the refrigerant cycle. If air or
others is mixed with the refrigerant, abnormal high pressure generates in the refrigerating cycle,
causing injury due to the breakage.
7) After installation work complete, confirm that refrigerant gas is not leaking on the flare connection
part or others. If leaked refrigerant comes to contact with a fire, toxic gas may occur, causing a
fire.
8) Perform the installation work and re-installation according to the installation manual. Pay attention
especially to the area of application. Improper installation may cause refrigeration trouble or water
leakage, electric shock and fire etc.
9) Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs
please call a qualified air conditioner technician or electrician. Improper repair may result in water
leakage, electric shock and fire, etc.
10) Carry out the airtight test with nitrogen at a specified pressure. Do not use oxygen or acetylene
gas absolutely as it may cause an explosion.
11) Always carry a refrigerant leakage detection sensor during the work and work while checking that
no refrigerant leaks around working environment.
12) If the leakage refrigerant comes into contact with fire, it may cause a fire. Have a dry powder or
CO2 fire extinguisher adjacent to the charging area.

- 15 -
<Caution items>
1) The opposite side dimension of the air-conditioner's flared nut using R32 and the shape of the charge
port are the same as those of R410A.
2) Be careful not to charge refrigerant by mistake. Should the different type of refrigerant mix in, be sure
to recharge the refrigerant
3) Do not mix the other refrigerant or refrigerating oil with the refrigerant.
4) Since the pressure of R32 is higher 1.6 times of that of the former refrigerant (R22), use tools and
parts with high pressure withstand specification similar to R410A.
5) In the installation time, use clean pipe materials and work with great attention so that water and others
do not mix in because pipes are affected by impurities such as water, oxide film, oil, etc. Use the clean
pipes. Be sure to braze while flowing nitrogen gas in the pipe.
(Never use gas other than nitrogen gas.)
6) For the earth protection, use a vacuum pump for air purge.
7) R32 refrigerant is Single-component refrigerant that does not change its composition. Although it is
possible to charge the refrigerant with either liquid or gas, charge it with liquid.
(If using gas for charging, composition of the refrigerant changes and then characteristics of the air
conditioner change.)

3. Pipe Materials
For the refrigerant pipes, copper pipe and joints are mainly used.
It is necessary to select the most appropriate pipes to conform to the standard.
Use clean material in which impurities adhere inside of pipe or joint to a minimum.

1) Copper pipe

<Piping>
The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.
When using a long copper pipe for R32, it is recommended to select “Copper or copper-base pipe
without seam” and one with bonded oil amount 40mg/10m or less.
Also do not use crushed, deformed, discolored (especially inside) pipes.
(Impurities cause clogging of expansion valves and capillary tubes.)
<Flare nut>
Use the flare nuts which are attached to the air conditioner unit.

Be sure to select the pipes with copper thickness in the table below since the pressure of an
air conditioner using R32 is higher than that of R22.

Nominal Outer Thickness (mm) Make sure not to use a thin copper
diameter diameter (mm) R410A or R32 pipe sach as 0.7 mm copper
1/2 6.4 0.80 thichness in the market.
3/8 9.5 0.80
1/2 12.7 0.80
5/8 15.9 1.00

2) Joint
The flare joint and socket joint are used for joints of the copper pipe.
The joints are rarely used for installation of the air conditioner.
However clear impurities when using them.

- 16 -
4. Tools
ToolsexclusiveforR32/R410A(ThefollowingtoolsforR32/R410Aarerequired.)
䕿: R32/R410A tools available
䕧: Partly unavailable, 䖷: R32/R410A tools un available
Installation/service tools Applicability to R32 air Applicability to R22 air
No Use
Tools / Equipment specification conditioner or not conditioner or not
1 Flare tool Clutch type Pipe flaring 䕿 䕿
Copper pipe gauge for Flaring by
2 adjusting projection 䇷 conventional 䕿 ―
margin flare tool
Tightening of
3 Torque wrench 䇷 䕿 䖷
flare nut
Port size Evacuating,
4 Gauge manifold 1/2"-20UNF refrigerant 䕿䚷Note 2 䖷
(5/16" Flare) charge, run
5 Charge hose High-voltage check, etc. 䕿 䖷
Vacuum 䕿䚷Note 3 䕧 Connection
6 Vacuum pump 䇷
drying 1/2"-20UNF(5/16" Flare) diameter 1/4"
Vacuum 䕿䚷Note 4 䕧 Connection
7 Vacuum pump adapter 䇷
drying 1/2"-20UNF(5/16" Flare) diameter 1/4"

Electronic balance for For 10 kg or Refrigerant

8 䕿 䕿
refrigerant charging 20 kg cylinder charge
Gas leakage
9 Leakage detector 䇷 䕿䚷Note 5 䕿䚷Note 5
check
Refrigerant
10 Refrigerant cylinder 䇷 䖷䚷Note 6 䖷
charge
Refrigerant recovery Exclusive for Refrigerant
11 䖷䚷Note 7 䖷
cylinder R32 recovery container

Refrigerant recovery Refrigerant 䕧 Connection

12 䇷 䕿䚷Note 8
device recovery device diameter 1/4"

Note 1 When flaring is carried out for R32/R410A using the conventional flare tools, adjustment of
projection margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
Note 2 When saturation temperature is described, the gauge manifold differs for R32/R410A .
If saturation temperature reading is required, special tools exclusive for R32 are required.
Note 3 Since R32 has a slight possibility of burning, be sure to use the tools corresponding to R32.
Note 4 Like R410, a Vacuum pump adapter needs installing to prevent a Vacuum pump oil (mineral oil) from
flowing backward into the Charge hose. Mixing of the Vacuum pump oil into R32 refrigerant may
cause a trouble such as generation of sludge, clogging of capillary, etc.
Note 5 Be sure to use those tools after confirming they correspond to each refrigerant.
Note 6 For a refrigerant cylinder exclusive for R32, the paint color (or label color) of the cylinder is set
the specified color (light blue) together with the indication of the refrigerant name.
Note 7 Although the container specification is the same as R410A, use a recovering container exclusive
for R32 to avoid mixing with other refrigerants.
Note 8 Be careful for miss-charging of the refrigerant during work. Miss-charging of the refrigerant type
may cause not only damage of the equipments but also a fire etc.

General tools
In addition to the above exclusive tools, the following equipments are necessary as the general tools.
1) Pipe cutter 6) Spanner or Monkey wrench
2) Reamer 7) Hole core drill
3) Pipe bender 8) Tape measure
4) Level vial 9) Metal saw
5) Screwdriver (+, –)
Also prepare the following equipments for other installation method and run check.
1) Clamp meter 3) Insulation resistance tester (Megger)
2) Thermometer 4) Electroscope

- 17 -
 1. SPECIFICATIONS

1-1. Outdoor Unit

Model name Outdoor unit RAV-GP1101AT8P-A

Power supply 3 phase 380-415V 50Hz

(Power exclusive to outdoor is required.)

Type Hermetic compressor

Compressor Motor (kW) 3.75

Pole 4

Refrigerant charged (kg) 2.5

Refrigerant control Pulse motor valve

Standard length (m) 7.5

Max. total length (m) 75

Inter connecting Additional refrigerant charge 35g/m

pipe under long piping connector (Over 30m)

Outdoor lower (m) 30

Height difference
Outdoor higher (m) 30

Height (mm) 1340

Outer dimension Width (mm) 900

Depth (mm) 320

Appearance Silky shade (Muncel 1Y8.5/0.5)

Total weight (kg) 100

Heat exchanger Finned tube

Fan Propeller fan

Fan unit Standard air flow high (m3/min) 101

Motor (W) 100+100

Gas side (mm) 15.9

Connecting pipe
Liquid side (mm) 9.52

Sound pressure level Cooling/Heating (dB·A) 50/51

Sound power level Cooling/Heating (dB·A) 67/68

Outside air temperature, Cooling °C (Dry bulb temp.) -15 to 52

Outside air temperature, Heating °C (Wet bulb temp.) -20 to 24

- 18 -
Model name Outdoor unit RAV-GP1401AT8P-A

Power supply 3 phase 380-415V 50Hz

(Power exclusive to outdoor is required.)

Type Hermetic compressor

Compressor Motor (kW) 3.75

Pole 4

Refrigerant charged (kg) 2.5

Refrigerant control Pulse motor valve

Standard length (m) 7.5

Max. total length (m) 75

Inter connecting Additional refrigerant charge 35g/m

pipe under long piping connector (Over 30m)

Outdoor lower (m) 30

Height difference
Outdoor higher (m) 30

Height (mm) 1340

Outer dimension Width (mm) 900

Depth (mm) 320

Appearance Silky shade (Muncel 1Y8.5/0.5)

Total weight (kg) 100

Heat exchanger Finned tube

Fan Propeller fan

Fan unit Standard air flow high (m3/min) 103

Motor (W) 100+100

Gas side (mm) 15.9

Connecting pipe
Liquid side (mm) 9.52

Sound pressure level Cooling/Heating (dB·A) 51/53

Sound power level Cooling/Heating (dB·A) 68/70

Outside air temperature, Cooling °C (Dry bulb temp.) -15 to 52

Outside air temperature, Heating °C (Wet bulb temp.) -20 to 24

- 19 -
Model name Outdoor unit RAV-GP1601AT8P-A

Power supply 3 phase 380-415V 50Hz

(Power exclusive to outdoor is required.)

Type Hermetic compressor

Compressor Motor (kW) 3.75

Pole 4

Refrigerant charged (kg) 2.5

Refrigerant control Pulse motor valve

Standard length (m) 7.5

Max. total length (m) 75

Inter connecting Additional refrigerant charge 35g/m

pipe under long piping connector (Over 30m)

Outdoor lower (m) 30

Height difference
Outdoor higher (m) 30

Height (mm) 1340

Outer dimension Width (mm) 900

Depth (mm) 320

Appearance Silky shade (Muncel 1Y8.5/0.5)

Total weight (kg) 100

Heat exchanger Finned tube

Fan Propeller fan

Fan unit Standard air flow high (m3/min) 113

Motor (W) 100+100

Gas side (mm) 15.9

Connecting pipe
Liquid side (mm) 9.52

Sound pressure level Cooling/Heating (dB·A) 56/58

Sound power level Cooling/Heating (dB·A) 73/75

Outside air temperature, Cooling °C (Dry bulb temp.) -15 to 52

Outside air temperature, Heating °C (Wet bulb temp.) -20 to 24

- 20 -
 1-2. Operation Characteristic Curve

<Cooling> <Heating>

10 11

9 10
GP1601
9
8

8
7

7
6 GP1601
Current (A)

Current (A)
GP1401 6
5
5 GP1401
4 GP1101
4
GP1101
3
3
- Conditions - Conditions
2 Indoor : DB 27oC/WB 19oC Indoor : DB 20oC/WB 15oC
2
Outdoor : DB 35oC/WB 24oC Outdoor : DB 7oC/WB 6oC
Indoor Air Flow : High Indoor Air Flow : High
1 1
Pipe Length : 7.5m Pipe Length : 7.5m

0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Compressor Speed (RPS) Compressor Speed (RPS)

1-3 Capacity variation ratio according to temperature

<Cooling> <Heating>

110.0
120.0
105.0
110.0
100.0
100.0
95.0
GP1101
90.0 90.0
Cooling capacity ratio

85.0 80.0
Capacity ratio (%)

80.0 70.0

75.0
60.0
70.0
50.0
65.0
GP1401 40.0
60.0
GP1601 30.0
55.0 - Conditions
- Conditions
Indoor : DB 27oC/WB 19oC 20.0 Indoorr : B 20oC/WB 15oC
50.0
Outdoor : DB 35oC/WB 24oC Outdoor : DB 7oC/WB 6oC
45.0 Indoor Air Flow : High 10.0 Indoorr A r Flow : High
Pipe Length : 7.5m Pipe Length : 7.5m
40.0 0.0
32 34 36 38 40 42 44 46 48 50 52 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
Outside Temperature ( oC)
Outside Temperature ( ºC)

- 21 -
 Air inlet port Name Note

Refrigerant piping hole --

Indoor/Outdoor Unit
Air inlet port connecting wire inlet hole
12 CD
Power supply inlet hole dia.38 Knockout hole
0
s:j"
0
\
A legs- Mouting bolt hole Mouting bolt hole
Air outlet port 92 (dia. 12 x 17 long hole) (dia. 12 x 17 U-shape hole)
Detailes of A legs Detailes of B legs
150 600

900
320
550

a
. 30 - -
Refrigerant pipe .. -
-. connecting port
(dia. 9.5 flare at liquid side)
Refrigerant pipe
connecting port
(dia. 19.1 flare at gas side)

• .

- 22 -
30
- -
h - 11 •

-
\
"\
L()
L()

�
• 1·
.. .......,
12 ::. -::
; ..:: 64
2. CONSTRUCTION VIEWS (EXTERNAL VIEWS)

18 18

151
135
400
327
 3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM

3-1. Indoor Unit

Single type (Combination of 1 indoor unit and 1 outdoor unit)

(Indoor unit)
Distributor
(Strainer incorporated)
TCJ sensor
Strainer
Air heat
exchanger
TC sensor

Cooling
Refrigerant pipe Refrigerant pipe
at liquid side at gas side
(Outer dia : ØB) (Outer dia : ØA)

To outdoor unit To outdoor unit

Dimension table
Outer diameter of refrigerant pipe
Gas side ØA Liquid side ØB

15.9 9.52

- 23 -
 3-2. Outdoor Unit

REFRIGERATING CYCLE DIAGRAM

Heat exchanger Ø8,

2rows, 62 stages
FP.1.3, flat fin

Ø25 x L160

Cooling
Accumulator Rotary compressor Heating
(1,700 CC) R32: 2.5 kg.

3-3. Operation data

RAV-GP1101AT8P-A

(Mpa) (kg/cm2G) Pipe surface temperature Temp.

Comp. Hz
Pd Ps Pd Ps TD TS TC TE In Out
Std. 2.70 0.94 27.5 9.6 79 11 10 41 38 27/19 35/-
Cooling Overload 3.33 1.28 34.0 13.1 80 18 18 52 41 32/23 52/-
Low temp. 1.56 0.50 25.4 8.0 22 2 3 4 21 18/15 -15/-
Std. 2.54 0.73 25.9 7.4 77 2 39 3 43 20/- 7/6
Heating Overload 3.23 1.19 32.9 12.1 78 16 49 15 44 27/- 24/18
Low temp. 1.35 0.28 13.8 2.9 35 -20 18 -19 51 0/- -20/-

* 4 poles are provided to this compressor.

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

- 24 -
RAV-GP1401AT8P-A

(Mpa) (kg/cm2G) Pipe surface temperature Temp.

Comp. Hz
Pd Ps Pd Ps TD TS TC TE In Out
Std. 2.83 0.87 28.9 8.9 85 8 9 43 52 27/19 35/-
Cooling Overload 3.38 1.26 34.7 12.8 83 18 18 54 44 32/23 52/-
Low temp. 1.55 0.52 15.8 5.3 20 2 3 4 21 18/15 -15/-
Std. 2.73 0.69 27.8 7.0 86 1 42 3 54 20/- 7/6
Heating Overload 3.30 1.15 33.7 11.7 85 15 52 16 45 27/- 24/18
Low temp. 1.30 0.26 13.3 2.7 35 -20 18 -19 76 0/- -20/-

* 4 poles are provided to this compressor.

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

RAV-GP1601AT8P-A

(Mpa) (kg/cm2G) Pipe surface temperature Temp.

Comp. Hz
Pd Ps Pd Ps TD TS TC TE In Out
Std. 2.83 0.85 28.9 8.7 86 7 9 43 60 27/19 35/-
Cooling Overload 3.41 1.25 34.8 12.8 86 18 18 54 44 32/23 52/-
Low temp. 1.56 0.50 15.9 5.1 20 2 3 4 21 18/15 -15/-
Std. 2.80 0.68 28.6 6.9 90 1 42 3 63 20/- 7/6
Heating Overload 3.35 1.13 33.9 34.2 87 15 52 16 45 27/- 24/18
Low temp. 1.35 0.28 13.8 2.9 35 -20 18 -19 78 0/- -20/-

* 4 poles are provided to this compressor.

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

- 25 -
 P.C.Board
L-CM Symbol Parts name

RB
MCC-1626 CDB P.C.Board
P06 P07 MCC-1627 Compressor IPDU P.C.Board
RED RED MCC-1603 2nd FAN P.C.Board
P01 MCC-1653 DRC board
RED CN07 CN08
P02 BLK BLK
WHI F01 F03 Symbol Parts name
P03 F02 F04 63H High pressure switch
BLK 20SF AC 4-Way valve coil
CN200 RED
F05 49C Compressor case thermostat
+ CN201 WHI MS CM Compressor
P05 CN202 BLK 3 CN*** Connector
BRW (MCC-1626) Fuse (CDB Board)
CM
F01 T6.3A 250V
DRC KIT for -A (Sold separately) CN11 1 2 1 2 3 4 5 6 CN852 Compressor IPDU P.C.Board F02 T10A 250V
(WHI) (RED) (MCC-1627) Fuse (IPDU Board)
YEL WHI (MCC-1627)
F01, F02 31.5A 500V
F03, F04, F05 T6.3A 250V
ORN BLU FM1, FM2 Fan motor
2nd FAN P.C.Board CN350 L-CM Reactor for compressor
CN101 5 (WHI) PMV Pulse motor valve
(MCC-1603) Lower RB Rush current protect resistor
1 23 (YEL) 1 2 RED
1 TS Pipe temp. sensor (Suction)
CN102 CN01 WHI MS
2

1 2 3 4 5
(WHI) 3 TE Heat exchange temp. sensor
(WHI) BLK
3 TO Air temp. sensor
SW01 FM2 TD Pipe temp. sensor (Discharge)
CN105 1 ON CN101
(WHI) OFF BLU TL Liquid temp. sensor
2 12 TB1 Terminal block (power supply)
CN02 TB2 Terminal block (to indoor unit)
MCC-1653 5

1 2 3 4 5
(WHI) CN100 C-X X-capacitor
F100 D840 YEL
DRC board (MCC-1603)
SW01 Dip switch
P02 1 2 3 CN100 1 2 3 4 CN01 (MCC-1653)
(WHI) (BLK) CN502 CN851 1 F100 3.15A 250V
(WHI) 1 2 1 2 3 4 5 6 (RED) 3 Color Indication

- 26 -
BLK : BLACK Field wiring

BLK
CN02

WHI
RED
To
(WHI)

DRED
2 CN605
BLU : BLUE

D800
D801
D802
D803
D804
D805
*2 (RED) Upper Option
1 RED RED : RED
1

COM
DRM1
DRM2
DRM3
WHI MS GRY : GRAY Protective earth
F02 2
5 BLK 3 GRN : GREEN
3 Terminal block
3 FM1 WHI : WHITE
CDB P.C.Board CN300
Terminal
4. WIRING DIAGRAM

1 (WHI) BRW : BROWN

CN03 (MCC-1626) YEL : YELLOW
(WHI) 1 Connector
CN600 2
TS ORN : ORANGE
WHI F01 (WHI) P.C.Board
5 3 Parts Layout
GRY +
3 FRONT BACK
RED CN601 1
1 (WHI) 2 TE
CN04
(RED) CN602 1 CDB P.C.Board
BLK TO (MCC-1626)
(YEL) 2
3 RB
BRW
1 Compressor IPDU
1 P.C.Board
CN05 CN603 2 TD 2nd FAN (MCC-1627)
C-X (RED) CN701 CN500 CN501 CN700 (WHI) MCC-1653 P.C.Board

RED
WHI
BLK
WHI
RED

GRY
GRY
(BLU) (BLU) (GRN) (YEL) 3 DRC board (MCC-1603)
*3
L1 L2 L3 1 2 3 4 5 1 2 1 3 1 3 CN604 1
(R) (Y) (B) N TB1 TB2 1 2 3 TL
(WHI) 2
TB2 TB1
1 2 3 L1(R) L2(Y) L3(B) N

5
1 2 3 M P< 20SF *1 Heat pump model only
POWER SUPPLY INDOOR UNIT 49C 63H *2 -A model only
*1
PMV *3 For all model except SPI-IN model
 5. SPECIFICATIONS OF ELECTRICAL PARTS

No. Parts name Type Specifications Q'ty

1 Compressor RX420A3T-20M 4P, 3750W 1

2 Outdoor fan motor ICF-280-A100-1 Output 100W 2

3 High pressure switch ACB-4UB166W ON : 3.5MPa, OFF : 4.5MPa 1

4 PMV-Coil CAM-MD12TCTH-8 DC12V 1

5 Reactor CH-86-2Z-T 5.46 - 6.14mH, 18.5A 1

st
6 P.C.board for control and 1 fan motor drive (Upper) MCC-1626 — 1

7 P.C.board for compressor drive MCC-1627 — 1

nd
8 P.C.board for 2 fan motor drive (Lower) MCC-1603 — 1

9 Outdoor temp. sensor (TO sensor) — 10 kΩ at 25°C 1

10 Discharge temp. sensor (TD sensor) — 50 kΩ at 25°C 1

11 Suction temp. sensor (TS sensor) — 10 kΩ at 25°C 1

12 Heat exchanger sensor (TE sensor) — 10 kΩ at 25°C 1

13 Heat exchanger temp. sensor (TL sensor) — 50 kΩ at 25°C 1

14 Fuse (Mounted on P.C.board, MCC-1626) 50T 100H T10A, 250V 1

15 Fuse (Mounted on P.C.board, MCC-1626) 9321630278 T6.3A, 250V 1

16 Fuse (Mounted on P.C.board, MCC-1626) 9321315278 3.15A, 250V 1

17 Fuse (Mounted on P.C.board, MCC-1627) 5221630228 T6.3A, 250V 3

18 Fuse (Mounted on P.C.board, MCC-1627) GAC1 31.5A 31.5A, 500V 2

19 Fuse (Mounted on P.C.board, MCC-1603) SCT 3.15A 3.15A, 250V 1

20 PTC Thermistor MZ32-101RMARD01E 100Ω, 500V 1

- 27 -
 6.. REFRIGERANT R 32
This air conditioner adopted the R32 refrigerant 6. When an air conditioning system charged with a
which does not damage the ozone layer. large volume of refrigerant is installed in a small
The working pressure of the refrigerant R32 is room, it is necessary to exercise care so that,
1.6 times higher than conventional refrigerant even when refrigerant leaks, its concentration
(R22). The refrigerating oil is also changed in does not exceed the marginal level.
accordance with change of refrigerant, so be If the refrigerant gas leakage occurs and its
careful that water, dust, and existing refrigerant or concentration exceeds the marginal level, an
refrigerating oil are not entered in the refrigerant oxygen starvation accident may result.
cycle of the air conditioner using the new 7. Be sure to carry out installation or removal
refrigerant during installation work or servicing time. according to the installation manual.
The next section describes the precautions for air Improper installation may cause refrigeration
conditioner using the new refrigerant. trouble, water leakage, electric shock, fire, etc.
Conforming to contents of the next section together 8. Unauthorized modifications to the air conditioner
with the general cautions included in this manual, may be dangerous. If a breakdown occurs
perform the correct and safe work. please call a qualified air conditioner technician
or electrician.
6-1. Safety During Installation/Servicing Improper repair may result in water leakage,
electric shock and fire, etc.
As R32’s pressure is about 1.6 times higher than
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and 6-2. Refrigerant Piping Installation
materials exclusive for R32, it is necessary to carry 6-2-1. Piping Materials and Joints Used
out installation/servicing safely while taking the
following precautions into consideration. For the refrigerant piping installation, copper pipes
1. Never use refrigerant other than R32 in an air and joints are mainly used.
conditioner which is designed to operate with Copper pipes and joints suitable for the refrigerant
R32. must be chosen and installed.
If other refrigerant than R32 is mixed, pressure in Furthermore, it is necessary to use clean copper
the refrigeration cycle becomes abnormally high, pipes and joints whose interior surfaces are less
and it may cause personal injury, etc. by a affected by contaminants.
rupture. 1. Copper Pipes
2. Confirm the used refrigerant name, and use tools It is necessary to use seamless copper pipes
and materials exclusive for the refrigerant R32. which are made of either copper or copper alloy
The refrigerant name R32 is indicated on the and it is desirable that the amount of residual oil
visible place of the outdoor unit of the air is less than 40 mg/10 m.
conditioner using R32 as refrigerant. Do not use copper pipes having a collapsed,
A diameter of charge port for R32 is the same as deformed or discolored portion (especially on the
that of the R410's Be careful not to charge the interior surface).
refrigerant by mistake. Otherwise, the expansion valve or capillary tube
3. If a refrigeration gas leakage occurs during may become blocked with contaminants.
installation/servicing, be sure to ventilate fully. If As an air conditioner using R32 incurs pressure
the refrigerant gas comes into contact with fire, a higher than when using R22, it is necessary to
poisonous gas may occur. choose adequate materials.
4. When installing or removing an air conditioner, do Thicknesses of copper pipes used with R32 are
not allow air or moisture to remain in the as shown in Table 6-2-1. Never use copper pipes
refrigeration cycle. thinner than 0.8mm even when it is avail-able on
Otherwise, pressure in the refrigeration cycle may the market.
become abnormally high so that a rupture or
personal injury may be caused.
NOTE:
5. After completion of installation work, check to Refer to the “6-6. Instructions for Re-use Piping of
make sure that there is no refrigeration gas R22 or R407C”.
leakage.
If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.

- 28 -
 Table 6-2-1 Thicknesses of annealed copper pipes

Thickness (mm)
Nominal diameter Outer diameter (mm) R410A R22
1/4 6.4 0.80 0.80
3/8 9.5 0.80 0.80
1/2 12.7 0.80 0.80
5/8 15.9 1.00 1.00
3/4 19.1 1.00 1.00

1. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 6-2-3 to 6-2-5 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm. Thicknesses of socket joints are as shown in Table 6-2-2.

Table 6-2-2 Minimum thicknesses of socket joints

Reference outer diameter of Minimum joint thickness

Nominal diameter
copper pipe jointed (mm) (mm)
1/4 6.4 0.5
3/8 9.5 0.60
1/2 12.7 0.70
5/8 15.9 0.80
3/4 19.1 0.80

6-2-2. Processing of Piping Materials

When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not
enter the pipe interior, that no other oil other than lubricating oils used in the installed air conditioner is used,
and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils
whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any
other cover.

1. Flare Processing Procedures and Precautions

a) Cutting the Pipe
By means of a pipe cutter, slowly cut the pipe so that it is not deformed.
b) Removing Burrs and Chips
If the flared section has chips or burrs, refrigerant leakage may occur.
Carefully remove all burrs and clean the cut surface before installation.

- 29 -
c) Insertion of Flare Nut
d) Flare Processing
ØD
Make certain that a clamp bar and copper pipe have been A
cleaned.
By means of the clamp bar, perform the flare processing
correctly.
Use either a flare tool for R410A/R32 or conventional flare tool.
Flare processing dimensions differ according to the type of
flare tool.
When using a conventional flare tool, be sure to secure Fig. 6-2-1 Flare processing dimensions
“dimension A” by using a gauge for size adjustment.

Table 6-2-3 Dimensions related to flare processing for R410A or R32 / R22

A (mm)
Outer
Nominal Thickness Conventional flare tool Conventional flare tool
diameter Flare tool for
diameter (mm) (R410A or R32) (R22)
(mm) R410A, R22
clutch type
Clutch type Wing nut type Clutch type Wing nut type

1/4 6.4 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0 0.5 to 1.0 1.0 to 1.5

3/8 9.5 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0 0.5 to 1.0 1.0 to 1.5

1/2 12.7 0.8 0 to 0.5 1.0 to 1.5 2.0 to 2.5 0.5 to 1.0 1.5 to 2.0

5/8 15.9 1.0 0 to 0.5 1.0 to 1.5 2.0 to 2.5 0.5 to 1.0 1.5 to 2.0

3/4 19.1 1.2 0 to 0.5 1.0 to 1.5 2.0 to 2.5 — —

Table 6-2-4 Flare and flare nut dimensions fo

or R410A or R32

Dimension (mm)
Nominal Outer Thickness Flare nut width
diameter diameter (mm) (mm) (mm)
A B C D

1/4 6.4 0.8 9.1 9.2 6.5 13 17

3/8 9.5 0.8 13.2 13.5 9.7 20 22

1/2 12.7 0.8 16.6 16.0 12.9 23 26

5/8 15.9 1.0 19.7 19.0 16.0 25 29

3/4 19.1 1.2 24.0 — 19.2 28 36

Table 6-2-5 Flare and flare nut dimensions for R22

Dimension (mm)
Nominal Outer Thickness Flare nut width
diameter diameter (mm) (mm) (mm)
A B C D
1/4 6.4 0.8 9.1 9.2 6.5 13 17

3/8 9.5 0.8 13.0 13.5 9.7 20 22

1/2 12.7 0.8 16.2 16.0 12.9 20 24

5/8 15.9 1.0 19.4 19.0 16.0 23 27

3/4 19.1 1.0 23.3 24.0 19.2 34 36

- 30 -
 6˚
to 4
45˚

A B C D

43˚
to 4
5˚

Fig. 6-2-2 Relations between flare nut and flare seal surface

2. Flare Connecting Procedures and Precautions

a) Make sure that the flare and union portions do not have any scar or dust, etc.
b) Correctly align the processed flare surface with the union axis.
c) Tighten the flare with designated torque by means of a torque wrench.
The tightening torque for R410A or R32 is the same as that for conventional R22.
Incidentally, when the torque is weak, the gas leakage may occur.
When it is strong, the flare nut may crack and may be made non-removable.
When choosing the tightening torque, comply with values designated by manufacturers.
Table 6-2-6 shows reference values.

NOTE
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Table 6-2-6 Tightening torque of flare fo

ro R410A or R32 [Reference values]

Tightening torque of torque

Nominal Outer Tightening torque
wrenches available on the
diameter diameter (mm) N•m (kgf•m) market N•m (kgf•m)

1/4 6.4 14 to 18 (1.4 to 1.8) 16 (1.6), 18 (1.8)

3/8 9.5 33 to 42 (3.3 to 4.2) 42 (4.2)

1/2 12.7 50 to 62 (5.0 to 6.2) 55 (5.5)

5/8 15.9 68 to 82 (6.8 to 8.2) 65 (6.5)

3/4 19.1 100 to 120 (10.0 to 12.0) ——

- 31 -
6-3. Tools
6-3-1. Required Tools
Refer to the “4. Tools” (Page 14)

6-4. Recharging of Refrigerant

When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to
the following steps.

Recover the refrigerant, and check no

refrigerant remains in the equipment.
When the compound gauge’s pointer has indicated
–0.1 Mpa (–76 cmHg), place the handle Low in the
fully closed position, and turn off the vacuum pump’s
Connect the charge hose to packed valve power switch.
service port at the outdoor unit’s gas side.

Keep the status as it is for 1 to 2 minutes, and ensure

Connect the charge hose of the vacuum that the compound gauge’s pointer does not return.
pump adapter.

Open fully both packed valves at liquid and Set the refrigerant cylinder to the electronic balance,
gas sides. connect the connecting hose to the cylinder and the
connecting port of the electronic balance.

Place the handle of the gauge manifold Low in the (For refrigerant charging, see the figure below.)
fully opened position, and turn on the vacuum
pump’s power switch. Then, evacuating the
refrigerant in the cycle.

1) Never charge refrigerant exceeding the specified amount.

2) If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
3) Do not carry out additional charging.
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified
amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and
may cause a rupture or personal injury.

(INDOOR unit) (Liquid side) (OUTDOOR unit)

service valve

Opened

(Gas side)

Refrigerant cylinder
service valve
Check valve
Closed

Open/Close
valve for charging

Service port

Electronic balance for refrigerant charging

Fig. 6-4-1 Configuration of refrigerant charging

- 32 -
6-5. Brazing of Pipes 3. Types of flux
• Noncorrosive flux
6-5-1. Materials for Brazing Generally, it is a compound of borax and boric
acid.
1. Silver brazing filler It is effective in case where the brazing
Silver brazing filler is an alloy mainly composed temperature is higher than 800°C.
of silver and copper.
• Activated flux
It is used to join iron, copper or copper alloy, and Most of fluxes generally used for silver brazing
is relatively expensive though it excels in are this type.
solderability.
It features an increased oxide film removing
2. Phosphor bronze brazing filler capability due to the addition of compounds
such as potassium fluoride, potassium chloride
Phosphor bronze brazing filler is generally used and sodium fluoride to the borax-boric acid
to join copper or copper alloy. compound.
3. Low temperature brazing filler 4. Piping materials for brazing and used
Low temperature brazing filler is generally called brazing filler/flux
solder, and is an alloy of tin and lead.
Since it is weak in adhesive strength, do not use Piping Used brazing Used
it for refrigerant pipes. material filler flux
Copper - Copper Phosphor copper Do not use
1) Phosphor bronze brazing filler tends to react Copper - Iron Silver Paste flux
with sulfur and produce a fragile compound
water solution, which may cause a gas leakage. Iron - Iron Silver Vapor flux
Therefore, use any other type of brazing filler
at a hot spring resort, etc., and coat the surface
with a paint. 1) Do not enter flux into the refrigeration cycle.
2) When performing brazing again at time of 2) When chlorine contained in the flux remains
servicing, use the same type of brazing filler. within the pipe, the lubricating oil deteriorates.
Therefore, use a flux which does not contain
chlorine.
6-5-2. Flux
3) When adding water to the flux, use water which
1. Reason why flux is necessary does not contain chlorine
(e.g. distilled water or ion-exchange water).
• By removing the oxide film and any foreign 4) Remove the flux after brazing.
matter on the metal surface, it assists the flow
of brazing filler.
• In the brazing process, it prevents the metal
surface from being oxidized.
• By reducing the brazing filler's surface tension,
the brazing filler adheres better to the treated
metal.

2. Characteristics required for flux

• Activated temperature of flux coincides with the
brazing temperature.
• Due to a wide effective temperature range, flux
is hard to carbonize.
• It is easy to remove slag after brazing.
• The corrosive action to the treated metal and
brazing filler is minimum.
• It excels in coating performance and is
harmless to the human body.
As the flux works in a complicated manner as
described above, it is necessary to select an
adequate type of flux according to the type and
shape of treated metal, type of brazing filler and
brazing method, etc.

- 33 -
6-5-3. Brazing
As brazing work requires sophisticated techniques,
experiences based upon a theoretical knowledge, it M Flow meter
must be performed by a person qualified.
In order to prevent the oxide film from occurring in
the pipe interior during brazing, it is effective to
Stop valve
proceed with brazing while letting dry Nitrogen gas
flow.
Nitrogen gas
cylinder
Never use gas other than Nitrogen gas. From Nitrogen cylinder

1. Brazing method to prevent oxidation

Pipe
1) Attach a reducing valve and a flow-meter to the Nitrogen
Nitrogen gas cylinder. gas
2) Use a copper pipe to direct the piping material, Rubber plug
and attach a flow-meter to the cylinder.
3) Apply a seal onto the clearance between the Fig. 6-5-1 Prevention of oxidation during brazing
piping material and inserted copper pipe for
Nitrogen in order to prevent backflow of the
Nitrogen gas.
4) When the Nitrogen gas is flowing, be sure to
keep the piping end open.
5) Adjust the flow rate of Nitrogen gas so that it is
lower than 0.05 m³/Hr or 0.02 MPa
(0.2kgf/cm²) by means of the reducing valve.
6) After performing the steps above, keep the
Nitrogen gas flowing until the pipe cools down
to a certain extent (temperature at which
pipes are touchable with hands).
7) Remove the flux completely after brazing.

- 34 -
6-6. Instructions for Re-use Piping of R22 or R410A
Instruction of Works: 3. When the outdoor unit was left with the pipes
The existing R22 and R410A piping can disconnected, or the gas leaked from the pipes and
be reused for our super digital inverter the pipes were not repaired and refilled.
R32 products installations. • There is the possibility of rain water or air,
including moisture, entering the pipe.
WARNING
4. When refrigerant cannot be recovered using a
Confirming the existence of scratches or dents on
the existing pipes and confirming the reliability of refrigerant recovery unit.
the pipe strength are conventionally referred to the • There is the possibility that a large quantity of
local site. dirty oil or moisture remains inside the pipes.
If the specified conditions can be cleared, it is 5. When a commercially available dryer is attached to
possible to update existing R22 and R410A pipes the existing pipes.
to those for R32 models. There is the possibility that copper green rust has
been generated.
6-6-1. Basic conditions needed to reuse 6. When the existing air conditioner is removed after
existing pipes refrigerant has been recovered.
Check if the oil is judged to be clearly different from
Check and observe the presence of three normal oil.
conditions in the refrigerant piping works. • The refrigerator oil is copper rust green in color:
1. Dry (There is no moisture inside of the pipes.) There is the possibility that moisture has mixed
2. Clean (There is no dust inside of the pipes.) with the oil and rust has been generated inside
3. Tight (There are no refrigerant leaks.) the pipe.
• There is discolored oil, a large quantity of
6-6-2. Restrictions for use of existing pipes residue, or a bad smell.
A large quantity of shiny metal dust or other wear
In the following cases, the existing pipes should not 7. When the air conditioner has a history of the
be reused as they are. Clean the existing pipes or compressor failing and being replaced.
exchange them with new pipes.
• When discolored oil, a large quantity of residue,
1. When a scratch or dent is heavy, be sure to use new
of foreign matter is observed,
pipes for the refrigerant piping works.
trouble will occur.
2. When the existing pipe thickness is thinner than the
8. When temporary installation and removal of the air
specified “Pipe diameter and thickness,” be sure to
conditioner are repeated such as when leased, etc.
use new pipes for the refrigerant piping works.
9. If the type of refrigerator oil of the existing air
• The operating pressure of R32 is high. If there is a
conditioner is other than the following oil (Mineral oil),
scratch or dent on the pipe or a thinner pipe is
Suniso, Freol-S, MS (Synthetic oil), alkyl benzene
used, the pressure strength may be inadequate,
(HAB, Barrel-freeze), ester series, PVE only of ether
which may cause the pipe to break in the worst
series.
case.
The winding-insulation of the compressor may
deteriorate.
* Pipe diameter and thickness (mm)
Reference Wall NOTE
outside thickness Material The above descriptions are results have
diameter (mm) (mm) been confirmed by our company and
6.4 0.8 – represent our views on our air conditioners,
9.5 0.8 – but do not guarantee the use of the existing
12.7 0.8 – pipes of air conditioners that have adopted
15.9 1.0 – R32 or R410A in other companies.
19.1 1.0 – 6-6-3. Branching pipe for simultaneous
• In case the pipe diameter is Ø12.7 mm or less operation system
and the thickness is less than 0.7 mm, be sure to In the concurrent twin triple system, when TOSHIBA
use new pipes for the refrigerant piping works. has specified that branching pipe is to be used, it can
be reused. Branching pipe model name:
RBC-TWP30E, RBC-TWP50E, RBC-TRP100E
On the existing air conditioner for simultaneous
operation system (twin system), there are cases of
branch pipes being used that have insufficient
compressive strength. In such case, please change the
piping to a branch pipe for R32 or R410A.

- 35 -
6-6-4. Curing of pipes
When removing and opening the indoor or
outdoor unit for a long time, cure the pipes as
follows
•Otherwise rust may be generated when moisture or
foreign matter due to condensation enters the pipes.
•The rust cannot be removed by cleaning, and new
pipes are necessary.

Placement
Term Curing manner
location
1 month or more Pinching
Outdoors Less than
Pinching or
1 month
Taping
Indoors Every time

6-6-5. Final Installation Checks

Is there no scratch or dent on the existing pipes? Existing pipe: NO ∗ Use a new pipes.

NO
Is it possible to operate the existing air conditioner?

YES

∗ After the existing air conditioner operated in cooling mode

for approx. 30 minutes or longer*, recover the refrigerant.
∗ For cooling the pipes and recovering of oil Nitrogen gas pressure 0.5 Mpa
s Refrigerant recovery: Pump down method

∗ Remove the existing air conditioner from the piping and

carry out flashing (nitrogen pressure 0.5 Mpa) to
remove the remains inside of the pipe.
Note] In case of twin, also be sure to flash the
branching pipe.

(If there is discharge of remains,

it is judged that there is a large quantity of remains.)
Was not largely discolored oil or
a large quantity of remains discharged? NO
Clean the pipes or use the new pipes.
(When the oil deteriorates, the color of the
oil changes to muddy and black color.)
If you are in trouble of
YES pipe cleaning, please contact us.

Connect the indoor/outdoor units to the existing pipe.

s Use a flare nut attached to the main unit for the
indoor/outdoor units.
(Do not use the flare nut of the existing pipe.)
s Re-machine the flare machining size to size for R32.

- 36 -
 Existing piping
The following settings are required when using a pipe Ø19.1 mm as the existing piping at the gas pipe side.

Steps taken to sXpport existing piping

1. Cut J805 (Jumper).
2. Set the circuit breaker to the ON position to turn on the power.

Jumper wires

∗ (Airtight test), Vacuum dry, Refrigerant charge,

Gas leak check

Trial run

Piping necessary to change the flare nut/

machining size due to pipe compression.
1) Flare nut width: H (mm)
Copper pipe Ø6.4 Ø9.5 Ø12.7 Ø15.9 Ø19.0
outer dia.

For R410A 17 22 26 29 36
H
For R22 Same as above 24 27 Same
as above

2) Flare machining size: A (mm)

Copper pipe Ø6.4
outer dia. Ø9.5 Ø12.7 Ø15.9 Ø19.0
A

For R410A 9.1 13.2 16.6 19.7 24.0

For R22 9.0 13.0 16.2 19.4 23.3

Becomes large a little for R410A

Do not apply the refrigerator oil to the flare surface.

- 37 -
6-6-6. Handling of Existing Pipe 6-6-7. Recovering Refrigerant
When using the existing pipe, carefully check it for Use the refrigerant recovery equipment to recover
the following: the refrigerant.
• Wall thickness (within the specified range)
• Scratches and dents 6-7. Charging additional refrigerant
• Water, oil, dirt, or dust in the pipe Amount of additional refrigerant shall be restricted by the
• Flare looseness and leakage from welds following explanation to ensure the reliability.
• Deterioration of copper pipe and heat insulator Miss-charging leads to the abnormal high pressure in the
• Before recovering the refrigerant in the existing refrigerant cycle, causing a rupture, a injury and
system, perform a cooling operation for at least 30 a compressor malfunction.
minutes.
6-7-1. [Assumed gas leak]
Cautions for using existing pipe The refrigerant can be charged only when the amount of a
• Do not reuse a flare nut to prevent gas leaks. leak such as a slow-leak found at the installation work can
Replace it with the supplied flare nut and then be ensured that it is within the additional limits shown in the
process it to a flare. following.
• Blow nitrogen gas or use an appropriate means to Recharge the refrigerant, as the amount of leakage is
keep the inside of the pipe clean. unknown when calling " Cooling is not good" or "Warming is
If discolored oil or much residue is discharged, not good".
wash the pipe.
• Check welds, if any, on the pipe for gas leaks. 6-7-2. [Limiting the additional charge]
• There may be a problem with the pressure
resistance of the branching pipes of the existing • The maximum amount of additional refrigerant shall be
piping. up to 10 % of the normal amount of the refrigerant.
Replace them with branch pipes (sold separately). If no improvement in symptoms can be found at the above
limitation, recover all gases and recharge the normal
When the pipe corresponds to any of the amount of refrigerant.
following, do not use it. Install a new pipe instead.
• The pipe has been opened (disconnected from • If the slow leak is found at the installation work and the
indoor unit or outdoor unit) for a long period. connection pipe length is 15 m or less, tighten the flare
• The pipe has been connected to an outdoor unit nut at the leak point and do not add the refrigerant.
that does not use refrigerant R22, R410A, R32 or
R407. 6-7-3. [Cautions on charging additional refrigerant]
• The existing pipe must have a wall thickness equal • When adding, use a balance with an accuracy of more
to or larger than the following thicknesses. than 10 g scale. Do not use a health-meter etc.
• If the refrigerant gas leaks, find the leakage point and
Reference outside Wall thickness
Material repair it securely. Though the refrigerant gas itself is
diameter (mm) (mm)
innocuous, if it touch a fire source such as fan heater,
6.4 0.8 —
stove or kitchen stove, noxious gas may occur.
9.5 0.8 — • When charging the refrigerant, charge with liquid refrigerant.
12.7 0.8 — Work carefully and charge it little by little since it may be
rapidly charged due to the liquid state.
15.9 1.0 —

19.1 1.2 —

22.2 1.0 Half hard

28.6 1.0 Half hard

• Do not use any pipe with a wall thickness less than

these thicknesses due to insufficient pressure
capacity.

- 38 -
6-8. General safety precautions for using R32 refrigerant

6-8-1. Recovery 6-8-2. Decommissioning

• When removing refrigerant from a system, either • Before carrying out this procedure, it is essential that
for servicing or decommissioning,　it is recommended the technician is completely familiar with the
good practice that all refrigerants are removed safely. equipment and all its details. Only a qualified installer
• When transferring refrigerant into cylinders, ensure that (＊1) or qualified service person (＊1)
only appropriate refrigerant recovery cylinders are is allowed to do this work.
employed. • It is recommended good practice that all refrigerants
• Ensure that the correct number of cylinders for holding are recovered safely.
the total system charge are available. • Prior to the task being carried out, an oil and
• All cylinders to be used are designated for the refrigerant sample shall be taken in case
recovered refrigerant and labelled for that refrigerant analysis is required prior to re-use of reclaimed
(i.e. special cylinders for the recovery of refrigerant). refrigerant.
• Cylinders shall be complete with pressure relief valve • It is essential that electrical power is available before
and associated shut-off valves in good working order. the task is commenced.
• Empty recovery cylinders are evacuated and, if
possible, cooled before recovery occurs. a) Become familiar with the equipment and its
• The recovery equipment shall be in good working order operation.
with a set of instructions concerning the equipment that b) Isolate system electrically.
is at hand and shall be suitable c) Before attempting the procedure ensure that :
for the recovery of flammable refrigerants. • mechanical handling equipment is available, if
• In addition, a set of calibrated weighing scales shall be required, for handling refrigerant cylinders;
available and in good working order. • all personal protective equipment is available
• Hoses shall be complete with leak-free disconnect and being used correctly;
couplings and in good condition. • the recovery process is supervised at all times by
• Before using recovery machine check that it is a competent person;
satisfactory working order, has been properly • recovery equipment and cylinders conform to the
maintained and that any associated electrical appropriate standards.
components are sealed to prevent ignition in the event d) Pump down refrigerant system, if possible.
of a refrigerant release. e) If a vacuum is not possible, make a manifold so
• Consult manufacturer if in doubt. that refrigerant can be removed from the various
• The recovered refrigerant shall be returned to the parts of the system.
refrigerant supplier in the correct recovery cylinder, and f) Make sure that cylinder is situated on the scales
the relevant Waste Transfer Note arranged. before recovery takes place.
• Do not mix refrigerants in recovery units and especially g) Start the recovery machine and operate in
not in cylinders. accordance with manufacturers instructions.
• If compressors or compressor oils are to be removed, h) Do not overfill cylinders (No more than
ensure that they have been evacuated to an acceptable 80%volume liquid change).
level to make certain that flammable refrigerant does i) Do not exceed the maximum working pressure of
not remain within the lubricant. the cylinder, even temporarily.
• The evacuation process shall be carried out prior to j) When the cylinders have been filled correctly and
returning the compressor to the suppliers. the process complete, make sure that cylinders
• Only electric heating to the compressor body shall be and the equipment are removed from site
employed to accelerate this process. promptly and all isolation valves on the
• When oil is drained from a system, it shall be carried equipment are closed off.
out safely. k) Recovered refrigerant shall not be changed into
another refrigerant system unless it has been
cleaned and checked.

6-8-3. Labelling
• Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant.
• The label shall be dated and signed.
• Ensure that are labels on the equipment stating the equipment contains flammable refrigerant.

- 39 -
 High pressure SW PMV coil output
Jumper select LED Display CN501 CN701
D800-805
UART communication
J800-J806 Case thermo. Relay output
DRC connector
CN500 CN502
CN851 CN605
7-1. Outdoor unit control

Sensor input

TL CN604 TD CN603
7-1-1. P.C.board for Control and 1
st

TO CN602 TE CN601 TS CN600

- 40 -
fan drive (MCC-1626)

Fuse for indoor unit

F02
Connection with indoor unit
CN03
Power supply
CN04
7. OUTDOOR CONTROL CIRCUIT

Power supply
CN05

Coil valve
4-way out put
DC280 Fan output
CN02 CN300 CN700
 Connector for connecting PTC thermistor Relay Input Power supply L1 Reactor connecting terminal
P07 CN11 P01 CN07

Connector for connecting PTC thermistor

P06

Jumper lead from P18

CN19

Earth
P05

- 41 -
7-1-2. P.C. board for compressor drive (MCC-1627)

Compressor output W-phase

CN202

Compressor output V-phase

CN201

Power supply L3 Compressor output U-phase

P03 CN200

UART Communication Power supply L2 Reactor connecting terminal

CN852 P02 CN08
 D840

SW01
LED Display
7-1-3. P.C.board for 2
nd
fan drive (MCC-1603)

-DC280V
CN101

- 42 -
UART Communication
CN02 +DC280V
CN100

UART Communication
CN01

Fan output (Lower)

CN350
7-2. Outline of Main Controls

1. Pulse Modulating Valve (PMV) control

1) For PMV with 40 to 500 pulses during operation, respectively.
2) In cooling operation, PMV is controlled with the temperature difference between TS sensor and TC sensor.
3) For the temperature difference in item 2), 1 to 5K is aimed as the target in both cooling operation.
4) When the cycle excessively rose in both cooling operations, PMV is controlled by TD sensor.
The aimed value is usually 90°C in cooling operation.

REQUIREMENT

A sensor trouble may cause a liquid back-flow or abnormal overheat resulting in excessive shortening of the
compressor life. In a case of trouble on the compressor, be sure to check there is no error in the resistance value
an the refrigerating cycle of each sensor after repair and then start the operation.

2. Discharge temperature release control

1) When the discharge temperature did not fall or the discharge temperature rapidly went up by PMV control,
this control lowers the operation frequency. It subdivides the frequency control up to 0.6Hz to stabilize the
cycle.
2) When the discharge temperature detected an abnormal stop zone, the compressor stops and then restarts
after 2 minutes 30 seconds.
The error counting is cleared when the operation continued for 10 minutes. If the error is detected by 4
times without clearing, the error is determined and restarting is not performed.
* The cause is considered as excessively little amount of refrigerant, PMV error or clogging of the cycle.
3) For displayed contents of error, confirm on the check code list.

TD [ºC]

Abnormal stop
a
Frequency normal down
b
Frequency slow down
c
Frequency hold
d
Frequency slow up
(Up to command)
e
As command is

a b c d e

111 109 106 103 96

- 43 -
3. Current release control
The output frequency and the output voltage are controlled by AC current value detected by T620 and T621
on the outdoor P.C. board so that input current of the inverter does not exceed the specified value.

Current [A]

Frequency down
I1
Hold COOL HEAT

Hold I1 value [A] 11.4 16.7

I1 – 0.5
Normal operation

4. Outdoor fan control

Allocations of fan tap revolutions [rpm]

W1 W2 W3 W4 W5 W6 W7 W8 W9 WA WB WC WD WE WF

Fan 1 250 280 330 360 410 460 520 610 660 700 760 810 840 940 980

Fan 2 280 280 330 340 410 440 500 580 640 660 700 760 800 940 980

4-1. Cooling fan control

1) An outdoor fan is controlled by TE sensor, TO sensor and operation frequency. An outdoor fan is
controlled at 1-tap interval of DC fan control.
2) At the start time, the fan is fixed for 60 seconds only with the maximum fan tap corresponded to the zone
in the following table but it is controlled with TE sensor temperature after then.

Over 20.4
Under 20.4Hz Over 45.0 Hz
Temp. range under 45.0 Hz

MIN. MAX. MIN. MAX. MIN. MAX.

TE WF tap
38°C ≤ TO W6 WD W8 WF WA WF
58°C
29°C ≤ TO < 38°C W5 WC W7 WE W9 WF
55°C
+ 1 tap / 20 sec (Up to the maximum 15°C ≤ TO < 29°C W3 W7 W5 W9 W7 WB
rotational frequency of each zone)
38°C 5°C ≤ TO < 15°C W2 W5 W4 W7 W6 W9
Rotational frequency hold
35°C
– 1 tap / 20 sec 0°C ≤ TO < 5°C W1 W3 W3 W5 W4 W7
(Up to the minimum rotational
frequency of each zone) – 4°C ≤ TO < 0°C W1 W2 W2 W4 W3 W5

TO < – 4°C OFF OFF OFF W2 OFF W3

TO error OFF WD OFF WF OFF WF

- 44 -
4-2. Heating fan control
1) An outdoor fan is controlled by TE sensor, TO sensor and compressor frequency. (It is controlled with W1
for minimum and the maximum is controlled according to the following table.)
2) At the start time, the fan is fixed for 3 minutes only with the maximum fan tap corresponded to the zone
in the following table but it is controlled with TE sensor temperature after then.
3) When a status TE ≥ 24°C continues for 5 minutes, the operation stops. In this case, no error display
appears and the status is same as the normal thermo-OFF. The can restarts after approx. 2 minutes 30
seconds and this continuous operation is not an error.
4) When the above status as 3) occurs frequently, it is considered that filter of the suction part of the indoor
unit is dirty. Clean the filter and restart the operation.

TE – 2 tap / 20 seconds (up to W1) 20.4 Hz or lower 20.4Hz to 45.0Hz 45.0Hz or higher
Stop timer count Temp.
24˚C range
– 2 tap / 20 seconds (up to W1) Max. Max. Max.
21˚C 10°C ≤ TO WA WB WC
– 1 tap / 20 seconds (up to W1)
5°C ≤ TO < 10°C WC WC WC
18˚C -3°C ≤ TO < 5°C WC WC WE
Rotational frequency hold
-10°C ≤ TO < -3°C WE WE WE
15˚C
+ 1 tap / 20 seconds TO < –10°C WE WE WE
(up to Max. tap of each zone)
TO error WE WE WE

5. Coil heating control

1) This control function heats the compressor by turning on the stopped compressor instead of a case heater.
It purposes to prevent stagnation of the refrigerant inside of the compressor.
2) As usual, turn on power of the compressor for the specified time before a test run after installation;
otherwise a trouble of the compressor may be caused.
As same as a test run, it is recommended to turn on power of the compressor beforehand when starting
operation after power of the compressor has been interrupted and left as it is for a long time.
3) A judgment for electricity is performed by TD and TO sensors.
If TO sensor is defective, a backup control is automatically performed by TE sensor.
For a case of defective TO sensor, judge it with outdoor LED display.
4) For every model, the power is turned off when TD is 30°C or more.
TO (Normal time)
0 ˚C
No power
-1 ˚C
• Power-ON Intermittent power-ON
condition 10 minutes: ON /
TD<30˚C -2 ˚C 5 minutes: OFF

-3 ˚C
Continuous power-ON

- 45 -
 TE (In defective TO sensor)
2 ˚C
No power
1 ˚C
• Power-ON Intermittent power-ON
condition 10 minutes: ON /
TD < 30˚C 0 ˚C 5 minutes: OFF

-1 ˚C
Continuous power-ON

Output power 50W

REQUIREMENT

While heating the coil, the power sound may be heard. However it is not a trouble.

6. Short intermittent operation preventive control

1) For 3 to 10 minutes after operation start, in some cases, the compressor does not stop to protect the
compressor even if receiving the thermostat-OFF signal from indoor.
However it is not abnormal status. (The operation continuance differs according to the operation status.)
2) When the operation stops by the remote controller, the operation does not continue.

7. Current release value shift control Current release control value (I1)
1) This control purposes to prevent troubles of
the electronic parts such as the compressor
driving elements and the compressor during Temperature range [A]
cooling operation. 47°C ≤ TO 5.7
2) The current release control value (I1) is
44°C ≤ TO < 47°C 9.3
selected from the following table according
to TO sensor value. 39°C ≤ TO < 44°C 10.0
TO error 4.8
8. Over-current protective control
1) When the over-current protective circuit detected an abnormal current, stop the compressor.
2) The compressor restarts after 2 minutes 30 seconds setting [1] as an error count.
3) When the error count [8] was found, determine an error and restart operation is not performed.
4) For the error display contents, confirm on the check code list.

9. High-pressure release control

1) The operation frequency is controlled to restrain abnormal rising of high pressure by TL sensor in cooling
operation and TC sensor in heating operation.
2) When TL sensor in cooling operation or TC sensor in heating operation detects abnormal temperature of
the stop zone, stop the compressor and the error count becomes +1.
3) When the compressor stopped with 2), the operation restarts from the point of the normal operation zone
(e point or lower) where it returned after 2 minutes 30 seconds.
4) The error count when the compressor stopped with 2) is cleared after the operation continued for 10
minutes.
If the error count becomes [10] without clearing, the error is determined and reactivation is not performed.
5) For the error display contents, confirm on the check code list.
HEAT TC / COOL TL
[˚C]
[°C]
Abnormal stop
a
Frequency normal down HEAT COOL
b
Frequency slow down TC TL
c
Frequency hold a 61°C 62°C
d
Frequency slow up (Up to command) b 57°C 62°C
e
As command is c 54°C 60°C
d 52°C 58°C
e 48°C 54°C

- 46 -
10. Defrost control
1 In heating operation, defrost operation is performed when TE sensor temperature satisfies any condition in
A zone to D zone.
2 The defrost operation is immediately finished if TE sensor temperature has become 12°C continuing for
3 seconds or more, or it also is finished when condition of 7°C < TE < 12°C has continued for 1 minute.
The defrost operation is also finished when defrost operation has continued for 10 minutes even if TE
sensor temperature has become 7°C or lower.
3 After defrost operation has finished, the compressor and the outdoor fan start heating operation after
stopped for approx. 40 seconds.

Start of heating operation

0 10 15 c b a d [min.]
TE [°C]
-2
A zone
-10
B zone D zone
-23
* C zone

* From 10 minutes to 15 minutes after a heating operation started, the minimum value of TE is stored in
memory as TEO and the minimum temperature of TO as ToO.

At normal TO At error TO
When status of [(TEO – TE) – (ToO – TO) ≥ 3°C] When status of [(TEO – TE) ≥ 3°C]
A zone
continued for 20 seconds continued for 20 seconds
When status of [(TEO – TE) – (ToO – TO) ≥ 2°C] When status of [(TEO – TE) ≥ 2°C]
B zone
continued for 20 seconds continued for 20 seconds

C zone When status of TE ≤ –23C] continued for 20 seconds

D zone When compressor operation status with TE < – 2°C is added by d times

a 55

b 45

c 39

d 150

11. High-pressure switch

1) When the high-pressure switch operates, the operation of the compressor is terminated.
2) The compressor restarts after 5 minutes using [1] as an error count.
After restart, the error count is cleared when operation continues for 10 minutes or more.
3) An error is confirmed with the error count [10].
4) For the indicated contents of error, confirm using the check code table.

12. Control of compressor case thermo

1) The compressor stops when the case thermo of the compressor operated.
2) When the case thermo operated for approx. 80 seconds, H04 error code is displayed on the
wired remote controller. → Refer to the Check Code.
3) When the case thermo is reset, the operation restarts.

- 47 -
 8. TROUBLESHOOTING
8-1. Summary of Troubleshooting
<Wired remote controller type>

1. Before troubleshooting
1) Required tools/instruments
s + and – screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch
s Tester, thermometer, pressure gauge, etc.
2) Confirmation points before check
a) The following operations are normal.
1. Compressor does not operate.
s Is not 3-minutes delay (3 minutes after compressor OFF)?
s Is not the outdoor unit in standby status though the remote controller reached the setup
temperature?
s Does not timer operate during fan operation?
s Is not an overflow error detected on the indoor unit?
s Is not outside high-temperature operation controlled in heating operation?
2. Indoor fan does not rotate.
s Does not cool air discharge preventive control work in heating operation?
3. Outdoor fan does not rotate or air volume changes.
s Does not high-temperature release operation control work in heating operation?
s Does not outside low-temperature operation control work in cooling operation?
s Is not defrost operation performed?
4. ON/OFF operation cannot be performed from remote controller.
s Is not the control operation performed from outside/remote side?
s Is not automatic address being set up?
(When the power is turned on at the first time or when indoor unit address setting is changed, the
operation cannot be performed for maximum approx. 5 minutes after power-ON.)
s Is not being carried out a test run by operation of the outdoor controller?
b) Did you return the cabling to the initial positions?
c) Are connecting cables of indoor unit and remote controller correct?

2. Troubleshooting procedure
When a trouble occurred, check the parts along with the following procedure.

Trouble → Confirmation of check code display → Check defective position and parts.

NOTE :
For cause of a trouble, power conditions or malfunction/erroneous diagnosis of microcomputer due to outer
noise is considered except the items to be checked. If there is any noise source, change the cables of the
remote controller to shield cables.

- 48 -
<Wireless remote controller type>

1. Before troubleshooting
1) Required tools/instruments
s + and – screwdrivers, spanners, radio cutting pliers, nippers, etc.
s Tester, thermometer, pressure gauge, etc.
2) Confirmation points before check
a) The following operations are normal.
1. Compressor does not operate.
s Is not 3-minutes delay (3 minutes after compressor OFF)?
s Is not the outdoor unit in standby status though the remote controller reached the setup
temperature?
s Does not timer operate during fan operation?
s Is not an overflow error detected on the indoor unit?
s Is not outside high-temperature operation controlled in heating operation?
2. Indoor fan does not rotate.
s Does not cool air discharge preventive control work in heating operation?
3) Outdoor fan does not rotate or air volume changes.
s Does not high-temperature release operation control work in heating operation?
s Does not outside low-temperature operation control work in cooling operation?
s Is not defrost operation performed?
4) ON/OFF operation cannot be performed from remote controller.
s Is not forced operation performed?
s Is not the control operation performed from outside/remote side?
s Is not automatic address being set up?
s Is not being carried out a test run by operation of the outdoor controller?
a) Did you return the cabling to the initial positions?
b) Are connecting cables between indoor unit and receiving unit correct?

2. Troubleshooting procedure
(When the power is turned on at the first time or when indoor unit address setting is changed, the operation
cannot be performed for maximum approx. 5 minutes after power-ON.)
When a trouble occurred, check the parts along with the following procedure.

Confirmation of lamp display

Check defective
Trouble → (When 4-way air discharge cassette type →
position and parts.
wireless remote controller is connected)

1) Outline of judgment
The primary judgment to check where a trouble occurred in indoor unit or outdoor unit is performed with
the following method.

Method to judge the erroneous position by flashing indication on the display part of indoor unit
(sensors of the receiving unit)
The indoor unit monitors operating status of the air conditioner, and the blocked contents of
self-diagnosis are displayed restricted to the following cases if a protective circuit works.

- 49 -
8-2. Troubleshooting
8-2-1. Outline of judgment
The primary judgment to check whether a trouble occurred in the indoor unit or outdoor unit is carried out with
the following method.
Method to judge the erroneous position by flashing indication on the display part of the indoor unit (sensors of
the receiving part)
The indoor unit monitors the operating status of the air conditioner, and the blocked contents of self-diagnosis
are displayed restricted to the following cases if a protective circuit works.

: Go off, : Go on, : Flash (0.5 sec.)

Lamp indication Check code Cause of trouble occurrence

Operation Timer Ready
Power supply OFF, miswiring between receiving unit and indoor unit,
—
miswiring of power supply of outdoor unit, or power supply error.
No indication at all

E01 Receiving error

Receiving unit Miswiring or wire connection error
E02 Sending error between receiving unit and indoor unit
E03 Communication stop
Operation Timer Ready
E08 Duplicated indoor unit No.
Duplicated header units of remote Setup error
E09 controller
Flash
E10 Communication error between CPUs on indoor unit P.C. board

Wire connection error between indoor units, Indoor power OFF

E18 (Communication stop between indoor master and follower or between main
and sub indoor twin)
Operation Timer Ready
Miswiring between indoor unit and outdoor unit or connection error
E04
(Communication stop between indoor and outdoor units)
Flash
Operation Timer Ready P01
Overflow was detected. Protective device of indoor unit worked.
P10
Indoor DC fan error
Alternate flash P12

P03 Protective device of outdoor unit

Outdoor unit discharge temp. error
High pressure SW system error worked.
P04

P05 Open phase detection error, Power supply voltage error

P07 Heat sink overheat error Outdoor unit error

Operation Timer Ready
P15 Gas leak detection error

P19 4-way valve inverse error(Indoor or Outdoor unit detecd)

Alternate flash P20 Outdoor unit high pressure protection

P22 Outdoor unit : Outdoor unit fan error

Protective device of outdoor
P26 Outdoor unit : Inverter Idc operation
unit worked.
P29 Outdoor unit : Position detection error

Stopped because of error of other indoor unit in a group

P31
(Check codes of E03/L03/L07/L08)

- 50 -
 Lamp indication Check code Cause of trouble occurrence
Operation Timer Ready F01 Heat exchanger sensor (TCJ) error

F02 Heat exchanger sensor (TC) error Indoor unit sensor error

Alternate flash P10 Heat exchanger sensor (TA) error

F04 Discharge temp. sensor (TD) error

F06 Heat exchanger temp. sensor (TE) error

Operation Timer Ready F07 Heat exchanger temp. sensor (TL) error
Sensor error of
F08 Outside air temp. sensor (TO) error outdoor unit

Alternate flash F12 Suction temp. sensor (TS) error

F13 Heat sink temp. sensor (TH) error

F15 Miss-mounting of heat exchanger sensor (TE, TS)

Operation Timer Ready

F29 Indoor EEPROM error

Simultaneous flash
Operation Timer Ready

F31 Outdoor EEPROM error (MCC-1626)

Simultaneous flash

H01 Compressor break down

Operation Timer Ready Outdoor compressor system error
H02 Compressor lock

Flash H03 Current detection circuit error } Outdoor P.C. board error
Outdoor compressor overheat error
H04 Case thermostat operation Outdoor unit connection error
L03 Duplicated header indoor units
Operation Timer Ready → AUTO address
There is indoor unit of group connection
L07 * If group construction and
in individual indoor unit.
address are not normal
L08 Unsetting of group address power supply turned on,
Simultaneous flash automatically goes to
Missed setting
L09 (Unset indoor capacity) address setup mode.

L10 Unset model type (Service board)

Operation Timer Ready L20 Duplicated indoor central addresses

Communication error between MCUs of outdoor unit

L29 Outdoor EEPROM error (MCC-1603, MCC-1627)
Simultaneous flash

L30 Outside interlock error

- 51 -
8-2-2. Others (Other than Check Code)

Lamp indication Check code Cause of trouble occurrence

Operation Timer Ready
— During test run
Simultaneous flash
Operation Timer Ready
Disagreement of cool/heat
— (Automatic cool/heat setting to automatic cool/heat prohibited model, or
setting of heating to cooling-only model)
Alternate flash

- 52 -
 8-2-3. Check Code List (Outdoor)
: Go on, ◎ : Flash, : Go off
ALT (Alternate): Alternate flashing when there are two flashing LED SIM (Simultaneous): Simultaneous flashing when there are two flashing LED

Sensor lamp part

Central Remote
Automatic Operation
Control Controller Block indication Representative defective position Detection Explanation of error contents
Reset continuation
indication indication
Operation Timer Ready Flash
19 F04 ◎ ◎  ○ ALT Outdoor unit Discharge temp. sensor (TD) error Outdoor Disconnection, short of discharge temp. sensor (TD) was detected × ×
18 F06 ◎ ◎  ○ ALT Outdoor unit Heat exchanger temp. sensor (TE) error Outdoor Disconnection, short of heat exchanger temp. sensor (TE) was detected. × ×
18 F07 ◎ ◎  ○ ALT Outdoor unit Heat exchanger t temp. sensor (TL) error Outdoor Disconnection, short of outside heat exchanger temp. Sensor (TL) was detected. × ×
1b F08 ◎ ◎  ○ ALT Outdoor unit Outside air temp. sensor (TO) error Outdoor Disconnection, short of outside air temp. sensor (TO) was detected. ○ ○
A2 F12 ◎ ◎  ○ ALT Outdoor unit Suction temp. sensor (TS) error Outdoor Disconnection, short of suction temp. sensor (TS) was detected. × ×
43 F13 ◎ ◎  ○ ALT Outdoor unit Heat sink temp. sensor (TH) error Outdoor Disconnection, short of heat sink temp. sensor (TH) (P.C.board installed) was detected. × ×
18 F15 ◎ ◎  ○ ALT Outdoor unit Miss-mounting of temp. sensor (TE, TS) Outdoor Miss-mounting of outdoor heat exchanger temp. sensor (TE) and suction temp. sensor(TS) was detected. × ×
1C F31 ◎ ◎  ○ SIM Outdoor unit EEPROM error Outdoor Outdoor P.C.board part (EEPROM) error was detected. × ×
1F H01 ● ◎  ● Outdoor unit Compressor break down Outdoor Reached release point at min-Hz during compressor operating. × ×
1d H02 ● ◎  ● Outdoor unit Compressor lock Outdoor Compressor lock was detected. × ×
17 H03 ● ◎  ● Outdoor unit Current detection circuit error Outdoor Current detection circuit error. × ×
44 H04 ● ◎  ● Outdoor unit case thermostat worked Outdoor Case thermostat worked. × ×
88 L10 ◎ ○  ◎ SIM Outdoor unit Unset model type of service P.C.board Outdoor When outdoor service P.C.board was used, model type select jumper setting was inappropriate. × ×
1C L29 ◎ ○  ◎ SIM Outdoor unit Communication error between MCUs Outdoor Communication error between MCUs, EEPROM MCC-1603 error, EEPROM MCC-1627 error. × ×
1E P03 ◎ ●  ◎ ALT Outdoor unit Discharge temp. error Outdoor Error was detected by discharge temp. release control. × ×
21 P04 ◎ ●  ◎ ALT Outdoor unit High pressure SW system error Outdoor High pressure protection switch worked. × ×
AF P05 ◎ ●  ◎ ALT Power supply voltage error Outdoor Power supply voltage error. Open phase detection error. × ×

- 53 -
1C P07 ◎ ●  ◎ ALT Outdoor unit Heat sink overheat error Outdoor Abnormal overheat was detected by outdoor heat sink temp. sensor. × ×
AE P15 ◎ ●  ◎ ALT Gas leak detection Outdoor Abnormal overheat of discharge temp. or suction temp. was detected. × ×
Indoor In heating operation, error was detected by temp. down of indoor heat exchanger or temp. up of
08 P19 ◎ ●  ◎ ALT 4-way valve inverse error ○ ×
Outdoor TE, TS.
22 P20 ◎ ●  ◎ ALT Outdoor High pressure protective operation Outdoor Error was detected by high release control from indoor / outdoor heat exchanger temp. sensor. × ×
1A P22 ◎ ● ◎ ALT Outdoor unit Outdoor fan system error Outdoor Error (Over-current, lock, overheat, etc.) was detected on outdoor fan drive circuit. × ×
14 P26 ◎ ●  ◎ ALT Outdoor unit Short-circuit of compressor drive element Outdoor Short-circuited protective operation of compressor drive circuit element (G-Tr / IGBT) worked. × ×
16 P29 ◎ ●  ◎ ALT Outdoor unit Position detection circuit error Outdoor Position detection error of compressor motor was detected. × ×
Error mode detected by outdoor unit

Operation of diagnostic function

Check Status of air Judgment and measures
Cause of operation Condition
code conditioner
Disconnection, short of discharge Displayed when 1. Check discharge temp. sensor (TD).
F04 Stop
temp. sensor (TD) error is detected 2. Check outdoor P.C.board.
Disconnection, short of heat Displayed when 1. Check temp. sensor (TE).
F06 Stop
exchanger temp. sensor (TE) error is detected 2. Check outdoor P.C.board.

Disconnection, short of heat Displayed when 1. Check heat exchanger temp. sensor (TL).
F07 Stop
exchanger temp. sensor (TL) error is detected 2. Check outdoor P.C. board .
Disconnection, short of outside air Displayed when 1. Check outside air temp. sensor (TO).
F08 Stop
temp. sensor (TO) error is detected 2. Check outdoor P.C.board.
Disconnection, short of suction Displayed when 1. Check suction temp. sensor (TS).
F12 Stop
temp. sensor (TS) error is detected 2. Check outdoor P.C.board.
Disconnection, short of heat sink Displayed when 1. Check outdoor P.C.board.
F13 Stop
temp. sensor (TH) error is detected (MCC-1627 (Q200) is incorporated in TH sensor)
Miss-mounting of outdoor temp. Displayed when 1. Check temp. sensor (TE, TS).
F15 Stop
sensor (TE, TS) error is detected 2. Check outdoor P.C.board.
Displayed when
F31 Outdoor P.C. EEPROM error Stop 1. Check outdoor P.C.board. (MCC-1626)
error is detected
Displayed when 1. Outdoor service P.C.board.
L10 Unset jumper of service P.C.board Stop
error is detected Check model type setting jumper wire.
1. Check outdoor P.C.board.
Communication error between Displayed when 2. Check connection between outdoor P.C.boards.
L29 Stop 3. Check EEPROM on MCC-1627
MCUs of outdoor unit, error is detected
4. Check EEPROM on MCC-1603

Compressor break down

* Although operation has started, Displayed when 1. Check power supply voltage. (AC342 to 457V)
H01 Stop
operation frequency decreases error is detected 2. Overload operation of refrigerating cycle.
and operation stops.
Compressor lock 1. Trouble of compressor (Lock, etc.) : Replace
Displayed when
H02 * Over-current detection after Stop compressor.
error is detected
compressor start-up 2. Wiring error of compressor (Open phase).
Displayed when 1. Check outdoor P.C.board.
H03 Current detection circuit error Stop
error is detected (AC current detection circuit)
1. Check case thermostat and connector.
Case thermostat operation 2. Check gas leak, recharge.
Displayed when
H04 * Abnormal overheat of Stop 3. Check full open of service valve.
error is detected
compressor 4. Check PMV (Pulse Motor Valve).
5. Check broken pipe.

- 54 -
 Operation of diagnostic function
Check Status of air Judgment and measures
Cause of operation Condition
code conditioner
Discharge temp. error 1. Check refrigerating cycle (Gas leak).
Displayed when
P03 * Discharge temp. (TD) over Stop 2. Trouble of PMV (Pulse Motor Value).
error is detected
specified value was detected. 3. Check discharge temp. sensor (TD).
1. Check service valves are fully opened.
(Gas side, Liquid side)
2. Check of outdoor fan operation.
3. Check clogging of outdoor PMV (Pulse Motor Valve).
4. Check clogging of heat exchanger in indoor/outdoor
units.
Displayed when
P04 High pressure SW system error Stop 5. Short-circuit status of suction/discharge air in
error is detected
outdoor unit.
6. Check outdoor P.C.board error.
7. Check fan system error (Cause of air volume drop)
at Indoor side.
8. Check PMV (Pulse Motor Valve) opening status in
indoor unit.
Power supply error 1. Check power supply voltage. (AC342 to 457V)
* Power supply voltage error Displayed when 2. Check open phase of 3-phase 4-wire power supply.
P05 Stop
* Open phase of 3-phase 4-wire error is detected
power supply
Heat sink overheat error 1. Check screw tightening between P.C.board and
* Heat sink temp. sensor detected Displayed when
P07 Stop heat sink and check radiator grease.
over specified temperature. error is detected 2. Check heat sink blast path.
4-way valve system error 1. Check 4-way valve.
Stop
P19 • After heating operation has (Automatically Displayed when 2. Check PMV
started, indoor heat reset) error is detected 3. Check indoor heat exchanger (TC/TCJ).
exchangers temp. is down. 4. Check indoor P.C. board.
1. Check gas leak, recharge.
Gas leak detection
2. Check full open of service valve.
* Discharge temp. sensor (TD),
Displayed when 3. Check PMV (Pulse Motor Valve).
P15 Suction temp. sensor (TS) Stop
error is detected 4. Check broken pipe.
detected temperature over
5. Check discharge temp. sensor (TD), suction temp.
specified temp.
sensor (TS).
1. Check outdoor heat exchanger sensor (TE).
High pressure protective
2. Check full open of service valve.
operation
3. Check indoor / outdoor fan.
* During cooling operation, Displayed when
P20 Stop 4. Check PMV (Pulse Motor Valve).
outdoor temp. sensor (TE) error is detected
5. Check clogging and short circuit of indoor / outdoor
detected temperature over
heat exchanger.
specified temp.
6. Overcharge of refrigerant. Recharge.
1. Check lock of fan motor.
2. Check power supply voltage. (AC342 to 457V)
3. Check screw tightening between P.C.board and
Displayed when heat sink and check radiator grease.
P22 Outdoor fan system error Stop
error is detected 4. Check heat sink blast path.
5. Check LED display on outdoor P.C.board
(MCC-1626) by refer the next page.

1. When performing operation while taking-off

compressor wire, P26 error occurs.
Short-circuit of compressor Displayed when Check control P.C.board.
P26 Stop
drive element error is detected 2. When performing operation while taking-off
compressor wire, an error does not occur.
Compressor rare short.
Displayed when 1. Check outdoor P.C.board.
P29 Position detection circuit error Stop
error is detected

- 55 -
Contents Error Display
* When fixations of the errors were overlapped, the latest error is displayed.

Display
No. Error
D800 D801 D802 D803 D804 D805
1 Normal
2 Discharge temperature sensor (TD) error
3 Heat exchanger temperature sensor (TE) error
4 Heat exchanger temperature sensor (TL) error
5 Outside air temperature sensor (TO) error
6 Suction temperature sensor (TS) error
7 Heat sink temperature sensor (TH) error
8 Mis-mounting of temperature sensor (TE, TS)
9 EEPROM error
10 Compressor breakdown
11 Compressor lock
12 Current detection circuit error
13 Thermostat for compressor activated
14 Model data not set
15 MCU-MCU commumication error
16 Discharge temperature error
17 High pressure SW error
18 Power supply voltage error
19 Heat sink overheating error
20 Gas leak detected
21 4-way valve reverse error
22 High pressure protective operation
23 DC outdoor Fan motor error (Upper side)
24 DC outdoor Fan motor error (Lower side)
25 Compressor drive device shot circuit
26 Position detection circuit error
27 Compressor IPDU or other (not specially identified)
28 Power supply error
: ON, : OFF, : rapid flashing (5 times/sec.)

* The LEDs are located at the top right

D800 (Yellow)
D801 (Yellow)
D802 (Yellow)
D803 (Yellow)
D804 (Yellow)
D805 (Green)

of the P.C.board of the outdoor unit Electric parts cover

as shown in the figure on the right.

Push on arrow head Inspection window through

and slide. which to check the LED
displays

- 56 -
8-2-4. Diagnostic Procedure for Each Check Code (Outdoor Unit)
1) This section describes the diagnostic method for each check code displayed on the wired remote controller.
2) In some cases, a check code indicates multiple symptoms.
In this case, confirm LED display on the outdoor P.C. board to narrow the contents to be confirmed.
3) The check code on the wired remote controller is displayed only when the same error occurred continuously
by multiple times while LED of the outdoor P.C. board displays even an error which occurred once.
Therefore the display on the wired remote controller may differ from that of LED.

LED display on outdoor P.C. board

‫ ە۔‬D800 (Yellow)
‫ ەە‬D801 (Yellow)
‫ ەە‬D802 (Yellow)
‫ ەە‬D803 (Yellow)
‫ ەە‬D804 (Yellow)
‫ ۑۑ‬D805 (Green)
[Display of error which is generating]
• When even one of D800 to D804 rapid
flashing, it indicates that an error occurred. (No error)
(Error occurred)
(Example of discharge temp. sensor error)
‫ ۑ‬: ON, : OFF, ‫ ۔‬: Rapid flashing (5 times / second)
‫ە‬

- 57 -
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)
[E04] – [Indoor/Outdoor communication error]

Is setting of group address NO

of remote controller correct? Check CODE No. [14].

YES

Are inner wiring and indoor/outdoor NO Correct wiring indoor/outdoor

control wires (1, 2, 3) correct? control wires

YES

NO Correct wiring of connectors

Are wiring of terminal blocks (1, 2, 3) correct?
and terminal blocks.

YES
Check outdoor P.C. board .
Defect → Replace

[F04] [Discharge temp. sensor (TD) error]

Is connection of CN603 correct? NO Correct connector.

Is resistance value of TD sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

[F06] [Heat exchanger temp. sensor (TE) error]

Is connection of CN601 correct? NO Correct connector.

Is resistance value of TE sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

[F07] [Heat exchanger temp. sensor (TL) error]

Is connection of CN604 correct? NO Correct connector.

Is resistance value of TL sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

- 58 -
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)
[F08] [Outside air temp. sensor (TO) error]

Is connection of CN602 correct? NO Correct connector.

Is resistance value of TO sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

[F12] [Suction temp. sensor (TS) error]

Is connection of CN600 correct? NO Correct connector.

Is resistance value of TS sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

[F13] [Heat sink temp. sensor (TH) error]

Check outdoor P.C. board. (MCC-1627)

Defect → Replace

[F15] [Miss-mounting of heat exchanger sensor (TE, TS)]

Is mounting status of NO
Correct sensor mounting.
TE and TS sensors correct?

YES

Is CN600 connection correct? NO Correct connector.

Is resistance value of TS sensor correct? Sensor error → Replace

YES

Is CN601 connection correct? NO Correct connector.

Is resistance value of TE sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

- 59 -
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)
[F31] [EEPROM error]

Check outdoor P.C. board.

Defect → Replace

[H01] [Compressor break down]

Is power supply voltage correct? NO

Correct power supply line.
AC342 to 457V

YES

Is wire connection correct?

Compressor lead NO Check wire connection
(P.C. board side, Compressor side), and correct it.
Reactor lead, Power supply lead

YES

YES Remove and improve the cause

Does an abnormal overload happen?
of overload.
NO

Check outdoor P.C. board.

Defect → Replace

[H02] [Compressor lock]

Is power supply voltage correct? NO

Correct power supply line.
AC342 to 457V

YES

Is wire connection correct?

Compressor lead NO Check wire connection
(P.C. board side, Compressor side), and correct it.
Reactor lead, Power supply lead

YES
Is compressor under YES Check outdoor P.C. board.
correct conditions? Defect → Replace
NO
NO
Is there refrigerant stagnation? Compressor lock → Replace

YES
NO Check TE, TS sensors and PMV.
Does PMV correctly operate?
Defect → Replace
YES

Check outdoor P.C. board.

Defect → Replace

- 60 -
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)
[H03] [Current detection circuit error]

Check outdoor P.C. board.

Defect → Replace

[H04] [Case thermostat operation]

Are CN500 connection and NO Correct connector.

case thermostat correct? Case thermostat error → Replace

YES

Short each pins of CN500. NO Check outdoor P.C. board.

Can compressor operate? Defect → Replace

YES

Is there gas leak? YES Repair defectives position.

Is there refrigerant shortage? Recharge refrigerant.

NO

NO
Is service valve fully opened? Open service valve fully.

YES

NO Correct defective position.

Is PMV under correct conditions?
Replace defective part.
YES

Check crushed or broken pipe.

Defect → Correct and Replace

[L10] [Unset model type] : Only when service P.C. board is used

Cut jumper line according

to the explanation sheet packaged
with the service P.C. board.

[L29] [Communication error between MCUs] or

[EEPROM on MCC-1603 error, EEPROM on MCC-1627 error]
Check outdoor P.C. board.
Defect → Replace

[P03] [Discharge temp. error]

Is there gas leak? YES Repair defective position.

Is there refrigerant shortage? Recharge refrigerant.

NO
NO Repair defective position.
Is PMV under correct conditions?
Replace defective part.
YES
YES Remove and improve
Does an abnormal overload happen?
the cause of overload.
NO

Is connection of CN603 correct? NO Correct connector.

Is resistance value of TD sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

- 61 -
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[P04] [High pressure SW system error]

NO NO
Does high pressure switch operate? Wiring check,
Is circuit wiring correct? Correct.
YES YES

NO
Are parts of Parts check
high pressure switch correct? Defective → Replace
YES
NO
Is service valve fully opened? Open service valve fully.
YES

Reset the power supply and B ← Cooling operation

then do a test operation according
to the season. C ← Heating operation

Check outdoor PC board

B Cooling operation. Defective → Replace

NO YES
Does cooling outdoor fan Is there fan breakage
correctly operate? or coming-off?
YES NO

Repair defective position.

Connection of connectors,
outdoor P.C. board,
Fan motor, Wiring.
Is there any element
which blocks heat exchanger YES
Elimination of
of the outdoor unit? blocking element
Clogging of heat exchanger
Short circuit
NO

Overcharge of refrigerant/
Clogging/Pipe breakage/
Abnormal overload

C Heating operation

NO Are connections of NO
Does the heating indoor fan
correctly operate? connectors,capacitors
and fan motor correct?
YES
YES

Is there any element which

blocks indoor heat exchanger? YES
Filter clogging Elimination of Repair
Clogging of heat exchanger blocking element defective position.
Short circuit

NO

Clogging by refrigerant Are resistance value NO

overcharge/Pipe breakage/ of TC and TCJ sensor
Abnormal overload correct?

YES

Check indoor P.C. board Replace

Defective → Replace TC or TCJ sensor.

- 62 -
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)
[P05] [Power supply error]

Is there no open phase YES

Correct wiring
of the power supply?

NO
Is there no down or up YES
of power supply voltage? Confirm electric construction, etc.
(AC342 to 457V)
NO
Check outdoor P.C. board.
Defect → Replace

[P07] [Heat sink overheat error]

Is the power device on P.C. board

screwed without looseness? NO
(Q200 of MCC-1627)
Are radiation grease properly applied?
(Q200 of MCC-1627)

YES

Apply radiation grease to objective parts.

Retightening of screws.

Does something block the

ventilation around the heat sink? YES Remove blocking matter.
Does something block air flow Correct short-circuit.
from the fan?

NO

Check outdoor P.C. board.

Defect → Replace

[P15] [Gas leak detection]

Is there gas leak? YES Repair defective position.

Is there refrigerant shortage? Recharge refrigerant.

NO

NO Repair defective position.

Is PMV under correct conditions?
Replace defective part.
YES

NO
Is service valve fully opened? Open service valve fully.

YES
YES
Is there crushed pipe? Correct and replace piping.

NO

Check temp. sensor. Error Correct connector.

TD sensor CN603
Sensor error → Replace
TS sensor CN600

OK

Check outdoor P.C. board.

Defect → Replace

- 63 -
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[P19] [4-way valve inverse error]

Is operation of 4-way valve Is the 4-way valve

NO coil is normal? NO
correct? Replace coil
(Check pipe temp. and etc. in (Check the resistance value of 4-way valve.
cooling/heating operation.) of 4-way valve coil)

YES YES

Does power supply to YES

4-way valve coil when
4-way valve is operated?
Are temperature sensors NO
correct? NO
Replace TE sensor.
TE sensor: CN601 Replace TS sensor.
TS sensor: CN600
Check outdoor Error
YES P.C. board.
OK
NO Check outdoor
Is refrigerant flow by Check and P.C. board.
PMV correct? replace of PMV Defect → Replace
YES
Are resistance value of Replace TC sensor Check 4-way valve.
indoor TC and TCJ NO
Replace TCJ sensor Defect → Replace
sensors correct?
YES
Check indoor P.C. board.
Defect → Replace

- 64 -
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)
[P20] [High pressure protective operation]

Is service valve NO
fully opened? Open service valve fully.

YES

Reset the power supply

and then make a test run.

Is resistance value NO
of TE sensor correct? Replace TE sensor.

YES

Is there any defect such as YES Check outdoor fan.

loosening of nut in the outdoor fan? Defect → Replace, retightening

NO

Does the outdoor fan perform YES Check the same items as
abnormal operation? [P22] error.

NO

Is there anything
which interfere heat exchange YES
of outdoor unit? Eliminate interfering element.
• Clogging of heat exchanger
• Short-circuit

NO

Check overcharge of refrigerant, clogging of cycle,

broken pipe, abnormal overload, etc.
Defect → Correct defect.

- 65 -
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)
[P22] [Outdoor Fan Motor (Upper side) error]

Is AC mains voltage correct? NO Check wiring construction.

(AC342 to 457V) Ask repair of power supply.
YES

Rotate shaft of the fan motor by hands

during power-OFF. Can it rotate smoothly?
Is coil resistance of fan motor correct NO
Replace fan motor
Between red and white lead wire : 13 to 16Ω
Between white and black lead wire : 13 to 16Ω
Between black and red lead wire : 13 to 16Ω
YES

Is the power device on P.C.board

screwed without looseness? NO Apply radiation grease to
(IC300 of MCC-1626) objective parts.
Are radiation grease properly applied? Retightening of screws.
(IC300 of MCC-1626)
YES

Does something block the

ventilation around the heat sink? YES Remove blocking matter.
Does something block air flow Correct short-circuit.
from the fan ?
YES

Check outdoor P.C.Board.

Defect → Replace

[Outdoor Fan Motor (Lower side) error]

Is AC mains voltage correct? NO Check wiring construction.

(AC342 to 457V) Ask repair of power supply.
YES

Rotate shaft of the fan motor by hands

during power-OFF. Can it rotate smoothly?
Is coil resistance of fan motor correct? NO
Replace fan motor
Between red and white lead wire : 13 to 16Ω
Between white and black lead wire : 13 to 16Ω
Between black and red lead wire : 13 to 16Ω
YES

Is the power device on P.C.board

screwed without looseness? NO Apply radiation grease to
(IC350 of MCC-1603) objective parts.
Are radiation grease properly applied? Retightening of screws.
(IC350 of MCC-1603)
YES

Does something block the

ventilation around the heat sink? YES Remove blocking matter.
Does something block air flow Correct short-circuit.
from the fan ?
YES

Check outdoor P.C.Board.

Defect → Replace

- 66 -
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)
[P26] [Short-circuit of compressor drive element]

Are connections of NO
compressor lead and reactor correct? Correct wiring.
(Check referring to the Wiring diagram.)
YES

Does the same error occur in YES

Replace outdoor P.C. board.
operation without compressor lead?
NO

Check compressor. (Rear short, etc.)

Defect → Replace

[P29] [Position detection circuit error]

Check outdoor P.C. board.

Defect → Replace

— [Other error] Compressor disorder due to sudden change of load, etc.

No code * Although the display of outdoor LED outputs, the unit automatically restarts and
error is not determined.
* LED display also may output due to wire coming-off of compressor.

- 67 -
8-2-5. Diagnostic Procedure for Each Check Code (Outdoor Unit)
Temperature sensor Temperature – Resistance value characteristic table

TA, TC, TCJ, TE, TS, TO sensors TD, TL sensors

Representative value Representative value
Temperature Resistance value (kΩΩ) Temperature Resistance value (kΩΩ)
(°C) (Minimum value) (Standard value) (Maximum value) (°C) (Minimum value) (Standard value) (Maximum value)
0 32.33 33.80 35.30 0 150.5 161.3 172.7
10 19.63 20.35 21.09 10 92.76 99.05 105.6
20 12.23 12.59 12.95 20 58.61 62.36 66.26
25 9.75 10.00 10.25 25 47.01 49.93 52.97
30 7.764 7.990 8.218 30 37.93 40.22 42.59
40 5.013 5.192 5.375 40 25.12 26.55 28.03
50 3.312 3.451 3.594 50 17.00 17.92 18.86
60 2.236 2.343 2.454 60 11.74 12.34 12.95
70 1.540 1.623 1.709 70 8.269 8.668 9.074
80 1.082 1.146 1.213 80 5.925 6.195 6.470
90 0.7740 0.8237 0.8761 90 4.321 4.507 4.696
100 0.5634 0.6023 0.6434 100 3.205 3.336 3.468

TA, TC, TCJ, TE, TS, TO sensors

40

30
Resistance (kΩ)

20

10

0
0 10 20 30 40 50 60 70 80 90 100

Temperature (˚C)

TD, TL sensors
200 20
Resistance (kΩ) (50˚C or higher)
Resistance (kΩ) (50˚C or lower)

150 15

100 10

50 5

0 0
0 10 20 30 40 50 60 70 80 90 100

Temperature (˚C)

∗ As TH sensor (Outdoor unit heat sink temp. sensor) is incorporated in the outdoor control P.C. board, the
resistance value cannot be measured.

- 68 -
8-3. Table Inspection of outdoor unit main parts

No. Parts name Checking procedure

1 Compressor Measure the resistance value of each winding by using the tester.
(Model : RX420A3T-20M)
Red Position Resistance value

Red – White

White – Black 0.79Ω

White Black
Black – Red

Under 20°C

2 Outdoor fan motor Measure the resistance value of each winding by using the tester.
(Model : ICF-280-A100-1)
Red Position Resistance value

Red – White

White – Black 14.8±1.5Ω

White Black
Black – Red

Under 20°C

3 4-way valve coil Measure the resistance value of each winding by using the tester.
(Cooling/heating switching)
(Model : DXQ-822) Resistance value

1979±197 Ω
Connector : Yellow Under 20°C

- 69 -
 9. SETUP AT LOCAL SITE AND OTHERS

9-1. Calling of error history

<Contents>
The error contents in the past can be called.

<Procedure>

1 Push + buttons simultaneously for

4 seconds or more to call the service check mode.
Service Check goes on, the item code 01 is displayed,
and then the content of the latest alarm is displayed. The
number and error contents of the indoor unit in which an
error occurred are displayed.

2 In order to monitor another error history, push the set

temperature / buttons to change the error history
No. (Item code).
Item code (Latest) → Item code (Old)
NOTE : 4 error histories are stored in memory.

3 Pushing button returns the display to usual display.

<Operation procedure>

1 2 3
REQUIREMENT
Returned to usual display
Do not push button, otherwise all the error histories of
the indoor unit are deleted.

(Group control operation)

In a group control, operation of maximum 8 indoor units can be controlled by a remote controller.
The indoor unit connected with outdoor unit (Individual/Master of twin) controls room temperature according to
setting on the remote controller.

<System example>

OUT OUT OUT OUT OUT

IN IN Master IN IN IN
1-1 2-1 3-1 4-1 7-1
Max. 8 units

Remote controller

1. Display range on remote controller

The setup range (Operation mode/Air volume select/Setup temp) of the indoor unit which was set to the
master unit is reflected on the remote controller.
2. Address setup
Turn on power of the indoor unit to be controlled in a group within 3 minutes after setting of automatic
address.
If power of the indoor unit is not turned on within 3 minutes (completion of automatic address setting), the
system is rebooted and the automatic address setting will be judged again.
1) Connect 3 In/Out cables surely.
2) Check line address/indoor address/group address of the unit one by one.
3) The unit No. (line/indoor gout address) which have been set once keep the present status as a rule if the
unit No. is not duplicated with one of another unit.

- 70 -
■ Indoor unit power-ON sequence

Power ON • The unit without power feed waits entirely

→ Waiting status is released by system start
• Reboot when power is fed on the way
<By feed unit>

<Automatic
address judgment>
Not normal NO
Gr construction check 3 minutes elapse

Normal YES
∗ Gr normal
1) There is no duplicated indoor unit address.
2) There is no invalid indoor unit address.
3) Individual unit and master/follower units
are not intermingled.
4) Only a unit for individual.
5) A master indoor unit and 1 or more
follower indoor units for Gr.

System start Automatic address starts.

(Approx. 1 minute up to finish)

<Initial communication>

Outdoor model distinction (10 seconds) (Indoor unit) <Cautions at test run>
Gr construction, louver information (Remote controller) • Power supply/Indoor/Outdoor serial and Gr wiring: OK
• Powers of all indoor units are turned on within 3 minutes.
• Reception time for remote controller operation
(After power supply was turned on)
1) When address is OK : Approx. 50 seconds
2) In AUTO address : Approx. 4 to 5 minutes

Remote controller operation is available.

(Approx. 50 seconds after power-ON)

<Usual regular
communication>

Regular communication between indoor units (Every 30 seconds) (Master/Follower)

Regular communication on the identical pipe (every 30 seconds) (Twin Master/Follower) (Repetition)
(When the above status changes, immediately communicates.)

• In a group operation, if the indoor unit which was fed power after judgment of automatic address cannot
receive regular communication from the master unit and regular communication on identical pipe within
120 seconds after power was turned on, it reboots (system reset).
→ The operation starts from judgment of automatic address (Gr construction check) again.
(If the address of the master unit was determined in the previous time, the power fed to the master unit
and reboot works, the master unit may change though the indoor unit line address is not changed.)

- 71 -
9-2. Others

Recovering the refrigerant

WARNING
Don't admit air into refrigerant during recovery.
Otherwise, the pressure in the freezing cycle might increase abnormally. Serious injury could occur if it bursts.

[Recovering the refrigerant]

• You need to recover the refrigerant when moving or repairing the indoor and/or outdoor units. You cannot do
this while the air conditioner is running in cooling mode because a protective device will be tripped. Be sure to
recover the refrigerant in test run mode.
• Use a refrigerant recovery device when the amount of refrigerant to be recovered exceeds the initial amount
of 1.5 kg.

■ Instructions (Recovery to the Air Conditioner)

1. Power on the air conditioner.
2. To set the air conditioner to test run mode, hold down the Temporary button for more than 10 seconds. Then,
you will hear a “Pi” sound, and the light (green), light (green) and light (orange) lamps will blink quickly to
indicate that the air conditioner has gone into a test run mode.
3. Wait for one minute to elapse, and then close the valve of liquid side.
4. It is recommended to attach a pressure gauge at the service port so that you can determine when refrigerant
recovery has been completed.
5. Upon completion, close the valve of gas side.
6. Stop the air conditioner.
7. Power off the air conditioner.
• Complete Steps 2 to 6 within five minutes. Otherwise, the protective device might trip, causing the outdoor
unit to stop.
• If the recovery operation has been interrupted by the protective device, turn off the air conditioner. In this
case, use a refrigerant recovery device.

- 72 -
 10.. ADDRESS SETUP

10-1. Address Setup Procedure

When an outdoor unit and an indoor unit are connected, or when an outdoor unit is connected to each indoor
unit respectively in the group operation even if multiple refrigerant lines are provided, the automatic address
setup completes with power-ON of the outdoor unit. The operation of the remote controller is not accepted while
automatic address works. (Approx. 4 to 5 minutes)

Setup of line address of outdoor unit,

indoor unit address, and group address

Completion of cabling work

Do you arbitrarily set the NO

indoor unit address?
YES (MANUAL) NO
Is refrigerant line 1 line?

YES
NO
Is group control performed?

YES (To AUTO address mode)

Do you change setting after

automatic setting at the first time?
YES
Connect one remote controller with
one indoor unit (1 : 1) tentatively with
communication cable.

Turn on power of outdoor unit. Turn on power of outdoor unit. Turn on power of outdoor unit.

After completion of address

Set to all indoor units one by one. ( setup, change is to arbitral
address/group manually.
( Setup of automatic
address finishes within )
4 to 5 minutes.

END

• When the following addresses are not stored in the neutral memory (IC503) on the indoor P.C. board, a test
run operation cannot be performed. (Unfixed data at shipment from factory)

Item code Data at shipment Setup data range

Line address 12 0099 0001 (No. 1 unit) to 0064 (No. 64 unit)

0001 (No. 1 unit) to 0064 (No. 64 unit)

Indoor unit address 13 0099
Max. value of indoor units in the identical refrigerant line

0000 : Individual (Indoor units which are not controlled in a group)

Group address 14 0099 0001 : Master unit (1 indoor unit in group control)
0002 : Sub unit (Indoor units other than master unit in group control)

- 73 -
10-2. Address Setup & Group Control
<Terminology>
Indoor unit No. : N - n = Outdoor unit line address N (Max. 30) - Indoor unit address n (Max. 64)
Group address : 0 = Single (Not group control)
1 = Master unit in group control
2 = Sub unit in group control
Master unit (= 1) : The representative of multiple indoor units in group operation sends/receives signals to/from
the remote controllers and sub indoor units.
(* It has no relation with an indoor unit which communicates serially with the outdoor units.)
The operation mode and setup temperature range are displayed on the remote controller
LCD. (Except air direction adjustment of louver)
Sub unit (= 2) : Indoor units other than master unit in group operation
Basically, sub units do not send/receive signals to/from the remote controllers.
(Except errors and response to demand of service data)
Header unit (Representative unit) (Master Twin)
: This unit communicates with the indoor unit (follower) which serial-communicates with the
outdoor units and sends/receives signal (Command from compressor) to/from the outdoor
units as the representative of the cycle control in the indoor units of the identical line address
within the minimum unit which configures one of the refrigerating cycles of Twin.
Follower unit (Subordinate unit) (Sub Twin)
: Indoor units excluding the header unit in Twin
This unit communicates with (Header) indoor unit in the identical line address and performs
control synchronized with (Header) indoor unit.
This unit does not perform the signal send/receive operation with the outdoor units. :
No judgment for serial signal error.

10-2-1. System Configuration

1. Single

Outdoor

1-1
Indoor Individual (Master/Header)

Remote controller

- 74 -
10-3. Remote Controller Wiring

• Strip off approx. 9 mm the wire to be connected. Wiring diagram

• For single system, use non polarity, 2 core wire is
used for wiring of the remote controller.
(0.5 mm² to 2.0 mm² wires) Terminal block for remote controller Terminal block
wiring of indoor unit
• For the synchronous twin, triple system, use
A A Remote controller
2-conre shield wire (Vinyl cord for microphone 0.5 B B unit
to 2.0 mm²) to conform to the EMC standard.
Remote controller wire
(Procured locally)

∗ For details of wiring/installation of the remote

controller, refer to the Installation Manual enclosed
with the remote controller.

Single system

Remote controller
Remote controller
wiring A B
Indoor side
1 2 3
Indoor/Outdoor
connecting wires
1 2 3
Outdoor side
L1 L2 L3 N

Power supply

- 75 -
1 Push
SET
+
CL
+
TEST
buttons simultaneously
for 4 seconds or more.
2 (←
← Line address)
Using the temperature setup / buttons,
set to the CODE No.
3 Using timer time / buttons, set the line address.
4 Push
SET
button. (OK when display goes on.)
5 (←
← Indoor unit address)
Using the temperature setup / buttons, set to the CODE No.
6 Using timer time
SET
/ buttons, set 1 to the line address.
7 Push button. (OK when display goes on.)
8 (←
← Group address)
Using the temperature setup / buttons, set to the CODE No.
9 Using timer time
SET
/ buttons, set to Individual, to Master unit, and to sub unit.
10 Push button. (OK when display goes on.)
11 Push
TEST
button.
Setup completes. (The status returns to the usual stop status.)

10-4. Confirmation of Indoor Unit No. Position

1. To know the indoor unit addresses though position of the indoor unit body is recognized
• In case of individual operation (Wired remote controller : indoor unit = 1 : 1)
(Follow to the procedure during operation)

<Procedure>
1 Push
ON / OFF
button if the unit stops.
2 Push
UNIT LOUVER
button.
Unit No. is displayed on LCD.
(It disappears after several seconds.)
The displayed unit No. indicate line address and
indoor unit address.
(When other indoor units are connected to the
identical remote controller (Group control unit), other
unit numbers are also displayed every pushing
UNIT LOUVER
button.

- 76 -
2. To know the position of indoor unit body by address
• To confirm the unit No. in the group control
(Follow to the procedure during operation) (in this procedure, the indoor units in group control stop.)

<Procedure>
The indoor unit numbers in the group control are
successively displayed, and fan, louver, and drain pump
of the corresponding indoor unit are turned on.
(Follow to the procedure during operation)
VENT
1 Push and
TEST
buttons simultaneously for
4 seconds or more.
• Unit No. is displayed.
• Fans and louvers of all the indoor units in the
group control operate.
2 Every pushing
UNIT LOUVER
button, the unit numbers
in the group control are successively displayed.
• The unit No. displayed at the first time indicates
the master unit address.
• Fan and louver of the selected indoor unit only
operate.
3 Push
TEST
button to finish the procedure.
All the indoor units in the group control stop.

<Maintenance/Check list>
Aiming in environmental preservation, it is strictly recommended to clean and maintain the indoor/outdoor units
of the operating air conditioning system regularly to secure effective operation of the air conditioner.
It is also recommended to maintain the units once a year regularly when operating the air conditioner for a long
time.
Check periodically signs of rust or scratches, etc. on coating of the outdoor units.
Repair the defective position or apply the rust resisting paint if necessary.
If an indoor unit operates for approx. 8 hours or more per day, usually it is necessary to clean the indoor/
outdoor units once three months at least.
These cleaning and maintenance should be carried out by a qualified dealer.
Although the customer has to pay the charge for the maintenance, the life of the unit can be prolonged.
Failure to clean the indoor/outdoor units regularly will cause shortage of capacity, freezing, water leakage or
trouble on the compressor.
Object
Part name Contents of check Contents of maintenance
Indoor Outdoor

Heat exchanger • Blocking with dust, damage check • Clean it when blocking is found.

Fan motor • Audibility for sound • When abnormal sound is heard

• Clean with water if dirty

Filter — • Visual check for dirt and breakage
• Replace if any breakage

• Visual check for swing and balance • Replace fan when swinging or
• Check adhesion of dust and external balance is remarkably poor.
Fan
appearance. • If a large dust adheres, clean it with
brush or water.

Suction/ • Repair or replace it if deformation or

— • Visual check for dirt and scratch
Discharge grille damage is found.

• Check blocking by dust and dirt of drain

Drain pan — • Clean drain pan, Inclination check
water.

Face panel, Louver — • Check dirt and scratch. • Cleaning/Coating with repair painting

• Check rust and pealing of insulator

External appearance — • Coating with repair painting
• Check pealing and floating of coating film

- 77 -
 11. DETACHMENTS

No. Part name Procedure Remarks

1 Common
procedure CAUTION
Be sure to put on the gloves at working
time; otherwise an injury may be caused
by a part, etc.

1. Detachment
1) Stop operation of the air conditioner and
then turn off switch of the circuit breaker.
2) Take off the front panel.
(HEX-ST-SCREW Ø4 × 10, 2 pcs.)
∗ After Take off screws, Take off the
front cabinet while pulling it downward.
3) Take off the power wire and indoor/ Front cabinet
outdoor connecting wire from the cord
clamp and the terminals.
4) Take off the upper cabinet.
(HEX-ST-SCREW Ø4 × 10, 5 pcs.)
Upper cabinet

2. Attachment
1) Attach the upper cabinet.
(HEX-ST-SCREW Ø4 × 10, 5 pcs.)
2) Connect the power supply wire and the
indoor/outdoor connecting wire to the
terminal and mounting with cord clamp.

CAUTION
Using bundling band on the market, be
sure to fix the power wire and indoor/
outdoor connecting wire along the
crossover pipe so that they do not come to
contact with the compressor, valve at gas
side, pipe at gas side and discharge pipe.

3) Attach the front cabinet.

(HEX-ST-SCREW Ø4 × 10, 2 pcs.)

- 78 -
No. Part name Procedure Remarks
2 Discharge 1. Detachment
port cabinet 1) Carry out work of 1 of 1. Discharge cabinet
2) Take off screws for the discharge
cabinet and the partition plate.
(ST1T Ø4 × 10, 4 pcs.)
3) Take off screws for the discharge
cabinet and the bottom plate.
(HEX-ST-SCREW Ø4 × 10, 2 pcs.) Motor base
4) Take off screws of the discharge
cabinet and the motor base.
(ST1T Ø4 × 10, 2 pcs.)
5) Take off screws of the discharge
cabinet and the heat exchanger.
(ST2T Ø4 × 10, 1 pcs.)
6) Take off screws of the discharge
cabinet and the plate-stay
Plate-stay exchanger
(HEX-ST-SCREW Ø4 × 10, 2 pcs.)
(Fin guard)

3 Side cabinet 1) Carry out work of 1 of 1.

2) Take off screws which fix the inverter
assembly and the side cabinet. Inverter Side
(ST1T Ø4 × 10, 3 pc.) assembly cabinet
3) Take off screws of the side cabinet and
the valve fixing plate.
(HEX-ST-SCREW Ø4 × 10, 2 pcs.)
4) Take off screws of the side cabinet and
the pipe panel (Rear).
(HEX-ST-SCREW Ø4 × 10, 2 pcs.)
5) Take off screws of the side cabinet and
Valve
the bottom plate.
fixing
(HEX-ST-SCREW Ø4 × 10, 1 pc.) plate
6) Take off screws of the side cabinet and
the heat exchanger.
(HEX-ST-SCREW Ø4 × 10, 3 pcs.) and
(ST1T Ø4 × 14, 2 pcs.) Panel
7) Slide the side cabinet upward and then piping
take off it. (Hook of inverter) (Rear)

- 79 -
No. Part name Procedure Remarks
4 Inverter box 1. How to remove Inverter cover
1) Proceed 1 of 1.

WARNING
Never disassemble the inverter for 3
minutes after power has been turned off Screw
because an electric shock may be caused.

2) Take off the inverter cover. FAN-MOTOR (UPPER)

Take off screws between the inverter

cover and the inverter box. TD, TS, TE, TL,
TO-Sensor, COIL PMV,
(CTT2T Ø4 × 10, 1 pcs.) ASM-THERMO-COMP,
3) Take off the connector that connecting ASM-HP-SW ,
ASM-COIL-4WAY
with control board.
(TD, TS, TE, TL, TO-Sensor,
COIL PMV, ASM-THERMO-COMP,
FAN-MOTOR (LOWER)
ASM-HP-SW, ASM-COIL-4WAY,
FAN-MOTOR (UPPER and LOWER)
EDGE-SADDLE
*Take off the connectors by pulling the
connector body. Do not pull the wire.
*Connectors should be removed after WIRE-SADDLE
unlocking the housing section.
Lead of FAN-MOTOR (UPPER)
4) Take off lead of FAN-MOTOR
(LOWER) from EDGE-SADDLE and CABLE-TIE

WIRE-SADDLE. EDGE-SADDLE
5) Cut the CABLE-TIE that cover lead of
FAN-MOTOR (UPPER), Take off lead CABLE-CLAMP
of TD, TS, TE, TL, TO-Sensor,
COIL PMV, ASM-THERMO-COMP,
ASM-COIL-4WAY and ASM-HP-SW
from EDGE-SADDLE, WIRE-SADDLE
and CABLE-CLAMP.
6) Take off lead of REACTOR from
REACTOR.
7) Take off terminal cover of compressor,
take off lead of compressor from
compressor and CORD-CLAMP.
8) Lift the ASM-BOX-INV up. Lead of REACTOR

Lead of compressor

- 80 -
No. Part name Procedure Remarks
5 P.C.Board 1. Detachment
(for control 1) Carry out work of 1 of 4. st
st P.C.Board (For control and 1 fan motor drive) MCC-1626
and 1 fan
motor drive) CN02 CN851
WARNING
MCC-1626
Never disassemble the inverter for 3 CN502
minutes after power has been turned off
because an electric shock may be caused.
CN03, CN04, CN05
CN100
2) After take off ASM-BOX-INV from Unit.
- Take off the connectors that
CN101
connecting from control board.
CN01, CN02
*Take off connectors by pulling the
connector body. Do not pull the wire.
*connectors should be remove after
unlocking the housing section. nd
P.C.Board (For 2 fan motor drive) MCC-1603

CN02: Power supply (2P: White)

CN03: Connection with indoor unit (3P: White)
CN04: Power supply (3P: Red)
CN05: Power supply (2P: Red)
CN502: Relay output (2P: white)
CN851: UART communication (6P: Red)
3) Take off the P.C.Board (for control and
1st fan motor drive) from the 6 PCB mounts.

P.C.Board CN01: UART communication (5P: White)

nd CN02: UART communication (5P: White)
(for 2 fan
motor drive) CN100: Power supply (1P: Yellow)
CN101: Power supply (1P: Blue)
MCC-1603 nd
4) Take off the P.C.Board (for 2 fan
motor drive) from the 4 PCB mounts.

2. Attachment
1) Mount the P.C.board to inverter box.
2) Mount the individual components in
the opposite procedure to that during
detachment.

CAUTION
Be sure that all the connectors are
connected correctly and securely inserted.
If the components on the P.C.board were
bent during this procedure, straighten
them so they do not touch other parts.

- 81 -
No. Part name Procedure Remarks
6 P.C.Board 1. Detachment
(for 1) Carry out work 1 of 5. Screw
compressor
drive) WARNING
MCC-1627 Never disassemble the inverter for 3
minutes after power has been turned off
because an electric shock may be caused.

2) Take off screw 4 pcs. and life the

PL-FIX-CDB up.
3) Take off screw for fixing the P.C.Board
(for compressor drive) with HEAT-SINK.
4) Take off the P.C.Board (for compressor
drive) from 3 PCB mounts.
5) Take off all the connectors and faston
terminals connected to the P.C.Board.
*Take off connectors by pulling the
connector body. Do not pull the wire.
*connectors should be remove after
unlocking the housing section.
CN11 : Relay intput (2P: White)
CN852 : UART Communication (6P:
Red)
CN07,08 : Reactor (1P: faston terminal)
CN200,201,202: Compressor (1P: faston
terminal)
4 Screw for P.C.Board(MCC-1627)
2. Attachment
1) Mount the individual components in
the opposite procedure to that during
detachment.

CAUTION
Be sure that all the connectors are
connected correctly and securely inserted.
If the components on the P.C.board were
bent during this procedure, straighten
them so they do not touch other parts.

- 82 -
No. Part name Procedure Remarks
7 Fan motor Loosened by
1) Carry out works of 1 of 1 and 2. turning clockwise
Propeller fan
2) Take off the flange nut fixing the fan
motor and the propeller fan.
∗ The flange nut is loosened by turning
clockwise. (To tighten it, turn it
counterclockwise.)
3) Take off the propeller fan 2 pcs.
4) Take off the connector for fan motor
from the inverter.
5) Take off the fan motor lead from the fan
motor lead fixing rubber of the
penetrated part of the partition plate. Frange nut
6) Take off the fixing screws (4 pcs. each)
while supporting the fan motor so that it
does not fall. Fan motor (Upper)
∗ Cautions when assembling the fan
motor
∗ Tighten the flange nut with 6.86N•m
(70kgf.cm).
∗ Adjust length on the fan motor lead
fixing rubber so that the fan motor
lead does not slacken in order not to
put the fan motor lead into contact
with the propeller fan.
Attach the fan motor lead fixing
rubber to the partition plate so that
projection directs to the refrigerating
cycle side.
Fan motor (Lower)
∗ Be sure to bind the removed
Fan motor (Upper)
bundling band with the bundling lead fixing
band on the market. rubber

Partition plate
CAUTION
Use the metal band of the motor base to
fix the fan motor lead on the motor base
so that the fan motor lead does not come
to contact with the propeller fan.

Fan motor (Upper)

lead fixing
rubber

- 83 -
No. Part name Procedure Remarks
8 Compressor 1. Removal of broken compressor
1) Take off the refrigerant gas.
2) Carry out works of 1 of 1 and 2, 3, 4.
3) Take off the piping panel (Front).
Take off screws of the piping panel
(Front) and the bottom plate.
(ST1T Ø4 × 10, 2 pcs.)
Take off screws of the piping panel Piping
(Front) and the piping panel (Rear). panel
(Rear)
(ST1T Ø4 × 10, 1 pc.)
Piping
4) Take off the piping panel (Rear). panel
Take off screws of the piping panel (Front)
(Rear) and the bottom plate.
(ST1T Ø4 × 10, 2 pcs.)
5) Take off the valve fixing plate. Take off
bolts of the valve.
(Hexagonal screw Ø6 × 15, 4 pcs.) TD sensor
Take off screws of the valve fixing plate
and the partition plate.
(ST1T Ø4 × 10, 1 pc.)
Take off screws of the valve fixing plate
and the reinforcing plate.
(ST1T Ø4 × 10, 1 pc.)
6) Take off TD sensor fixed to the
discharge pipe.
7) Take off the sound insulating plate. Take off
(Upper side, Inside, outer winding) (Discharge pipe)
8) Take off terminal cover from the
compressor and then remove the
compressor lead and also the
ASM-THERMO-COMP.
9) Using a burner, remove the discharge
pipe and the suction pipe connected to
Take off
the compressor. (Suction pipe)

WARNING
In case of take off the piping by broiling
the welded part with a burner, if the piping
includes oil, it may burst into flames at
the moment when wax melted, so take
sufficient care. Compressor bolt (3 pcs.)

CAUTION
Note so that the flame does not catch the
PMV and High pressure switch.
(An operation may become an error.)

10) Pull off the discharge pipe and the

suction pipe of the refrigerating cycle
upward.
11) Take off the compressor bolts which fix
the compressor to the bottom plate.
(3 pcs.)
12) Pull out the compressor toward you.

- 84 -
No. Part name Procedure Remarks
8 Compressor 2. Mounting of compressor
(Continued) 1) Mount the compressor in the reverse
procedure of removal.
NOTES:
∗ After exchange of the compressor, be sure
to exchange the compressor lead.
In this time, the compressor lead does not
contact with the discharge pipe.
∗ As shown in the right figure, mount the
soundproof plate by inserting between the
compressor and the piping, and between
piping and the partition plate. (SOUND-INSU inside)

∗ Put the compressor lead wire and the

compressor case thermo between partition
plate and the soundproof as if dropping
them in.

(SOUND-INSU out side)

(TD-Sensor)

(SOUND-INSU upper)

- 85 -
No. Part name Procedure Remarks
9 PMV coil 1. Detachment
PMV coil
1) Carry out works of 1 of 1 and 3.
2) While pulling the coil upward and
removing the spring which pinches the
copper pipe, take off the coil from PMV
main body.

2. Attachment
1) Match the spring to the copper pipe
and fix it.

PMV main body Spring

! Fan guard 1. Detachment

1) Carry out works of 1 of 1 and 2.
Dicharge port cabinet

CAUTION
To prevent scratching on the product,
handle the product on a cardboard or
cloth.

2) Take off the discharge port cabinet and

then put on it so that the fan guard side
directs downward.
3) Take off the hooking claws (8 positions)
of the fan guard.

2. Attachment Fan guard Bell mouth Hooking craw

1) Push the hooking claws (8 positions)
with hands from the front side to fix the
claws.

CAUTION
Check that all the hooking claws are fixed
at the specified positions.

- 86 -
No. Part name Procedure Remarks
" Heat 1. How to remove the frame of heat TO sensor
exchanger exchanger
1) Recover the refrigerant gas.
2) Proceed 1 of 1, 2, 3, 4.
3) Take off TO-sensor.
4) Using a burner remove the
discharge pipe connected to the
ASM-COND.
5) Take off screws between the
assembly of heat exchanger and the
partition board. and SUB
PARTITION.(ST1T Ø4 × 10, 5 pcs.)
6) Take off screws between the
assembly of heat exchanger and the
bottom plate.(ST1T Ø4 × 10, 2 pcs.

7) Pull the back side of the assembly

of heat exchanger.

Take off piping from

ASM-COND

2. How to attach the assembly of heat

exchanger (maintenance part)
1) Proceed through the reverse order of
how to remove
※The pipe fixing plate and pipe cover
that come with the assembly of heat
exchanger, before replacement, are just
for shipping. There is no need to attach
them.
However, make sure to fasten a screw
that attach the pipe fixing plate (ST1T
Ø4 × 10, 1 pcs.) to the assembly of Screw
heat exchanger, after replacement.

NOTES:
※Don't remove the cap from the joint of the Screw
assembly of heat exchanger (maintenance
part) till you braze. And don't neglect the
assembly of heat exchanger (maintenance
part) without cap for a long time.

SCREW

- 87 -
No. Part name Procedure Remarks
# High 1. Detachment
pressure 1) Recover the refrigerant gas.
switch
2) Carry out works of 1 of 1. High pressure swith connector
3) Take off the inverter cover. CABLE-TIE
take off screws between the inverter
cover and the inverter box.
(CTT2T Ø4 × 10, 1 pcs.)
4) Cut the CABLE-TIE that fixate high
pressure switch lead line.
5) Take off the connector for high pressure
switch from the inverter.
6) Using a burner, take off the High
pressure switch.

Cut CABLE-TIE

CABLE-CLAMP

High pressure swith

- 88 -
 30 32

24 Outdoor Unit
8 37 36 23
31
21
39 40
22
38 48
41 12
43 20
19
42
25 53 46
7
15
41
35 18
27 47
42 17
9

- 89 -
45
16
34 24 38 39 40 11 14
10 13
33 3 4 2 1 35
5 6

50 29
12. EXPLODED VIEWS AND PARTS LIST

26

49

35 51
52
44

28
 Model name
Location RAV-GP
Part No. Description
No.
1101AT8P-A 1401AT8P-A 1601AT8P-A
1 43T42373 BASE PLATE ASSEMBLY 1 1 1
2 43T41570 COMP-ASSY (RX420A3T-20M) 1 1 1
3 43T54319 BIMETAL-THERMO 1 1 1
4 43T50307 HOLDER-THERMO 1 1 1
5 43T49357 RUBBER,CUSHION 3 3 3
6 43T97326 COMPRESSOR NUT 3 3 3
7 43T43623 DOWN CONDENSER ASSEMBLY 1 1 1
8 43T43624 UPPER CONDENSER ASSEMBLY 1 1 1
9 43T00781 VALVE FIXING PLATE COATING 1 1 1
10 43T46503 VALVE ; PACKED 9.52 DIA 1 1 1
11 43T46381 VALVE;BALL 15.88 DIA 1 1 1
12 43T63385 HIGH PRESSURE SWITCH ASSEMBLY 1 1 1
13 43T47404 BONNET, 9.52 DIA 1 1 1
14 43T47410 BONNET (15.9D) 1 1 1
15 43T47400 STRAINER 1 1 1
16 43T47414 STRAINER 1 1 1
17 43T46387 VALVE,PULSE,MODULATING 1 1 1
18 43T63384 COIL PMV ASSEMBLY 1 1 1
19 43T46512 4WAY VALVE 1 1 1
20 43T63382 COIL 4WAY ASSEMBLY 1 1 1
21 43T58344 REACTOR(CH-86-2Z-T) 1 1 1
22 43T00782 SPOT WELDING PARTITION COAT ASSEMBLY 1 1 1
23 43T00783 PARTITION SUB COAT ASSEMBLY 1 1 1
24 43T96305 BUSHING 1 1 1
25 43T00786 AIR OUTLET CABINET 1 1 1
26 43T00784 FRONT PANEL ASSEMBLY 1 1 1
27 43T00785 RIGHT PANEL ASSEMBLY 1 1 1
28 43T00608 ASM-COAT-P-P-FR 1 1 1
29 43T00609 ASM-COAT-P-P-BK 1 1 1
30 43T00611 ASM-CABI-UP 1 1 1
31 43T00726 GUARD FIN ASSEMBLY 1 1 1
32 43T00727 GUARD FIN BACK 1 1 1
33 43T22313 BELLMOUTH 1 1 1
34 43T19372 FAN GUARD 1 1 1
35 43T71302 HANDLE 1 1 1
36 43T39413 PLATE SUPPORT MOTOR ASSEMBLY 1 1 1
37 43T39412 BASE MOTOR ASSEMBLY 1 1 1
38 43T21502 FAN MOTOR ASSEMBLY 1 1 1
39 43T97327 SCREW 4 4 4
40 43T22321 COLLAR 4 4 4
41 43T20352 FAN-PR(PB522) 1 1 1
42 43047669 NUT, FLANGE 1 1 1
43 43T43630 COAT PLATE COND ASSEMBLY 1 1 1
44 43T47412 RETURN BEND 1 1 1
45 43T04389 INSULATION SOUND UNDERSIDE 1 1 1
46 43T04312 SOUND-INSU(IS) 1 1 1
47 43T04387 INSULATION SOUND OUTSIDE 1 1 1
48 43T04439 INSULATION SOUND UPPERSIDE 1 1 1
49 43T19333 HOLDER, SENSOR 1 1 1
50 43T85529 MARK-T 1 1 1
51 43089160 CAP, WATERPROOF 5 5 5
52 43T79305 DRAIN NIPPLE 1 1 1
53 43T48324 ACCUMULATOR ASSEMBLY 1 1 1

- 90 -
 Inverter assembly

(TD) 712

716

700

708

715

709

701

703

706 707

702
705

704

- 91 -
 Model name
Location RAV-GP
Part No. Description
No.
1101AT8P-A 1401AT8P-A 1601AT8P-A
700 43TN9414 PC BOARD ASSY IPDU 1 1 1
701 43TN9410 PC BOARD ASSY CDB & FAN UPPER 1 - -
701 43TN9411 PC BOARD ASSY CDB & FAN UPPER - 1 -
701 43TN9412 PC BOARD ASSY CDB & FAN UPPER - - 1
702 43T6W461 PC BOARD ASSY FAN LOWER 1 1 1
703 43T60413 FUSE 1 1 1
704 43T60419 TERMINAL;4P 1 1 1
705 43T60331 TERMINAL, 3P 1 1 1
706 43T95301 SUPPORT, SPACER 8 8 8
707 43T95302 SPACER(EDGE) 5 5 5
708 43T50345 THERMISTOR,PTC 1 1 1
709 43T60519 COMP LEAD ASSY 1 1 1
710 43T50372 TEMPERATURE SENSOR,TS 1 1 1
711 43T50385 TEMPERATURE SENSOR,TE 1 1 1
712 43T50376 SENSOR-TD 1 1 1
713 43T50417 TEMPERATURE SENSOR, TO 1 1 1
714 43T50335 TEMPERATURE SENSOR 1 1 1
715 43T63335 SENSOR HOLDER 1 1 1
716 43T63316 HOLDER,SENSOR 1 1 1

- 92 -
WARNINGS ON REFRIGERANT LEAKAGE
Check of Concentration Limit
The room in which the air conditioner is to be installed requires a design that in the event of refrigerant
gas leaking out, its concentration will not exceed a set limit.
The refrigerant R32 which is used in the air conditioner is safe, without the toxicity or combustibility of
ammonia, and is not restricted by laws to be imposed which protect the ozone layer. However, since it contains
more than air, it poses the risk of suffocation if its concentration should rise excessively. Suffocation from
leakage of R32 is almost non-existent.

If a conditioner system is to be installed in a small room, select a suitable model and installation procedure so
that if the refrigerant accidentally leaks out, its concentration does not reach the limit (and in the event of an
emergency, measures can be made before injury can occur).
In a room where the concentration may exceed the limit, create an opening with adjacent rooms, or install
mechanical ventilation combined with a gas leak detection device.

The concentration is as given below.

Total amount of refrigerant (kg) ≤ Concentration limit (kg/m3)

Min. volume of the indoor unit installed room (m3)

Refrigerant concentration limit shall be in accordance with local regulations.

- 93 -
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.

- 94 -