O w n e r ’s M a n u a l

(Exports)
Contact us
We assure you of a “Distinctly Ahead”
experience with our product as well as
our service.
In case of any issues that you wish to bring
to our notice, please get in touch with us.

International Business
Bajaj Auto Limited
Akurdi, Pune 411 035 India
Tel.: +91 20 2747 2851
Fax: +91 20 2740 7385

Website: www.globalbajaj.com

CIN: L65993PN2007PLC130076

For faster response please furnish your

Contact no., E-mail & Vehicle details

Doc. No. 71120166 REV. 00, AUG. 2020

WELCOME TO THE DOMINAR CLAN! facilities, genuine parts, oil and trained manpower to
ensure the best care for your Dominar.
You are now the proud owner of the modern
masterpiece, Dominar 250. The new Dominar 250 is Should you require any additional information, please
designed to deliver unparalleled technology with superior approach Bajaj Distributors. If necessary, you may also
performance. This makes your Dominar, unbeatable and write to selling Distributors, with relevant details like
unchallenged on every street. Registration no. Chassis no., Engine no., Date of
purchase, Kms. run, name of selling Distributor and
Before you ride out, please read this Owner’s Manual your contact numbers.
carefully and familiarise yourself with the operating
mechanism, controls and maintenance requirements of Finally, may we request you to give your motorcycle
your Dominar 250. This will ensure you a safe and proper care and regular maintenance, as described in
trouble free ownership experience. this manual. We are sure it will offer you a long
trouble-free ownership experience.
To keep your bike in perfect running condition and
deliver consistent performance, we have specially Visit www.globalbajaj.com to know more about your
Dominar.
programmed the periodic maintenance services at any
Rev up, shift gears and enjoy the Dominar experience…
of our Bajaj Distributors or Bajaj Authorised Service
Centers, who are well equipped with all necessary Get set to dominate the night!
 TABLE OF CONTENTS
SR. DESCRIPTION Pg. No. 14. Daily Safety Checks 17
1. Technical Specification 1 15. How to ride your Bike 18
2. Identification Data 3 16. Good Riding Habits 21
3. Location of Parts 4 17. Safe Riding Tips & Rainy Season Care 22
4. Steering cum Ignition lock 5 18. Engine Oil 23
5. Fuel Tank Cap & Secondary Speedometer 6 19. Tubeless Tyre & Tyre Pressure 24
6. Primary Speedometer Details 7 20. Battery 25
7. Twin Channel ABS System 9 21. Engine Cooling System 26
8. Primary Speedometer Setting 10 22. Coolant 27
9. Control Switch RH 12 23. Periodic Maintenance Information 28
10. Automatic Headlamp & Lights Operation 13 24. Brake Fluid / Headlamp Care 30
11. Control Switch LH 14 25. Usage of Luggage Straps 31
12. Removal of Pillion & Rider Seat / Tool kit 15 26. Periodic Maintenance & Lubrication Chart 32
13. Fitment of Rider & Pillion Seat 16 27. Non Use Maintenance 36

SAFETY AND WARNING INFORMATION: The description and illustration in this booklet are not

NOTICE
Warning: This indicates that a potential hazard or injury to be taken as binding on the manufacturers. The
!
to you or other persons & to the vehicle can happen if essential features of the type described and illustrated
advice provided is not followed. herein remaining unaltered. Bajaj Auto Limited reserves
the right to carry out at any moment without being
Caution: This indicates that a potential hazard that obliged to bring this booklet upto-date & to do
! modifications on the vehicle, parts or accessories as
could result in vehicle damage. Follow the Advice
provided with the caution. may be convenient and necessary.
Degrees of risk and symbols: Tampering Warning
Tampering with the noise control system is prohibited. Federal law
Danger:
! Indicates a danger that will immediately and invariably lead to fatal or
prohibits the following acts or the causing thereof:
serious permanent injury if the appropriate measures are not taken.
1 The removal or rendering inoperative by any person other than for
purposes of maintenance, repair, or replacement, of any device or element
of design incorporated into any new vehicle for the purpose of noise
Warning: control prior to its sale or delivery to the ultimate purchaser or while it
! Indicates a danger that is likely to lead to fatal or serious injury if the is in use, or
appropriate measures are not taken.
2 The use of the vehicle after such device or element of design has been
removed or rendered inoperative by any person.
Caution:
! Indicates a danger that may lead to minor injuries if the appropriate
measures are not taken.

Note:
Indicates a danger that will lead to considerable machine and material damage if
the appropriate measures are not taken.

Warning:
Environmental Hazard
Warning:
Improper handling of fluids like fuel, oil, coolant are danger
Indicates a danger that will lead to environmental damage if the
appropriate measures are not taken. to the environment.
- Do not allow fuel to enter the groundwater, the soil, or
the sewage system.
 TECHNICAL SPECIFICATIONS
Engine : 4 Stroke, Single Cyl. Fuel Tank Capacity
Bore x Stroke : 72.0 mm x 61.1 mm Full : 13 liters
Reserve : Nil
Engine Displacement : 248.77 cc
Compression Ratio : 11.9 : 1
Dimensions :
Idling Speed : 1550 + 100 RPM
Length : 2156 mm
Max. Net Power : 27 PS at 8500 RPM Width : 836 mm
Max. Net Torque : 23.5 Nm at 6500 RPM Height : 1112 mm
Ignition System : 12 V, DC Wheelbase : 1453 mm
FI system : BOSCH Ground clearance : 157 mm
Spark Plug : 2 Nos. Tyre Size
Front : 100/80-17, 52P Tubeless
Spark Plug Gap : 0.8 ~ 0.9 mm
Rear : 130/70-17, 62P Tubeless
Lubrication : Wet sump forced
Tyre Pressure
Transmission : 6 speed constant mesh
Front : 1.75 Kgf/cm2 (25 PSI)
Gear Shifting Pattern : 1 Down 5 Up
Rear (Solo) : 2 Kgf/cm2 (28.4 PSI)
Engine Cooling : Water cooling Rear (with pillion) : 2.25 Kgf/cm2 (32 PSI)
Starting Aid : Electric starter Front & Rear Brake : Disc Brake

1
Electrical System : 12 Volts DC Side Stand Indicator : LED, RED
Head Lamp : LED ABS Indicator : LED, Yellow
Position Lamp : LED Rear No. Plate Lamp : LED
Tail /Stop Lamp : LED Horn : 12V DC
Side Indicator lamp : LED (4nos. Amber) Battery : 12V 8Ah VRLA
Neutral Indicator : LED, Green Vehicle Kerb Weight : 180 kg.
Hi Beam Indicator : LED, Blue Gross Vehicle Weight : 330 Kg.
Turn Signal Indicator : LED, Green
Speedometer-back light : LCD
Fuel Level Indicator : LCD Bar
Low Oil Pr. Indicator : LED, Red • All dimensions are under UNLADEN condition.

NOTES
Malfunction Indicator : LED, Yellow • Above information is subject to change without
any notice.
Coolant Temp. Indicator : LED, Red
• AHO is government regulation.
Low Battery Indicator : LED, Red
Bajaj Logo : LED, Blue
RPM Limit : LED, Orange
Service Reminder : LCD
Generic Alarm Indication : Amber

2
 IDENTIFICATION DATA
The Frame and Engine serial numbers are used to
register the motorcycle.
They are the unique alpha-numeric codes to identify
your particular vehicle from others of the same
model and type.

FRAME NUMBER
LOCATION
On Seat Mounting Bracket
(Alpha-Numeric - 17 Digits)

ENGINE NUMBER
LOCATION
On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)

3
 LOCATION OF PARTS Front
Brake Lever

Primary
Secondary Speedometer
Grab Handle Pillion Seat Speedometer

Rider Seat

Tail Lamp

Rear
Number plate

LED Head
Oil Inspection Lamp
Window
Rear Brake
Rear Pedal
Coolant
Disc Brake Inspection Window Front Disc Brake

Front Fork
4
 STEERING CUM IGNITION LOCK
TO LOCK THE STEERING
To lock the steering, turn the handle bar to the
left side. Turn the handle bar to the left or right.
Push & Rotate the key to “LOCK” position &
remove the key.
Steering locking on handle position left hand side
only.

TO UNLOCK THE STEERING

STEERING CUM IGNITION LOCK Insert the key in steering cum ignition lock. Push &
It has three positions. Rotate it clockwise to “OFF” or “ON” position.

LOCK: Steering locked. Ignition OFF. KEY

A common key is used for ‘Steering cum Ignition
lock’, ‘Fuel tank cap’ & ‘Rear Seat’
OFF: Steering unlock. Ignition OFF.

ON: Steering unlock. Ignition ON.

5
Locking the steering Unlocking the steering
Note:
Danger of damage – Insert the key into the
The parked vehicle can roll away or fall ignition/handlebar lock, press
over. in, and turn to the right.
– Park the vehicle on a firm and level Remove the key.
surface.
P You can now steer the bike
again.
– Park the vehicle.
– Turn the handlebar all the way to
the left.
– Insert the key into the
ignition/handlebar lock, press in,
and turn to the left. Remove the
key.
P Steering is no longer possible.
Opening the filler cap
Danger:
!
Fire hazard
Fuel is highly flammable.
– Do not refuel the vehicle in the vicinity of open flames
or lit cigarettes.
– Switch off the engine for refueling.
– Make sure that no fuel is spilled; particularly not on hot
parts of the vehicle.
– If any fuel is spilled, wipe it off immediately.
– Observe the specifications for refueling.
6
 FUEL TANK CAP & SECONDARY SPEEDOMETER
Speedometer display will work when Ignition switch is in ‘ON’ position.

1 2 3 4 5

6 7

FUEL TANK CAP 1. Malfunction Indicator ( ) :It glows whenever any

abnormality is noticed in functioning of FI system
• To open the fuel tank cap, open the flap. Insert the components.
key in the lock and turn it clockwise and lift fuel 2. Low Battery Indicator:It indicates battery needs
tank cap. charging.
• To lock the ‘Fuel Tank Cap’ insert the key in the 3. Bajaj Logo : Bajaj logo flying ‘B’ glows continuously.
lock and turn it clockwise and press fuel tank cap. 4. Hi Beam Indicator: When Headlight is ‘ON’ & Hi beam is
‘Click’ sound ensures cap is fully locked. selected , Hi beam indicator will glow.
5. ABS Indicator (Yellow) ( ABS ) : With Ignition switch ON
PRECAUTION the ABS indicator glows. When vehicle speed is more
than 5 Km/hr the ABS indicator goes OFF, if this
Don't attach metallic ‘Key chain’ as it may damage paint indicator glows while vehicle is running, it means there
of petrol tank cover. is problem in ABS unit.
6. Coolant Temperature Indicator ( ) : It glow when engine
coolant Temperature is more than 1100 C.
7 7. Side Stand Indicator : When Side stand is down, the Side
stand indicator will glow. (Ignition switch ‘ON’)
 Warning: Warning:
! !
Danger of poisoning Fire hazard
Fuel is poisonous and a health hazard. Fuel is highly flammable, toxic and a health hazard.
– Avoid skin, eye and clothing contact with fuel. – Check the filler cap is locked correctly after closing.
– Immediately consult a doctor if you swallow fuel. – Change your clothing in case of fuel spills on them.
– Do not inhale fuel vapors. – Rinse the affected area immediately with plenty of water
– In case of skin contact, rinse the affected area with plenty of in the event of contact with the skin.
water.
– Rinse the eyes thoroughly with water, and consult a doctor in
case of fuel contact with the eyes.
– Change your clothing in case of fuel spills on them.
– Keep fuels correctly in a suitable canister, and out of the
reach of children.

Warning:
Environmental hazard
Improper handling of fluids like fuel, oil, coolant are danger to
the environment.
– Do not allow fuel to enter the groundwater, the soil, or the
sewage system.

8
 PRIMARY SPEEDOMETER DETAILS
SPEEDOMETER DISPLAY WILL WORK WHEN IGNITION SWITCH IS IN ‘ON’ POSITION.
it is reset. This icon is to be reset after service
is carried out.
1
3. Odometer : The Odometer shows the total
2
distance that the vehicle has covered.
3 9
Odometer can not be reset to ‘Zero’.
4 4. Trip Meter : Trip 1 & Trip 2 shows the
10 distance traveled since it was last reset to
11 zero. Rolls over to zero after 999.9 km &
continue updating.
5 12
5. Mode Button : Mode button used for
ABS
13 changing the mode while selecting & setting
6
7 Trip1, Trip2, ODO, Clock & Service reminder.
8 14 6. Neutral Indicator: When the transmission is
in Neutral, Neutral indicator will glow.
1. Tachometer Dial: It shows engine speed in
7. Low Oil Pressure Indicator ( ) : It glows
RPM.
when engine oil pressure is low.
2. Service Reminder ( ): ‘Wrench’ symbol glows
when ODO meter reading reaches to set Kms. 8. Turn Signal Indicator (LH & RH): When Turn
It indicates vehicle is due for periodic service. signal switch is pushed to Left or Right, Turn
This Icon will flash at:1st: 450 km, 2nd: 4450km, Signal Indicator - LH or RH will flash.
rd th
3 : 9450 km, 4 : 14450 km and subsequently 9. Digital Clock : It indicates time in HR : MM
at each 5000 kms. Icon will continue to glow till (AM/PM)
9
10. Fuel Level Indicator: It shows approximate fuel
level in fuel tank.
11. Low Fuel Level Indicator : It blinks incase of low
fuel level (1 bar or less)
12. Speedometer: Vehicle speed will be displayed in
digital form in Km / Hr.
13. Set Button : Set button used for setting Clock
& Service reminder.
14. Engine RPM Limit: It blinks continuously when
engine RPM is more than 9500 RPM.

10
 Warning: Warning:
! !
Danger of accidents Risk of injury
When visibility is poor, the daytime running light is not a Missing or poor protective clothing presents an increased
substitute for the low beam. safety risk.
Automatic switching between the daytime running light and low – Wear appropriate protective clothing such as helmet, boots,
beam may only be partially available when visibility is significantly gloves as well as trousers and a jacket with protectors on
impaired due to fog, snow or rain. all rides.
– Ensure that the appropriate type of lighting is always – Always wear protective clothing that is in good condition and
selected. meets the legal regulations.
– Note the legal regulations regarding the daytime running light.
Warning:
!
Danger of crashing
Different tire tread patterns on the front and rear wheel
impair the handling characteristic.
Advice on first use Different tire tread patterns can make the vehicle significantly
more difficult to control.
– Make sure that only tires with a similar tire tread pattern
Danger: are fitted to the front and rear wheel.
!
Danger of accidents
A rider who is not fit to ride poses a danger to him or herself Warning:
and others. !
Danger of accidents
– Do not operate the vehicle if you are not fit to ride due to
Non-approved or non-recommended tires and wheels impact the
alcohol, drugs or medication.
handling characteristic.
– Do not operate the vehicle if you are physically or mentally
– Only use tires/wheels as recommended by OEM with the
impaired.
corresponding speed index.

Warning:
!
Danger of accidents
New tires have reduced road grip.
The contact surface on new tires is not yet roughened.
11
Advice on first use
Warning: Warning:
! !
Danger of accidents Danger of accidents
Total weight and axle loads influence the handling characteristic. Luggage which has slipped impairs visibility.
The overall weight consists of: motorcycle ready for operation If the tail light is covered, you are less visible to traffic
and with a full tank, driver and passenger with protective behind you, especially when it is dark.
clothing and helmet, and luggage. – Check that your luggage is fixed properly at regular
– Do not exceed the maximum permissible overall weight or the intervals.
axle loads.

Warning: Warning:
! !
Danger of accidents Danger of accidents
Improper mounting of cases or the tank rucksack impairs the A high payload alters the handling characteristic and increases
handling characteristic. the stopping distance.
– Mount and secure cases and tank rucksack according to the – Adapt your speed to your payload.
manufacturer's instructions.

Warning: Warning:
! !
Danger of accidents Danger of accidents
The luggage system will be damaged if it is overloaded. Pieces of luggage which have slipped impair the handling
– Read the manufacturer information on maximum payload when characteristic.
mounting cases. – Check that your luggage is fixed properly at regular intervals.

12
 TWIN CHANNEL ABS SYSTEM
Also it is recommended to use both front & rear
brakes simultaneously.
Always slow down when cornering. The anti-lock
brake system cannot prevent accidents resulting
from excessive speeds.
If the ABS warning light is ON and stays ON, you
may have a problem with the ABS. In this case,
however, your regular brakes will work normally.
Always maintain a safe distance between you and
objects ahead. Vehicle speeds should always be
reduced during extreme road conditions. The
braking distance for motorcycle equipped with an Incase, Malfunction indicator & ABS indicator glows and

INSTRUCTIONS
anti-lock braking system may be longer than for alarm message of high coolant temperature, low battery
those without it on rough road conditions. During & low engine oil pressure is displayed in speedometer,
these conditions the vehicle should be driven at bring the vehicle to nearest Bajaj Distributor or Bajaj
Authorised Service Centers for inspection / repair.
reduced speeds.
When you apply Front brake / Rear brake under
conditions which may lock the wheels, you feel a
corresponding sensation (pulsation) in Front brake
lever / Rear brake pedal. This is normal and it
means your ABS is active.
13
Antilock braking system (ABS)

Warning: Warning:
! !
Danger of accidents Danger of accidents
Changes to the vehicle impair the function of the ABS. Driving aids can only prevent a rollover within the physical
– Do not make any changes to the suspension travel. limitations.
– Only use spare parts on the brake system which have been It is not always possible to compensate for extreme riding
approved and recommended by Bajaj. situations, for example with luggage loaded with a high
– Maintain the specified tire air pressure. center of gravity, varying road surfaces, steep descents
– Service work and repairs must be performed professionally. or full braking without disengaging the gear.
– Adapt your riding style to the road conditions and your
driving ability.

The ABS is a safety system that prevents locking of the wheels Checking the brake discs
when driving straight ahead without the influence of lateral forces.
Warning:
!
Danger of accidents
Worn-out brake discs reduce the braking effect.
– Make sure that worn-out brake discs are replaced
immediately.

14
 SECONDARY SPEEDOMETER SETTING

SERVICE REMINDER RESET ( )

‘Wrench’ symbol glows when ODO meter reading
reached to set Kms.

This icon will glow at-

1st : 450 Kms 2nd : 4450 Kms
3rd : 9450 Kms 4th : 14450 Kms
& subsequently at each 5000 Kms.
TRIP 1 / Service

NOTE
Bring the motorcycle at authorised BAL dealership for
TRIP 2 reminder icon
re-setting the service reminder icon.
TRIP METER RESET
• Mode & Set push button is provided for
selecting & resetting ‘ODO/TRIP1/TRIP2’.
Press mode push
Mode changes from
1. button for less than
‘ODO/TRIP1/TRIP2’
2 sec.
Selected ‘TRIP1/TRIP2’
Press set push
will reset.
2. button for more
Other TRIP mode will
than 5 sec.
continue updating.
Mode Set
15
 CLOCK RESET
• Digital clock indicates time in HR & MM
separated by colon ‘:’
• It is 12 hour clock.
• Initially icon ‘:’ will be blinking
• Clock setting is possible in TRIP 1 mode only.

Clock

1. Press mode push button for less than 2 sec. TRIP1 Mode selected

Press mode & set push button together for Icon ‘:’ stops blinking Digits starts blinking
2.
more than 2 sec.
3. Press mode button for less than 1 sec. Hour digits will increase.
4. Press set button for less than 1 sec. Minutes digits will increase.

Press mode & set button together for more Set value will be saved Exit clock setting mode
5.
than 2 sec. Digits stop blinking icon ‘:’ start blinking
Clock set mode is selected & no editing is Auto exit without saving set value. If engine / vehicle
6. rpm is given then system will exit from clock set mode
carried out for more than 5 sec.
without saving set value.

16
 CONTROL SWITCH RH
B. Starter Button
Starter button operates the electric starter.I t i s
recommended to start the engine with the
transmission in neutral.
Vehicle in Gear - Press clutch lever & operate
starter button to start the engine.

C. Engine Kill Switch

B A C The engine kill switch is used for switching ON &
OFF the engine.
A. Head Light Switch Engine OFF
It has 2 positions.
Engine ON
Pilot Mode

Headlight Mode

17
 AUTOMATIC HEADLAMP &
LIGHTS OPERATION
• Your vehicle has a safety feature which turns ON the headlamp automatically, once the engine is started. This provides
NOTE

better visibility to other road users.

• While riding, low beam or hi beam mode can be switched ON by operating the low/hi beam selector switch, keeping the light
switch in head light mode.

Igntion Switch Engine Light Switch Low/Hi Beam The Following Effect if Pass
Selector Switch Lights will glow switch is pressed

Any Position Any Mode Front Position lamp, Tail Lamp, Rear Headlamp Hi beam & Low
Number Plate Lamp, Control Switch beam will glow.
ON ( ) OFF Illumination, Both speedometer
OR OR
illumination

Toward Any Mode Front Position lamp, Tail Lamp, Rear Headlamp Low beam will
right Number Plate Lamp, Control Switch also glow.
Started
(Pilot OR Illumination, Both speedometer
mode) illumination, Headlamp Hi beam

Toward Low Front Position lamp, Tail Lamp, Rear Headlamp Hi beam will
Left beam Number Plate Lamp, Control Switch also glow.
(Headlight mode Illumination, Both speedometer
mode) ( ) illumination, Headlamp low beam

Hi beam Front Position lamp, Tail Lamp, Rear

No effect
mode Number Plate Lamp, Control Switch
( ) Illumination, Both speedometer
illumination, Headlamp Hi beam & low
beam
18
 Automatic Headlamp ON (AHO)
Danger:
!
Danger of accidents
When visibility is poor, the daytime running light is not a
substitute for the low beam.
Automatic switching between the daytime running light and
low beam may only be partially available when visibility is
significantly impaired due to fog, snow or rain.
– Ensure that the appropriate type of lighting is always
selected.
– Note the legal regulations regarding the AHO.

19
 Control Switch LH
E. Turn Signal Switch
When the turn signal knob is pushed to Left ( )
or Right ( ) respective indicator will start blinking.
To stop blinking push the knob in & release.

F. Horn Button
( ) Press button for sounding horn.

D E F
G.Pass Switch
Press the switch to put on Hi Beam of head light.
LEFT HANDLE BAR SWITCHES It is used to give signal to vehicles coming from
opposite side while overtaking.
D. HIGH / LoW Beam SwITch
When headlight is ON, High or Low beam can be
selected with this switch. Hi beam indicator light
located on Speedo console will glow when high
beam is selected.
: High Beam : Low beam

20
 Removal of Pillion & Rider Seat / Tool Kit
Removal of Pillion Seat B
• Insert Key into lock (A)
A • Turn the key clock wise.
• Lift rear end of ‘Rear seat’
• Pull ‘Pillion seat’ backward side. B
• Take out ‘Pillion seat’.

Removal of Rider Seat

TOOL KIT LOCATION • First remove ‘Pillion seat’.
• Took kit fitment location is provided • Remove ‘Rider seat’ mounting
below pillion seat assembly. bolts (B).
• Tool kit to be clamped on Pillion seat • Pull backward rear end of
assembly by rubber strap. ‘Rider seat’.
• Take out ‘Rider seat’.
Caution: •Cleaning cloth not to be
!
kept in vicinity of high temperature
zone e.g.Radiator, engine, silencer First Aid Kit Location
assy, starter motor etc.
• It is located on LH side of
• Cleaning cloth to be strapped
Seat Cowl below the ‘Pillion
along with toolkit under pillion
seat’.
seat assy.
21 First Aid Kit & Took Kit
 Fitment of Rider & Pillion Seat

Fitment of ‘Rider Seat’

C • Match the bracket of ‘Rider seat’ (A)
A with slot (B), Ensure availability of rubber
damper of seat center. E
• Slide ‘Rider seat’ toward petrol tank.
• Match ‘Rider seat’ rear brackets (C) with
B D the holes (D) provided on chassis &
Tighten the bolts (E).

Fitment of ‘Pillion Seat’

F
• First make sure ‘Rider seat’ is fitted properly.
• Insure ‘Tool kit’ is located properly on pillion seat
H • Place ‘Pillion seat’ on fitment location.
F • Match the bracket of ‘Pillion seat’ (F) with Hook (G).
G • Slide pillion seat towards rider seat.
• Insert lock rod (H) of seat into seat lock (I).
G • Press rear portion of seat from top.
I
22
 Daily Safety Checks
Before riding motorcycle be sure to check following • Throttle cable play of 3 mm. Smooth operation
items. Please give proper importance to these and positive return to closed position.
checks and perform all of them before riding • Brake Fluid level above MIN mark provided on
motorcycle. reservoir. (Both front and rear)
If any irregularities are found during these checks, • Drive Chain slack of 20 ~ 30 mm adequately
refer to the Maintenance chapter & see your lubricated by OKS or equivalent spray.
dealer for the action required to return the
motorcycle to a safe operating condition. • Function of all lights & horn
• Clutch lever play - 3 mm
• Check Coolant level between MIN and MAX mark
Warning: Failure to perform these checks every in coolant reservoir tank at vehicle upright
position on level surface.
! day before you ride may result in serious
damage or severe accident. • Smooth steering movement without restriction.
• Side stand return to It's fully up position.
• Enough fuel level for planned distance of journey.
• Correct inflation pressure in both tyres
No fuel leakage in fuel lines.
Adequate tyre tread depth - no cracks / cuts.
• Engine oil level (between upper and lower level
• Correct rear viewing span adjustment of mirror.
mark) at vehicle upright position on level
surface.

23
Starting Shifting, riding
Danger: Warning:
! !
Danger of poisoning Danger of accidents
Exhaust gases are toxic and inhaling them may result in Abrupt load alterations can cause the vehicle to get out
unconsciousness and death. of control.
– Always make sure there is sufficient ventilation when running – Avoid abrupt load alterations and sudden braking
the engine. actions.
– Use an effective exhaust extraction system when starting or – Adapt your speed to the road conditions.
running the engine in an enclosed space.

Caution: Warning:
! !
Danger of accidents Danger of accidents
Electronic components and safety devices will be damaged if the If you change down at high engine speed, the engine
battery is discharged or missing. races.
– Never operate the vehicle with a discharged battery or – Do not change into a low gear at high engine speed.
without a battery.

Note:
Engine damage Warning:
!
Unfiltered intake air has a negative effect on the service life of the Danger of accidents
engine. Dust and dirt will enter the engine without an air filter. An incorrect ignition key position causes malfunctions.
– Never start to use the vehicle without an air filter. – Do not change the ignition key position while driving.

Note:
Warning:
Engine damage !
Danger of accidents
High revving speed with a cold engine negatively impacts the lifespan
Adjustments to the vehicle distract attention from traffic
of the engine.
activity.
–Always run the engine warm at a low speed.
– Make all adjustments when the vehicle is at a standstill.

24
 Warning: Warning:
! !
Risk of injury Danger of accidents
The passenger may fall from the motorcycle if they conduct Pieces of luggage which have slipped impair the handling
themselves incorrectly. characteristic.
– Ensure that the passenger sits correctly on the passenger – Check that your luggage is fixed properly at regular
seat, places his or her feet on the passenger foot rest and intervals.
holds on to the rider or the grab handles.
– Note the regulations governing the minimum age of
passengers in your country.

Warning: Warning:
! !
Danger of accidents Danger of accidents
A risky riding style constitutes a major risk. A fall can damage the vehicle more seriously than it may
– Comply with traffic regulations and ride defensively and with first appear.
foresight to detect sources of danger as early as possible. – Check the vehicle after a fall as you do when preparing
for use.

Warning:
!
Danger of accidents
Cold tires have reduced road grip.
– Ride the first miles carefully on every journey at moderate Applying the brakes
speed until the tires reach operating temperature.
Warning:
!
Danger of accidents
Warning: Moisture and dirt impair the brake system.
! – Brake carefully several times to dry out and remove dirt
Danger of accidents
New tires have reduced road grip. from the brake linings and the brake discs.
The contact surface on new tires is not yet roughened.
25
 Warning: Warning:
! !
Danger of accidents Danger of accidents
A spongy pressure point on the front or rear brake reduces Salt on the roads impairs the brake system.
braking efficiency. – Brake carefully several times to remove salt from the
– Check the brake system and do not continue riding until the brake linings and the brake discs.
problem is eliminated. (Your Authorized Bajaj Service Centers – When braking, release the throttle and apply the front
will be glad to help.) and rear brakes at the same time.

Warning: Warning:
! !
Danger of accidents Danger of accidents
The brake system fails in the event of overheating. ABS may increase the stopping distance in certain
If the foot brake lever is not released, the brake linings drag situations.
continuously. – Adjust application of the brakes to the respective riding
– Take your foot off the foot brake lever when you are not situation and riding surface conditions.
braking.

Warning:
!
Danger of accidents
Higher total weight increases the stopping distance.
– Take the longer stopping distance into account when carrying
a passenger or luggage with you.

26
 Warning: Warning:
! !
Danger of accidents Danger of burns
The rear wheel can lock due to the engine braking effect. Some vehicle components become very hot when the
– Pull in the clutch, if you perform emergency or full braking, or vehicle is operated.
if you brake on a slippery ground. – Do not touch any parts such as the exhaust system,
radiator, engine, shock absorber, or brake system before
the vehicle parts have cooled down.
– Let the vehicle parts cool down before you perform any
work on the vehicle.
Warning:
!
Danger of accidents
Banked or laterally sloping ground reduces the maximum Note:
possible delay. Material damage
– If possible finish braking before going into a bend. The vehicle may be damaged by incorrect procedure when
parking. Significant damage may be caused if the vehicle
rolls away or falls over.
The components for parking the vehicle are designed only
for the weight of the vehicle.
– Park the vehicle on a firm and level surface.
– Ensure that nobody sits on the vehicle when the vehicle
Stopping,parking is parked on a stand.

Warning:
!
Risk of injury Note:
People who act without authorization endanger themselves and Fire hazard
others. Hot vehicle components pose a fire hazard and explosion
– Do not leave the vehicle unattended if the engine is running. risk.
– Protect the vehicle against access by unauthorized persons. – Do not park the vehicle near to materials which are
– Lock the steering and remove the ignition key if you leave the highly flammable or explosive.
vehicle unattended. – Allow the vehicle to cool down before covering it.
27
 How to Ride Your Bike
6 The motorcycle is equipped with a Clutch switch. This

NOTE
5 switch ensures that engine does not start if the
4
3
transmission is in gear. However, the engine can be
2 started in any gear if the clutch lever is pressed.
N
Incase of battery discharged condition, vehicle can be

NOTE
1
Gear started by pushing it.
shifting
Lever Gear shifting
pattern
2. Shifting Gears
• Close throttle & depress the clutch lever.
1. Starting The Engine
• Shift into next higher or lower gear.
• Turn ignition switch key to ‘ ’ position.
• Open the throttle and release the clutch lever
• Put kill switch in‘ ’position. slowly and simultaneously.
• Confirm that transmission is in neutral / press
the clutch lever if transmission is in gear. 3. Moving Off
• Keep throttle closed & press starter button,
• Check that side stand is up / retracted.
• Release starter button as soon as engine
• De-press the clutch lever.
starts.
• Shift into 1st gear.
Caution: Do not operate the starter continuously for
• Open the throttle and release the clutch lever
! more than 5 seconds otherwise battery would get
discharged. slowly and simultaneously.
• As the clutch starts to engage, open the
Wait 15 sec. between each operation of the throttle a little more, giving the engine just
starter which will facilitate battery to recover. enough rpm to keep it from stalling. 28
 Recommended Speed 5. Stopping the Vehicle
• Close the throttle completely.
for Shifting Down
• Shift the transmission into neutral.
From 6th to 5th Gear 68 km/h
• Bring the vehicle to complete stop.
From 5th to 4th Gear 62 km/h
• Turn the ignition switch off.
th rd
From 4 to 3 Gear 46 km/h
From 3 rd nd
to 2 Gear 38 km/h 6. Running IN
From 2nd to 1st Gear 27 km/h Proper running-in is important for the better life &
trouble free performance of the vehicle.
• During first 2000 kms running-in period do not
4. Braking exceed following speed limits.
• Close the throttle completely, leaving the clutch
engaged (except where shifting gears) so that the
engine braking will help slow down the motorcycle. Kms 1st 2nd 3rd 4th 5th 6th
• Shift down one gear at a time so that you are in 0 - 1000 10 20 30 40 50 60
Neutral when you come to a complete stop.
• When stopping, always apply both brakes at the 1000 - 2000 20 30 40 50 60 70
same time.
Warning : When shifting down to lower gear, do not shift at such high speed that engine

! rpm jumps excessively. This may cause engine damage, & rear wheel may skid.
Downshifting should be done at recommended speeds as shown in table above.

29
 • Always keep the speed below the limits ‘side stand down’ message will be displayed in
mentioned in the table. primary speedometer.
• Do not race the engine excessively. 3. If engine coolant temperature crosses 1100C,
• Do not start moving or race the engine ‘Coolant Temperature high’ alarm message will be
immediately after starting. Run the engine for a displayed on primary speedometer indicating engine
minute at idle speed to give the oil a chance to is overheated.
workup into the engine. If vehicle is further driven in such a condition
coolant temperature will increases up to 1150C
& ECU will not allow engine to run above 4500
7. Vehicle Parking rpm.
4. Always maintain Min 3.00 Liters fuel in fuel tank
• This vehicle do not have main stand. for smooth functioning of fuel pump.
• Support the motorcycle on a firm level surface 5. Always insist for use of 91 or above Octane
with the side stand. number fuel for smooth functioning of bike.
• Lock the steering on LHS.
6. This vehicle has new ‘A & S clutch’(Assist &
sleeper).
Due to this, very little force is required for clutch
lever operation. you won’t feel jerks while sudden
! CAUTION down shifting.
1. Do not park on a soft or steeply inclined surface Slight pulsation is felt at clutch lever. This is
as the motorcycle may fall over. normal & indicates ‘A & S clutch’ is working well.
2. Always ensure side stand is UP while starting off. 7. Power output of headlight is only 20W max &
Ignition will be cut off if vehicle is attempted to hence continuously glowing headlight will not
be driven in side stand DOWN condition and 30
damage / reduce life of battery.
 Good Riding Habits
• Always fill 91 or above octane petrol at reputed
petrol pumps for optimum performance of bike.
• Always maintain minimum 3 liters petrol in petrol • Cut off the engine if you want to stop for more
tank for smooth functioning of fuel pump. than two minutes.
• Always maintain recommended air pressure in • Press clutch lever fully while shifting gears.
both the tyres.
• Always ensure battery is fully charged.
• Always maintain engine oil / coolant level between
MIN & MAX mark at vehicle upright position on How to check MILEAGE
level surface.
• Ride smoothly and steadily at an optimum driving
(Fuel efficiency)
Best way to calculate mileage is by following
speed of 40 to 50 Km/h
the full tank to full tank method.
• Avoid harsh braking.
• Fill way tank full up to small mouth (brim).
• Always apply both brakes simultaneously.
• Run the bike for say 100 km.
• Always ensure brake fluid level in both front &
• Fill the tank full again in same fuel filling
rear reservoir is above MIN mark.
station, probably with same fuel dispenser.
• Change the gear judiciously according to the
• Divide kilometer run / fuel quantity filled.
speed and load requirement.
• Don’t overload the vehicle above the specified
payload.
• Use the accelerator judiciously.

31
 Safe Riding Tips & Monsoon Care
Safe Riding Tips destination safely.
• Always wear Helmet while driving or riding. Your • Always carry vehicle registration & insurance
helmet should conform to appropriate safety papers, and a valid driving licence with you.
standards. • Avoid driving on loose sand or stones where
• Thoroughly read the instructions given in this vehicle is likely to skid.
manual and follow them carefully. • Properly wrap-up loose clothes while driving or
• Avoid unnecessary accessories for the safety of riding to avoid entangling in wheel or other
both rider and other motorists. objects on road.
• Get familiar and follow traffic rules & regulations • Always concentrate on riding for safety.
in your states as well as general traffic signs.
• Familiarise yourself well with starting,
Monsoon Care
acceleration and braking of the vehicle. • It is suggested to customer to take appropriate
• When applying the brakes, use both front & rear care in area of heavy monsoon or high rainfall.
brakes simultaneously. Applying only one brake The appropriate surface preventive coat to avoid
may cause the rider lose control. rusting / poor surface finish on account of
• Riding at proper speed and avoiding unnecessary adverse atmospheric conditions.
acceleration and braking are important not only • Vehicle cleaning to be done with soft & clean
for safety and low fuel consumption, but also for wet cloth to avoid scratches on painted parts.
longer life of the vehicle. • Clean & lubricate all the important parts as
• During monsoon drive the vehicle more cautiously. detailed in a periodic maintenance chart.
Remember vehicles skid more easily during light • Do not apply direct water jet on painted,
showers. electrical / electronic parts.
• Drive cautiously. Start early & reach your • Do not obstruct engine cooling by adding mud
protection sheet from front. 32
 Engine Oil
Recommended Engine Oil:
Always insist on recommended Engine Oil grade
for optimum engine performance & warranty
benefits.
A B
Model Recommended Engine oil Grade
A: Oil Filler Cap B : Oil Level Gauge Dominar SAE 10W50 API
10W50
250 ‘SL’ or JASO ‘MA2’

Level Checking
• Check engine oil level every day at vehicle
upright position on level surface (at engine cold
condition). C
• Check oil level through oil level gauge ‘B’.
• Always maintain engine oil level between upper
(C) and lower (D) mark provided on Cover RH. D
Top up with specified grade of oil if the oil level C : Engine oil level upper limit D : Engine oil level lower limit
is below lower level mark.
Engine Oil Capacity • Engine oil replacement frequency: 1stservice &
then every 5,000 Km.
• Refill at servicing: 1700 ml.
• Engine oil level top-up frequency: Every 2500 km.
• During engine overhaul: 1950 ml.
It is most important to adhere to recommended grade & frequency of oil change for the
! CAUTION:
33 purpose of long life of critical engine components. For details refer periodic maintenance chart.
 Tubeless Tyre & Tyre Pressure
Wheel Puncture
• Visit nearest known tubeless tyre repair shop to
remove puncture.
• Remove puncture by Filler or Plug method only.
• Do not use patch method to remove puncture of
tubeless tyre.

CAUTION
Tubeless tyres are fitted in this motorcycle. The walls
of the tyres in contact with the wheel rim should not
be damaged in any way during fitment / removal of
tyre. The tyre side walls in contact with wheel rim
Tubeless Tyre seals air.

The main advantage of tubeless tyres is in case of Tyre Pressure

puncture the rate of air leak is very slow, hence
customer can easily drive the vehicle upto nearest Keep appropriate tyre pressure as mentioned
puncture repair shop for removing puncture. below to increase life of the tyre & for better fuel
consumption.

Front 25 PSI
Incase the motorcycle is fitted with imported tyres.
NOTE

Dominar 250 Rear (Solo) 28.4 PSI

compliance to respective local standards & motor
vehicle rules has to be ensured. Rear (with Pillion) 32 PSI

34
 Removing the front wheel !
Warning:
Danger of accidents
There is no braking effect to start with at the rear brake
Warning:
! after installing the rear wheel.
Danger of accidents
– Actuate the foot brake several times before going on a
Reduced braking effect caused by damaged brake discs. ride until you can feel a firm pressure point.
– Always lay the wheel down in such a way that the brake
discs are not damaged.

Checking the tire condition

Installing the front and rear wheel Warning:
!
Danger of accidents
Warning: If a tire bursts while riding, the vehicle becomes
!
Danger of accidents uncontrollable.
Oil or grease on the brake discs reduces the braking effect. – Ensure that damaged or worn tires are replaced
– Always keep the brake discs free of oil and grease. immediately.
– Clean the brake discs with brake cleaner when necessary.
Warning:
!
Danger of crashing
Warning:
! Different tire tread patterns on the front and rear wheel
Danger of accidents
impair the handling characteristic.
Reduced braking effect caused by damaged brake discs.
Different tire tread patterns can make the vehicle
– Always lay the wheel down in such a way that the brake significantly more difficult to control.
discs are not damaged.
– Make sure that only tires with a similar tire tread
pattern are fitted to the front and rear wheel.
Warning:
! Warning:
Danger of accidents !
Danger of accidents
Oil or grease on the brake discs reduces the braking effect.
Non-approved or non-recommended tires and wheels impact
– Always keep the brake discs free of oil and grease.
the handling characteristic.
– Clean the brake discs with brake cleaner when necessary.
35
 Battery
• Environment care must be taken to dispose off
the used battery.
• It is always recommended to hand over the
same to the Authorised battery / Bajaj dealer
for proper disposal of the same.
• When ‘Low battery icon’ pop-up in speedometer
display, it is advised to reach Bajaj dealer & get
it charged immediately.

12V - 8 Ah VRLA
• Battery is located below Rider seat. How to keep battery healthy?
• Switch ‘Off’ ignition when engine is not running.
Battery Features • Get battery checked/ charged during periodic
• No topping-up is required services.
• Reduced self discharge, Enhance safety. • Do not press starter button for more than 5
• No vent tube open to atmosphere hence no sec. After 3 successive cranking, wait for 15-20
sec. for battery to recover.
discharge of electrolyte through vent tube.
• Do not add extra electrical accessories such as -
! CAUTION Remote, Bigger Horn, Musical brake light etc. This
will reduce life of battery & may damage ECU.
Do not drive / run vehicle in battery disconnected
• Disconnect battery +ve & -ve wires if vehicle is
condition. It may lead to damage of electrical / electronic
to be stored for more than 2 weeks. This avoids
components.
self discharge.
36
 Removing the battery
Warning:
! Warning:
Risk of injury !
Battery acid and battery gases cause serious chemical burns. Environmental hazard
– Keep batteries out of the reach of children. Batteries contain environmentally-hazardous materials.
– Wear suitable protective clothing and safety glasses. – Do not dispose of batteries as household waste.
– Avoid contact with battery acid and battery gases. – Dispose of batteries at a collection point for used
batteries.
– Keep sparks or open flames away from the battery.
– Only charge batteries in well-ventilated rooms.
– Rinse the affected area immediately with plenty of water in
the event of contact with the skin.
– Rinse eyes with water for at least 15 minutes and consult a
doctor immediately if battery acid and battery gases get into
the eyes.

Recharging the battery

Warning:
!
Risk of injury
Battery acid and battery gases cause serious chemical burns.
– Keep batteries out of the reach of children.
– Wear suitable protective clothing and safety glasses.
– Avoid contact with battery acid and battery gases.
– Keep sparks or open flames away from the battery.
– Only charge batteries in well-ventilated rooms.
– Rinse the affected area immediately with plenty of water in
the event of contact with the skin.
– Rinse eyes with water for at least 15 minutes and consult a
doctor immediately if battery acid and battery gases get into
the eyes.
37
 Engine Cooling System
Fan will start at temp 95.30C and stops at 900C.

NOTE
This is normal condition & it indicates cooling system
functioning well.

A Radiator Cap
Coolant Expansion Tank

• Coolant is provided for cooling of engine. Radiator Assembly

• Water pump in the engine circulates the coolant Cooling Fan
in cooling system.
• The pressure resulting from the warming of the
cooling system is regulated by a valve in
radiator cap (A).
• Heat expansion causes excess coolant to flow
! Warning:
into expansion tank.
• When the coolant temperature drops, this During operation, the coolant gets very hot & is under
surplus coolant is sucked back into the cooling pressure. In case of scalding, rinse immediately with
system. lukewarm water. Do not remove radiator cap, radiator hose
• Cooling fan is provided for cooling of coolant or other cooling system components when the engine is
hot. Allow the engine & cooling system to cool down.
circulated through radiator fins.
38
 Coolant
! Warning: Expansion
Coolant is poisonous and causes health hazard. Tank Cap (A)
Avoid contact between coolant & skin, eyes and
clothing. If it gets into your eyes, rinse
immediately with water and contact a doctor.
Wash affected skin areas immediately with soap Coolant Level
and water. If coolant is swallowed, contact a Inspection
doctor immediately. Change clothes that have Window
come in contact with coolant. Keep coolant out of Coolant Top up
the reach of children.
• Park vehicle at upright position on level surface.
Remove 2 nos screws to access expansion tank
Coolant Specifications cap.
Antifreeze ready mix 50:50 • Check coolant level in engine cold condition only.
(Recommended Brand- • Ensure coolant level is between Min & Max mark.
Motul : Moto cool expert, Castrol : Radicool
• Always top up coolant through expansion tank cap
Total coolant quantity : 1000 ml. (A).
(750~780 ml in radiator & • Always replace coolant with recommended coolant
220~230 ml expansion tank). only.
• Use nitrile rubber hand glows while draining &
topping up coolant.
• Do not top up coolant through radiator cap.
39
Checking the coolant level Draining the coolant

Warning: Warning:
! !
Danger of scalding Danger of scalding
During motorcycle operation, the coolant gets very hot and is During motorcycle operation, the coolant gets very hot
under pressure. and is under pressure.
– Do not open the radiator, the radiator hoses or other cooling – Do not open the radiator, the radiator hoses or other
system components if the engine or the cooling system are cooling system components if the engine or the cooling
at operating temperature. system are at operating temperature.
– Allow the cooling system and the engine to cool down before – Allow the cooling system and the engine to cool down
you open the radiator, the radiator hoses or other before you open the radiator, the radiator hoses or
components of the cooling system. other components of the cooling system.
– In the event of scalding, rinse the area affected immediately – In the event of scalding, rinse the area affected
with lukewarm water. immediately with lukewarm water.

Warning: Warning:
! !
Danger of poisoning Danger of poisoning
Coolant is toxic and is a health hazard. Coolant is toxic and is a health hazard.
– Keep coolant out of the reach of children. – Keep coolant out of the reach of children.
– Do not allow coolant to come into contact with the skin, the – Do not allow coolant to come into contact with the
eyes and clothing. skin, the eyes and clothing.
– Consult a Doctor immediately if coolant is swallowed. – Consult a Doctor immediately if coolant is swallowed.
– Rinse the affected area immediately with plenty of water in – Rinse the affected area immediately with plenty of water
the event of contact with the skin. in the event of contact with the skin.
– Rinse eyes thoroughly with water and consult a Doctor – Rinse eyes thoroughly with water and consult a Doctor
immediately if coolant gets into the eyes. immediately if coolant gets into the eyes.
– Change clothing if coolant spills onto your clothing. – Change clothing if coolant spills onto your clothing.

40
 Filling/bleeding the cooling system

Warning:
!
Danger of poisoning
Coolant is toxic and is a health hazard.
– Keep coolant out of the reach of children.
– Do not allow coolant to come into contact with the skin, the
eyes and clothing.
– Consult a Doctor immediately if coolant is swallowed.
– Rinse the affected area immediately with plenty of water in
the event of contact with the skin.
– Rinse eyes thoroughly with water and consult a Doctor
immediately if coolant gets into the eyes.
– Change clothing if coolant spills onto your clothing.

Danger:
!
Danger of poisoning
Exhaust gases are toxic and inhaling them may result in
unconsciousness and death.
– Always make sure there is sufficient ventilation when running
the engine.
– Use an effective exhaust extraction system when starting or
running the engine in an enclosed space.

41
 Periodic Maintenance Information
Drive Chain Slackness
• Chain slackness will have to be adjusted
whenever required.
• Std. Chain slackness 20 ~ 30 mm.
0.8 to
0.9 mm • Marking on chain adjusters should be identically
positioned on both sides.

A
Spark Plug
• Remove spark plugs by using plug spanner.
• Clean the spark plugs at 10000 Kms.
• Adjust the gaps if incorrect by bending outer
electrode carefully.
Spark Plug Gap : 0.8 to 0.9 mm.
Spark Plug Ensure application of 10 Kg.m (98.1 N.m) torque
to rear axle nut.
(2 Nos.) : CHAMPION (PRG6HCC)
(LH ‘A’ + RH ‘B’
(1 No.) : CHAMPION (RER6YCA)
(Center ‘C’) 42
 Drive Chain Cleaning
Drive Chain (O-ring type)
Drive chain must be cleaned & lubricated as per
periodic maintenance schedule.
• ‘O’ rings must always be kept wet for best
performance hence lubricate every 500 Km.
• O-ring chain lubrication can easily be done by
owners using Bajaj ‘Chain Lube Spray Can’
Method of O-ring Chain available with Bajaj dealers for sale.

Lubrication
• Park vehicle perpendicular to the ground on level
surface by using side stand. Clean the chain by
using lint free cloth (If excessive mud / slush found
approach Bajaj dealer for proper cleaning).
• Shake the can vigorously by holding vertically
upright till the noise of steel ball inside heard
uniformly.
• Hold spray can at the back of rear sprocket with
extension tube nose at 5~10 cm.
• Rotate the wheel in reverse direction & spray the
lube on middle portion of the chain up to full length
43
of the chain.
Checking the chain tension Adjusting the chain tension

Warning: Warning:
! !
Danger of accidents Danger of accidents
Incorrect chain tension damages components and results in Incorrect chain tension damages components and results
accidents. in accidents.
If the chain is tensioned too much, the chain, engine sprocket, If the chain is tensioned too much, the chain, engine
rear sprocket, transmission and rear wheel bearings wear more sprocket, rear sprocket, transmission and rear wheel
quickly. Some components may break if overloaded. bearings wear more quickly. Some components may break
If the chain is too loose, the chain may fall off the engine if overloaded.
sprocket or the rear sprocket. As a result, the rear wheel If the chain is too loose, the chain may fall off the engine
locks or the engine will be damaged. sprocket or the rear sprocket. As a result, the rear
– Check the chain tension regularly. wheel locks or the engine will be damaged.
– Set the chain tension in accordance with the specification. – Check the chain tension regularly.
– Set the chain tension in accordance with the
specification.

44
 Brake Fluid/Headlamp Care
Headlamp Care
Condensation inside headlamp is a natural
phenomenon.
Condensation occurs when atmospheric air
containing water vapor or humidity enters the
headlamp through the vents due to temperature
difference. A thin film of fog can form on the inside
surface of the headlamp lens. The thin fog will clear
and exit through the vents during normal operating
Rear Brake Front Brake
condition.
Fluid Reservoir Fluid Reservoir
Condensation & fogging of headlamp lens may happen
Front & Rear Brake Fluid Level during rain or after washing.
• Front brake fluid reservoir is located on RH side Moisture condensation inside the headlamp lens will
of Handle bar. disappear gradually by switching ON the headlamp in
high beam and driving the vehicle at 30 to 40 Kmph
• Rear brake fluid reservoir is located behind RH
speed for about 15 minutes.
pillion holder bracket.
Time for evaporation will vary depending on the
• To check the brake fluid level, park the vehicle at
humidity of the ambient air.
upright position on level surface. with handle bar
in straight ahead condition.
• Always ensure that brake fluid level is above ‘MIN’
mark given on inspection Window.
NOTE
If fog inside the headlamp does not evaporate bring
• Incase of level drop, use only DOT-4 brake fluid the vehicle to Bajaj Authorised Dealer for inspection.
45 (from sealed container) for top up & replacement.
Checking the brake fluid level Adding front brake fluid
of the front brake
Warning: Warning:
! !
Danger of accidents Danger of accidents
An insufficient brake fluid level will cause the brake system to An insufficient brake fluid level will cause the brake system
fail. to fail.
If the brake fluid level drops below the MIN marking, the brake If the brake fluid level drops below the MIN marking, the
system is leaking or the brake linings are worn down. brake system is leaking or the brake linings are worn
– Check the brake system and do not continue riding until the down.
problem is eliminated. – Check the brake system and do not continue riding until
the problem is eliminated.

Warning:
Warning:
!
! Skin Irritation
Danger of accidents Brake fluid causes skin irritation.
Old brake fluid reduces the braking effect. – Keep brake fluid out of the reach of children.
– Make sure that brake fluid for the front and rear brake is – Wear suitable protective clothing and safety glasses.
changed in accordance with the service schedule. – Do not allow brake fluid to come into contact with the
skin, the eyes or clothing.
– Consult a Doctor immediately if brake fluid has been
swallowed.
– Rinse the affected area with plenty of water in the
Warning: event of contact with the skin.
Environmental hazard – Rinse eyes thoroughly with water immediately and
Hazardous substances cause environmental damage. consult a Doctor if brake fluid comes into contact with
– Dispose of oils, grease, filters, fuel, cleaning agents, brake the eyes.
fluid, etc., correctly and in compliance with the applicable – If brake fluid spills on to your clothing, change the
regulations. clothing.
46
 Checking the front brake linings Checking the free travel of
foot brake lever
Warning: Warning:
! !
Danger of accidents Danger of accidents
Worn-out brake linings reduce the braking effect. The brake system fails in the event of overheating.
– Ensure that worn-out brake linings are replaced immediately. If there is no free travel on the foot brake lever, pressure
builds up in the brake system on the rear brake.
– Set the free travel on the foot brake lever in
accordance with the specification.

!
Warning:
Danger of accidents
Adjusting the free travel of the
Damaged brake discs reduce the braking effect. foot brake lever
If the brake linings are not changed in time, the brake lining
carriers grind against the brake disc. As a consequence, the
braking effect is greatly reduced and the brake discs are
destroyed. Warning:
!
– Check the brake linings regularly. Danger of accidents
The brake system fails in the event of overheating.
If there is no free travel on the foot brake lever, pressure
builds up in the brake system on the rear brake.
– Set the free travel on the foot brake lever in
accordance with the specification.

47
Checking the rear brake fluid level Adding rear brake fluid

Warning: Warning:
! !
Danger of accidents Danger of accidents
An insufficient brake fluid level will cause the brake system to An insufficient brake fluid level will cause the brake system
fail. to fail.
If the brake fluid level drops below the MIN marking, the brake If the brake fluid level drops below the MIN marking, the
system is leaking or the brake linings are worn down. brake system is leaking or the brake linings are worn
– Check the brake system and do not continue riding until the down.
problem is eliminated. – Check the brake system and do not continue riding until
the problem is eliminated.

Warning:
Warning:
!
! Skin irritation
Danger of accidents Brake fluid causes skin irritation.
Old brake fluid reduces the braking effect. – Keep brake fluid out of the reach of children.
– Make sure that brake fluid for the front and rear brake is – Wear suitable protective clothing and safety glasses.
changed in accordance with the service schedule. – Do not allow brake fluid to come into contact with the
skin, the eyes or clothing.
– Consult a Doctor immediately if brake fluid has been
swallowed.
– Rinse the affected area with plenty of water in the
Warning: event of contact with the skin.
Environmental hazard – Rinse eyes thoroughly with water immediately and
Hazardous substances cause environmental damage. consult a Doctor if brake fluid comes into contact with
– Dispose of oils, grease, filters, fuel, cleaning agents, brake the eyes.
fluid, etc., correctly and in compliance with the applicable – If brake fluid spills on to your clothing, change the
regulations. clothing.
48
 Checking the rear brake linings

Warning:
!
Danger of accidents
Worn-out brake linings reduce the braking effect.
– Ensure that worn-out brake linings are replaced immediately.

Warning:
!
Danger of accidents
Damaged brake discs reduce the braking effect.
If the brake linings are not changed in time, the brake lining
carriers grind against the brake disc. As a consequence, the
braking effect is greatly reduced and the brake discs are
destroyed.
– Check the brake linings regularly.

49
 USAGE OF ‘LUGGAGE STRAPS’ WITH BUNGEE CORD
A Luggage straps B
USAGE OF ‘LUGGAGE STRAPS’ with Bungee cord
If provided, luggage straps below pillion seat, then these straps to be used for
bungee cords for clamping luggage on vehicle. 1
Procedure to use luggage straps :
2
• Open Pillion seat & take out front and rear luggage straps.(refer photographs A )
• Re-fit pillion seat on its position (B).
• Now you can use luggage straps to hook ‘Bungee cord’ (not supplied with vehicle)
for clamping luggage on vehicle ©. (Maximum allowed luggage load is 15 Kg)
Caution : C
Luggage straps can be used only for strapping a luggage bag or similar as shown in
the pictures (C & D). The total weight of the bag and its contents shall not exceed
15Kgs.
While using the strap the user shall ensure that necessary precautions are taken in
order to ensure that the:
• Luggage / luggage bag is well balanced on the seat and securely tied with help of
suitable cord / rope which are strong enough for the purpose.
• Parts of the Vehicle are not damaged due to in appropriate luggage or due to the Bungee cord hooked in luggage straps
additional hardware used for securing same. D
It is not recommended to use these straps to carry any articles which may damage
the vehicle parts or affect the stability of the bike while driving
Warranty is not applicable for any damages arising due to luggage over weight,
sharp edges.
When luggage straps are not in use follow below steps.
1. Front straps to be folded with velcro on strap ends & Insert the folded straps
under rider seat
2. Rear straps to be folded neatly to approach the hooks & insert straps in hooks. 50
 Periodic Maintenance &
Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Service 1st 2
nd
3rd
Operation 500 4500 9500
Every 5000 Km after Remarks
No. Kms ~ ~ ~ Previous Service
750 5000 10000
Ensure to prevent water entry in
1. Clean the vehicle with water wash petrol tank, silencer & electrical
3 3 3 3 3 3 3 3
& dry completely parts. Use caustic free detergent
for washing.

2. *Engine oil C,R R R R R R R R SAE 10W50 API ‘SL’ or JASO‘MA2’

3. Engine oil filter C,R R R R R R R R

Oil strainer cleaning at

4. Oil strainer & Evacuation Strainer CL CL CL CL CL
the time of oil change.

CL, C&A at 20,000 Kms. Replace

5. Spark plug CL,C,A CL,A
C,A after 40,000 Kms

Replace after every 20,000 kms.

6. Air cleaner element R R
Cleaning not required.

7. In line fuel filter R R Replace after every 20,000 Kms.

8. Fuel pipe C,R C,R Replace if required.

3 Tick in the box R after replacing the periodic parts.

51
 Periodic Maintenance &
Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Service 1st 2
nd
3rd
Operation 500 4500 9500
Every 5000 Km after Remarks
No. Kms ~ ~ ~ Previous Service
750 5000 10000

Check & adjust at every

9. Valve tappet clearance C, A C, A
20,000 kms.

Customer to apply OKS or equivalent

10. Sealed drive chain cleaning & lubrication C,L,A C,L,A C,L,A C,L,A C,L,A C,L,A C,L,A C,L,A
chain lub spray at 500 Kms.

11. Air filter drain tube CL CL CL CL Clean at every 10000 kms.

12. Silencer drain hole cleaning CL CL CL CL CL CL CL

End chamber to be
13. End chamber tail pipe cleaning CL CL CL CL CL CL CL
cleaned using brush.

Use recommended
14. Brake pedal pivot pin C,L,R C C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R
AP grease.

Brake lining or pad - Check Replace brake shoes/pad

15. C,R C,R C,R C,R R C,R C,R R
wear indicator at every 15000 Kms.

Use recommended brake fluid

16. Brake fluid level - top up / replace C,A,R C,A R
(DOT4)

Disc brake assly - Check functionality,

17. C C C C C C C C
leakage or any other damage.

3 Tick in the box R after replacing the periodic parts. 52

 Periodic Maintenance &
Lubrication Chart
RECOMMENDED FREQUENCY
st nd
Sr. Service 1 2 3rd
Operation 500 4500 9500
Every 5000 Km after Remarks
No. Kms ~ ~ ~ Previous Service
750 5000 10000

18. All cables free play C, A C, A C, A C, A C, A C, A C, A C, A

Wiring harness & Battery connections-

19. C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
routing, tie bands & clamps tightness.

20. Steering play C, A C, A C, A C, A C, A C, A C, A C, A

Ignition switch barrel cleaning & handle

21. C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL Use recommended WD40 spray
bar control switchescontacts cleaning.

Steering stem bearing & C,CL C,CL C,CL Check & replace if damaged.
C,CL
22. Use HP Lithon RR3 or equivalent
Cap steering bearing (Plastic) L,R L,R L,R L,R grease for lubrication.

23. Side stand pin CL,L CL,L CL,L CL,L

24. All fasteners tightness CT CT CT CT CT CT CT CT Use recommended AP grease.

General lubrication-Clutch lever,

25. L L L L L L L L Use recommended AP grease.
front brake lever

Use recommended (50:50)

26. Coolant level in expansion tank C,A C,A C,A C,A C,A C,A C,A C,A
'Ready to use coolant'.

53 3 Tick in the box R after replacing the periodic parts.

 Periodic Maintenance &
Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Service 1st 2
nd
3rd
Operation 500 4500 9500 Every 5000 Km after Remarks
No. Kms ~ ~ ~ Previous Service
750 5000 10000

27. Coolant hose damage/clamps/leakage C C C C C C C

28. Radiator fins C C C C C C C

Applicable for product with

29. EVAP Drain tube cleaning CL CL CL CL CL CL CL CL EVAP system only

Dust & mud accumulation on

Front fork inner pipe & dust cap C,CL C,CL C,CL C,CL C,CL C,CL C,CL C,CL exposed fork inner tube to be
30. avoided through regular cleaning
cleaning
for better fork seal life.

*It is strongly recommended to use only Bajaj recommended oil.

C: Check, A: Adjust, CL: Clean, R: Replace, T: Tighten, L: Lubricate

Following items are chargeable to Customer.

Oil, Coolant, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber O rings/oil seals/pipes, Gaskets etc.

54
 Non-Use Maintenance
Non-use maintenance is necessary if a vehicle remains ** For Battery
off road for a longer duration (more than 15 days**). a. Remove battery and keep it on wooden plank, in
The correct and careful non-use maintenance carried properly ventilated area.
out before storing the vehicle will prevent the vehicle b. Before taking the vehicle for use.
from rusting and from such other non-operational • Get the battery recharged from the Authorised
damages like fire hazards. Bajaj Service Center.
• Clean the entire vehicle thoroughly. • Apply petroleum jelly on terminals.
• Empty the fuel from the fuel tank.
• Remove spark plug & put several drops of Engine oil
Preparation for regular use after storage
into the cylinder. Self start engine over slowly a few
times to coat cylinder wall with oil & install back • Clean the vehicle
spark plug. • Make sure the spark plug is tight.
• Set the vehicle on a box or a stand so that both • Fill the fuel tank with fuel.
wheels are raised off the ground. • Change the engine oil.
• Spray oil on all unpainted metal surfaces to prevent • Check all the points listed in the
rusting. Avoid getting oil on rubber parts or brake Daily Safety Checks section.
liners. • Check and inflate tyres to proper tyre pressure.
• Cover entire vehicle neatly. Make sure that storage
area is well ventilated & free from any source of
flames or spark.
• Fill 10% excess air pressure in both wheels.
• Do not apply oil on front brake disc, to prevent
rusting. If the front brake disc rusts during storage,
do not attempt to clean it with soap water. The rust
will go off automatically during first few application of
55 brake.
BAJAJ AUTO LIMITED
Akurdi, Pune 411035

Tel +91 20 27472851

Fax +91 20 27407385

www.globalbajaj.com

CIN L65993PN2007PLC130076