-_ MITSUBISHI CNC MELDAS 300 Series MAINTENANCE MANUAL (HARD WARE) i % 7 ‘ ‘VANCED AND EVER AD - MITSUBi SHI EL! eh eatenINTRODUCTION (1) This Maintenance Manual contains all the necessary information and procedures for maintaining all the computerized numerical controllers in the MELDAS 300 series. Consequently, the actual system configuration will vary according to the units involved and their specifications. ‘This manual should be used in conjunction with the Operating Instructions, the manuals issued by the machine tool builders and all other relevant documentation. (2) This manual has been prepared for a broad spectrum of personnel responsible for NC operation ranging from ordinary users to engineers and technicians, and machine tool builders. Users are asked not to attempt any operation if they do not understand the related instructions fully @) Every effort has been made to ensure that the details given in this manual relate directly to the numerical controller, but there may be cases where they will not relate exactly. (8) Related documentation MELDAS AC Servo MR-S Series Maintenance Manual BNP-A2833 MELDAS AC Servo MR-S Series Maintenance Manual [MR-S2/MR-S3]__ BNP-A2867 AC Spindle Drive FREQROL-SF Maintenance and Instruction Manual BNP-A0801-19 AC Spindle Drive FREQROL-SF3 Maintenance and Instruction Manual BNP-A2821-(2CONTENTS OUTLINE smn eee 1.1. CONFIGURATION ... 12, INTERNAL SYSTEM DIAGRAMS .... 13, LIST OF CONFIGURATION UNITS... ena 14. EXTERIOR OF MAIN UNIT. 15, INTERNAL MOUNTING DIAGRAM wesnsunnnnnnns 18 DAILY MAINTENANCE 23 21, MAINTENANCE INSTRUMENTS AND TOOLS .. 23 2.2. DAILY MAINTENANCE AND INSPECTION OF TAPE, READER .... se 24 23, REGULAR MAINTENANCE OF MICRO FLOPPY DISK DRIVE hott eS ete eee eee 6 24, BATTERY REPLACEMENT 29 25. LEAD STORAGE BATTERIES AND CHARGER .. 7 31 2.6. M310, M320/330 9-INCH STANDARD BOARD FRAME AND CRT CLEANING son . one 33 ‘TROUBLESHOOTING .. cate senses 34 3.1. CHECKING OUT TROUBLE . 7 34 32. EXAMPLES OF TROUBLE. sen 35 33. CARD (UNIT) LEDS .cesnsnsnn 2 34. POSSIBLE CAUSES OF ALARMS . svsneeninneinene ST 3.5. INSPECTION PROCEDURES FOR TROUBLE ., sn OL @) Checking the Supply Voltage sees OL Checking the Input Supply Voltage ns 61 Checking the DC Supply Voltage wn 6 @) Power Supply Connections 2 36. UNIT REPLACEMENT osm 6 INSTALLATION AND ADJUSTMENT PROCEDURES ...... 4a. 42. 68 ENVIRONMENTAL CONDITIONS INPUT POWER SUPPLY .43, EXTERNAL CONNECTIONS 4,4, CONNECTOR POSITION DIAGRAMS 4,5, CABLE CONNECTION DIAGRAMS . 4,6. SWITCHING ON THE POWER 47, SETTING PROCEDURE (HARDWARE SETTINGS) «no DESCRIPTION OF HARDWARE .... SA. OUTLINE... $2. SIGNAL FLOW semen 53, CONTROL UNIT FUNCTIONS AND HANDLING sesso 5 53: 54, OPERATION BOARD FUNCTIONS AND HANDLING SAL, 5.4.2. 5.43. 54.4. @g) @ PD19, PD21/22 POWER SUPPLIES .. CIRCUIT BOARD FUNCTIONS AND HANDLING . ‘MOM BP__ S/MCO21BP_ M/MCO031BP_ L . MC1i1 CPU A MC116 CPU. A... MCI21 CPU- B ... MC301 DIOL A .. MC30B DIO_ B MC323 DIO_ D MC411/MC413 Mi MC441/MC442 MEM. B oa MC446 MEM. B ann MC471 MEM_ AX0/MC472 MEM_ AX1/MC474 MEM_ AX2 MC61I/MC616 MCP .. MC621/MC626 POS MC631/MC632 SIF .. MCT7I2 IOP MC721 CRTC_ M ... MC724 CRTC_ C MC751 BIF_ M MC761 BIF_ XT. MC731 RIP... MC77I SMB MCO6I BAT A MCO62 BAT B.. MC461 BRAM A ‘M094 PSCON_. A MC095 PSCON_ B CRT... LT-3B/LWT-3B/01 MYG250.51 POWER SUPPLY OPERATION BOARD MODULE REPLACEMENT CIRCUIT BOARD FUNCTIONS AND HANDLING ... ‘MC201 OPBC MC221 OPBC MC211 ORTC Te MC231 MCIPL A. sees55. APPENDICES 1, HARDWARE CONFIGURATIONS .. @ sve 188 (6) MC271 VOICE ... MANUAL HANDLE (HD52) FUNCTIONS AND HANDL- ING 7 7 se 192 192 M310 HARDWARE CONFIGURATION .... @) M320 HARDWARE CONFIGURATION 195 @) M325 HARDWARE CONFIGURATION ... 199 (@) M330 HARDWARE CONFIGURATION .consnocneonsnnee npeeeamaaeey (6) M330H HARDWARE CONFIGURATION json seauneunnnencs 207 (©) M335 HARDWARE CONFIGURATION .. 212 2, SYSTEM DIAGRAM OF DRIVE SECTIONS . se 216 80121. OUTLINE 1. OUTLINE ‘The MELDAS 300 series of computerized numerical controllers is the product of Mitsubi pursuit to achieve high productivity and high reliability. In addition to the maintenance instructions, the follo should be referred to as and when roquired. Q) Operating instructions for MELDAS 300 series (by individual unit) @) Connection instructions for MELDAS 300 series G) PLC interface instructions for MELDAS 300 series @) Maintenance instractions for MELDAS 300 series (MR-S AC servo systems) 's full-fledged ig documentation has also been prepared and Features (1) This series achieves even faster speeds and higher levels of accuracy through the adoption of a complete 32-bit microprocessor, the first use of this kind anywhere in the world. @) Use of custom LSI and other high-integration parts helps to enhance the reliability of the series. 3) Digital techniques have been introduced across the board into the servo amplifiers which now demonstrate easier maintenance, higher reliability and improved precision. (4) Systemization has been achioved by the design of modules and units in the serics, The contents of this manual are common to all the CNC units below. Whenever any restrictions are effective, the name of the model(s) concerned will be duly noted “Model name Configu- ‘Maintenance | Trouble- Installation | Hardware | ration shooting | adjustments | description M310 menu ° ° M310M i 320 a ° ° 320M _ M325 Ht lo Common ° Common | Common M325 M330 ° ° M330M mason | M330HL. oa o ‘M330HM. M335 ° ° M335M, ‘M: Machining center orientation L: Lathe orientation1, OUTLINE 1.1. CONFIGURATION 1.1. CONFIGURATION (@ System configuration ‘The figure below shows the configuration of a system which employs the MELDAS 300 series. CNC CONTROL UNIT TL nes toov1, OUTLINE 1.1. CONFIGURATION @) Model configuration ‘Shown below is the configuration for models based on the individual units configuring the control section (excluding drive system). (A) M310 inch CRT terminal fi) 3-slot control unit NOTE: Supplementary note: The 9-inch CRT terminal is provided as an option for the M310. (B) M320 (C) M325 9-inch CRT ; terminal | ii Linch olor MN 6-slot control | unit a T 6-slot CRT control unit (p) M330 inch compact CRT 10-slot control unit © M3308 (F) M3351, OUTLINE INTERNAL SYSTEM DIAGRAMS 12. INTERNAL SYSTEM DIAGRAMS (A) M310 ‘The configuration of the hardware mounted in the system varies according to the specifications. MASTER_CONTROL_UNIT rs-2920} STI Saat] [Syaem ve memory meats FEES Sia memory Servo SIF Gon 4 interface HOST (| Power vo bos interface —— Foke) Power 0 5105 interface ——— Sue1, OUTLINE 1.2. INTERNAL SYSTEM DIAGRAMS (B) M320 ‘The configuration of the hardware mounted in the system varies according to the specifications. MASTER.CONTROL_UNIT 00 cPULA [en l re aiy7mc 413, ; (Fe | sis memory omy} FY, = MC721 og L. Gere 9-inch CRT, controlicr way Fe rez | IG? | 1/0 processor aT Power /0_I interface Fe 305] Power 1/0 did interface nie1, OUTLINE 1.2. INTERNAL SYSTEM DIAGRAMS (© M325 ‘The configuration of the hardware mounted in the system varies according to the specifications. MASTERCONTROL_UNIT verte rua om s-292¢} Fe] ‘System RET PCaIaLy rc A Mam sem wom | FY] ——— reves ERIC 14-inch ‘color controller Spindle aszoe PTE FT F410 processor Fear Power DIA W/O interface <6.1, OUTLINE 1.2, INTERNAL SYSTEM DIAGRAMS (P) M330 ‘The configuration of the hardware mounted in the system varies according to the specifications. MASTER_CONTROL_UNIT. Peete ser TRIN Care ssxsee| [ear] [Sam fe"] Ss, aye Bey Teh Su} FY | = oe re (ie BF hoinn cer EP La a + controller Lasge-capacity "Bene Ea Ee” MeN aca Es j spite og, re-zeze $ [MCzIz FEST T}p—}_cncoder_1 : Ge mer 1 7 processor Season =. pas cp 3 3 8 RCTS Bea}, es Power yo b= HL ‘Expantion bus Soterface ee reat | § FEW cme v0 bored power vo 805" }} interface interface I ee oe ; Fence aS TTC | [BB an va Lorn | cg call PF terface 4 emote uot i { ay i i HAY j i 4 i | | Se eet XT_UNIT REMOTE_J0_UNIT1, OUTLINE 1.2. INTERNAL SYSTEM DIAGRAMS (©) M3308 ‘The configuration of the hardware mounted in the system varies according to the specifications, MASTER_CONTROL_UNIT weit CPULA ore Seriat) [System vo memory. me sire res oxy mow, | we 724 meat HEAT } J ERTEAE sainch color MEM_AKO'7 At $ es) aoe! Htaaeaennfaid A = Se MEM ax? a Spindle : ETS BERTH} encoder _Gh RSE ior ‘Servo interface" CP 3 Fie eee Seat i , toe scan Hl BRM Power I/O D104 $7) Eaparricn bee interface 7 Ber mea, } z SME Remote 1/0 777 Power I/O 0105 a interface! [| interface : 7 i & : | [ee | y interface! 4 Remote UO % ' I { ay { } ees i XTLUNIT REMOTE_IO_UNIT1, OUTLINE 1.2. INTERNAL SYSTEM DIAGRAMS (F) M330HL ‘The configuration of the hardware mounted in the system varies according to the specifications. MASTER_CONTROL_UNIT Fe, cru ore as-zezc} | [Seat] [Syaew 3 io" | [memory 4 Bea Main bs f ‘T4-inch color Met Avo 7 a9 a cree + 14yack color CRT rere he a7y PME ata s controler aseme PfPere {Ho processor i Power 1/0 10-4 | interface | i FEL, SMB Remote 1/0 interface Power 1/0 563 ‘ower ‘interface: Me eel 4 5 jp bE Bary ead as Fa merfaee Remote 0 } ; XT_UNIT fe REMOTE_IO_UNIT1. OUTLINE 1.2. INTERNAL SYSTEM DIAGRAMS (G) M335 ‘The configuration of the hardware mounted in the system varies according to the specifications. MASTER_CONTROL_UNIT P[RU Ca] g |e Re | sezuel [IES] [Ee Saaw] (SamT]| aleaze eae is") [SS een) [io |} ah ree’ rn {tosis emor MEME { Rom)| pansion main * og fxciory | 7 eae] | TRE rane cote Taare) | a tian Lacey i t memory i i Benerc ae "| Ee Maka a Spindle encoder Of as-za26 Fre? FEST Tp ioe Servo interfacet CP } WO processor processor $f sire } rt eL ; ° i ° pa micro happy ask me 7st Re gee Power 1/0 515-4 interface 0° ES Power 1/0 563 |_ interface interface | [ | reve Bix XT bus g cay OF terface Remote 1/0 = | XT.UNIT REMOTE_10_UNIT -10-1. OUTLINE 1.3. LIST OF CONFIGURATION UNITS 13. LIST OF CONFIGURATION UNITS em dasafcation General ‘ai0 | M320 | M325 | M390 | M300 | M390 | M335 specifications _| HM | HE Maia contol | MULT Logie wnt | | | vit TNABIAD6 u Mi | Ssslo back ° BP_SS panel PDIDAVR | SV: 9A, | 2AV: 150 VIA 20.84, Mua Logie unit o |e TNGLAGOS coaT Galo back oye BPM “panel ‘D212 AVR | SV: 218 oe 24V: 28, HVA “QV:1A Mua Logie writ ope Tere TNGiAOOL MOOI BP. | ‘alot back epee Tes panel PDALAVR | 5v:21A oe Tee Te 2aV: 2A +A awiia XT wait MULL Logie unit a [4 ]a) 38 MOOH BRS | 3-slot back a [a pay panet | PDIDAVR | SV: 9A, a) a pa DAV: LSA SRVSIA 4 Seer MUR, Logie wit ayaa Moni slot back aya ya Br_M pane pba AVR | SV:21A ayala Dav: 20, +BVIA nw:1a Remote | MUR Logie wnt ayayaya vit Mon Salon back aa a Pe BPM panel Pai AVR | SV:21A 24V: 28. | +RVIA Sanv:1A Moan Togie unit MOE 10-lot back BP_L. panel Dat AVR | SV: 21A 2AV:28 +2VLIA “BVA > el>! one1, OUTLINE 1.3. LIST OF CONFIGURATION UNITS ~Systern classification Unit wai | Maa [Maas | 330 | as30 ] M80 | MaRS HM | HL FDMISS20 o FDIBICSO Gam boards | MCE Main proasor | © | © o [6 o CPU. A ‘TNS MCLi61 ‘Main procesor © cPu_ A ‘TNCs ea eee Mcii61 Main procesor CPU. A ‘TNSSICas Micra ‘Additional = PUB processor TNasION2 Mout Uae PC afta ]ay),ayays MEM_A ‘memory Nasir | G2sKB x3) MAIS ‘Main menoy, | © | © o |e S MEM_ A ver FC TNEBICIs | memory (max sek B) MCAT Main mano S MEM_ A. (max. IMB) TNe3i7 MCUs User PC o MEM_ A memory (mex Twssitaig | 1.5MB) 7 eH MeH92 ‘Main menon MEM_ A (ma. LOMB) ‘TNSSICI497 Mou ‘Expansion main MEM_B memory Twas — | DRAM2MB, SRAM 256KB) Moai Large-cepaciy afafa]es MEM_ Axo | manoy TNSSICMTI | CS6KB) MCAT? Large-apaciyy 7 aja |ay]a MEM. Axi | memory (IMB) “NSICT2 McrT4 Targe-capaciyy ay] 4 a MEM_ AX2 | memory TNS3IC6T4 165K) MCELLMCP | Processor for o o |e o TNBsI0611 | sewvo interface proceesing MOSSMCP | Processor for S e ‘TNBSICI6I6 MCE2I POS - TINSIOSAL MCG@SPOS | Processor for z ‘TNR3IC626 | adaltional axis servo processing1. OUTLINE 1.3. LIST OF CONFIGURATION UNITS ‘yao caslication Usit Geners1 Maio | M320 | M325 | Mas0 | M330 | M390 | Mass specifications HM | HL Gimuit boards | MCHA SIF | Sewvo imerface | © TNss1362 | for M310 we only Mow ‘CRT controler ° o crTc_M | for ‘ENs310721 | monochrome CRT use only More CRT controller S o [es [es cRTC_C for color CRE weait74__| vse only MCTI210P | Procesior for ¥ ao pe Pe TNEHIOTIZ — | VOcontol use ‘nly NOT Manitende | © | © | © | © |e |e | > DIO_A itetace, axis, ‘TNs3iaor — | contect 0 Interface Di: 64, DO: 45, NCIS “Analog UO a Tepe |e] spe oe DIo_B interface, FN8510303—_ | contact HO Interface Di: #8, DO: 45, MO “Analog UO a,a],afafaj]a4i|a DIo_D interface, TTNGSI323 | contact HO Interface Di: 64, DO: 64 MOTSIRP | Remote 00 a) a |a yo TNasi7a1 | interface (remote VO sit ide) MOTs XT unit a a ,aj,a]a BIF_M interface TINGIOMS1 | (ain control sit side) MOTTISMB | Remote VO a | a [a |e TNO MOTEL a apa a fe BIF_ XT. NGI 761 __| OCT unt side) MOD6IA ‘Battery card oe] es BAT. A (Gor ester bus) TNEID 061 MCDA, Batty card Spe pers BAT. B (for ROM bus) [INS 062 MCHA, Battery card * BRAM. A — | with memory TNBIE461 | or gstem bus, SRAM 128KB) Moiaaa Battery card aa [a BRAM. B | with memory ‘TNS3IC462 | for ROM bus, SRAM 125KB) Moos aralle/seral a >a pa |a]a | PSCON. A | conversion card ‘TNesiCl09s | (lor parallel fee MoIsS Parolle/seral ape. ype faye PSCON. B | conversion card EN&SICI095 | lor parallel punchet/reader)1. OUTLINE 1.3, LIST OF CONFIGURATION UNITS: | azn cues ——~ von ceveat RSTO] MH PBs | M0 | Maw | M30 pedo Mie | Mie TRFeat BRT Stich board a Wraiar orate Sent ny) ie wap sasar | anh oRT or MBroae. tn i ny] Power apy 7 Ewrpo | frond haves xenba1 | Daa a ESb0i | Mena kee 7 Cai OFBE | Bow o Soler LL wea] Boar cont ro Marla | tolmme Brenbo: i Wea Spe opr me Voice | eas | nT &) iach bard a ee Thataos ronnie ohare ex) oot vara | vines ORE i = | Morse. | qe i | Tay | Power oy = oe Evpeoy | freed Mavens esos | Daa kge | Sa = = KsMan1 | Maw igs ou = = MCI OFBE | Boss on oe net CET] ead coin ie ig Meme a | voles br abo: 8 Wee] Sea on Te ie [Mee | Rreane Ho) Sieh board | TNG31A020661 | MOTSEA [Dae RT| a a LB vec supply] a ee bvenos KeMDMI [Deals | a KS. MBI [Mem keys | a Mean | Guacer | a Greer | Kin L: Lathe orientation M: Machining center orientation -14-1. OUTLINE 1,3. LIST OF CONFIGURATION UNITS “CRT unit System classification 1 Unit Geel NI vases | 4330 | Maso | Wa50 | Naas spesieations | me [Cue | | 4inch board | = © 3S or meeting | fenteronentae ton) ‘AIQARDSPAT_| tench CRT 3S S 3 TrsBr Power siply ° © ° LWIsBoy | forboard My¥G25051 SMB 3S S KS.MBIOL i 5 MCz0i OPBC © © Mea Board contact z a a Mara — | VO neta, Di: 64, DO: no Mo Spessh outpr a a a VOICE imerace NBA ie") inch board 3 TINGIADSS orlatre sentation) 7 ‘AIQASDSP_| té-inck CRT 3S ESB Powersupply © wT | forboud MYG2#051 a He eee KSMBé2z | Daakos = KS.MBai | Mens kaye 3S ‘MC2OI OPBE | Board S sontroler Nomi Bond contact a Mom. A __| UO itertice wea Speech ovtput z Voice dntriace 215M325 M320 5 432 6 Maio 1.3. LIST OF CONFIGURATION UNITS 1, OUTLINE BAY, TExxton| BA 4 TexxeOR 2#XXEON LExx OW sL @#xxeow @EXXEON 9 cexxton ~ = 2 199R prance Trea] |S Y2LON vEEoW = o| : zu 2 @iv71 LON 9TION 2 PLY7ULe/ILy ° He [@tzow[ straw ° at Liva Tiron =| a Tr9ttow | ELTON T#2Lv9OW ziion] teetvon tee/1i vow ay ZRE/TIPON Liva L#xxeow a 2axxton BAY Ti9oW (1#xxKEON Lexx ow | «| ela oe Leexxton 7 2EKKEOW 12i9W oo] Repo “eprge rere | 8 BXXE OK | e#XxxEOW TION ~ ~ ation Tee OW o 4 “erefinges eH DvA VO eG TO ON wo of TL9SOW __Liva|e#e7tiyoN S el apep amnyoowy Igo T2LOW Se B CL Ve LOW Zo og VLV/ELP/TLV OW, ze WEV/ZLV/TLVON © 2 Eb¥ON wav tive o Peet | repel 2 tom XXEON 3 yawonvent TITOW 2 Trion Perzow| t#etrowt TRETVOR Trion tHe/tivon eBe/TI VON Ene boon eTrOW tive [aval -16-1, OUTLINE 1.4. EXTERIOR OF MAIN UNIT 1.4. EXTERIOR OF MAIN UNIT 9-inch board 14-inch board 3-slot control unit 6-slot control unit 10-slot control unit -17-1, OUTLINE 1.5, INTERNAL MOUNTING DIAGRAM 1.5. INTERNAL MOUNTING DIAGRAM @) Parts mounting diagram of self-standing cabinet (external board) Axis amplifier Axis amplifier Axis amplifier Axis amplificr Axis amplifier Axis amplifier Cable grounding plate 10 1200 LA Heat exchanger me oy, CJ Y Frans former| Axis amplifier Axis amplifier oo 100 Control unit Tape Oo handler — . Cable grounding plate J 7 TR & door WO door1, OUTLINE 1.5. INTERNAL MOUNTING DIAGRAM @) Parts mounting diagram of sclf-standing cabinet (built-in board) ‘Axis ampli Control unit ‘Axis amplifier Axis amplifier ‘Axis amplifier Tra former tl =san IESE Ht Heat exchanger ae q@ CI ————— ‘Trans. Axis amplifier former | 8 o J feperation board “| |Snard | 7 nm Cable grounding Control unit pk ate1. OUTLINE INTERNAL MOUNTING DIAGRAM @) Parts mounting diagram of mounted cabinet Cable grounding plate Control unit d I |— m= Ny rend Control unit Weat exchanger [Stangard| ‘board1. OUTLINE INTERNAL MOUNTING DIAGRAM (4) Parts mounting diagram of unit cabinet Cable grounding plate Control unit 350 as Heat exchanger 150) 6 ‘Control unit g Heat exchanger -21-1, OUTLINE 1.5. INTERNAL MOUNTING DIAGRAM (5) Parts mounting diagram of amplifier rack Jat ‘Axis amplifier! L 5 Heat chi I saasaae orennsss Lcd Heat exchanger i Cable grounding —eeee—————eeEeme] | Dite Heat exchanger L [| ‘Axis amplifier [ Axis amplifier Axis amplifier Heat exchanger See eee Axis amplifier2. DAILY MAINTENANCE 2.1. MAINTENANCE INSTRUMENTS AND TOOLS 2. DAILY MAINTENANCE 2.1. | MAINTENANCE INSTRUMENTS AND TOOLS (0) Measuring instruments The table below lists the instruments required to verify whether the power is being supplied properly to the NC unit and whether the wires have been connected properly to the NC v Instrument Conditions | Appiicati Tester Before turning on the power, use this to check whether the wires have been connected to the NC unit properly. Oscilloscope Use for troubleshooting and for measurements in general ‘AC voltmeter ‘AC supply voltage Use this to measure the AC measurement; tolerance: power being supplied to NC 29% max. unit. DC voltmeter Max, scale unit: 10V, =2% | Use this to measure the DC max. tolerance at 30V power supply. Phase rotation meter ‘Use this to check the con- nection sequence of the AC 3-phase input power. DC ammeter Use this to measure the DC current being supplied to the motor. Table 2.1 Instruments for maintenance (2) Tools Screwdriver (3) Chemicals Cleaning fluid (alcohol) for tape reader, machine oil2. DAILY MAINTENANCE 2.2, DAILY MAINTENANCE AND INSPECTION OF TAPE READER 2.2, DAILY MAINTENANCE AND INSPECTION OF TAPE READER Every day, perform the following maintenance and inspection procedures for the tape reader prior to ‘operation. (4) Inspection method [1] Cleaning Readout errors may be caused when dust from the surroundings or tape particles adhere to the readout surface. Use a brush with soft bristles to clean periodically the glass surface of the light-emitting case and the tape travel surface, If the dust and dirt are hard to remove, remove the Phillips head mounting serew holding the light-emitting casc and detach the case. This will expose the glass surface of the light-emitting case and the tape travel surface, and it will make it easier to clean these areas. Front panel \ Glass surfacd\_| Connector Fig. 2.2-1 To reassemble the parts, fit the connector mounted on the light-envitting case into the connector on the front panel and connect, and secure the mounting screw. ‘Any dust and dirt which cannot be removed by the brush with soft bristles should be cleaned away with a soft cloth dipped in aleohol. 2] Lubrication ‘When the action of the tape clamps is stiff, lubricate the three slide arcas shown below with a small amount of machine oil, No other lubrication loca- tions Fig. 2.2-2 -24- Lubricationsication2, DAILY MAINTENANCE 2.2, DAILY MAINTENANCE AND INSPECTION OF TAPE READER @) Troubleshooting Check out the points listed in Table 2,2-1 if something appears to have gone wrong with the tape reader. ‘Trouble Cause No tape run Power is not ON. Check power. Improper connector contact. Disconnect and re-connect connectors, observe what happens and clean connec- (ors. ‘Something wrong with tape Improper connector contact. isconnect and re-connect run, connectors, observe what happens and clean connee- tors co Reading error Dust, dirt on tape and light- | Remove dust, dirt and check emitting/sensing surfaces, _| again. Improper connector contact. | Disconnect and re-connect ‘connectors, observe what happens and clean connec- tors. ‘Tape punching error Check tape perforations. Tape perforations do not | Check tape puncher. conform to standards, No LED lighting Tmproper connector contact. | Disconnect and re-connect LED case, observe what happens and clean light- ing case connector. Table 2.242, DAILY MAINTENANCE 2.3. REGULAR MAINTENANCE OF MICRO FLOPPY DISK DRIVE (M335 ONLY) 2.3. REGULAR MAINTENANCE OF MICRO FLOPPY DISK DRIVE (M335 ONLY) 2.3.1, Maintaining the disk drive When the floppy disk drive is used for a prolonged period of time, magnetic powder from the disks ant dust will accumulate on the head surfaces so that readout errors may be caused as a result. Make it a rule to clean the heads regularly once every two months and follow the procedure outlined below. (2) Recommended cleaning disk Manufacturer: Memorex Japan ‘Type: Memorex cleaning floppy disk (micro) for 3.5-inch double-sided use Method: Dry type @) Cleaning method (@) Check that the NC power is OFF, remove the system floppy disk in the disk drive and replace it with the cleaning disk. (©) Switch on the NC power and cleaning will commence as soon as the LED on the disk drive lights. Cleaning takes about 5 seconds, (© Once the LED on the drive drive has gone off, switch off the NC power, switch the power back ‘on again and proceed with cleaning again. (@) Upon completion of the above cleaning process, switch off the NC power, remove the cleaning isk and insert the system disk back again NOTE: 1. The cleaning disk may be used up to 60 times, after which it should be replaced with a new cleaning disk. 2, Depending on the machine, a door interlock function may be provided on the power board, In cases like this, switch the power on and off in adherence with the operating instructions of the machine in question. 2.3.2. Handling the floppy disks Bear in mind the handling tips below if the floppy 's are to Tast for a long time. 1. Checkpoints while disks are being used [1} Under no circumstances shoiild the magnetic surface of the disks be touched, Fingerprints on the surface can disable readout. {2] Do not handle the disks if your hands are oily or covered with metal particles. {8] Do not bring disks near cigarette smoke and do not allow solents to be spilled onto their surfaces. [4] When attaching an index label, make sure that it is positioned properly so thai it will not peel off. Do not stick another label or labels over an existing label. [5] Write the information on the label before sticking it onto the disk. If information needs to be entered on a label already on a disk, use a soft felt-tipped pen or a similar writing implement with a’soft point. [6] Slide the disk gently into the disk drive in the correct direction. Rough handling when inserting and removing the disk can cause the disk to be damaged. (7] If disks have been brought inside from an outdoor cnvironment which is hotter or more humid, leave them indoors for at least 30 minutes before using them.2, DAILY MAINTENANCE 2.3. REGULAR MAINTENANCE OF MICRO FLOPPY DISK DRIVE (M335 ONLY) 2. Checkpoints when storing the disks [1] When disks are not being used or when storing back-up disks, make sure they are stored away in their plastic case, [2] Do not leave disks where they will be exposed to direct sunlight or in the vicinity of a heating appliance, B] Do not bring disks nears magnet or any object with a strong magnetic field. ‘The data on a disk can be erased by a magnet ring or magnet necklace. Avoid wearing them when handling floppy disks. [4] Do not place heavy objects on top of disks. 23.3. Other handling tips 1. Service life of disks Although floppy disks arc guarantecd for about 10,000 start-ups, readout errors may occur in an environment subject to heavy dust and ditt ccrcentrations because dust and other forcign matter will adhere to the disks. Clean the heads regularly (Gee section 2.3.1) in order to avoid this kind of trouble. 2, Always make back-ups! To safeguard against damaged disks, lost data and other such accidents, itis recommended that disks be provided to back-up the software programs and important data so that these will not be lost. 3. Adhere strictly to the operating conditions Since disk drives and the disk themselves are susceptible to changes in the temperature and humidity and also to dirt, the checkpoints outlined above should be strictly observed. ‘When the operating conditions— particularly the temperature—are not met (such as during operation at a temperature below zero), the relative positions of the data tracks and heads may shift, thus making it impossible for the data to be read out properly In cases like this, wait until the inside femeprature rises and then start again. 4. Writing data onto disks ‘The temperatures at which data can be written onto floppy disks range from 10 to 40 degrees Celsius. Keep to this range when writing on the disks.2, DAILY MAINTENANCE 2.3. REGULAR MAINTENANCE OF MICRO FLOPPY DISK DRIVE (4335 ONLY) 23.4, Troubleshooting Fas the disk ad been inserted properly? Insert the disk property. Clean the heads of the disk drive. Error is caused by a dirty head. Replace the disk with a back-up. No. Defective disk Replace the disk drive,2. DAILY MAINTENANCE 2.4. BATTERY REPLACEMENT 24. BATTERY REPLACEMENT ‘The data in this system are backed up by batteries The on-board batteries for the memory cards are mounted on the MC442, MC471 and MC472, and the system battery is installed in the battery box. Highly reliable button batteries (torage batteries) are used, and since they are screwed down to the boards, problems with defective contact do not arise. Battery back-up period... At Teast 2 months Battery service life... 5 years (depends on the operating temperature) In order to ensure the proper operation of the system, it is recommended that the batteries be replaced at a date earlier than their service life. (When the battery alarm appears, the machining program data may be lost.) Storage batteries used ‘GB250H-3FB2 (made by GS SAFT to Mitsubishi Electric specifications) Used for MC471, MC472 and battery box GBISOH-3FB2 (made by GS SAFT to Mitsubishi Electric specifications) Used for MC442 O\(e os In order to yield a high reliability, these batteries have been made in accordance with special specifications and, as such, they must be ordered from Mitsubishi Electric. It takes about 150 hours to fully recharge a depleted battery. ‘The batteries have been fully charged before they are shipped from i Electric. How to replace the batteries ‘The memory and CPU catds ate provided with capacitors for memory back-up. Therefore, in order to protect the memory contents, the batteries should be replaced in as short a period of time (within 30 min.) as possible. (Gupplementary note) Battery power signal system cor NOTE: With the standard configuration, batteries are not installed on CPU_ A and CPU_ B, and the battery power is supplied from the battery box along the back plane, =29-2, DAILY MAINTENANCE BATTERY REPLACEMENT (1) Replacing the memory eard (MC#42, MC471, MC472) batteries 1. Switch off the NC power. 2, Remove the memory cards from the unit. 3, For each battery, use a screwdriver to unscrew the two battery mounting screws, mount the replacement battery while taking care to align its polarities correctly and secure with the two mounting screws. (The battery will be damaged if its polarities arc aligned in reverse.) 4, Replace the memory cards in the unit @) Replacing the M310 system battery (battery box) 1. Switch off the NC power. 2. Unscrew the two mounting screws in the battery box and remove the battery box from the unit 3, Use a screwdriver to unscrew the two battery mounting serews on the battery box, mount the replacement battery while taking care to align its polarities correctly and secure with the two mounting screws, 4, Replace the battery box in the unit and tighten up the two mounting screws. NOTE: Use the GB250H-3FB2 as the system battery. @) Replacing the M320, M330, M330H and M335 system battery (battery box) 1. Switch off the NC power 2. Unscrew the two mounting screws in the battery box and remove the front cosmetic pane! 3. Use a screwdriver to unscrew the two battery mounting screws on the battery box, mount the replacement battery while taking care to align its polarities correctly with the positive pole at the top, and sccure with the two mounting screws. 4, Replace the front cosmetic panel of the battery box and secure with the two mounting screws, NOTE: Use the GB250H-3FB2 as the system battery,2, DAILY MAINTENANCE 2.5. LEAD STORAGE BATTERIES AND CHARGER (These are not provided with the standard configuration.) 2.5. LEAD STORAGE BATTERIES AND CHARGER (These are not provided with the standard configuration.) A lead storage battery and charger are used for MC442, MC446 DRAM memory card back up. Battery back-up period: At least 3 days Battery service life: Varies according to operating temperature (Please refer to the next page.) A battery back-up period of 3 days is guaranteed with a full charge but, depending on the ambient tomperature, this may actually extend to 5 days. ‘When the battery alarm appears, the program data may be lost. Bear in mind that if the battery is not charged over a prolonged period of time after the battery alarm has appeared, the battery life may be shortened, It takes about 24 hours to fully recharge a depleted battery. ‘The battery's service life is 3 years and so the battery should be replaced at an early date before this period lapses. Lead storage battery used: PESV20/PE20-6R (20h, 6V), made by Japan Storage Battery Co. In order to yicld a high reliability, this battery has been made in accordance with special specifications and, as such, it’ must be ordered from Mitsubishi Electric, While the battery is being stored, it must be additionally recharged once every six month The battery has been fully changed before it is shipped from Mitsubishi Electric. ‘The PMI charger is a highly dependable unit which is provided with protection circuits to safeguard against overvoltages, overcurrents and excessive discharge. However, bear in mind that damage may result if the memory side output end is shorted. How to replace the batteries ‘Switch off the NC power. (The memory contents will be lost.) Use a screwdriver to disengage the plus and minus terminals from the battery. Loosen the long nut of the clamp securing the battery to remove the clamp and then lift out the battery. Tnsert a new battery and secure it using the clamp. Align the plus and minus side terminals properly and secure with the screw. Read in programs using a floppy disk. 231+2. DAILY MAINTENANCE 2.5. LEAD STORAGE BATTERIES AND CHARGER (These are not provided with the standard configuration.) Connections oe anton connector an gh rear freon Ph | fs Peeves! el |S fe preu lehasyer | a Control unit cnet (Card side) { | (Connector side) ‘As seen from above 32+ Isolate the charger and battery using the junction connector for storage over a prolonged period of time in a warchouse or similar location. ‘Take care not to mount the lead storage battery in a position where it will be susceptible to the effects of heat and temperature and not to position it in an air-tight location. Do not insert the connector so that it is not properly connected.2. DAILY MAINTENANCE 2.6. M310, M320/330 9-INCH STANDARD BOARD FRAME AND CRT CLEANING Concerning the service life of lead storage batteries Service life characteristics with trickle (Moat) recharging ” Period of use (Gears) os] a Operating temperature (°C) Operating temperature Service life 30°C. 2 to 3 years 35°C iw 2syeas | 40°C L to 2 years 2.6. M310, M320/330 9-INCH STANDARD BOARD FRAME AND CRT CLEANING 1, Remove the board frame following the same procedure detailed in (A) (5}[2] describing the ‘operation board module replacement in Section 5.4.3. 2. Use neutral detergent when wiping it clean with a soft cloth,3. TROUBLESHOOTING CHECKING OUT TROUBLE 3. TROUBLESHOOTING ‘When something appears to have gone wrong with operation, itis first necessary to pinpoint the exact cause(s) so as to devise the appropriate remedy. Proceed with’the checks listed below. 3.1. CHECKING OUT TROUBLE Check when the trouble occurred, what was being done at the time and what kind of trouble resulted. (@) When did it occur? Time when the trouble occurred @) What was being done at the time? ‘What was the NC operation mode? © During automatic operation Program contents, sequence number and program number when trouble occurred, ‘© During manual operation Which manual operation mode? What sequence of operation? Which operations before and after? ‘© Which screen on setting and display unit? Did trouble occur during input/output operation? Status at machine side? Did trouble occur during tool change? Control axis hunting to blame? What kind of trouble has occurred? Which alarm appears on alarm diagnosis screen of setting and display unit? Select alarm diagnosis screen and check alarm contents. '* Which drive amplifier status display has appeared? Observe status display for drive amplifier and check alarm contents. '® Which machine sequence alarm has appeared? © Is CRT screen OK? (4) Frequency with which trouble occurs ‘© When did the trouble occur? How often has it occurred” (Did it occur while another machine was operating?) If the trouble occurs very infrequently or if another machine is involved, a supply voltage ‘malfunction or noise may be to blame. Check whether the supply voltage is OK (does it drop temporarily when another machine is operating?) and take moasures to counter noise, © Specific mode? Did trouble occur while an overhead crane Was moving? With what frequency did it occur with the same workpiece? Did the same trouble occur with the same operation? Check recurrence, © Did the same trouble occur when the conditions were changed? (Try changing the override, program contents and operating sequence.) © What was the ambient temperature? (Was there a sudden temperature change? Did the fan on the top of the control unit operate?) Is there a defective cable contact or defeetive insulation? (Are any of the cables being spattered by oil or coolant?)3. TROUBLESHOOTING 3.2. EXAMPLES OF TROUBLE 3.2. EXAMPLES OF TROUBLE (@) No NC power Is power being supplied to the NC main unit? Has the fuse blown in the power section? No movement even with start-up Has the proper mode been selected? With tape operation, has the tape been inserted properly? © Have the start-up and operation conditions been complied with? (Depending on the machine, the start-up operation may remain locked until the prescribed conditions are complied with. Check by referring to the instruction manual issued by the machine tool builder.) ‘Are the override and manual speed settings at 0? Is the reset signal not available? Is the feed hold signal not available? Is the machine lock function ON? eeee3. TROUBLESHOOTING EXAMPLES OF TROUBLE Troubleshooting Dealing with trouble related to the power supply [1] No NC power aan [POTD w reared fom eer ma Topeg ONecaria) [Rew ON wee reaweexris, | | ene cn n Ticmcint | | Eiaeooemated © NOTE: When the NC cabinet’s door is opened, the door interlock limit switch is set OFF. Consequently, the door interlock switch should be set to the OFF position by the door interlock key and the door then opened. After the trouble has been remedied, be sure to set the door interlock switch to ON and close the door.3. TROUBLESHOOTING 3.2, EXAMPLES OF TROUBLE [2] AC FAIL lights AC FAIL lights Dealing with trouble at the “operation ready” stage [1] Operation READY status is not established latarm tamp tights on CRT ‘display ‘ait. Refer to the alarms in the MELDAS 300 s ies oy dividual unit) operating instruction manual, check out the alarm contents and proceed with the appropriate inspection. EADY stablished -37- ‘Alarm lamp does not light on CRT setting3. TROUBLESHOOTING 3.2. EXAMPLES OF TROUBLE Dealing with trouble related to the operation board {1] Operation keyboard cannot be operated Keyboard cannot nd be operated. 0 operation ‘No operation of peel tye) | mregatten of [No key operation bot besser sounds 238-3. TROUBLESHOOTING 3.2. EXAMPLES OF TROUBLE P] No board lamp lighting ‘No board lamp lighting | power ON LED lights at + 5V and so this is not pe NO READY LED [No LED lighting except] [Some lamps Ughuing. READY. 0 not light, 23983. TROUBLESHOOTING EXAMPLES OF TRO} UBLE Dealing with defective CRT scron displays [1] No picture on sereen (2] Picture moves continuously ENB ent ENBZL Fa) No picture on screen. Pictare moves contineously reewen JECNBL ions. B} Interference remains on picture Taterfercace remains on picture =40-3. TROUBLESHOOTING 3.2, EXAMPLES OF TROUBLE [4] Picture shake (distortion) Pictore shake (Gistortion) Magnetic field in vicinit Magnetizea cane housing a e [5] Picture switches without warning. Happens after [Picture changes| specitic operations lat random. -4L-3. TROUBLESHOOTING CARD (UNIT) LEDS 3.3. CARD (UNIT) LEDS 3.3.1. M310 ws, vat if loxeo Z 7 Jeuos g < : le 2eo1 gis BIL Ee 8/3] |8) 2 _l. _t Beis Tr | eee Card LED Status ‘Error Countermeasure OK NG | MC632_ | SVAL x ° ‘Servo alarm: ‘These light when there is a FBAL x ° Feedback alarm malfunction in the servo system, Find out what has. caused the alarm using the er- ror number and after remedy- ing the trouble, the alarm can be released by the NC reset key. Refer to the Operating Instructions for the alarm: cil | LEDI x Error contents differ according LED2 Oe > ‘to combination, Refer to LED3, Ok Section 3.3.8. LED4 x © | Watchdog alarm | Replace with trouble-free card, LEDS x © | Memory guard ‘There is a bug in the system alarm. software or user PC, ete. Contact the service center. Mc3o1 | LDG ° X | Output ‘These go off only during CPU photocoupler power || resetting, Consequently, when supply they ate OFF, the system mca | LED1 ° x | Output photo software will not run and so coupler power sup- || when this status continues, the ply MCIII card should be replaced. 42 © Lights; A: Blinks; X: Off3. TROUBLESHOOTING 3.3. CARD (UNIT) LEDS 3.3.2. M320 ao oP J@uno3 oh ee, 00g iB ee TB RMAL &|¢ Peon a|8 ic 104 Slklals =lil% elele/§} |glelé g12| 2] 8 g| 8/2 l _-| 8] Ei 8 S| 2] 2 = [card Sats Ener ~~ Countemmeasire | ox | No | : PEE EEE eee MC72 | LEDI x © | System alarm Normally this lights only dur- ing the time between resetting and initializing, Replace with a trouble-free card when it remains lighted. LED? x | x/0 | system ready AL AF LEDS stops blinking, LED3, oe xO System ready B replace card MC712. MCiit | LED1 x Error contents differ according LED2 o/h > ik LED3 O68 LED4 x © | Watchdog alarm Replace with trouble-free card. LEDS x ° Memory guard ‘There‘is a bug in the system alarm software or user PC, etc. oe Contact the service center MC721 | LEDI x System alarm, At present, LED1 is not used with the software. LED2 ° ‘System ready At present, LED2 remains lighted at all times with the software. MCé6i1_ | WDOG x ° Watchdog alarm: Check the connector connec- tions and check for cable disconnections. If the LED still lights, replace with a trouble- free card. 433. TROUBLESHOOTING 3.3. CARD (UNIT) LEDS ‘Countermeasure Card | LED Status Error OK NG ALARM| © | System alarm System sofiware, custom software have been destroyed. Contact the service center. SVAL x © | Servo alarm ‘These light when there is a FBAL x © | Feedback alarm |] malfunction in the servo system, Find out what has caused the alarm by means of the error number and after remedying the trouble, the alarm can be released by the NC reset key. Refer to the Operating Instructions for the alarm causes. Mca | LDG ° X | Output ‘These go off only during CPU photocoupler power |} resetting. Consequently, when supply they are OFF, the system Mcx3 | LEDI ° X | Output software will not run and s0 photocoupler power |] when this status continues, the supply MC111 card should be replaced. ‘©: Lights; A: Blinks; X: Off3. TROUBLESHOOTING 7 3.3. CARD (UNIT) LEDS 3.3.3. M325 aes ete aoe E) . Sto g|2]e g § g / allalls ——=r| 2] 2] 2 Card LED Status Exror | Countermeasure OK NG MC7i2 | LED1 x °o System alarm Normally, this its only dur- ing the tne between resetting it ring, Replace with a trouble-free card when it remains lighted. LED2 x X/O | System ready A If LED3 stops blinking, LED3 ofA | _X/O _| System ready B__|freplace card MC712. MC1I6 | LED1 x Error contents differ according ‘LED2 Ok ? to combination. LED3 ca7/ Refer to Section 3.3.8. LED4 x © | Watchdog alarm Replace with trouble-free card. ueps | x | © | Memory guard | There is. bug inthe system alarm software or user PC, etc. Contact the service Genter MC616 | WDOG x oS Watchdog alarm Check the connector connec- ions and check for cable isconnections. If the LED still lights, replace with a trouble- free card. 45.3. TROUBLESHOOTING 3.3. CARD (UNIT) LEDS Card | LED Status Error ‘Countermeasure OK NG H q ALARM |X © | System alarm ‘System software, custom software have been destroyed. Contact the service center. SVAL x © | Servo alarm These light when there is a FBAL x © | Feedback alarm |] malfunction in the servo system, Find out what has caused the alarm by means of the error number and after remedying the trouble, the alarm can be released by the NC reset key. Refer to the Operating Instructions for the alarm causes. | Mc301_| LDG ° X | Output ‘These go off only during CPU photocoupler power |] resetting. Consequently, when supply they are OFF, the system Mc303. | LEDI ° X | Output software will not run and so photocoupler power |/when this status continues, the supply MC116 card should be replaced. ‘©: Lights; A: Blinks; X: Off3. TROUBLESHOOTING 3.3. CARD (UNIT) LEDS 3.3.4. M330 M330 wos ee aT Bikes Hie > fotos 5 3 i 3/3/3 gle] [slg 2,248 eye 18 22 elle Le =I} }3] als oo |L? Card | LED Status | Enor ‘| Countermeasure OK NG Mc7I2_ | LEDL x © | System alarm Normally, this lights only dur- ing the time between resetting and initializing. Replace with a trouble-free card when it remains lighted. LED2 x XIO | System ready A he LEDS stops blinking, LEDS | ofA | X/o_| Systemready B__[freplace card MC712. Mciit | LEDL x z Exror contents differ according LED2 Of > |} to combination. LED3 1k |] Refer to Section 3.3.8. LED4 x © | Watchdog alarm | Replace with trouble-free card, LEDS x © | Memory guard | There'is a bug in the system alarm software or user PC, ele z Contact the service center. MC72L | LEDL x System alarm "AL present, LEDI is not used | with the software. LED2 ° System ready | At present, LED2 remains lighted at all times with the See cH Ee software, Mce | wooG | x © | Watchdog alarm. | Check the connector connee- | tions and check for cable | disconnections. If the LED still lights, replace with a trouble- froe card. -47-3. TROUBLESHOOTING 3.3. CARD (UNIT) LEDS ‘Countermeasure Cad | LED Status Error OK NG Mcoit | ALARM| X ‘© | System alarm System software, custom software have been destroyed. ___| Contact the service center. SVAL x © | Sewvo alarm “These light when there is a FBAL x © | Feedback alarm |] malfunction in the servo system. Find out what has caused the alarm using the fet ror number and after remedy ing the trouble, the alarm can be released by the NC reset key. Refer to Section 3.4 for the alarm causes. mca | LEDI x © | Parity error Load the data again and if the LED still lights, replace with a trouble-free card. LED2 x © | Memory guard er- | There is a bug in the system ror software or user PC, etc. Contact the service center. LEDS 0 © | Battery alarm ‘Charge or replace the battery, and re-check the machining : data, H mea | LEDL oe © | Parity error Load the data again and if the LED still lights, replace with a trouble-free card. LED2 x © | Memory guard er- | There is a bug in the system ror software or user PC, etc. Contact the service center. LED3 x © | Battery alarm Charge or replace the battery, and re-check the machining. data, me3oi | LDG ° xX | Output ‘These go off only during CPU photocoupler power || resetting. Consequently, when supply they are OFF, the system Mc303. | LED1 ° X | Output software will not run and so photocoupler power |] when this status continues, the supply MCI11 card should be replaced. ‘©: Lights; A: Blinks; X: Off3. TROUBLESHOOTING 3.3. CARD (UNIT) LEDS 3.3.5. M330H. wasn ED AeA i i a e jeveoi}eep1 * a g Joe : £/S/218 s|s glélé m a[ 8] 2/2 g|8 ge 8 ie 2]: sle|is ABE Card LED Status Error Countermeasure ox [NG Mc7i2_ | LEDI x © | System alarm ‘Normally, this lights only dur- ing the time between resetting and initializing, Replace with a | trouble-free card when it remaing lighted rep | om | x | system ready A |) Replace the MC712 card when LED3 Ok x ‘System ready B LED2 and LED3 are both OFF simultancously, When only LED2 is OFF, replace tne MC201 care on the board side. MC1it | LEDI x Error contents differ according LED2 cry 2 to combination. LED3 O/6 Refer to Section 3.3.8. LEDS x ° Watchdog alarm Replace with trouble-free card. ceps | x | | Memory guard | There ise bug inthe system alarm software or user PC, etc. Contact the service center. Mceit | WDOG x © — | Watchdog alarm ‘Check the connector connec tions and check for cable disconnections, If the LED still lights, replace with a trouble- free card. ALARM| X. © | System alarm System software, custom software have been destroyed. Contact the service center. 493. TROUBLESHOOTING 3. CARD (UNIT) LEDS Card | LED Status Error Countermeasure a Mcoii_ | SVAL a Servo alarm "These light when there is a ‘malfunction in the servo FBAL x Feedback alarm system. Find out what has caused the alarm using the ler ror number and after ‘remedy ing the trouble, the ‘alarm can be released by the INC reset key. Refer to the loperating. instructions for the alarm causes. Mean | LEDI x Parity error Load the data again and if the LED still lights, replace with a trouble-free card. LED2 x Memory guard er- | There is a bug in the system ror software or user PC, etc, Contact the service center. LED3 x Battery alarm Charge or replace the battery, and re-check the machining, = data. al can | LEDI x Parity error Load the data again and if the LED stil lights, replace with a trouble-free card. LED2 x Memory guard er- | There is a bug in the system ror software or user PC, otc. Contact the service center. LED3 x Battery alarm Charge or replace the battery, and re-check the machining = data. mc301_| LDG ° Output ‘These go off only during CPU photocoupler power |] resetting. Consequently, when supply they are OFF, the system mc303_ | LED1 ° Output software will not run and so photocoupler power || when this status continues, the supply MCIL1 card should be replaced. ‘©: Lights; 4: Blinks; X: Off