OUTBOARDS
WARRANTY
Suggested Routing: Bulletin
Service Sales Parts
CAUTION: All involved customers must be notified, all involved units must be corrected as per instructions herein.
Date: June 20, 2012 No. 2012-02(W)
MODELS: Evinrude® E-TEC® 200 – 300 HP 90° V6 SUBJECT: Pressure Relief Valve Assembly
(3.3 and 3.4L) Outboards
Evinrude /Johnson ® Dealers: Horsepower
Model
and Model Numbers
This communication is to inform about a warranty Year
campaign to replace the pressure relief valve as- Displacement
sembly on specific outboard models. E200DHXSE E250DCXSE
E200HCXSE E250DPZSE
Replacing the original pressure relief valve assem- 200 - 300 HP E225DPXSE E250DCZSE
bly with the new Pressure Relief Valve Kit, 2009 90° V6 E225DCXSE E300DPXSE
P/N 5008991, will improve cooling system perfor- (3.3 and 3.4 L) E225DPZSE E300DCXSE
mance and prevent possible water leaks. E225DCZSE E300DPZSE
E250DPXSE E300DCZSE
PROBLEM E200DHXIS DE250PZIS
The original pressure relief valve may leak exter- E200HCXIS E250DCZIS
nally, between the housing and the mounting E225DPXIS E300DPXIS
bracket. A leaking pressure valve can cause water E225DCXIS DE300PXIS
to be ingested in to the powerhead or damage 200 - 300 HP E225DPZIS E300DCXIS
components mounted to the powerhead. 2010 90° V6 E225DCZIS DE300CXIS
(3.3 and 3.4 L) E250DPXIS E300DPZIS
Additionally, the internal pressure relief valve may DE250PXIS DE300PZIS
not close completely when the outboard is at idle E250DCXS E300DCZIS
or low speeds. DE250CXIS DE300CZIS
E250DPZIS
AFFECTED MODELS
Confirm engine model number and serial number. INSPECTION
This campaign ONLY applies to outboards on the
model number list below. Remove the engine cover to inspect for the new
pressure relief valve assembly.
Horsepower
Model
and Model Numbers
Year 1
Displacement
E200DHXSC E250DCXSC
E200HCXSC E250DPZSC
200 - 300 HP E225DPXSC E250DCZSC
2008 90° V6 E225DCXSC E300DPXSC
(3.3 and 3.4 L) E225DPZSC E300DCXSC
E225DCZSC E300DPZSC
E250DPXSC E300DCZSC
1. Pressure relief valve assembly 004269
Printed in the United states
© 2012 BRP US Inc. All rights reserved.
TM, ® and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
DSS12575B 1 of 3
New Pressure Relief Valve Assembly Original Pressure Relief Valve Assembly
Front side identification: Front side identification:
• Reinforcement ribs on the valve housing • Captive valve housing retention nut
• Non-captive retention nut • No reinforcement ribs on valve housing
2 2
1 1
Front Side 008875 Front Side 008877
1. Reinforcement ribs on the valve housing 1. No reinforcement on valve housing
2. Non-captive retention nut 2. Captive valve housing retention nut
Rear side identification:
• Label marked 5007970 rev E on the mounting
bracket
Rear Side 008876
1. Label marked 5007970 revE
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PROCEDURE • Do not use this campaign claim to submit nor-
mal warranty allowance requests.
Inspect for the new pressure valve assembly. See
“INSPECTION” on page 1. BRP will not accept other labor or parts on the war-
ranty allowance request for this campaign.
Refer to the COOLING SYSTEM section of the ap-
propriate service manual for pressure relief valve BRP will credit dealers for repairs performed up to
troubleshooting and servicing. 12 months from the date this bulletin is issued.
If the original pressure valve assembly has not DealerPort Users:
been replaced, order the new Pressure Relief
Valve Assembly Kit, P/N 5008991. Include the following information with the cam-
paign claim:
Replace the original pressure relief valve assem-
bly. • Engine serial number.
Start the outboard. Check pressure relief valve as- • Failing Part Number – 9 9 9 9 5 12
sembly hose connections for leaks. Repair all
leaks. BOSSWeb Users:
Check operating temperature. Refer to the SER- Include the following information with the cam-
VICE SPECIFICATIONS section of the appropri- paign claim:
ate service manual for operating temperature
specifications. • Campaign number 5286
Destroy and discard the original pressure valve as- Dealers outside of North America should contact
sembly so that it cannot be reused. their regional office for additional information.
DEALER RESPONSIBILITY
Contact all of your customers who have pur-
chased or operate an affected outboard and
schedule service appointments to inspect for
required repair.
Affected outboards in stock should be inspected
for repair before delivering to customers.
ONLY authorized servicing dealers may perform
warranty repairs.
Remove any new/unused original pressure relief
valve assembly, P/N 5007970 from inventory.
Submit an online Parts & Accessories claim. A
credit memo will be issued to include the cost of
the part plus standard shipping and handling when
the part is received by BRP.
Follow the online instructions for return of any orig-
inal pressure relief valve assembly to BRP. Deal-
ers outside of North America contact your regional
office.
Campaign Claim Entry
Submit an online Campaign Claim for replacing
the water pressure valve assembly.
• Use this campaign claim to submit warranty
allowance requests on affected models.
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