DC Transit Stray Current Guide
DC Transit Stray Current Guide
and Monitoring in
DC Mass-Transit Systems
Interpreting Calculations for Real-Life Conditions
and Determining Appropriate Safety Margins
T
Charalambos A. Charalambous,
ING
his article delivers useful practical contempla-
LISH
Pete Aylott, and David Buxton tion of stray current calculation and monitoring
PUB
endeavors in dc mass-transit systems. We
RAM
focus on interpreting stray current calcula-
ING
BY
tions—carried out at the design stage for real-life
ED
conditions—and on determining safety margins to
ENS
LIC
cope with calculations following oversimplifying
CKS
(EN) Standards.
TOC
©IS
Introduction
TS
BOL
as follows:
GRA
scenarios, depending on
BAC
Calculated Values
V ac 1,000 A
34.5-kV 1,000 A 34.5
34.5-kV ac
Stray Current Stray Current
Running Rails with Single Train with Single Train
Rail-to-Earth Drawing 2,000 A Drawing 4,000 A
2.0 Resistance (X km) 500 m from Each at 500 m from
Stray Current Pro le (mA)
Figure 1 The stray current profile under the worst static conditions
in a floating system. the modeling results. A variation in track current will
influence the leakage current distribution due to the
resulting alteration of rail-to-earth potential. A doubling in
outputs. For example, Figure 1 illustrates the stray current track current will lead to a doubling in voltage and,
profile simulated (under a resistive type model [1]) along the hence, doubling of leakage current density along the rail.
same 1-km section of floating track with two substations at This is a linear effect.
remote ends, supplying a train with 2,000 A at the midpoint. The rail-to-earth potential is determined by the cur-
This profile constitutes a snapshot of the worst distribu- rents flowing through the rail. Unless there is significant
tion stray current along the length of the rail (0–1,000 m). In leakage that causes a change in the rail current flow, the
the floating system, modeled by means of an example, this leakage current density is proportional to the resistance
profile will appear on the rails as +2 mA near the train and of the rail insulation. Variations in the rail-to-earth resis-
-2 mA near the two substations. A positive figure implies a tance can, therefore, be taken to have a linear relation-
current leaking out of a conductor by corrosion, and a neg- ship with the leakage current density.
ative figure implies a current leaking into a conductor. At The 50-mA stray current value in Figure 1 may be low-
250-m down the track, the voltage to remote earth will be er when compared to measured numbers on some sys-
0 V, thus no leakage current activity occurs. Although the tems; however, it is realistic at rail-to-earth resistance
maximum stray current under the static condition simu- levels of 100 X km, which is driven by design and con-
lated is about 2 mA at 500 m along the rail (see Figure 1), struction targets. To this end, it is noted that the whole
the sum of total stray current leaving the rails, between track system is usually planned, installed, and main-
250 and 750 m, is 50 mA. tained to ensure particular insulation levels (e.g., 40 or
The principles previously described for interpreting 10 X km) can be sustained under operational conditions.
the stray current simulation outputs equally hold for However, industrial practice suggests using a value of
diode-bonded systems, albeit for their intrinsic char- insulation level higher than the aforementioned values
acteristics. In such systems, the diodes can either be in as a benchmark for the design—that is, to ensure that
turn-on or turn-off status. When the rail is at negative when the track is new, clean, and dry (i.e., just after the
potential with respect to the earth, the system is floating installation process), it has a typical value of 100 X km.
(i.e., the diode is turned off). The diode, however, will If, however, the rail-to-earth resistance is pushed to
appear as a short circuit (i.e., the diode is turned on) 2 X km, (specified as minimum in EN 51022-2) or any oth-
when the rail potential moves positive with respect to er value lower than 100 X km, then the numbers from the
the earth. The general effect is to increase the stray cur- model would come out significantly higher (see Table 1).
rent level because it holds the negative potential of the The linear scaling rule does not apply when adjusting
rail at or near earth potential and raises the peak rail the expected maximum stray current to account for vary-
voltage, with respect to the floating mode of the system. ing distances between two supplying traction substations.
To this end, we note the total stray current leaking from a
Applying Scaling Factors for Real-Life Conditions floating system can be conveniently described using
A determination of the stray current levels under real-life 2
conditions can be achieved by applying scaling factors to I stray = I $ rt $ l , (1)
8rc
where I is the traction current in amperes, rt is the resis- especially once the system is in operation, it is more
tance of the track (i.e., two parallel rails) in ohms per kilo- reasonable to assume that there will be a concentra-
meter, l is the distance between the train and the two tion of stray current return to the rail over a possibly
supplying substations in kilometers when the train is at short distance. To apply a more realistic case, a range
the midpoint, and rc is the resistance to the earth of the of scenarios can be investigated based on a more cred-
tracks. Thus, doubling the distance between any two sup- ible method for calculating the average stray current
plying substations, ^ l h will result in increasing the stray per length of a single-track line, illustrated in the fol-
current level ^ I stray h by a factor of four. The concept is lowing equation:
clearly illustrated in Figure 2, where the maximum stray
p # Is
current level expected is interpolated for different equal J= , (2)
d
distances between the train and the supplying traction
substations (i.e., the train sits at midpoint). where p is the percentage (%) of the stray current that will
return to the rails within a specified shorter length d and
Interpreting Stray Current Leakage Density I s is the total stray current flow from the rails. If, for exam-
EN 50122-02:2010 states that there is no damage in the ple, the total calculated stray current flow is 200 mA (1-km
tracks over a period of 25 years, if the average stray cur- section), the worst case stray current leakage under a
rent ^ I max h per unit length, that is, current leakage density, design level of 50 X km into the track bed concrete would
does not exceed 2.5 mA/m. In particular, Annex C of the be 2 mA/m when it is assumed that 30% of the total stray
EN 50122-02:2010 specifically states that the 2.5 mA/m is a current flow will have a concentrated return to the rails
conservative figure based on simplifying assumptions within 3% of the rail length (see Figure 3).
and prompts for more detailed investigation. Similarly, when it is assumed that 30% of the total
In relevant modeling endeavors identified in the liter- stray current flow will have a concentrated return to
ature, as well as the method described in EN 50122-02, the rails within a 30% section of the rail length, then
the stray current density calculation assumes that the the stray current leakage would be at 0.25 mA/m. Fig-
rail-to-earth resistance at each baseplate along a sec- ure 3 provides the results for two more scenarios that
tion of track is uniform, and it provides a combined ef-
fective resistance to the earth (e.g., 100 X km) for the
entire traction section considered. However, this is an
500
Total Maximum Stray Current (mA)
investigate smaller percentages (e.g., 10% and 20%) of or the voltage against the earth resulting from train
stray currents’ concentrated returns to the rails. Thus, operation (see Figure 4).
the method shown in (2) may facilitate stray current con- These rail potential measurements are providing
trol designers to determine safety margins to credibly information to the systems’ operators and owners to
test a number of configurations of their designs as well restore their systems back into line with a reference
as service conditions. condition. Thus, such endeavors do not measure the
effects of stray current but they merely concentrate on
Stray Current Monitoring Methods its source. The drawback of this endeavor lies in iden-
Stray current performance monitoring is a recommend- tifying an appropriate reference condition that will
ed requirement in EN standards covering dc railway sys- serve as a healthy condition-benchmarking metric.
tems. The performance monitoring is utilized to enable The reference condition should be able to account for
proactive maintenance. It merely relies on the system’s elements that are semideterministic but also varying.
condition data and ensures continued stray current con- These elements include scheduled daily or seasonal
trol over railways and third-party infrastructure. traffic trends, occasional traffic peaks (e.g., a major
sporting event), weather/environmental conditions,
Rail Potential Monitoring Method rail insulation condition, faults, and track pollution.
A basic specification for continuous monitoring is given Most importantly, the reference healthy condition
in EN 50122-2 as an informative (not normative) should be defined once all third-party measurement
Annex B, and on this a number of commercial systems issues have been resolved and should be under oc-
have been developed and marketed. The philosophy of casional reassessment. Therefore, to acceptably in-
these systems is that direct measurement of stray cur- terpret any arising alarms under the rail potential
rents is difficult; therefore, they are based on measure- monitoring method, a mix of engineering judgment
ments of the resistance of the return circuit to the earth and experience is required.
Contact System
2
1.5 Running
Rail
1
0.5
Stray Current Collection
0 System
3 6 9 12 15 18 21 24 27 30 V
Track Section for Current Return (%)
Direct Stray Current Monitoring Method criterion can be converted to a maximum stray cur-
To partially lift the uncertainties associated with the rail rent value for each section, given the known stray
potential monitoring method, a direct stray current moni- current grid resistance and traction earth cable resis-
toring method can be deployed. The objective of the tance. The latter value is used for performance mea-
stray current monitoring method is to determine the per- surement purposes.
formance of the package of protective measures used to ■■ The tunnel reinforcement potential shift is subject to
control stray current, measure the impact of stray current a maximum limit of +0.2 V (EN 50162:2004, Table 1)
on the corrosion of the system structures, and allow the which EN 51022-2:2010 interprets as “the average
location of stray current faults to be determined. value in the hour of highest traffic.” A normal indus-
The reference specification of a stray current moni- trial practice is to measure this value as a corrosion
toring method for a tunnel metro system can be summa- potential using an embedded sensor.
rized as follows. ■■ Taken together, these two parameters (longitudinal
■■ In each rectifier substation of the traction system, a 0.1-V limit and potential shift subject to a maximum
wall-mounted stray current cabinet is usually provid- limit of +0.2 V) will allow quantification of the stray
ed. This cabinet is equipped with a sufficient number current magnitude and direction at the measurement
of suitable size terminals to terminate the necessary location and confirm whether the metro system is
cables carrying the potential of specific parts of the exporting and importing traction stray current
traction earth and structural earth systems accord- through the tunnel walls to and from the outside
ing to the stray current monitoring design. After com- environment. This will both quantify the corrosion
pletion of construction and putting into operation of threat to the tunnel reinforcement and the risk of
the tunnel stretch, measurements have to be carried stray current corrosion to external pipes and servic-
out via the stray current cabinet to check if the maxi- es. The tunnel-wall measurements will also allow
mum allowable value of 0.1 V for the longitudinal volt- detection of imported stray current from outside sys-
age drop, caused by operation in the tunnel, is tems, such as pipeline cathodic protection systems.
not exceeded. ■■ To achieve this, a network of current and tunnel
■■ EN 50122 applies voltage limits in two ways: 1) longi- corrosion sensors can be applied to locations
tudinal voltage drop in tunnel reinforcement and 2) across the metro system. Data acquisition units are
structure to the earth potential shifts in tunnel rein- then installed at each sensor and the digital output
forcement. Stray current designs assume that the lon- is transmitted to the stray current cabinets at each
gitudinal 0.1 V limit is applied over individual section rectifier substation. The number and position of
lengths of the stray current grid (collection system), sensors are usually determined during detail
where a length is defined as being between two trac- design to allow the operators to locate potentially
tion substations or two dielectric joints should the dangerous track insulation failures. The design pro-
system be segregated, accordingly. The remote mea- cess takes account of the traction power and stray
surement of the end-to-end voltage drop, which current control designs, as well as the distribution
would require sense cables to be routed from each of the different tunnel and station construction
end to the nearest stray current cabinet, is not rec- across the system and significant interfaces with
ommended as the sense cables would be susceptible external systems and services. As a minimum, cur-
to electromagnetic interference. The presence of the rent and tunnel corrosion sensors are located at
stray current grid allows direct measurement of the each metro station (one pair per track) and in the
stray current flow, either in the reinforcing steel or in tunnels at midpoints between stations (one pair
the traction earth cable using local sensors. The 0.1-V per tunnel).