Proven and innovative measuring technology

for compressed air and gases

Comapny profile
Florian Buchner

The Enterprise
Medium sized – owner managed – innovative

Establishment
In 2002 | Christian Schuldt and Wolfgang Blessing

2 Locations
Approximately 90 staff members in Germany and about 105 globally

Location North | Harrislee (Schleswig-Holstein) Location South | VS-Tannheim (Baden-Württemberg)

19.05.2022 2
Company Profile

Product range
Measuring technology for compressed air and gases – solutions for easy monitoring

Chart recorders / data loggers Software

Dew point measurement Current measurement

Flow measurement Pressure measurement

Residual oil and Particle's measurement Temperature measurement

Leakage detection

Development | Production | Advice | Sales | Service and Calibration – 100% made in Germany

19.05.2022 3
Company Profile
Measurement technology for compressed air and gases

Leakage Management

Flow-/ Consumption-/ Leakage measurement

Quality monitoring according to ISO 8573-1

Dew point monitoring
Efficiency measurement of compressors
19.05.2022 4
Energy Efficiency
Leakage Flow and Leakage Detection
Main Applications CS Instruments

Efficiency monitoring

Flow-/ Consumption-/ Leakage measurement

19.05.2022 Webinar: Flow 6

What is the motivation to measure your consumption / flow?

• Cost determination

• Identify consumption
peaks and optimize the
demand.

• Detect offset volume

flows during non-
production periods.

• Recommendation:
Measurement over one
week to illuminate all
phases of production at
the beginning.

19.05.2022 CS INSTRUMENTS 7
Different devices - solutions for every application
Insertion sensors for main lines Inline sensors for installation in the distribution

VA 520
VA 570

VA 500 VA 550 VD 500 Vortex sensors for special applications

Compact sensors for measurement before the process, in or

in front of machines
VX 570

VU 570
VA 521 VA 525

19.05.2022 CS INSTRUMENTS 8
Video Flowmeter
Which flowmeter should be used where?

Youtube….com
Leak detection

• Find the smallest leaks at large

distances
• Photograph leaking parts
• Describe the leak and necessary
actions
• Creat a report via software

LD 500

Acoustic trumpet Straightening tube Gooseneck Parabolic Holster Transport case

with straightening tip mirror

CS INSTRUMENTS 10
Localization and elimination of leakages
Ideal process
4. Documentation and quantification of leakage(s)

5. Issuing a report

3. Leakage
detection

6. Repair of the leakage(s)

2. Analysis of the measured data

1. Consumption measurement

31.03.2022 Webinar: Intelligent Leak Management 11

Quality Monitoring
Dew Point, Particles and Oil content
Dew Point / Quality monitoring

Monitoring of compressed air preparation

During compression, the concentration increases
proportionally with the overpressure in the
system
19.05.2022 Webinar: Dew Point 13
 What is the motivation to monitor your compressed air quality?
Different applications bring different reasons for a measurement!

• Damage to machines and equipment Particles Water vapour Oil

• A reduced life span of topped users ISO 8573-

Maximum number of particles per m³
Totalshare in oil
(liquid aerosol and mist)
1:2010
Pressure dew point
• Increased failure probability of machines / Increased downtime of machines Class
0.5 - 1
0.1 - 0.5 µm 1 - 5 µm mg/ m³
• Corrosion / Ice formation µm

0 Depending on the determination by the user of the device, stricter requirements than Class 1 are

1 <= 20.000 <= 400 <= 10 <= -70 °C 0,01

• Product quality 2 <= 400.000 <= 6.000 <= 100 <= -40 °C 0,1

• Unwanted discoloration 3 -- <= <= 1.000 <= -20 °C 1

90.000
• Clumpy and sticky powdery goods
4 -- -- <= 10.000 <= +3 °C 5
• Bacteria could arise
5 -- -- <= 100.000 <= +7 °C --

6 -- -- -- <= +10 °C --

• Process reliability
• Some processes must reach a defined humidity level in compressed air, to be reliable and repeatable.

19.05.2022 14
 Dew point measurement (Compressed air and gasses)

Measuring ranges:
-80…20°Ctd for desiccant dryer
-60…30°Ctd for membrane dryers
-20…50°Ctd for refrigeration dryer
…more on requests
FA 510/515 FA 500 FA 550

DS 400 Dew Point Set

+ Datalogger
DP 500/510
DS 52 Dew Point Set Full mobile set in a service case
+ Ethernet (TCP/Ip) Interface
-> Plug and Play Solution
+ Multiple Sensor inputs

CS INSTRUMENTS 15
 Measure compressed air quality |
Residual oil – particles – residual moisture

Mobile PC 400 in a service case

Full Set on a Trolley: Oil-Check 400 stationary Particle Counter 400 stationary Oil Check 400 + handle and stand
- Oil content - Integrated Display - Integrated Display in a service case
- Particle concentration - Multiple sensor inputs - Multiple sensor inputs
- Residual humidity - Alarm relays - Alarm relays
- Ethernet (TCP/Ip) Interface - Ethernet (TCP/Ip) Interface

CS INSTRUMENTS 16
 Chart recorder / data logger

DS 500 DS 400
- Modbus TCP-ip / RTU interface - Digital display up to 4 inputs
- Up to 12 sensor inputs - Option: Datalogger
- Datalogger - Option: Ethernet interface

PI 500 – Handheld chart recorder

- One sensor input
- Datalogger
DS 500 mobile DS 400 mobile - Portable Battery

CS INSTRUMENTS 17
https://www.cs-instruments.com

CS INSTRUMENTS 18