C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 1 of 6

Shutdown SIS

Previous Screen

Product: GENERATOR SET

Model: C15 GENERATOR SET C5H
Configuration: C15 Standby Generator Set C5H00001-UP

Disassembly and Assembly

C15 and C18 Generator Set Engines
Media Number -RENR8643-20 Publication Date -01/06/2016 Date Updated -07/06/2016

i02773990

Cylinder Head - Remove

SMCS - 1100-011

Removal Procedure
Start By:

a. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove and
Install".

b. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Remove".

c. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".

d. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".

e. Remove the water temperature regulator. Refer to Disassembly and Assembly, "Water
Temperature Regulator - Remove and Install ".

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/p... 31-Jul-23
C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 2 of 6

Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.

Dispose of all fluids according to local regulations and mandates.

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

NOTICE

Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.

Illustration 1 g01067189

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/p... 31-Jul-23
C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 3 of 6

1. Remove bolts (2) and thrust plate (1).

Illustration 2 g01067187

2. Remove sealing plate (3) and adapter assembly (4).

Illustration 3 g01067186

3. Remove O-ring seal (5) and O-ring seal (6) from sealing plate (3).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/p... 31-Jul-23
C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 4 of 6

Illustration 4 g01239627

4. Disconnect hose assembly (8) at cylinder head (14). Remove the bolt and the clip that secures
the hose assembly to the front housing. Remove the bolt and the clip that secures the hose
assembly to cylinder head (14).

5. Disconnect hose assembly (16) at cylinder head (14).

6. Disconnect tube assembly (15).

7. Remove bolt (13) and the breather tube from cylinder head (14).

8. Remove bolts (7) and remove the bracket from cylinder head (14).

9. Disconnect harness assemblies (9) and (12).

10. Remove bolts (11) and remove air inlet elbow (10) from cylinder head (14). Remove the gasket
from cylinder head (14).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/p... 31-Jul-23
C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 5 of 6

Illustration 5 g01239779

11. Attach a suitable lifting device to cylinder head (14). The weight of cylinder head (14) is
approximately 235 kg (518 lb). Ensure that all of the following items are clear from cylinder
head (14): harness assemblies, tube assemblies and hose assemblies.

12. Remove cylinder head bolts (17).

13. Carefully remove cylinder head (14).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/p... 31-Jul-23
C15 Standby Generator Set C5H00001-UP(SEBP4325 - 41) - Systems & Components Page 6 of 6

Illustration 6 g01239785

14. Remove cylinder head gasket (18).

15. Remove spacer plate (19).

16. Remove seals (23) and seal (21).

17. Remove spacer plate gasket (22).

18. Remove O-ring seal (20) from the dowel in the cylinder block.

Copyright 1993 - 2023 Caterpillar Inc. Mon Jul 31 21:17:37 UTC+0400 2023
All Rights Reserved.
Private Network For SIS Licensees.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/p... 31-Jul-23