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Masterlogic-200 Spectech

The document provides specifications and technical details for the MasterLogic-200 PLC system, including: 1. The MasterLogic-200 has a powerful and versatile CPU, modular options, and supports open networks and protocols. It provides redundancy options for CPU, power, and I/O. 2. Network options include fast Ethernet, serial communication, ProfiBus DP, and DeviceNet. 3. Softmaster software allows simulation of control strategies without hardware.

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0% found this document useful (0 votes)
417 views

Masterlogic-200 Spectech

The document provides specifications and technical details for the MasterLogic-200 PLC system, including: 1. The MasterLogic-200 has a powerful and versatile CPU, modular options, and supports open networks and protocols. It provides redundancy options for CPU, power, and I/O. 2. Network options include fast Ethernet, serial communication, ProfiBus DP, and DeviceNet. 3. Softmaster software allows simulation of control strategies without hardware.

Uploaded by

ANIRBAN MAITY
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MasterLogic-200/R (Hot-Standby System)

Specifications and Technical Data

Revision Date: Dec 2013


Version 9.0

Release 202

1 MasterLogic-200 Specifications and Technical Data


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Contents
1. INTRODUCTION .................................................................................................................. 4
1.1 OVERVIEW......................................................................................................................... 4
1.2 MASTERLOGIC-200 PLC SYSTEM ARCHITECTURE ............................................................. 5
1.3 GENERAL SPECIFICATIONS ................................................................................................ 7
1.4 CPU SUMMARY SPECIFICATIONS ...................................................................................... 9
1.5 POWERFUL & VERSATILE CPU ....................................................................................... 14
1.6 POWER SUPPLY MODULES (2MLI-CPUU, CPUH, CPUS) .............................................. 34
1.7 POWER SUPPLY MODULES (2MLR-CPUH/#).................................................................. 36
1.8 BASE OPTIONS (2MLI-CPUU, CPUH, CPUS)................................................................. 37
1.9 BASE OPTIONS (2MLR-CPUH/#, 2MLI-CPUS/P) .......................................................... 40
1.10 I/O INTERFACE MODULES (2MLR-DB##)....................................................................... 43
2. OPEN NETWORKS ............................................................................................................. 44
2.1 NETWORK SUMMARY SPECIFICATIONS............................................................................ 44
2.2 FAST ETHERNET (FENET) ................................................................................................ 46
2.3 SERIAL COMMUNICATION (SNET) .................................................................................... 52
2.4 PROFIBUS-DP (PNET) ...................................................................................................... 56
2.5 DEVICENET (DNET) ......................................................................................................... 59
3. SOFTMASTER ..................................................................................................................... 62
4. MODEL NUMBERS ............................................................................................................ 67
4.1 CPU MODULES ................................................................................................................ 67
4.2 I/O BASE & POWER & CABLES (2MLI-CPUU, CPUH, CPUS) ................................................. 68
4.3 I/O BASE & EXPANSION DRIVE & POWER & CABLES (2MLR-CPUH/#) ............................................... 69
4.4 BASE & POWER (2MLI-CPUS/P) .................................................................................... 70
4.5 DIGITAL I/O MODULES .................................................................................................... 71
4.6 ANALOG I/O, HIGH SPEED COUNTER & EVENT INPUT MODULES .................................... 72
4.7 COMMUNICATION MODULES ........................................................................................... 73
4.8 PROGRAMMING CABLES .................................................................................................. 73
4.9 OTHERS ........................................................................................................................... 73

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Revision History

Revision Date Changes

1.0 Sep. 2007 Initial Version

2.0 Jan. 2008 A – Included details on MasterLogic 200R


3.0 Sep. 2008 M – Updated MasterLogic 200R Specifications

4.0 May 2010 D – Removed Experion PKS introduction, Removed


Smart IO and Position Control Module
A – Included ML200R DC24V power supply

5.0 Dec. 2010 A – Included Profibus DP Remote Interface card,


2MLR-DMMA
6.0 Jul. 2011 A – DeviceNet interface card, CPUs, Redundant CPU
rack

7.0 Dec. 2011 A – Expansion Redundancy, Profibus Slave Interface


8.0 May. 2013 A – 2MLI-CPUS/P

9.0 Dec. 2013 A – 8 channel RTD, HART analog input and output, 8
slot rack, CPU for redundant power
M – Revised with latest IEC standards

Legend for Change Column:


A – Added
D – Deleted
M – Modified

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1. Introduction
1.1 Overview
MasterLogic-200, Honeywell’s next
generation Programmable Logic
Controllers (PLC), adds power and
robustness to logic-interlock-sequence
batch control capabilities of Experion
network.
It is state of the art, compact yet
powerful & versatile, cost-effective
solution ideal for fast logic, sequential,
and batch control applications
T
The highlights of MasterLogic-200 PLC system are:
• Powerful & Versatile CPU (high speed / memory, IEC programming etc)
• Compact footprint (Rack room, cabinet space saver, shipping costs
saver)
• Modular options (power supply, range of I/O modules to suit your
configuration)
• Flexibility in module assignment – any module can be installed in any
slot of any base without any restrictions.
• Open networks (Fast Ethernet, UTP/Fiber-Optic, serial RS232C
/422/485)
• Open protocols (Profibus-DP, MODBUS ASCII/RTU/TCP, DeviceNet)
• Peer-to-Peer networks (Dedicated Fast Ethernet on UTP/Fiber-optic)
• Simulation Environment to test control strategies without hardware or
process connections.
• Engineer-friendly software (Connection options, easy configuration &
trouble-shooting)
• Diagnostics (System/Error Logs, system monitoring, network monitoring,
ping test, frame monitor)
• Experion HS/LS Integration (PLC alarm/events, clock synch, etc)
• Redundancy (CPU, Power, I/O network redundancy)

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1.2 MasterLogic-200 PLC system architecture

Redundancy options
MasterLogic-200 provides the control system designer with various redundancy
architecture options that fits the requirement.

Fully Redundant system


CPU Model: 2MLR-CPUH/# provides a fully redundant system:
• Redundant CPU
• Redundant Power
• Redundant I/O cable (ring topology with single or dual paths)

Non-redundant system
For cost-effective applications, CPU Model: 2MLI-CPU# provides a fully non-
redundant system:
• Non-redundant CPU
• Non-redundant Power
• Non-redundant I/O cable

Non-redundant CPU with Redundant Power


CPU Model: 2MLI-CPUS/P provides a non-redundant CPU with redundant
power:
• Non-Redundant CPU
• Redundant Power
• Non-redundant I/O cable

Non-redundant CPU with Redundant Power and I/O cable


A slight variation of the fully redundant architecture with only the master CPU of
2MLR-CPUH/# (excluding the standby CPU) offers the functionality of:
• Non-Redundant CPU
• Redundant Power
• Redundant I/O cable (ring topology with dual paths)

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1.3 General Specifications

Related
No. Item Specifications
Standards
Ambient
1 0 ~ 55°C
Temp.
Storage
2 −25 ~ +70°C
Temp.
Ambient
3 5 ~ 95%RH (Non-condensing)
humidity
Storage
4 5 ~ 95%RH (Non-condensing)
humidity
Occasional vibration -
Pulse Sweep
Frequency Acceleration
width Count
10 ≤ f <57Hz − 0.075mm
2
57 ≤ f ≤ 150Hz 9.8m/s (1G) −
5 Vibration 10 times
Continuous vibration each IEC61131-2
Pulse direction
Frequency Acceleration (X, Y and
width
Z)
10 ≤ f < 57Hz − 0.035mm
2
57 ≤ f ≤ 150Hz 4.9m/s (0.5G) −
• Peak acceleration: 147m/s (15G)
2

• Duration: 11ms
6 Shocks IEC61131-2
• Pulse wave type: Half-sine (3 times in each of X, Y and X
directions)
Square wave
±1,500V
impulse noise
IEC61131-2
Electrostatic
Voltage: 4kV (Contact discharge) IEC61000-
Noise discharge
7 4-2
immunity
IEC61131-
Radiated 2,
electromagnetic 27 ~ 500MHz, 10V/m
field noise IEC61000-
4-3

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Digital/Analog
Power Input/Output, IEC61131-2
Fast transient Classification
supply Communication IEC61000-
/Burst noise Interface 4-4
Voltage 2kV 1kV
8 Atmosphere Free from corrosive gases and excessive dust
9 Altitude Less than 2,000m
Pollution
10 Less than 2
degree
Cooling
11 Air-cooling
method

Agency UL 508 Industrial Control Equipment


12
Certifications 2004/108/EC, EMC Directive
EN61000-6-4, Emissions, Industrial
EN61000-6-2, Immunity, Industrial

Note:
IEC (International Electrotechnical Commission) – An international civil community that
promotes international cooperation for standardization of electric/ electro technology, publishes
international standard and operates suitability assessment system related to the above.
Pollution Degree – An index to indicate the pollution degree of used environment that
determines the isolation performance of the device. For example, pollution degree 2 means the
state to occur the pollution of non-electric conductivity generally, but the state to occur
temporary electric conduction according to the formation of dew.
Compliance to European Union Directives. This product has the CE mark and is approved for
installation within the European Union and EEA regions. It has been designed and tested to
meet the following directives:
EMC Directive. This apparatus is tested to meet Council Directive 2004/108/EC
Electromagnetic Compatibility (EMC) using a technical construction file and the following
standards, in whole or in part:
• EN61000-6-4 EMC – Generic Emission Standard, Part 2 – Industrial Environment
• EN61000-6-2 EMC – Generic Immunity Standard, Part 2 – Industrial Environment
The product described in this document is intended for use in an industrial environment.
Low Voltage Directive. This product is also designed to meet Council Directive 2006/95/EC
Low Voltage, by applying the safety requirements of EN61131-2 Programmable Controllers,
Part 2 – Equipment Requirements and Tests.

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1.4 CPU Summary Specifications

Specifications
Related
No. Item 2MLR-CPUH/# Standards
Redundant CPU
Cyclic scan, Time-driven interrupts, Internal
1 Program Execution methods
Memory interrupts
Scan synchronous batch processing I/O (refresh
2 I/O control method
method), Direct I/O method by program instruction
Ladder Diagram, Sequential Function Chart,
3 Program language
Structured Text, Instruction List (view only)
Operator 18
Basic functions 130 + real number operation function
Number of Basic function
4 41
instructions block
Dedicated Special function blocks, Process function blocks
function block Dedicated communication function blocks (P2P)
LD 0.042µs/Step
Processing MOV 0.112µs/Step
speed S: Single real
5 ±: 0.602µs (S), 1.078µs (D)
(Basic Real number number
instruction) ÷: 1.106µs (S), 2.394µs (D)
operation D: Double real
x: 1.134µs (S), 2.660µs (D)
number
Including Upload
6 Program memory 7MB & System

7 Max # I/O bases 31

8 Max # slots 372


Using 64 ch
23,808 (64ch*372 slots)
Max base DI/DO module
9
I/O Using 32 ch
11,904 (32ch*372 slots)
DI/DO module
100m (UTP cable)
10 Max I/O expansion distance
2km (Fiber-optic cable)
11 Max Network / Remote I/O 128,000 Using network I/O

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12 Flash Memory 16 MB
Symbolic
Variable Area 512 KB (Maximum, 256 KB retain settable)
(A)
Occupying 20
No point limit bytes of
Timer Time Range: 0.001 ~ 4,294,967.295 seconds symbolic
(1,193hours) variable area
per point
Occupying 8
No point limit bytes of
Counter symbolic
Coefficient Range : -32,768 ~ +32,767 variable area
per point
Fixed Area
M 512 KB
Variable

64 KB * 2 File Register
R (uses flash
Data (%RW0~%RW32767)
memory)
13 Memory
Capacity 16 KB Input Image
Direct Variable I
(%IW0.0.0~%IW127.15.3) Area
16 KB Output Image
Q
(%QW0.0.0~%QW127.15.3) Area

128 KB File Register


W (uses flash
(%WW0~%WW65535)
memory)

F 4 KB System Flag
K 18 KB (PID 256 loops) PID Flag
High Speed
L 22 KB
Flag Variables Link Flag
N 42 KB P2P Flag
Analog Refresh
U 32 KB Flag as
VAR_GLOBAL
Program INIT task 1 max
14 Type Timer Interrupt
Allocation 32 max
tasks

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Internal Device
32 max
Interrupt tasks
Scan program Balance: 256 minus sum of above
Total 256 max
15 CPU operation mode RUN, STOP, DEBUG
16 CPU restart mode Cold or warm restart
Watchdog timer, memory error, I/O error, battery
17 Self-diagnosis
error, power error, communication error etc.
RS-232C(1CH) Modbus slave
supported via
18 Built-in Program port USB (1CH) @ 12MBPS RS-232C port
Note: Additional program connections via Ethernet
& serial communication module (locate or remote)
Data storage method at power
19 Retain area configuration via Basic parameters
off
1173 (2MLR-CPUH/T)
20 Current consumption (mA)
1360 (2MLR-CPUH/F)
0.257 (2MLR-CPUH/T)
21 Weight (kg)
0.276 (2MLR-CPUH/F)
Redundancy Feature

Watchdog between CPUs Sync cable and Ring-type I/O Network

Data Backup 1Gbps Fiber Optic, max. 200m

Synchronization Method Configured in Redundancy parameter


62.5/125 Multi-mode Fiber Optic
22 Sync Cable Specification LC type connector (Lucent Connector)
Return Loss : over 45db
Delay time for redundant Varies with data size between CPUs
operation - Default: 8.2ms / max. 80ms

Switchover Time Max. 22ms

Operation delay during


Max. time of delay time for redundant operation
switchover

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Specifications
Item Remarks
2MLI-CPUU 2MLI-CPUH 2MLI-CPUS(/P)

Operation system Reiterative operation, fixed cycle operation, constant scan


Scan synchronous batch processing system(refresh system), direct
I/O Control system
system by command
Program language Ladder Diagram, SFC (Sequential Function Chart), ST(Structure Text)

Operator 18

Basic function 136 types + real number operation function


No. of Basic function
commands 43
block
Dedicated Dedicated function blocks by special function modules, communication
function block dedicated function block(P2P)
Basic 0.028 ㎲ / step

Operation MOVE 0.084㎲ / step


processing
speed (basic ±: 0.392 ㎲(S), 0.924 ㎲(D) S: Single real
command) Real number x : 0.896 ㎲(S), 2.240 ㎲(D) number
operation
÷ : 0.924 ㎲(S), 2.254 ㎲(D) D: Double real
number
Program memory capacity 4MB 3.5MB 640KB

I/O points(installable) 6,144 points 3,072 points

Max. I/O memory contact 131,072 points 32,768 points


Symbolic variable 128KB (max. 64KB
512KB (max. 256KB retain settable)
area(A) retain settable)
I variable(I) 16KB 4KB

O variable(Q) 16KB 4KB


Data
memory 64KB (max. 32KB retain
M 256KB (max. 128KB retain settable)
settable)
Direct variable R 64KB * 2 blocks 64KB * 1 block 64KB per block
W 128KB 64KB

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F 4KB System flag


K 16KB 4KB PID flag
Flag variable L 22KB Fast link flag
N 42KB P2P flag
Analogue refresh
U 8KB 4KB flag
Controllable by R
Flash area 2 MB, 32 blocks
device

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1.5 Powerful & Versatile CPU

High Speed
Facilitated by a powerful state of the art processor (NGP1000), MasterLogic-200
CPU provides high speed execution of program instructions and backplane/
communication data transfers. In addition, dedicated intelligent communication
modules (Ethernet, Serial, Profibus etc) offer co-processing assistance to the
main controller CPU.

High Memory
High memory of MasterLogic-200 CPU combined with high speed & huge I/O
capacity feature provides a robust platform for efficient performance in large
applications.
Summary specification for CPU Models:
Memory Specification Memory size Remarks

2MLR- 2MLI- 2MLI- 2MLI-


CPUH CPUU CPUH CPUS(/P)

Total Memory 25 MB 22MB 22.5MB 10.6MB

Built-in Flash Memory 16 MB 16 MB 16 MB 8MB For program & data backup

Program Memory (Incl. 7 MB 4MB 3.5MB 640KB For program execution, upload,
System Memory) system parameters, history logs

Data Memory 2 MB 2 MB 2 MB 1MB Direct variables & Symbolic


(named) variables

Free slot assignment


This is good news to engineers handling base/slot assignment. MasterLogic-200
poses no restriction whatsoever. Any module type i.e. digital I/O, analog I/O,
HSC (pulse input), RTD, Thermocouple, and even communication modules (i.e.
Ethernet, Serial, Profibus-DP, DeviceNet) can be freely assigned to any base/slot
irrespective of base #, Slot #.

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Without any restriction, any of the above modules (except for Ethernet module)
can also be installed in remote I/O bases located far away (by using FO network
of 2MLR-CPUH/#).

Large I/O capacity


MasterLogic-200 accommodates a huge I/O capacity through base I/O and
remote/network I/O capabilities. The I/O capacity details are tabulated as follows:

Model: 2MLI-CPUU&CPUH (Non-redundant)


Model: 2MLI-CPUU/H Qty Remarks

Max # of bases 8 1 main base + 7 expansion bases

Max # of slots 96 12 slots * 8 base = 96 slots

Base I/O 6,144 Using 64 ch 96 slots * 64 ch =


points DI/DO module 6,144 points
3,072 Using 32 ch 96 slots * 32 ch =
points DI/DO module 3,072 points

Network & Remote I/O 128,000 Using network I/O


(Max I/O memory) points

Model: 2MLI-CPUS (Non-redundant)


Model: 2MLI-CPUS Qty Remarks

Max # of bases 4 1 main base + 3 expansion bases

Max # of slots 48 12 slots * 4 base = 48 slots


Base I/O 3,072 Using 64 ch DI/DO 48 slots * 64 ch =
points module 3,072 points
1,536 Using 32 ch DI/DO 48 slots * 32 ch =
points module 1,536 points
Network & Remote I/O 32,000 Using network I/O
(Max I/O memory) points

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Model: 2MLR-CPUH/# (Non-redundant or Redundant)


Model: 2MLR- Qty Remarks
CPUH/#

Max # of I/O bases 31 On either Ethernet or Fiber-optic networks

Max # of slots 372 12 slots * 31 base = 372 slots

Base I/O 23,808 Using 64 ch 372 slots * 64 ch =


points DI/DO module 23,808 points
11,904 Using 32 ch 372 slots * 32 ch =
points DI/DO module 11,904 points
Network I/O 128,000 Using network I/O modules.
(Max I/O memory) points

Model: 2MLI-CPUS/P (Non-redundant CPU with redundant power)


Model: 2MLI-CPUS/P Qty Remarks

Max # of bases 1 1 main base

Max # of slots 12 12 slots * 1 base = 12 slots

Base I/O 768 Using 64 ch DI/DO 12 slots * 64 ch = 768


points module points
384 Using 32 ch DI/DO 12 slots * 32 ch = 384
points module points
Network & Remote I/O 32,000 Using network I/O
(Max I/O memory) points

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High Speed Synchronization


In redundant CPU systems, a dedicated high speed 1Gigabit fiber-optic link
between primary and backup CPU ensures efficient synchronization of data and
program memory areas. Upon failure of the primary CPU, the control switches
over to the backup CPU bumplessly in less than 22 msec.

IEC 61131-3 Standard Programming Languages


MasterLogic-200 PLCs do not restrict the control engineers with a solitary ladder
programming (LD) language. Their work is made easier with a choice of IEC
standard programming languages. Each of the IEC 61131-3 standard
programming language is designed for a specific application.

Ladder (LD)
MasterLogic-200 provides a friendly ladder (LD) programming editor, best suited
for relay logic / interlocks with timers and counters. The same editor serves as
online monitoring display for trouble-shooting situations.

Online Monitoring
Contact On

Sequential Function Chart (SFC)


However, ladder would be cumbersome for the engineer to build strategies for
sequencing/batching applications with state/transition conditions. Sequential
Function Chart (SFC) visual programming editor best suited for that purpose is
provided.

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Structured Text (ST)


Likewise, so as to build a own library of user-defined function blocks or being
accustomed to computer languages like BASIC, PASCAL etc, the engineer
would be inclined to pick Structured Text (ST) language as the right choice.

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Instruction List (IL – View only mode)


A mnemonic assembly-type programming language (currently in view only mode)
to assist to cross-verification of ladder program sequences.

Flexibility to mix & match


MasterLogic-200 empowers the control engineer with flexibility to mix & match
different languages in a single CPU with modular programs, each serving a
specific requirement typical to industrial process control situations.

Programming Language Remarks

LD (Ladder) Relay logic / interlocks

SFC (Sequential Function State / Transition diagrams for


Chart) sequential/batch applications
ST (Structured Text) BASIC, PASCAL like programming
language

FB (Function Block) To be used / embedded in other


programming languages e.g. LD,
SFC, ST
IL (Instruction List) View only mode of LD instructions

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Program Types & Modular Programs


MasterLogic-200 allows modularizing the whole control strategy for the PLC into
max. 256 easily manageable sub-programs, executed either cyclically once
every scan in the order or interrupt driven based on timer or memory conditions.

Program Type Max # Task When executed?


#

INIT Program 1 Executed once during PLC startup

Timer 32 0~31 Executed when timer interval elapses


Interrupts (configurable @ 1msec resolution)
Device 32 64~95 Executed when configured internal
Interrupts memory condition occurs

Scan Programs Balance Executed once every scan


Total 256
Note: Task ID 32~63 reserved for future use (I/O interrupt conditions)

Cold or Warm Restart Options


MasterLogic-200 provides two CPU restart modes, cold or warm options to fit the
restart circumstances.

Mode
Cold Restart Warm Restart
Parameter

Default Initializing as ‘0’ Initializing as ‘0’

Maintaining the previous


Retain Initializing as ‘0’
value
Initializing as a Initializing as a user-defined
Initialization
user-defined value value
Retain and Initializing as a Maintaining the previous
initialization user-defined value value

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IEC data types


The following are IEC standard data types supported by MasterLogic-200
programs in accessing direct & symbolic (named) variables. Variables can be
defined as local (accessible only within the program) or global variables
(accessible across all programs).

Data Category Data types supported

Bit BOOL

Byte BYTE

Word WORD, DWORD, LWORD

Integer SINT, INT, DINT, LINT

Unsigned Integer USINT, UINT, UDINT, ULINT


Real REAL (Single precision), LREAL (Double
precision)
Date & Time TIME, DATE, TIME_OF_DAY, DATE_AND_TIME

Text Character STRING

Array ARRAY (3-dimensional arrays, max array size of


32767 elements)

User-defined data type STRUCT


Function Block instances FB_INST

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Three-dimensional arrays
Array variables are extremely useful to a programmer to store a series of related
data items. For example, an array variable Tank_Level[0..9] can be used to store
level values of a max of 10 similar tanks typically using “for loop” command.

Function Block & Instruction Library


Drastically reducing engineering time, a vast library of instructions & function
blocks is pre-built and packaged with MasterLogic-200 system. Here is an
overview of the function block library available for the control engineer.

Function Type Functions / Function Blocks


+
Input Contacts NC/NO Contact , ±Transition contacts

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+
Coils Coil/Negated coils, Set/Reset coils (latch), ±Transition
sensing coils
Data type Bool_to_*, Byte_to_*, Word_to_*, Int*_to_*, UInt*_to*,
conversions Real*_to_*, Time_to_*, Date_to_*, String_to_*, BCD_to_*,
*_to_BCD

Bit functions AND, OR, NOT, XOR, XNR, SHL, SHR, ROL, ROR etc.

ARRAY Move, Rotate, Compare, Fill, Average, Shift etc.


functions
Comparison GT, EQ, GE, LT, LE, NE
Functions

Timer On Delay, Off Delay, Pulse Timers…

Counter Count up, Count Down, Count Up/Down…

String Functions CONCAT, LEFT, RIGHT, MID, INSERT, DELETE,


REPLACE...
Process Control Average, Delay, Limit, Rate, Summer, Totalizer,
Analog_Selector, Function Generator, Lead Lag
PID with auto tuning, Cascade control , Ratio Control, Alarm,
Ramp
Stack Functions LIFO_***, FIFO_***…

Date & Time Multiply, Subtract, Divide, Add functions on date and time
functions variables
Mathematical Exponential, Degree/Radian, ADD/MUL/DIV/SUB, ABS,
functions MOD, Trignometric (SIN, COS, TAN…), SQRT, LOG…,

Select Functions Max, Min, Multiplex…


System Control SCON, DUTY, STOP, ESTOP, DIREC_IN/O, Watchdog
Functions reset, Master Clear, Semaphore etc.
+
Basic instructions in ladder program

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Symbolic (Named) Variables with auto memory allocation


A significant amount of data memory, as high as 512KB, is allocated for
Symbolic variables in MasterLogic-200 CPU. This is equivalent to 50% of the
total data memory, thus intensifying the utilization of auto memory allocation.

The control engineers can simply building named variables circumventing the
hassles of manual memory allocation and derive the convenience of letting the
CPU automatically allocate memory according to the data types. This eliminates
human lapses involved in duplicate assignment, unused memory etc.

Retention Memory
Portions of data memory area provide (non-volatile) memory retention function.
• %R (File Register) memory area comprising 2 blocks of 64KB each
serving always as non-volatile memory for the engineers. Data stored
here will be retained even upon power failure to CPU and during cold or
warm restart options. The data in this area can be cleared only by
operating the CPU switch D.CLR for > 3 sec or upon battery failure

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• Also the control engineer can selectively configure portion of %M


memory areas for memory retention in “Basic Parameters”. A max of
128KB can be configured for memory retention in %M area.

• In addition to the above two, symbolic variables (named variables)


occupying 512KB of data memory (local and global) can be individually
configured for memory retention during variable declaration phase.

Refer to the following table for the maintenance or reset (clear) of the retain area
data according to the PLC operation.
Symbolic
Item M area retain R area
Variables

Maintaining the Maintaining the Maintaining the


Reset
previous value previous value previous value

Maintaining the
Over all reset Initializing as ‘0’ Initializing as ‘0’
previous value
Maintaining the
DCLR Initializing as ‘0’ Initializing as ‘0’
previous value

DCLR (3sec) Initializing as ‘0’ Initializing as ‘0’ Initializing as ‘0’


Warm:
Maintaining the Maintaining the
STOP→RUN* Maintaining the
previous value previous value
previous value

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Cold:
Initializing as ‘0’
* Cold Restart Mode if the program is downloaded
Please refer to Cold or Warm Restart Options section to know more about
memory retention functions.

Online Maintenance Functions

Hot-swapping
Any faulty I/O module can be swapped online with a new one without having to
stop a running CPU. There are two methods:
o By operating a switch M.XCHG in CPU module (Available for 2MLI-
CPUU only)
o By running a software wizard in SoftMaster

Online Editing
Any part of the PLC program can be
edited online when CPU is running & the
new program can be downloaded to the
CPU without having to stop the CPU.
SoftMaster allows an intermediate step of
downloading the modified program to
CPU and monitor the outcome. The
programmer can continue to make
changes if required without quitting the
session.

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Fault Mask
Fault Mask enables program to continue uninterrupted even if a module error
occurs. Fault Mask can be set for any base/slot module either by
• SoftMaster software tool
• Program instruction setting fault mask flag
Only the faulty module stops operating while the overall system continues to
operate due to Fault Mask settings. If there is no error in the module, CPU works
normally with this setting.

Skip I/O
Skip I/O setting for any base/slot module
instructs the CPU to skip processing of
specified I/O module(s). The input image
(%I) area would not be refreshed for
those modules and output image area will
not be transferred to the actual module.

Force I/O
This function enables the control engineer
to force either ON or OFF values to digital
input or output locations in I/O bit image
areas.

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Data Trouble-shooting Functions

Data Tracing
This is one of unique features of MasterLogic PLC. Data tracing works at CPU
level, quite different from the trend monitoring feature usually available at
software level in many PLCs. Configure the trace parameters (trigger condition,
trace variables, sampling size) and trouble-shoot the variables in trend graphic or
tabular format.

Function Specification

Data Trace Trigger Bit variable: Rising, Falling


Condition Word variable: <, <=, >, >=, ==
Also can be manually triggered from
SoftMaster

Sampling Frequency Scan time, 20ms, 50ms, 100ms, 200ms,


options 500ms, 1000ms, 2000ms

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Total # of samples Calculated based on trace variable data


types
Samples after trigger Decides whether and how much of samples
are needed before or after the trigger
Trace variables Bit variables: 16 variables max
Word variables: 8 variables max

Storage Trace data will be stored and protected in


CPU memory until the trigger condition
reoccurs or a new setting is downloaded.
Trace Data Presentation Optionally in user-friendly graphical tool or
tabular data format in MS-Excel

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User-defined Custom Events


Configure user-defined custom event settings and download to CPU for logging
events in database. Trigger conditions can be any bit variable, direct or symbolic.
Also 16 variables (bit, word, real data type) can be associated to the event
whose current value will be captured when the event is triggered.

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Function Specification

Max # of variables that can be 10 variables


configured for custom event
trigger
Associated variables Max 16 variables (bit, word, real
data type) can be associated to the
event for current value capture
Max buffer size for custom event 300 events
capture in CPU

Variable type for event trigger Only bit variables

Trigger condition Rising, Falling, Transition options

Trigger Detection Speed Scan time (milli-sec time stamping)

Event category Information, Critical, Alarm

Applications Trouble-shooting, Limited SOE

RTC (Real-time Clock)


MasterLogic-200 has a built-in clock (RTC) which runs on battery even in case of
power failure. The RTC can be monitored & updated, if necessary, through:
o SoftMaster (manual command from GUI)
o Experion PKS server (auto sync with server clock)
o Programming instructions
All system events, custom events & errors logs are time stamped using RTC.

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Debug Modes

MasterLogic-200 program can be optionally started in DEBUG mode for any


specific trouble-shooting. Breakpoints can be either:
• Manually set on / removed from any line of the program regardless of the
programming language used.
• Set for trigger by internal memory variable or scan cycle count conditions

PLC History - System alarm & events


MasterLogic-200 CPU records four different types of system alarms & events
occurring in PLC.

Buffer Size
Event type Description
in CPU
Any error occurring in system – error 2048
Error Log
code, timestamp, error details events

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Operation history of key system events 2048


System Log
with timestamp events
CPU mode changes, 1024
Mode change Log
RUN/STOP/DEBUG with timestamp events
Power ON/OFF, failure events with 1024
Power shutdown Log
timestamp events

The event buffer in CPU is limited and FIFO cyclic. But all the above 4 types of
PLC alarms & events can be archived in Experion and consolidated with
Experion system alarms & events display. Please refer to MasterLogic-Experion
Integration specification for further details.

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1.6 Power Supply Modules (2MLI-CPUU, CPUH, CPUS)

There are four power supply modules with different specifications to choose from,
according to the site requirements e.g. flexible voltage input range, DC input
power, output voltages and current rating.

Item 2MLP-ACF1 2MLP-ACF2 2MLP-AC23 2MLP-DC42


Rated input voltage AC 100V – AC 240V AC 200V – AC 240V DC 24V
Input voltage range AC 85V ~ AC 264V AC 170V ~ AC 264V -
Input frequency 50 / 60 Hz (47 ~ 63 Hz) -
Inrush current 20 APeak or less 80APeak or less
Input Efficiency 65% or more 60% or more
Input fuse Built-in (user no change), UL standard (Slow Blow Type)
Allowed
instantaneous 10 ms and shorter
interruption
Output voltage DC 5V (±2%) DC5V (±2%)

Output current 3.0A 6.0A 8.5A 6.0A


Output1
Over current protect 3.2A or more 6.6A or more 9.0A or more 6.6A or more

Over voltage protect 5.5V ~ 6.5V

Output voltage DC 24V (±10%)


Output current 0.6A
Output2 - -
Over current protect 0.7A or more
Over voltage protect None
Application RUN contact
Rated switching
DC 24V, 0.5A
Relay voltage/current
Output Minimum switching
DC 5V,1 ㎃
load
Response time OFF→ON/ ON→OFF: 10 ㎳ or less/12 ㎳ or less

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Mechanical life: 20 million and more times


Life
Electrical life: rated switching current: 100 thousand and more times
Voltage indicator Output voltage normal, LED ON
2
Cable specification 0.75 ~ 2mm

Compressed terminal RAV 1.25 - 3.5, RAV 2 - 3.5

Weight 0.4kg 0.6kg 0.5kg

Battery Specifications

Item Specifications

Nominal voltage/current DC 3.0V / 1,800mAh


Backup period without power 5 years (at ambient temperature)
Purpose Program and data backup, RTC operation when Power-OFF
Specification Manganese dioxide lithium battery
Outer dimension (mm) φ 17.0 X 33.5mm

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1.7 Power Supply Modules (2MLR-CPUH/#)


There are five power supply modules with different specifications to choose from,
according to the site requirements e.g. flexible voltage input range, DC input
power, output voltages and current rating.
Item 2MLR-AC12 2MLR-AC22 2MLR-AC13 2MLR-AC23 2MLR-DC42

Rated input voltage 110 VAC 220 VAC I10 VAC 220 VAC 24 VDC

Input voltage range 85V~132VAC 176V~264VAC 85V~132VAC 176V~264VAC 19.2 ~ 28.8 VDC

Input frequency 50 / 60 Hz (47 ~ 63 Hz) -


Max. input power 110 VA / 42 W 176 VA / 72 W -
80A peak and
Inrush current 20A peak and lower (within 8 ㎳ )
Input lower
Efficiency 65% or higher
Built in(not replaceable by a user) - AC power: 250V / 3.15A ( Time-lag Type ) UL approved
Input fuse
- DC power: 125V/10A (Time-lag type) UL approved
Allowed
instantaneous Within 20 ㎳
interruption
Output voltage 5VDC (±2%)
Output current 5.5A 8.5A 7.5A
Output Output power 27.5W @ 55℃ 46.75W @ 55℃ 37.5W @ 55℃
Over current
6.0 A ~ 13.0 A 9.3 A ~ 17.0 A 9.0 A~17.0 A
protection
Purpose RUN contact (refer to 8.2)
Rated switching
24VDC, 0.5A
voltage/current
Relay Min. switching load 5VDC, 1 ㎃
Output
Response time Off→On/ On→Off: 10㎳ and lower/12 ㎳ and lower
Mechanical life: 20 million and more times, electrical life: rated switching current: 100 thousand and
Life
more times
Voltage status display LED On when output voltage is normal

Specification of cable 0.75 ~ 2 mm2


Available clamped terminal RAV1.25-3.5, RAV2-3.5
Dimension (W x H x D mm) 55 x 95 x 90 55 x 95 x 110
Weight 326g 382g 334g 384g 417g
Applied base and install position Power part of basic/expansion base

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Battery Specifications

Item Specifications

Nominal voltage/current DC 3.0V / 1,800mAh


Warranty period 5 years (at ambient temperature)
Purpose Program and data backup, RTC operation when Power-OFF
Specification Manganese dioxide lithium battery
Outer dimension (mm) φ 17.0 X 33.5mm

1.8 Base options (2MLI-CPUU, CPUH, CPUS)


There are four I/O base options to select from: 4 slot, 6 slot, 8 slot & 12 slot
bases.

Main CPU base options

Model
2MLB-M12A 2MLB-M08A 2MLB-M06A 2MLB-M04A
Item
No of Modules 12 modules 8 modules 6 modules 4 modules

Dimension (mm) 426 x 98 x 19 318 x 98 x 19 264 x 98 x 19 210 x 98 x 19

Weight (kg) 0.54 0.42 0.34 0.28

Expansion I/O base options


Model
2MLB-E12A 2MLB-E08A 2MLB-E06A 2MLB-E04A
Item
No of Modules 12 modules 8 modules 6 modules 4 modules

Dimension (mm) 426 x 98 x19 318 x 98 x 19 264 x 98 x 19 210 x 98 x 19

Weight (kg) 0.59 0.47 0.39 0.33

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Expansion I/O cable options


Model 2MLC- 2MLC- 2MLC- 2MLC- 2MLC- 2MLC- 2MLC-
Item E041 E061 E121 E301 E501 E102 E152
Length (m) 0.40 0.60 1.20 3.00 5.00 10.00 15.0

Weight (kg) 0.15 0.16 0.22 0.39 0.62 1.20 1.80


*
The total cable length between the CPU and the farthest I/O expansion base should not exceed 15m.

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1.9 Base Options (2MLR-CPUH/#, 2MLI-CPUS/P)

The above diagram demonstrates co-existence of both local I/O base and remote
I/O base (i.e. UTP and fiber-optic cables) in a dual link I/O network.

Please note that only FEnet module can reside on CPU Base.
FEnet module can not be installed on the Expansion base.

In redundant system employing CPU model: 2MLR-CPUH/#, Local I/O bases can
communicate with the CPU via Industrial Ethernet using UTP CAT5 cable
traveling up to a max 100m distance.

Remote I/O bases as far as 2km can communicate with the CPU on fiber-optic
networks available in both CPU as well I/O base communication slave modules.

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Main CPU base options

Model
2MLR-M02P 2MLR-M06P
Item
No. of Modules 2 modules 6 modules

Dimension (mm) 238 X 98 X 19 346 X 98 X 19

Current Consumption (mA) 211 211

Weight 0.33 kg 0.5 kg


*2MLI-CPUS/P can be installed in the left side of the CPU slot.

Expansion I/O base options


Model
2MLR-E12P 2MLR-E12H
Item
No of Modules 12 modules 12 modules

Dimension (mm) 481 X 98 X 19 508 X 98 X 19

Current Consumption (mA) 220 220

Weight 0.7kg 0.71kg


*2MLI-CPUS/P can be installed in the slot of /O interface module.

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1.10 I/O Interface Modules (2MLR-DB##)

Specification
Item Remarks
2MLR-DBSF/DBDF 2MLR-DBST/DBDT 2MLR-DBSH/DBDH
Media Optical Electrical Mixed

Max. distance Optical (2km)


between
Optical (2km) Electrical (100m)
Expansion
bases Electrical (100m)
62.5/125 Multi-mode
Fiber
LC type connector
Cable Spec (Lucent Connector)
Return Loss : over
45db

Loader
Expansion drive USB
connection

Range of No.0: not


1 ~ 31 (other number will generate an error )
station no. available

Install position CPU parts(CPU0 connector) in expansion base

Weight (g) 99 100 102

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2. Open networks
2.1 Network Summary Specifications
A wide range of open networking capability makes adds versatility to
MasterLogic-200 PLC’s scalable architecture. System engineers have an array of
choices and features to design & construct a system architecture that is not just
meeting the application but also renders high performance and bandwidth for
future expansions.

Fast Ethernet Serial Comm Profibus-DP DeviceNet


FEnet Snet Pnet Dnet
2MLL-EFMT (T.P) 2MLL-PMEA (Master)
2MLL-CH2A 2MLL-
Modules C22A 2MLL-C42A
2MLL-PSRA (Remote) 2MLL-DMEA
2MLL-EFMF (F.O) 2MLL-PSEA (Slave)
Transmission Speed 100/10Mbps 300 ~ 11.5kbps 9.6k ~ 12Mbps 125k ~ 500kpbs
IEEE802.3U - 100baseTx(TP),
RS232C / RS422 /
Physical Layer 100baseFx (Fiber-Optic - Multi RS485 CAN
485
Mode)
100m (Switch/Node, UTP/STP)
Max 500m
Distance 2Km (Switch/Node , Max 1.2Km Max. 500m
(RS422/485)
FiberOptic)
Max # of nodes 64 32 126 (32/segment) 64
HSL √ (Peer-to-Peer) - √ (Profibus-DP) √ (DeviceNet)
MLDP √ (Experion Interface) - - -

Modbus
√ (MODBUS TCP slave) (MODBUS - -
slave
RTU/ASCII slave)
Service / √
Protocol
(MODBUS
√ (MODBUS TCP master, User RTU/ASCII
P2P - -
defined Protocol master) master, User
defined Protocol
master)
SoftMaster
I/F
√ √ - -

Configuration
SoftMaster-NM SoftMaster-NM & Sycon
Software
No of communication Max 24 communication modules per CPU
modules per CPU (Max 12 HSL services & 8 P2P services per CPU)
Network Diagnostics Auto-scan, Ping Test, Frame Monitor, Link Monitor, Loop back (as applicable)

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HSL Service
High Speed Link can be defined as a communication service that performs bi-
directional data transfers between:
o Two or more MasterLogic-200 PLCs (Peer-to-Peer)
o MasterLogic-200 and Profibus-DP devices (Pnet)
o MasterLogic-200 and DeviceNet devices (Dnet)

There can be a maximum of 12 HSL services per MasterLogic-200 CPU. Each


HSL service can have a max of 128 blocks (either SEND or RECEIVE) and each
block can handle of max of 200 words data size.

P2P Service (point to point)


P2P service can be defined as a communication service that performs:
o MasterLogic acting as MODBUS master and third-party open
devices as MODBUS slave (MODBUS RTU/ASCII master on serial
or MODBUS TCP master on Ethernet)
o MasterLogic acting as User-Defined Communication master and
third-party proprietary devices as slave (both serial and Ethernet
TCP-IP)

There can be a maximum of 8 P2P services per MasterLogic-200 CPU. Each


P2P service can have a max of 64 blocks (either READ or WRITE).

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2.2 Fast Ethernet (FEnet)

Overview
Open standard (IEEE802.3U) high speed Ethernet (FEnet) modules facilitate
inter-connecting MasterLogic PLCs with either higher level computers or other
peer PLCs on industrial Ethernet network. Network control uses industry
standard Carrier Sense Multiple Access with Collision Detection (CSMA/CD)
protocol. Two types of modules are available to choose depending on the
distance and cabling philosophy.
o Twisted pair (UTP/STP-CAT5) media with RJ45 connector (100m)
o Fiber-optic (x62.5/125um, Multi-mode) media with SC connector (2km)

They provide a variety of services / functions / protocols:


o Peer-to-Peer integration with other MasterLogic PLCs
o Experion integration via special MasterLogic Dedicated Protocol (MLDP)
o MODBUS TCP-IP master / slave protocols
o SoftMaster Interface
o User-defined Protocol for interfacing with third-party devices

Concurrent services
The above services are based on TCP-IP & UDP-IP protocols and thus many of
the above processes can be concurrent, i.e. running at the same time in a single
FEnet module. For example, a single FEnet module can be used for a) peer-to-
peer integration with other PLCs, b) Experion integration c) MODBUS TCP-IP

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master protocol d) SoftMaster I/F all at the same time. However, performance
could be limited depending on the load.
Specifications
Fast Ethernet
Modules 2MLL-EFMT 2MLL-EFMF
Ethernet Standard IEEE802.3U
Protocol TCP-IP, UDP-IP
Network Control Protocol
CSMA/CD
(Access Method)
Software Firewall IP address settings in SoftMaster-NM
Public Network Access DNS server and Gateway IP address setting
Dynamic IP address for ADSL DHCP protocol
Highway Topology
Baseband
(Transmission Method)
Transmission Speed 10/100 Mbps 100 Mbps
Physical Layer 100baseTx (T.P) 100baseFx (Fiber-Optic)
UTP/STP, CAT5 (RJ45 x62.5/125um, Multi-mode, SC
Media
connector) connector
100m (Switch/Node , 2Km (Switch/Node , Fiber
Transmission Distance
UTP/STP) Optic)
Max # of nodes 64

HSL
(Peer-to-Peer High Speed Link with other MasterLogic PLCs)
HSL Send/Receive blocks 200 words / block, (Max. 128 blocks)

MLDP
(Experion Interface – MasterLogic Dedicated Protocol)
Service /
Protocol √
Modbus TCP slave
(MODBUS TCP slave protocol)

P2P
(MODBUS TCP master, User defined Protocol master)
SoftMaster I/F √
Configuration Software SoftMaster-NM
LEDs RUN, I/F, HS, P2P, PADT, PC, ERR, TX, RX, 10/100
Network Diagnostics Auto-scan, Ping Test, Frame Monitor, Link Monitor
Current Consumption (mA) 410 630
Weight (g) 105 120

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HSL Service - Peer-to-Peer network of MasterLogic-200 PLCs

High Speed Link (HSL) services in Fast Ethernet module (FEnet) ensures
efficient and reliable peer-to-peer networking of MasterLogic-200 PLCs.
In the above example, there are five PLCs (Station#1 ~ 5) configured for peer-to-
peer network. Station#1 is configured with 2 “send” blocks which are
broadcasted to rest of all the stations in the network. Only the station with
“receive” blocks decides to accept or reject the broadcast packet based on
parameters.
Read and Write parameters define the memory areas & size of data transfer for
each block. Thus the engineer can configure and get peer-to-peer function
working within a few minutes by few clicks and keys.

A max of 128 blocks can be configured in each HSL service and each block can
handle of max of 200 words data size. Out of 128, a max of 64 blocks can be
configured as “send” and the rest as “receive” blocks. A max of 64 MasterLogic

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PLCs (stations) can be connected in a single network for peer-to-peer


functionality.

MasterLogic Dedicated Protocol (MLDP) - Experion Integration


The high speed Ethernet communication modules (FEnet) of MasterLogic-200
system can reside on FTE network providing a high-level interface with Experion
PKS servers.

MLDP (MasterLogic Dedicated Protocol) server embedded in these modules


offer Experion servers, a special proprietary access on TCP-IP layer to various
memory variables of the CPU. For more details on this interface, please refer to
MasterLogic-Experion Integration section.

MODBUS TCP-IP Slave Protocol


Instead of proprietary MLDP server
protocol as above, the FEnet module
can be configured to serve open
standard MODBUS TCP-IP slave
protocol for allowing any third-party
controllers / HMI / SCADA to
communicate with MasterLogic PLCs.

MODBUS Settings (read / write


addresses) can be configured as per
requirements.

Function Modbus
Description Remarks Response size*
Code Address
Output Contact Status Read 0XXXX
01 Bit read 2000 coils
(Read Coil Status) (bit-output)
Input Contact Status Read 1XXXX
02 Bit read 2000 coils
(Read Input Status) (bit-input)
Output Register Read 4XXXX
03 Word Read 125 registers
(Read Holding Registers) (word-output)
Input Registers Read 3XXXX
04 Word Read 125 registers
(Read Input Registers). (word-input)

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Output Contact 1 Bit Write 0XXXX


05 Bit write 1 coil
(Force Single Coil) (bit-output)
Output Register 1 Word Write 4XXXX
06 Word Write 1 register
(Preset Single Register) (word-output)
Output Contact Continuous Write 0XXXX
15 Bit Write 1600 coils
(Force Multiple Coils) (bit-output)
Output Register Continuous 4XXXX
16 Word Write 100 registers
Write (Preset Multiple Register) (word-output)

SoftMaster I/F Service


Every FEnet module has a ready
built-in service for SoftMaster
using TCP-IP Port 2002. This
service is automatic and can be
in the background along with
other services.
Any SoftMaster application
(programming software) can
connect to the PLC via any of its
FEnet module at any time
irrespective of other functions already being performed by the FEnet module.

P2P Service – MODBUS TCP-IP master


The same FEnet module can act as MODBUS TCP-IP master communicating
with other third-party MODBUS TCP-IP slave devices, controllers, RTUs etc. In
this architecture, MasterLogic PLC would be the master initiating read/write
commands with other MODBUS TCP slave devices using TCP-IP port 502.

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P2P Service – User-Defined Protocol


This is another unique feature in MasterLogic PLC. Some devices do not support
open standard protocols such as MODBUS-TCP but only proprietary protocols
providing access to special data areas / functions within the device.
MasterLogic PLC engineers do not fret during such situations. The FEnet module
allows configuring user-defined protocol using simple “Frame Editor” techniques
to communicate with any third-party devices on special protocols.

Using “SoftMaster-NM” utility, “Send” and “Receive” frames can be configured


with following options:
o Header, Data and Tail sections
o Numeric and String Constants
o Data frame with Fixed size & varying size variables
o Automatic BCC calculation
o Hex or ASCII conversions
o Transmitting frame controlled by user condition or system clock (100ms,
200ms, 1sec…)
o Receiving frame & writing to memory variable area is automatic

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2.3 Serial Communication (Snet)

Overview
Like Ethernet, Serial Communication (Snet) modules add versatility and
openness to MasterLogic architecture. Open standard RS232C/ RS422 / RS485
modules facilitate communication of MasterLogic PLCs with a wide range of
serial devices i.e. RTU, panels, weigh bridges, barcode readers, high level
computers or even other PLCs.

Three types of modules are available to choose depending on the distance and
the partner device.
o Two ports of RS232C
o Two ports of RS422/485
o One RS232C port and one RS422/485 port

They provide a variety of services / functions / protocols:


o MODBUS RTU/ASCII master / slave protocols
o SoftMaster Interface
o User-defined Protocol for interfacing with third-party devices

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Specifications
Serial Interface (Snet)
Modules 2MLL-C22A 2MLL-C42A 2MLL-CH2A
1ch – RS232C
Interface Standard RS232C – 2ch RS422/485 – 2ch
1ch – RS422/485
Modem connection with remote √ (only on RS232C
√ -
devices port)
Start Bit 1
#Data Bits 7 or 8
Communication
Settings Stop Bits 1 or 2
(SoftMaster-
Parity Odd/Even/None
NM)
Options: 300 / 600 / 1200 / 2400 / 4800 / 9600 / 19200 / 38400 / 57600
Baud rate
/ 115200 bps
Synchronization Asynchronous
RS232C - 15m
15m (extendable by (extendable by modem)
Transmission Distance 500m max
modem / phone line)
RS422 - 500m max
RS232C - 1:1
Network Configuration 1:1 1:1, 1:N, N:M
RS422 - 1:1, 1:N, N:M
Station No Setting Setting range : 0-31 (Max. station No. available : 32 stations)
Modbus RTU /

ASCII slave
Service / √
Protocol P2P
(MODBUS RTU/ASCII master, User defined Protocol master)
SoftMaster I/F √
Configuration Software SoftMaster-NM
LEDs RUN, I/F, TX, RX, ERR
Network Diagnostics Auto-scan, Frame Monitor, Link Monitor, Loop back
Current Consumption (mA) 310 300 310
Weight (g) 121 116 119

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MODBUS RTU / ASCII Slave Protocol

The Snet module can be configured to serve open standard MODBUS RTU or
ASCII slave protocol for allowing any third-party controllers / HMI / SCADA to
communicate with MasterLogic PLCs.

MODBUS Settings (read / write addresses) can be configured as per


requirements.

SoftMaster I/F Service


Every Snet module has a ready built-in service for SoftMaster software to
connect to the PLC for program download / upload functions.

P2P Service – MODBUS RTU / ASCII master


The same Snet module can act as MODBUS RTU / ASCII master
communicating with other third-party MODBUS slave devices, controllers, RTUs
etc. In this architecture, MasterLogic PLC would be the master initiating
read/write commands with other MODBUS slave devices.

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P2P Service – User-Defined Protocol


This is another unique feature in MasterLogic PLC. Some serial devices do not
support open standard protocols such as MODBUS but only proprietary protocols
providing access to special data areas / functions within the device.
Like the FEnet module, the Snet module allows configuring user-defined protocol
using simple “Frame Editor” techniques to communicate with any third-party
devices on special protocols.
Using “SoftMaster-NM” utility, “Send” and “Receive” frames can be configured
with following options:
o Header, Data and Tail sections
o Numeric and String Constants
o Data frame with Fixed size & varying size variables
o Automatic BCC calculation
o Hex or ASCII conversions
o Transmitting frame controlled by user condition or system clock (100ms,
200ms, 1sec…)
o Receiving frame & writing to memory variable area is automatic

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2.4 Profibus-DP (Pnet)

Overview
Pnet I/F module is one of the communication modules of MasterLogic-200 PLC
system. It uses token ring topology to control the communication and configure
the network. Pnet I/F module uses a shielded Twisted Pair Copper Cable to
control the fieldbus.

This module has the following characteristics


• Conforms to the international standard of EN 50170
• Supports Auto Baud Rate Detect
• Supports Sync/Freeze mode
• Communication speed: 9.6K, 19.2K, 93.7K, 187.5K, 500K, 1.5M, 3M, 6M,
12M

Specifications
Profibus-DP (Pnet) Master

Module Type Master (2MLL-PMEA)

Network Type Profibus-DP

Standard EN50170/DIN19245

Interface RS-485 (Electric)

Transmission Route Bus type

Modulation Type NRZ

MAC Local Token Ring

Distance (m) Transmission Speed (bps)


Max. Distance &
1,200 9.6K/19.2K/93.7K/187.5K
Transmission Speed
400 500K

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200 1.5M

100 3M/6M/12M

Max. number of stations per


126
Profibus network

Max. number of stations per


32 (including master & repeater)
segment

Cable used Electric-twist shielded pair cable

Max. communication size 7 Kbytes

Max. size per slave 244 bytes

Max. number of Profibus-DP


12
Master Modules per CPU

Configuration Tool SoftMaster-NM, SyCon

Current Consumption (mA) 550

Weight (g) 114

Specifications
Profibus-DP (Pnet) Remote & Slave

Module Type Remote (2MLL-PSRA) & Slave (2MLL-PSEA)

Network Type Profibus-DP

Standard EN50170/DIN19245

Interface RS-485 (Electric)

Transmission Route Bus type

Modulation Type NRZ

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MAC Local Token Ring

Distance (m) Transmission Speed (bps)

1,200 9.6K/19.2K/93.7K/187.5K
Max. Distance &
400 500K
Transmission Speed
200 1.5M

100 3M/6M/12M

Max. number of stations per


100
Profibus network

Max. number of stations per


32 (including master & repeater)
segment

Cable used Electric-twist shielded pair cable

Max. communication size 7 Kbytes

Max. size per slave TX/RX each 244 bytes

Configuration Tool SoftMaster-NM, SyCon

2MLL-PSRA : 600
Current Consumption (mA)
2MLL-PSEA : 410

2MLL-PSRA : 114
Weight (g)
2MLL-PSEA : 103

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2.5 DeviceNet (Dnet)

Overview
DeviceNet is an application layer which is used as a communication link to
interconnect control devices for data exchange. It uses Controller Area Network
as the backbone technology and defines an application later to cover a rage of
device profiles. Typical applications that use Dnet are industrial devices of limit
switch, photo-electronic sensor, motor controller, inverter, bar code reader, and
apnel display to the network.

This module has the following characteristics;


• 1 master module can control 63 slave modules with the max. 28,000 points
of I/O control available.
• Multi-drop and T-diverged connection is available allowing the system to be
extended and changed easily with flexible system operation function
provided.
• Open network available to connect with other company’s various slave
modules.
• Master and slave can be set through Configuration Tool (SyCon), and
communication control is available through SM-NM.
• Automatic setting, in other words, Auto scan is available for the modules
(which exist) in the network.
• Configuration Tool (SyCon)
• Station number (MAC ID) can be specified (0 ~ 63) through Configuration
Tool (SyCon).
• Communication speed can be specified (125/250/500 kbps) through
Configuration Tool (SyCon).
• Out of 4 communication types (Poll, Bit strobe, COS, Cyclic), one DeviceNet
can be selected through Configuration Tool (SyCon).
• Setup time and installation cost of the system will be saved from reduced
connections and wiring works by using a single cable for communication
power(24V) and communication signal line.

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• Network setting and various diagnoses can be simply arranged through


SyCon and SM-NM, in other words, diagnosis of the whole network or each
slave is available.
• Real-time control over I/O devices in the lowest level of the network system
is available. In addition, connection to various slaves I/O is available.

Specifications
Item Performance Specifications

Transmission Speed (kbps) 125/250/500

Transmission Type Poll, Bit strobe, COS, Cyclic

Communication Thick Cable 500 (125kbps)/250 (250kbps)/100 (500kbps)


distance(m) Thin Cable 100 (125/250/500kbps)

Terminal resistance (Ω) 121 (1%, 1/4W)

125 kbps 6 (Max. extended length 156)


Max. drop
250 kbps 6 (Max. extended length 78)
length(m)
500 kbps 6 (Max. extended length 39)

Transmission Data Packet 0~8 Bytes


Specification
Message Access Control CSMA/NBA

Trunk/drop line
Network Structure Power/Signal cable inside the identical
network cable

Bus Type Poll type

Up to 64 (including master) MAC IDs (MAC


Max. number of nods
Identifier)

Insertion and removal of nod available in


System Features
voltage On status

Operation Voltage DC 24V

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Module: Checks duplicated station/ Checks


CRC error
Diagnosis Function n: Detects defective station/Checks BusOff/Auto-
scan function
SM-NM: Monitors High-speed link

Master/Slave Operation Available only in master

1) SyCon (CONFIG Port of Dnet I/F)

Parameter setting 2) Setting to High-speed link of SM-NM

(RS-232C of CPU module or USB port)

Data process unit Byte

Select among 20ms, 50ms, 100ms, 200ms,


SM-NM Send/Receive period 500ms, 1s, 5s and 10s

(High-speed - Default : 20ms


link) Send 28672points, Receive 28672 points, 3584
Max. communication point
bytes respectively
Max. block number 63 (Setting range: 0~62)
Max. point number per block 2048 points (256 bytes)
Up to 12 (available on basic base and added
Max. modules installed
base)
Basic
Internal-consumed current
Specification 440
(mA)

Weight (g) 110

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3. SoftMaster

Overview
SoftMaster is a software tool designed to program and debug MasterLogic-200. It
provides integrated PLC programming environment.

Project Management
• Program multiple PLCs through a single window
• One project file (.xgp) as central storage for complete PLC info
• Compare project files to detect minor differences
• Import / Export entire PLC or selectively individual component
• Flexible documentation – entire PLC data or selectively
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Options to connect to PLCs


• USB, RS232C, Ethernet (TP or Fiber-optic)
• Direct connection to PLC or two levels of remote connection to PLC via a
communication module

User defined function blocks


SoftMaster in association with MasterLogic-200 CPU allows the creation of
password protected user defined function blocks. A user can build the custom
63 MasterLogic-200 Specifications and Technical Data
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logic & strategies in these function blocks using configurable input and output
parameters & data types. These user defined function blocks can be password
protected for security and copyright purposes

User defined data types


SoftMaster allows the creation of user defined data types in addition to the
standard IEC data types.

Monitoring
When SoftMaster is in connected mode, it allows monitoring of the below
functions:
1. Program Monitoring
2. Variable Monitoring
3. System Monitoring
4. Address Monitoring
5. Special Module Monitoring
6. Trend Monitoring
7. Data Traces

Debugging
SoftMaster allows program debugging with advanced features like Step Over,
Step Into, Step Out and Conditional Breakpoints.

Online
SoftMaster provides the following features when it is connected with PLC:
1. Online Editing
2. Write programs to PLC
3. Read programs from PLC
4. Change Operation Mode (RUN/STOP/DEBUG)
5. Reset / Clear PLC
6. View PLC information / history / errors and warnings
7. Specify Flash Memory Setting

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8. Forced I/O / Skip I/O Setting


9. Fault Mask Setting
10. Online Module Replacement

Simulation
Simulation allows an engineer to programs without PLC, or debug program by
using input condition setting or module simulation function.
The following features are supported by the simulation environment:
1. Program simulation
The program written in LD/SFC/ST can be simulated. Online editing and
debugging is supported by the simulation environment.

2. PLC online function


The program monitoring and online diagnostic functions (e.g. system
monitoring / device monitoring) can be used during simulation.

3. Module simulation
Digital I/O module, A/D conversion module, D/A conversion module, High
counter, Temperature control module can be simulated.

4. I/O input condition setting


Simulation environment supports setting device value or channel value of the
I/O module as an input condition.

System Requirements

System Configuration Minimum


Processor 2.0GHz Pentium IV or faster
RAM 128 MB
Video Resolution 1024 x 768
Hard Drive 10 GB

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Operating System Windows XP/SP2, Windows Vista,


Windows 7
External Interface RS232 Serial or USB

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4. Model Numbers
4.1 CPU modules

Product Model Description

High speed CPU module (Fully Non-redundant system),


2MLI-CPUS
Standard (Max. I/O point: 3,072 points)
High speed CPU module (Fully Non-redundant system),
2MLI-CPUH
High Performance (Max. I/O point: 6,144 points)
High speed CPU module (Fully Non-redundant system),
2MLI-CPUU
Enhanced (Max. I/O point: 6,144 points)
CPU
High speed CPU module (Non-redundant CPU with redundant
2MLI-CPUS/P
power), Standard (Max. I/O point: 768 points)
High speed CPU module (Fully Redundant system), Master,
2MLR-CPUH/T
TP/CAT5 (Max. I/O point: 23,808 points)
High speed CPU module (Fully Redundant system), Master,
2MLR-CPUH/F
Fiber Optic (Max. I/O point: 23,808 points)

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4.2 I/O base & Power & Cables (2MLI-CPUU, CPUH, CPUS)

Product Model Description Remarks

2MLB-M04A For 4 module installation

Main CPU 2MLB-M06A For 6 module installation


Base
2MLB-M08A For 8 module installation

2MLB-M12A For 12 module installation

2MLB-E04A For 4 module installation

Expansion 2MLB-E06A For 6 module installation


I/O Base
2MLB-E08A For 8 module installation

2MLB-E12A For 12 module installation

2MLP-ACF1 AC 100V~240V input, DC 5V: 3A, DC 24V: 0.6A

Power 2MLP-ACF2 AC 100V~240V input, DC 5V: 6A


Supply
2MLP-AC23 AC 100V~240V input, DC 5V: 8.5A

2MLP-DC42 DC 24V Input, DC 5V: 6A

2MLC-E041 Length: 0.4m

2MLC-E061 Length: 0.6m


Total
Expansion 2MLC-E121 Length: 1.2m expansion
I/O cable distance
2MLC-E301 Length: 3.0m
should not
2MLC-E501 Length: 5.0m exceed
15m
2MLC-E102 Length: 10.0m
2MLC-E152 Length: 15.0m

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4.3 I/O base & Expansion Drive & Power & Cables (2MLR-CPUH/#)

Product Model Description Remarks

Main CPU 2MLR-M02P CPU base for 2 module installation


Base 2MLR-M06P CPU base for 6 module installation

2MLR-E08P I/O Base for 8 module installation


Expansion 2MLR-E12P I/O Base for 12 module installation
I/O Base
I/O Base for 12 module installation & redundant
2MLR-E12H
Expansion Drive
2MLR-AC13 Power Module, 8.5A, Voltage (AC110V)

2MLR-AC23 Power Module, 8.5A, Voltage (AC220V)


Power
2MLR-AC12 Power Module, 5.5A, Voltage (AC110V)
Supply
2MLR-AC22 Power Module, 5.5A, Voltage (AC220V)

2MLR-DC42 Power Module, 7.5A, Voltage (DC24V)

2MLR-DBSF I/O Interface Module, Fiber Optic

2MLR-DBST I/O Interface Module, TP/CAT5

Expansion 2MLR-DBSH I/O Interface Module, Hybrid


Drive 2MLR-DBDF I/O Interface Module, Fiber Optic
2MLR-DBDT I/O Interface Module, TP/CAT5

2MLR-DBDH I/O Interface Module, Hybrid

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4.4 Base & Power (2MLI-CPUS/P)

Product Model Description

2MLR-M02P Base for 2 module installation

2MLR-M06P Base for 6 module installation


Base
2MLR-E08P Base for 8 module installation

2MLR-E12P Base for 12 module installation

2MLR-AC13 Power Module, 8.5A, Voltage (AC110V)

2MLR-AC23 Power Module, 8.5A, Voltage (AC220V)


Power
2MLR-AC12 Power Module, 5.5A, Voltage (AC110V)
Supply
2MLR-AC22 Power Module, 5.5A, Voltage (AC220V)

2MLR-DC42 Power Module, 7.5A, Voltage (DC24V)

*No expansion rack is available for 2MLI-CPUS/P

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4.5 Digital I/O modules

Product Model Description Remarks

2MLI-D21A DC 24V Input, 8 point (Current source/sink input)


2MLI-D22A DC 24V Input, 16 point (Current source/sink input)
2MLI-D24A DC 24V Input, 32 point (Current source/sink input)
2MLI-D28A DC 24V Input, 64 point (Current source/sink input)
Digital 2MLI-D22B DC 24V Input, 16 point (Current source input)
Input 2MLI-D24B DC 24V Input, 32 point (Current source input)
2MLI-D28B DC 24V Input, 64 point (Current source input)
2MLI-A12A AC 110V input, 16 point
2MLI-A21A AC 220V input, 8 point
2MLI-A21C AC110-220V, 8 point, isolated
2MLQ-RY1A Relay output, 8 point (for 2A, single COM.)

2MLQ-RY2A Relay output, 16 point (for 2A)

2MLQ-RY2B Relay output, 16 point (for 2A), Varistor included


Transistor output, 8 points (2A per point, Sink
2MLQ-TR1C
output, Isolated)
2MLQ-TR2A Transistor output, 16 point (for 0.5A, Sink output)
Digital
Output 2MLQ-TR4A Transistor output, 32 point (for 0.1A, Sink output)

2MLQ-TR8A Transistor output, 64 point (for 0.1A, Sink output)

2MLQ-TR2B Transistor output 16 point (for 0.5A, Source output)

2MLQ-TR4B Transistor output 32 point (for 0.1A, Source output)

2MLQ-TR8B Transistor output 64 point (for 0.1A, Source output)

2MLQ-SS2A Triac output, 16 point (for 0.6A)

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4.6 Analog I/O, High Speed Counter & Event Input


Modules

Product Model Description Remarks

2MLF-AV8A Voltage Input: 8 channels


2MLF-AC8A Current Input: 8 channels
Analog Input
modules 2MLF-AD8A Voltage/Current Input: 8 channels
2MLF-AD16A Voltage/Current Input: 16 Channels
2MLF-AD4S Voltage/Current Input: 4 channels
2MLF-AC4H Current Input: 4 channels, HART

2MLF-DV4A Voltage Output: 4 channels

2MLF-DC4A Current Output: 4 channels

Analog Current Output: 4 channels, Isolation


2MLF-DC4S
Output between channels
modules 2MLF-DV8A Voltage Output: 8 channels

2MLF-DC8A Current Output: 8 channels

2MLF-DC4H Current Output: 4 channels, HART


Thermocouple Temperature (T/C) Input, 4 channels,
Input
2MLF-TC4S
Isolation between channels
2MLF-RD4A Temperature (RTD) Input, 4 channels
RTD Input
2MLF-RD8A Temperature (RTD) Input, 8 channels
Voltage Input type (Open Collector type)
2MLF-HO2A
High speed 200 kHz, 2 channel
Counter Differential Input type (Line Driver type)
2MLF-HD2A
500 kHz, 2 channel
Event Input 2MLF-SOEA SOE input, 32 channel

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4.7 Communication Modules

Product Model Description

Fast Ethernet (multi-mode fiber-optic media), Master,


Fast 2MLL-EFMF
100/10Mbps support
Ethernet
2MLL-EFMT Fast Ethernet (CAT 5 media), Master, 100/10Mbps support
2MLL-C22A Serial communication, RS-232C, 2channels
Serial 2MLL-C42A Serial communication, RS-422/485, 2channels
Interface
Serial communication, RS-232C 1 Channel / RS-422/485 1
2MLL-CH2A
Channel
2MLL-PMEA Profibus-DP Master module
Profibus-DP 2MLL-PSRA Profibus-DP Remote Interface module (Slave)
2MLL-PSEA Profibus-DP Slave Interface module
DeviceNet 2MLL-DMEA DeviceNet Master module

4.8 Programming Cables

Product Model Description

USB cable USB-301A Programming cable for USB port

4.9 Others

Product Model Description

Terminator 2MLT-TERA Must use for non redundant base expansion

Dummy 2MLT-DMMA Dust protection module for unused slot


module 2MLR-DMMA Dust protection module for unused Power slot

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Experion, PlantScape, TotalPlant are U.S. registered trademarks of Honeywell International Inc. All other
products and brand names shown are trademarks of their respective owners.

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the
implied warranties of merchantability and fitness for a particular purpose and makes no express warranties
except as may be stated in its written agreement with and for its customer. In no event is Honeywell liable
to anyone for any indirect, special or consequential damages. The information and specifications in this
document are subject to change without notice

For More Information


Learn more about Honeywell’s
products/solutions
visit our website www.honeywell.com/ps
or contact
your Honeywell account manager.

Automation & Control Solutions


Process Solutions
Honeywell
2500 W. Union Hills Dr.
00-00-000
Phoenix, AZ 85027 Dec 2013
© 2013 Honeywell International Inc.
Tel: 877.466.3993 or 602.313.6665

74 MasterLogic-200 Specifications and Technical Data

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