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NetCol5000-A (025, 035) In-Row Air Cooled Smart Cooling Product User Manual (300 MM Width)

NetCol5000-A

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0% found this document useful (0 votes)
649 views285 pages

NetCol5000-A (025, 035) In-Row Air Cooled Smart Cooling Product User Manual (300 MM Width)

NetCol5000-A

Uploaded by

Daniel Sepulveda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 285

NetCol5000-A(025, 035) In-row Air Cooled Smart

Cooling Product

User Manual (300 mm Width)

Issue 09
Date 2022-12-15

HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.


Copyright © Huawei Digital Power Technologies Co., Ltd. 2022. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Digital Power Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are the property of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei
Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features
described in this document may not be within the purchase scope or the usage scope. Unless otherwise
specified in the contract, all statements, information, and recommendations in this document are
provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Digital Power Technologies Co., Ltd.


Address: Huawei Digital Power Antuoshan Headquarters

Futian,Shenzhen 518043

People's Republic of China

Website: https://www.huawei.com
Email: [email protected]

Issue 09 (2022-12-15) Copyright © Huawei Digital Power Technologies Co., Ltd. i


NetCol5000-A(025, 035) In-row Air Cooled Smart
Cooling Product
User Manual (300 mm Width) About This Document

About This Document

Purpose
This document describes the NetCol5000-A025/A035 in-row air cooled smart
cooling product (NetCol5000-A for short) in terms of its safety precautions,
product overview, installation, power-on commissioning, and system operation and
maintenance (O&M).

If the system does not provide heating, humidification, and water pump functions,
skip the installation, commissioning, and maintenance of the electric heater,
humidifier, and water pump.

The figures provided in this document are for reference only.

Intended Audience
This document is intended for:

● Technical support engineers


● Hardware installation engineers
● Commissioning engineers
● Maintenance engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates a hazard with a high level of risk which, if


not avoided, will result in death or serious injury.

Indicates a hazard with a medium level of risk which,


if not avoided, could result in death or serious injury.

Indicates a hazard with a low level of risk which, if


not avoided, could result in minor or moderate injury.

Issue 09 (2022-12-15) Copyright © Huawei Digital Power Technologies Co., Ltd. ii


NetCol5000-A(025, 035) In-row Air Cooled Smart
Cooling Product
User Manual (300 mm Width) About This Document

Symbol Description

Indicates a potentially hazardous situation which, if


not avoided, could result in equipment damage, data
loss, performance deterioration, or unanticipated
results.
NOTICE is used to address practices not related to
personal injury.

Supplements the important information in the main


text.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.

Change History
Changes between document issues are cumulative. The latest document issue
contains all the changes made in earlier issues.

Issue 09 (2022-12-15)
● Updated the safety information.
● Added the description about the low temperature component.
● Optimized the description in section "Installing Drainpipes."
● Optimized the description about the requirements for installing teamwork
monitoring cables.
● Optimized the description about the pipe length for charging the refrigerant.
● Updated the startup procedure.

Issue 08 (2022-07-15)
● Optimized the description about the outdoor unit environment in section
"Technical Specifications."
● Added the description about the environment requirements for installing the
indoor unit when the inlet water pressure is low.
● Optimized the cable requirements.
● Optimized the compressor nut installation diagram.
● Added the requirements for tilting drainpipes and wrapping thermal
insulation foam when installing drainpipes.
● Updated the software version to V100R021C10SPC350, the options in system
settings after power-on, and the descriptions about communications
parameter settings, wizard-based startup, and WebUI preparation and login.
● Updated the recommended values for temperature and humidity setpoints.
● Added examples for setting temperature and humidity setpoints.

Issue 09 (2022-12-15) Copyright © Huawei Digital Power Technologies Co., Ltd. iii
NetCol5000-A(025, 035) In-row Air Cooled Smart
Cooling Product
User Manual (300 mm Width) About This Document

● Deleted the description about pressure difference control setting because the
setting is not supported.
● Added related sections because FE teamwork control is supported.
● Moved the section "Alarm Reference" to the FusionCol and NetCol Smart
Cooling Product Alarm Reference.
● Updated the description about reclaiming refrigerant.
● Updated the procedure for replacing an outdoor fan.

Issue 07 (2021-07-27)
● Added the net weights of outdoor units and the parameters of the
temperature control intelligent monitoring board.
● Added equipotential cable specifications.
● Updated Power Cable Filter for an Outdoor Unit.
● Updated Space requirements for installing an air baffle.
● Adjusted the document structure.
● Updated the description about class A, B, C, and D environments.
● Updated 4.8.8 Installing the Outdoor Unit Signal Cable.

Issue 06 (2020-12-10)
● Updated 4.2.2.6 Cables.
● Updated 11.2 Replacing an Indoor Fan.
● Adjusted the document structure.

Issue 05 (2020-10-22)
Added the section "Replacing a High Pressure Switch."

Issue 04 (2020-08-28)
Added the encryption operation CBC switch.

Issue 03 (2020-06-30)
● Added two NetCol5000-A025 models.
● Added the NetCol500-A040/A080 model.

Issue 02 (2020-04-30)
● Optimized the section "Preparations and WebUI Login."
● Added the description about how to replace components such as the
compressor and filter dryer.
● Added the description about installing the low temperature component and
outdoor unit NetCol500-A120.

Issue 01 (2019-12-30)
This issue is the first official release.

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NetCol5000-A(025, 035) In-row Air Cooled Smart
Cooling Product
User Manual (300 mm Width) Contents

Contents

About This Document................................................................................................................ ii


1 Safety Information.................................................................................................................. 1
1.1 Personal Safety.........................................................................................................................................................................2
1.2 Electrical Safety........................................................................................................................................................................ 4
1.3 Environmental Requirements.............................................................................................................................................. 8
1.4 Mechanical Safety.................................................................................................................................................................10
1.5 Cooling System Safety.........................................................................................................................................................16

2 Product Description.............................................................................................................. 17
2.1 Overview.................................................................................................................................................................................. 17
2.2 Model Number Description............................................................................................................................................... 18
2.3 Components............................................................................................................................................................................ 20
2.3.1 Indoor Unit.......................................................................................................................................................................... 20
2.3.2 Display Module.................................................................................................................................................................. 23
2.3.3 Main Control Module....................................................................................................................................................... 26
2.3.4 Outdoor Unit....................................................................................................................................................................... 28
2.3.5 Low Temperature Component...................................................................................................................................... 29
2.3.6 Physical Ports...................................................................................................................................................................... 30

3 Technical Specifications....................................................................................................... 31
4 Installation..............................................................................................................................36
4.1 Installation Requirements.................................................................................................................................................. 36
4.1.1 Layout Principles................................................................................................................................................................ 37
4.1.2 Indoor Unit Installation Requirements.......................................................................................................................38
4.1.3 Preparing Knock-out Holes for the Indoor Unit......................................................................................................40
4.1.4 Outdoor Unit Installation Requirements................................................................................................................... 42
4.2 Installation Preparations.................................................................................................................................................... 53
4.2.1 Tools....................................................................................................................................................................................... 53
4.2.2 Materials............................................................................................................................................................................... 58
4.2.2.1 R410A Refrigerant..........................................................................................................................................................58
4.2.2.2 Oil Trap and Inverted Trap.......................................................................................................................................... 59
4.2.2.3 Humidifier Water Inlet Pipe....................................................................................................................................... 60
4.2.2.4 Drainpipe........................................................................................................................................................................... 61
4.2.2.5 Pipe Support.................................................................................................................................................................... 62

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4.2.2.6 Cables................................................................................................................................................................................. 63
4.3 Unpacking and Acceptance............................................................................................................................................... 65
4.4 Installing the Indoor Unit................................................................................................................................................... 65
4.4.1 Checking the Nitrogen Pressure................................................................................................................................... 65
4.4.2 Removing the Pallet......................................................................................................................................................... 67
4.4.3 Removing the Transport Fasteners from the Compressor...................................................................................67
4.4.4 Leveling the Cabinet......................................................................................................................................................... 68
4.4.5 Combining Cabinets..........................................................................................................................................................69
4.4.6 Securing the Indoor Unit................................................................................................................................................ 69
4.5 Installing the Outdoor Unit............................................................................................................................................... 72
4.5.1 Checking the Nitrogen Pressure................................................................................................................................... 72
4.5.2 Removing the Pallet......................................................................................................................................................... 73
4.5.3 Securing an Outdoor Unit.............................................................................................................................................. 74
4.5.3.1 Horizontal Installation Scenario............................................................................................................................... 74
4.5.3.2 Vertical Installation Scenario (NetCol500-A040/A060/A080)........................................................................ 76
4.5.3.3 Vertical Installation Scenario (NetCol500-A120)................................................................................................ 80
4.6 (Optional) Installing Low-temperature Component................................................................................................ 84
4.6.1 Checking the Nitrogen Pressure................................................................................................................................... 84
4.6.2 Removing the Pallet......................................................................................................................................................... 85
4.6.3 Securing a Low Temperature Component................................................................................................................ 86
4.7 Installing Pipes....................................................................................................................................................................... 86
4.7.1 Exhausting Nitrogen......................................................................................................................................................... 86
4.7.2 Installing Refrigerant Pipes............................................................................................................................................ 87
4.7.3 Installing Drainpipes......................................................................................................................................................... 92
4.7.4 (Optional) Installing the Water Inlet Pipe to the Wet Film Humidifier......................................................... 94
4.7.5 Leakage Test with Nitrogen........................................................................................................................................... 96
4.8 Installing Cables.................................................................................................................................................................... 97
4.8.1 Cable Connection Precautions...................................................................................................................................... 97
4.8.2 Ports for an Electrical Control Box.............................................................................................................................. 98
4.8.3 Installing the Equipotential Ground Cable............................................................................................................... 99
4.8.4 Installing the Indoor Unit Power Cable..................................................................................................................... 99
4.8.5 Installing the Outdoor Unit Power Cable............................................................................................................... 101
4.8.6 (Optional) Installing Power Cables for the Low Temperature Component................................................102
4.8.7 Preparations Before Signal Cable Connections..................................................................................................... 103
4.8.8 Installing the Outdoor Unit Signal Cable............................................................................................................... 105
4.8.9 Installing the Water Sensor Cable.............................................................................................................................106
4.8.10 Installing Cables for T/H Sensors Outside the Cabinet................................................................................... 107
4.8.11 (Optional) Installing Teamwork and Monitoring Communications Cables............................................. 110
4.8.11.1 Preparing a Network Cable................................................................................................................................... 110
4.8.11.2 Smart Module Networking Scenario.................................................................................................................. 111
4.8.11.3 Independent Networking........................................................................................................................................112
4.8.11.3.1 FE Teamwork + FE Monitoring..........................................................................................................................112

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User Manual (300 mm Width) Contents

4.8.11.3.2 FE Teamwork + RS485 Monitoring.................................................................................................................. 113


4.8.11.3.3 CAN Teamwork + FE Monitoring..................................................................................................................... 115
4.8.11.3.4 CAN Teamwork + RS485 Monitoring.............................................................................................................. 115

5 Verifying the Installation.................................................................................................. 118


6 Power-On Commissioning................................................................................................. 121
6.1 Vacuumizing and Precharging Refrigerant................................................................................................................ 121
6.1.1 Refrigerant Charge Amount........................................................................................................................................ 121
6.1.2 Vacuumizing..................................................................................................................................................................... 122
6.1.3 Precharging Refrigerant................................................................................................................................................ 125
6.2 Power-On Preparations.................................................................................................................................................... 128
6.3 Power-On.............................................................................................................................................................................. 129
6.4 Home Screen........................................................................................................................................................................ 139
6.5 Setting Parameters............................................................................................................................................................. 141
6.5.1 Setting T/H Sensor Parameters.................................................................................................................................. 141
6.5.2 (Optional) Setting Teamwork Parameters............................................................................................................. 144
6.5.3 (Optional) Setting Communications Parameters.................................................................................................149
6.5.3.1 Setting Access Control Parameters........................................................................................................................ 150
6.5.3.2 Setting Communications Parameters (Modbus-RTU Protocol)................................................................... 150
6.5.3.3 Setting Communications Parameters (Modbus-TCP Protocol).................................................................... 151
6.5.3.4 Setting Communications Parameters (SNMP Protocol).................................................................................153
6.5.3.5 (Optional) Setting WiFi Parameters......................................................................................................................155
6.6 Startup.................................................................................................................................................................................... 156
6.7 Charging the Remaining Refrigerant........................................................................................................................... 158
6.8 Wizard Startup.................................................................................................................................................................... 160
6.9 (Optional) Power-Off........................................................................................................................................................162
6.10 Checking After Commissioning................................................................................................................................... 162

7 WebUI.................................................................................................................................... 163
7.1 Preparations and WebUI Login...................................................................................................................................... 163
7.2 Introduction to the WebUI.............................................................................................................................................. 165

8 Maintenance.........................................................................................................................167
8.1 Indoor Unit Routine Maintenance................................................................................................................................ 167
8.1.1 Data Record...................................................................................................................................................................... 168
8.1.2 Monthly Maintenance................................................................................................................................................... 168
8.1.3 Semi-Annual Maintenance.......................................................................................................................................... 169
8.1.4 Yearly Maintenance........................................................................................................................................................ 170
8.2 Outdoor Unit Routine Maintenance............................................................................................................................ 171
8.2.1 Monthly Maintenance................................................................................................................................................... 171
8.2.2 Semi-Annual Maintenance.......................................................................................................................................... 171

9 Alarm Reference.................................................................................................................. 173


10 Troubleshooting................................................................................................................ 174

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11 Parts Replacement............................................................................................................179
11.1 Replacing an Air Filter.................................................................................................................................................... 179
11.2 Replacing an Indoor Fan................................................................................................................................................180
11.3 Replacing an Outdoor Fan............................................................................................................................................ 182
11.4 Replacing a Differential Pressure Switch................................................................................................................. 183
11.5 Replacing a Pressure Switch or Pressure Sensor................................................................................................... 185
11.6 Replacing a Compressor................................................................................................................................................ 187
11.7 Replacing a Filter Dryer (Welding)............................................................................................................................ 190
11.8 (Optional) Replacing a Liquid Level Detector........................................................................................................193
11.9 (Optional) Replacing a Condensate Pump............................................................................................................. 196
11.10 (Optional) Replacing a Wet Film Humidifier.......................................................................................................199
11.11 Replacing a Display Module...................................................................................................................................... 201
11.12 Replacing a Module...................................................................................................................................................... 203
11.13 Replacing an Electric Control Box............................................................................................................................ 205
11.14 Replacing a Transformer............................................................................................................................................. 207
11.15 Replacing a T/H Sensor............................................................................................................................................... 209

12 FAQ....................................................................................................................................... 211
12.1 How Do I Issue a Start/Shutdown Command?...................................................................................................... 211
12.2 Operations with a USB Flash Drive............................................................................................................................213
12.2.1 How Do I Export Data?...............................................................................................................................................214
12.2.2 How Do I Export or Import a Configuration File?............................................................................................. 215
12.2.3 How Do I Import a Certificate and Key?.............................................................................................................. 216
12.3 Display Module Screen Operations............................................................................................................................217
12.3.1 How Do I Set LAN Parameters?...............................................................................................................................217
12.3.2 How Do I Query Temperature and Humidity Curves?..................................................................................... 218
12.3.3 Querying Logs................................................................................................................................................................ 219
12.3.4 How Do I View Component Status?.......................................................................................................................219
12.3.5 Querying System Parameters................................................................................................................................... 220
12.3.6 Querying Version Details........................................................................................................................................... 220
12.3.7 How Do I Check Teamwork Control Information?............................................................................................ 220
12.3.8 How Do I Mute or Silence a Buzzer?..................................................................................................................... 221
12.3.9 How Can I Handle Active Alarms?......................................................................................................................... 221
12.3.10 How Do I Delete Historical Alarms?.................................................................................................................... 222
12.3.11 How Do I Clear Component Runtime?............................................................................................................... 223
12.3.12 How to Calibrate a Sensor...................................................................................................................................... 224
12.3.13 How Do I Change the Password?......................................................................................................................... 224
12.3.14 How to Set Alarm Parameters............................................................................................................................... 225
12.3.15 How to Commission Single Component............................................................................................................ 227
12.3.16 How Do I Query the Setting of a Parameter Before Change?................................................................... 228
12.4 WebUI Operations........................................................................................................................................................... 228
12.4.1 How Do I Manage WebUI Users?........................................................................................................................... 228
12.4.2 How Do I Install a Network Security Certificate?............................................................................................. 230

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12.4.3 How Do I View Active Alarms and Historical Alarms?.................................................................................... 231


12.4.4 How Do I Export or Import a Configuration File?............................................................................................. 231
12.4.5 How Do I Export Fault Information?..................................................................................................................... 231
12.4.6 How Do I Change an IP Address?........................................................................................................................... 232
12.4.7 How Do I View Version Information?.................................................................................................................... 232

A Power Cable Filter for an Outdoor Unit........................................................................233


B Cooling Device Layout Diagram...................................................................................... 234
C Electric Control Box............................................................................................................ 235
C.1 Electric Control Box Layout for the Indoor Unit...................................................................................................... 235
C.2 NetCol500-A040 Electric Control Box Layout...........................................................................................................238
C.3 NetCol500-A060 Electric Control Box Layout...........................................................................................................239
C.4 NetCol500-A080 Electric Control Box Layout...........................................................................................................241
C.5 NetCol500-A120 Electric Control Box Layout...........................................................................................................242

D Base Drawing.......................................................................................................................243
D.1 Indoor Unit Base Drawings............................................................................................................................................. 243
D.2 Outdoor Unit Base Drawings......................................................................................................................................... 244
D.2.1 NetCol500-A040..............................................................................................................................................................245
D.2.2 NetCol500-A060..............................................................................................................................................................249
D.2.3 NetCol500-A080..............................................................................................................................................................256
D.2.4 NetCol500-A120..............................................................................................................................................................261

E Electric Conceptual Diagram............................................................................................ 264


E.1 Indoor Unit Electrical Diagrams.................................................................................................................................... 264
E.2 NetCol500-A040 Electric Conceptual Diagram........................................................................................................ 270
E.3 NetCol500-A060 Electric Conceptual Diagram........................................................................................................ 271
E.4 NetCol500-A080 Electrical Conceptual Diagram.....................................................................................................272
E.5 NetCol500-A120 Electrical Diagram............................................................................................................................ 273

F Acronyms and Abbreviations............................................................................................274

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NetCol5000-A(025, 035) In-row Air Cooled Smart
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User Manual (300 mm Width) 1 Safety Information

1 Safety Information

Statement
Before transporting, storing, installing, operating, using, or maintaining the
equipment, read this document, strictly follow the instructions provided herein,
and follow all the safety instructions on the equipment and in this document. In
this document, "equipment" refers to the products, software, components, spare
parts, and/or services related to this document; "the Company" refers to the
manufacturer (producer), seller, and/or service provider of the equipment; "you"
refers to the entity that transports, stores, installs, operates, uses, and/or
maintains the equipment.

The Danger, Warning, Caution, and Notice statements described in this


document do not cover all the safety precautions. You also need to comply with
relevant international, national, or regional standards and industry practices. The
Company shall not be liable for any consequences that may arise due to
violations of safety requirements or safety standards concerning the design,
production, and usage of the equipment.

The equipment should be used in an environment that meets the design


specifications. Otherwise, the equipment may be faulty, malfunctioning, or
damaged, which is not covered under the warranty. The Company shall not be
liable for any property loss, personal injury, or even death caused thereby.

Comply with applicable laws, regulations, standards, and specifications during


transportation, storage, installation, operation, use, and maintenance.

Do not perform reverse engineering, decompilation, disassembly, adaptation,


implantation, or other derivative operations on the equipment software. Do not
study the internal implementation logic of the equipment, obtain the source code
of the equipment software, violate intellectual property rights, or disclose any of
the performance test results of the equipment software.

The Company shall not be liable for any of the following circumstances or
their consequences:

● Equipment damage due to force majeure such as earthquakes, floods,


volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts,
typhoons, hurricanes, tornadoes, and extreme weather conditions
● Operation beyond the conditions specified in this document

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NetCol5000-A(025, 035) In-row Air Cooled Smart
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User Manual (300 mm Width) 1 Safety Information

● Installation or use in environments that do not comply with international,


national, or regional standards
● Failure to follow the operation instructions and safety precautions on the
product and in the document
● Unauthorized modifications to the product or software code or removal of the
product
● Damage caused during transportation by you or a third party authorized by
you
● Storage conditions that do not meet the requirements specified in the product
document
● Failure to comply with local laws, regulations, or related standards due to the
materials and tools prepared by you
● Damage caused by your or a third party's negligence, intentional breach,
gross negligence, or improper operations or damage not caused by the
Company

1.1 Personal Safety

DANGER

Do not work with power on during installation. Do not install or remove a cable
with power on. Transient contact between the core of the cable and the conductor
will generate electric arcs or sparks, which may cause a fire or personal injury.

DANGER

Non-standard and improper operations on the energized equipment may cause


fire or electric shocks, resulting in property damage, personal injury, or even death.

DANGER

Before operations, remove conductive objects such as watches, bracelets, bangles,


rings, and necklaces to prevent electric shocks.

DANGER

During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The insulation and voltage resistance must comply with local laws,
regulations, standards, and specifications.

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WARNING

During operations, wear personal protective equipment such as protective


clothing, insulated shoes, goggles, safety helmets, and insulated gloves.

Figure 1-1 Personal protective equipment

General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.

Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in

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User Manual (300 mm Width) 1 Safety Information

certain operations, and are able to take protective measures to minimize


the hazards on themselves and other people
● Personnel who plan to install or maintain the equipment must receive
adequate training, be able to correctly perform all operations, and understand
all necessary safety precautions and local relevant standards.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will perform special tasks such as electrical operations,
working at heights, and operations of special equipment should possess the
required local qualifications.
● Only authorized professionals are allowed to replace the equipment or
components (including software).
● Only personnel who need to work on the equipment are allowed to access
the equipment.

1.2 Electrical Safety

DANGER

Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fires may occur.

DANGER

Non-standard and improper operations may result in fire or electric shocks.

DANGER

Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment damage, load power derating, power failure, or personal injury may
occur.

WARNING

For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.

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CAUTION

Do not route cables behind the air intake or exhaust vents of the equipment.

CAUTION

Do not directly connect aluminum cables to prevent electrochemical corrosion of


copper and aluminum.

CAUTION

Stay away from the equipment when preparing cables to prevent cable scraps
from entering the equipment. Cable scraps may cause sparks and result in
personal injury and equipment damage.

General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks should cross the edges of the bolts.)

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● It is recommended that the three-phase loads be equalized and the neutral-


ground voltage be kept at less than 2 V (ignore this point if no neutral wire is
required) to meet power distribution requirements.
● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● After the installation is complete, ensure that protective cases, insulation
tubes, and other necessary items for all electrical components are in position
to avoid electric shocks.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● Before maintaining a downstream electrical device supply or power
distribution device, turn off the output switch of its power supply equipment.
● During equipment maintenance, attach "Do not switch on" labels near the
upstream and downstream switches or circuit breakers as well as warning
signs to prevent accidental connection. The equipment can be powered on
only after troubleshooting is complete.
● Before fault diagnosis and troubleshooting, take the following safety
measures: Disconnect the power supply. Measure the power. Install a ground
cable. Hang warning signs and set up fences.
● Check equipment connections periodically, ensuring that all screws are
securely tightened.
● Only qualified professionals can replace a damaged cable.
● Do not scrawl, damage, or block any labels or nameplates on the equipment.
Promptly replace labels that have worn out.
● Do not use solvents such as water, alcohol, or oil to clean electrical
components inside or outside of the equipment.

Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Ensure that the protective ground point of the equipment is reliably
connected to the ground screw of the metal enclosure (ground resistance: ≤
0.1 ohm).
● Ensure that the ground resistance of the system for lightning protection is less
than or equal to 10 ohms.
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● If high touch current may occur on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the power
supply; otherwise, electric shock as a result of touch current may occur.

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Cabling
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● The flame spread rating of cables should meet the UL 1581 VW-1 or IEC
60332-3-22 (ZB) or higher requirements.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.
● Ensure that all cables are properly connected and insulated, and meet
specifications.
● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● If a cable is connected to the cabinet from the top, bend the cable in a U
shape outside the cabinet and then route it into the cabinet.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● When routing cables, reserve at least 30 mm clearance between the cables
and heat-generating components or areas. This prevents deterioration or
damage to the cable insulation layer.
● When the temperature is low, violent impact or vibration may damage the
plastic cable sheathing. To ensure safety, comply with the following
requirements:
– Cables can be laid or installed only when the temperature is higher than
0°C. Handle cables with caution, especially at a low temperature.
– Cables stored at subzero temperatures must be stored at room
temperature for at least 24 hours before they are laid out.
● Do not perform any improper operations, for example, dropping cables
directly from a vehicle. Otherwise, the cable performance may deteriorate due
to cable damage, which affects the current-carrying capacity and temperature
rise.

ESD

NOTICE

The static electricity generated by human bodies may damage the electrostatic-
sensitive components on boards, for example, the large-scale integrated (LSI)
circuits.

● When touching the equipment and handling boards, modules with exposed
circuit boards, or application-specific integrated circuits (ASICs), observe ESD

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protection regulations and wear ESD clothing and ESD gloves or a well-
grounded ESD wrist strap.

Figure 1-2 Wearing an ESD wrist strap

● When holding a board or a module with exposed circuit boards, hold its edge
without touching any components. Do not touch the components with bare
hands.
● Package boards or modules with ESD packaging materials before storing or
transporting them.

1.3 Environmental Requirements

DANGER

Do not expose the equipment to flammable or explosive gas or smoke. Do not


perform any operation on the equipment in such environments.

DANGER

Do not store any flammable or explosive materials in the equipment area.

DANGER

Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.

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WARNING

Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.

WARNING

To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.

General Requirements
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Do not install or run the equipment beyond the technical specifications.
Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with direct sunlight, dust,
smoke, volatile or corrosive gases, infrared and other radiations, organic
solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive for the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● Ensure that the site complies with local laws, regulations, and related
standards.
● Ensure that the ground in the installation environment is solid, free from
spongy or soft soil, and not prone to subsidence. The site must not be located
in a low-lying land or an area prone to water accumulation, and the
horizontal level of the site must be above the highest water level of that area
in history.
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.

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● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● Ensure that the equipment room provides good heat insulation, and that the
walls and floor are dampproof.
● Install rodent guards at the door of the equipment room to prevent rodents
and insects from entering the room.
● All cable holes should be sealed. Seal the used cable holes with sealing putty.
Seal the unused cable holes with the caps delivered with the equipment. The
following figure shows the criteria for correct sealing with sealing putty.

● After installing the equipment, remove idle packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.

1.4 Mechanical Safety

DANGER

When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or a metal object with sharp edges. Make sure that the hooks will not slide off.

WARNING

Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.

WARNING

Before installing equipment in a cabinet, ensure that the cabinet is securely


fastened with a balanced center of gravity. Otherwise, tipping or falling cabinets
may cause bodily injury and equipment damage.

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WARNING

When pulling equipment out of a cabinet, be aware of unstable or heavy objects


in the cabinet to prevent injury.

WARNING

Do not drill holes into the equipment. Doing so may affect the sealing
performance and electromagnetic containment of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.

General Requirements
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.
● When performing operations over the top of the equipment, take measures to
protect the equipment against damage.
● Use correct tools and operate them in the correct way.

Moving Heavy Objects


● Be cautious to prevent injury when moving heavy objects.

● If multiple persons need to move a heavy object together, determine the


manpower and work division with consideration of height and other
conditions to ensure that the weight is equally distributed.
● If two persons or more move a heavy object together, ensure that the object
is lifted and landed simultaneously and moved at a uniform pace under the
supervision of one person.
● Wear personal protective gears such as protective gloves and shoes when
manually moving the equipment.
● To move an object by hand, approach to the object, squat down, and then lift
the object gently and stably by the force of the legs instead of your back. Do
not lift it suddenly or turn your body around.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules that are installed in the equipment.

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● Do not quickly lift a heavy object above your waist. Place the object on a
workbench that is half-waist high or any other appropriate place, adjust the
positions of your palms, and then lift it.
● Move a heavy object stably with balanced force at an even and low speed. Put
down the object stably and slowly to prevent any collision or drop from
scratching the surface of the equipment or damaging the components and
cables.
● When moving a heavy object, be aware of the workbench, slope, staircase,
and slippery places. When moving a heavy object through a door, ensure that
the door is wide enough to move the object and avoid bumping or injury.
● When transferring a heavy object, move your feet instead of turning your
waist around. When lifting and transferring a heavy object, ensure that your
feet point to the target direction of movement.
● When transporting the equipment using a forklift truck, ensure that the forks
are properly positioned so that the equipment does not topple. Before moving
the equipment, secure it to the forklift truck using ropes. When moving the
equipment, assign dedicated personnel to take care of it.
● Choose sea or roads in good conditions for transportation as transportation
by railway or air is not supported. Avoid tilt or jolt during transportation.
● Ensure that tilt angle of the cabinet meets the requirements shown in the
figure. The tilt angle α of the packed cabinet must be less than or equal to
15°. After the cabinet is unpacked, its tilt angle α must be less than or equal
to 10°.

Working at Heights
● Any operations performed 2 meters or higher above the ground should be
supervised properly.
● Only trained and qualified personnel are allowed to work at heights.
● Do not work at heights when steel pipes are wet or other risky situations
exist. After the preceding conditions no longer exist, the safety owner and
relevant technical personnel need to check the involved equipment. Operators
can begin working only after safety is confirmed.
● Set a restricted area and prominent signs for working at heights to warn away
irrelevant personnel.
● Set guard rails and warning signs at the edges and openings of the area
involving working at heights to prevent falls.

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● Do not pile up scaffolding, springboards, or other sundries on the ground


under the area involving working at heights. Do not allow people to stay or
pass under the area involving working at heights.
● Carry operation machines and tools properly to prevent equipment damage or
personal injury caused by falling objects.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects should be transported by
slings, hanging baskets, highline trolleys, or cranes.
● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and
lower layers or take other protective measures. Do not pile up tools or
materials on the upper layer.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a
part, ensure that other parts will not collapse.
● Ensure that personnel working at heights strictly comply with the safety
regulations. The Company is not responsible for any accident caused by
violation of the safety regulations on working at heights.
● Do not loiter when working at heights. Do not rest in the area involving
working at heights.

Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.
● Platform ladders with protective rails are preferred. Single ladders are not
recommended.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.

● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.
● When a step ladder is used, ensure that the pull ropes are secured.
● If a single ladder is used, the recommended angle for the ladder against the
floor is 75 degrees, as shown in the following figure. A square can be used to
measure the angle.

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● If a single ladder is used, ensure that the wider end of the ladder is at the
bottom, and take protective measures to prevent the ladder from sliding.
● If a single ladder is used, do not climb higher than the fourth rung of the
ladder from the top.
● If you use a single ladder to climb up to a platform, ensure that the ladder is
at least 1 m higher than the platform.

Hoisting
● Only trained and qualified personnel should perform hoisting operations.
● Install temporary warning signs or fences to isolate the hoisting area.
● Ensure that the foundation where hoisting is performed meets the load-
bearing requirements.
● Before hoisting objects, ensure that hoisting tools are firmly secured onto a
fixed object or wall that meets the load-bearing requirements.
● During hoisting, do not stand or walk under the crane or the hoisted objects.
● Do not drag steel ropes and hoisting tools or bump hoisted objects against
hard objects during hoisting.
● Ensure that the angle between two hoisting ropes is no more than 90
degrees, as shown in the following figure.

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Drilling Holes
● Obtain consent from the customer and contractor before drilling holes.
● Wear protective equipment such as safety goggles and protective gloves when
drilling holes.
● To avoid short circuits or other risks, do not drill holes into buried pipes or
cables.
● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings.

Welding
● A welder must have a work permit. Obtain consent from the customer before
welding.
● Ensure that at least two persons are present onsite for welding and that fire
extinguishers, wet cloth, and water containers are available.
● Ensure that the welding site is free from inflammables.
● Do not weld or cut on pressurized containers or pipes. Electric devices must be
powered off before welding.
● A burning welding torch must not be placed on a component or on the floor,
and must not be placed in a metal container with acetylene and oxygen.
Otherwise, the gas may leak and cause a fire.
● High-temperature pipes after welding must be promptly cooled.

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1.5 Cooling System Safety


High Temperature and Pressure
● Keep devices away from fire or high-temperature objects, especially devices
injected with pressurized nitrogen or refrigerant; otherwise, explosion or
refrigerant leakage may occur, causing personal injury.
● When maintaining or replacing components, pay attention to high-
temperature components (such as the compressor, refrigerant pipe, and
electric heater) to prevent scalds.
● When maintaining or replacing components, pay attention to high-pressure
components (such as the compressor and refrigerant pipe) to prevent the
refrigerant system from being cracked or exploded due to misoperations.

Refrigerant Frostbite
Refrigerant leakage may cause frostbite. Take protective measures (for example,
wear antifreeze gloves) when handling refrigerant.

Recycling

The sign indicates that the product cannot be disposed of with other wastes
that have a shell in European Union (EU) areas. To avoid environment pollution
and harm to human health, wastes must be classified and recycled. This also
promotes resource sustainability. To recycle an old device, use a recycling
collection system or contact the supplier.

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2 Product Description

2.1 Overview
Fans absorb indoor hot air that moves to the evaporator with heat transmitted to
the refrigerant. The refrigerant is exhausted to the outdoor air-cooled condenser
using the compressor, releasing heat to outdoor environments. The indoor unit
and outdoor condenser are connected by a circular and hermetic pipeline. The
NetCol500-A060 outdoor unit is used as an example.

Figure 2-1 Product composition 1

(1) NetCol5000-A (2) NetCol500-A060

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Figure 2-2 Product composition 2

(1) NetCol5000-A (2) NetCol500-A060 (3) Low temperature


component

2.2 Model Number Description


Indoor Unit Model Number Description
This document involves the following product models:
● NetCol5000-A035H4WE0
● NetCol5000-A035H40E0
● NetCol5000-A035H4WE2
● NetCol5000-A035H40E2
● NetCol5000-A025H4WE2
● NetCol5000-A025HNWE2

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Figure 2-3 NetCol5000 model number

Table 2-1 NetCol5000 model number description


No. Meaning Description

1 Data center smart NetCol: data center smart cooling


cooling

2 Model series 5000: in-row smart cooling

3 Cooling mode A: air cooled

4 Model code 035: model code 035


025: model code 025

5 Air supply H: horizontal flow

6 Power supply 4: 380–415 V, 3 PH, 50/60 Hz


N: 208–220 V, 3 PH, 60 Hz

7 Heater and 0: None


humidifier types W: level-1 electric heater and wet film
humidifier

8 Packaging type E: package for international markets

9 Special identifier for 0: none


orders 2: condensate pump and dual power
supplies

Outdoor Unit Model Number Description


This document involves the following product models:
● NetCol500-A040MS1E0
● NetCol500-A060MC1D0
● NetCol500-A060MS1E0
● NetCol500-A080MC1D0
● NetCol500-A120MC1D0

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Figure 2-4 NetCol500 model number

Table 2-2 NetCol500 model number description


No. Meaning Description

1 Data center smart NetCol: data center smart cooling


cooling

2 Model series 500: outdoor unit

3 Cooling mode A: air cooled

4 Model code 040: model code 040


060: model code 060
080: model code 080
120: model code 120

5 Power supply M: 380–415 V, 3 PH, 50 Hz

6 Climate type C: common non-corrosive environment


S: common harsh environment (class C)

7 Fan type 1: AC fan

8 Packaging type D: package for Chinese markets


E: package for international markets

9 Special identifier for 0: none


orders

2.3 Components

2.3.1 Indoor Unit


Appearance
Figure 2-5 shows the indoor unit of the NetCol5000-A in-row smart cooling
product.

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Figure 2-5 Appearance

Table 2-3 Dimensions of the NetCol5000-A035 indoor unit

Dimensions H x W x D (mm) Expansion Method

Standard 2000 x 300 x 1200 -


configuration

Expansion 2200 x 300 x 1200 Install a top frame.


configuration

Table 2-4 Dimensions of the NetCol5000-A025 indoor unit

Dimensions H x W x D (mm) Expansion Method

Standard 2000 x 300 x 1100 -


configuration

Components
The NetCol5000-A indoor unit mainly consists of a compressor, oil separator, fan,
heat exchanger, electronic expansion valve (EEV), check valve, filter dryer, sight
glass, electric heater (optional), wet film humidifier (optional), water pump
(optional), and display module.

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Figure 2-6 Components

(1) External signal port (2) Electric control box (3) Module subrack

(4) Drive (5) Wet film humidifier (6) Differential pressure switch

(7) Compressor (8) Drainpipe (9) Refrigerant gas pipe

(10) Refrigerant liquid pipe (11) Air filter (12) Fan

(13) Water pan cover (14) Water pump (15) Transformer (NetCol5000-
A025HNWE2)

● Compressor
The smart cooling product uses a DC variable-frequency compressor that
features compact size, light weight, a long service life, low noise, easy
installation, high reliability, stability, and energy efficiency.
● Oil separator
The oil separator separates the lubricant brought out due to discharge of the
compressor and brings back the separated lubricant to the compressor.
● Fan
The energy-efficient EC fan that supports stepless speed adjustment is used to
reduce the fan energy consumption. Each fan is light and easy to maintain.
The system will not shut down if a single fan fails.
● Evaporator
The finned-tube evaporator with a high cooling efficiency adopts the synergy
field principle and computational fluid dynamics (CFD) to optimize the flow
path design, which greatly improves the heat exchange efficiency.
● EEV
The throttling device uses a miniature controller to control the operation of
the step motor, thereby changing the pass-through area of the EEV to
regulate the flow of refrigerant.

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● Check valve
The valve effectively prevents gas or liquid backflow.
● Filter dryer
The filter dryer absorbs water from the refrigerant pipes and filters out the
foreign matter, which reduces component damage rates and improves
operating efficiency and reliability.
● Sight glass
The sight glass allows you to observe the refrigerant flow and the content of
gas and liquid for easy maintenance and optimization.
● Electric heater
The positive temperature coefficient (PTC) electric heater features quick start,
large heating capacity, and even heat dissipation. It has multiple protection
mechanisms to ensure the safe and stable running of the equipment.
● Humidifier
The humidifier controls the humidity in an equipment room.
● Water pump
The water pump provides power for drainage.
● Display module
The indoor unit provides a 7-inch color touchscreen and man-machine
interfaces for query, setting, monitoring, and maintenance.

2.3.2 Display Module

Appearance
The display module provides a 7-inch true-color touchscreen that provides man-
machine interfaces for query, setting, management, and maintenance.

Figure 2-7 Display module

(1) Indicator (2) I2C/12V (reserved)

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(3) DP port (display port), connected to the (4) SW (reserved)


main control module

Table 2-5 Indicator and buzzer status description


Indicator Buzzer Running Status

Green No buzzing The unit is operating properly, or there is a


warning.

Yellow Intermittent There is an unacknowledged major alarm.


buzzing

Red Constant There is an unacknowledged critical alarm.


buzzing

Note: Hold down the SW button on the main control module for about 1s. In all
the preceding states, the indicator blinks at 1 Hz (on for 0.5s and off for 0.5s).

Functions
Function Description

Single unit Each unit has an independent control system to ensure normal
control and high-precision operation.

Operations Users can set parameters and query status on the 7-inch true-
color touchscreen.

Four remote The module supports the four remote functions when it
functions connects to the NMS.
● Telemetry: measures the supply air temperature, return air
temperature, supply air humidity, return air humidity, and
working status of the unit.
● Teleadjust: adjusts the temperature, humidity, and alarm
threshold.
● Teleindication: generates alarms for the startup/shutdown,
overvoltage/undervoltage, high/low return air temperature,
high/low return air humidity, air filter normal/blocked, and
fan normal/faulty state.
● Telecontrol: controls startup/shutdown.

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Function Description

Teamwork When multiple units work cooperatively, the controller


optimally distributes the heat load to reduce energy
consumption and provides backup to improve reliability.
● Backup: When a unit in the group is faulty, the backup unit
starts to operate automatically, improving system reliability.
● Rotation: Each unit enters the active mode one by one
periodically.
● On-demand operation: The number of operating units varies
depending on the thermal load power in the data center to
meet requirements promptly, eliminate hot spots, and save
energy.
● Anti-competitive running: A mechanism is adopted to
prevent multiple units in the same equipment room
operating in opposite status to save energy.
● Independent teamwork control: If a communications cable in
the teamwork network is disconnected, two teamwork
networks are formed. A unit in the network without a
master unit can automatically become the master unit to
continue teamwork control.

Remote Users can remotely manage the operating status of one or


management more units.

Storage ● A large number of fault alarm records can be stored. Alarms


can be managed by severity. A maximum of 500 historical
alarms can be stored for each severity. That is, a maximum
of 1500 historical alarms can be stored.
● The controller displays up to 30 days of temperature and
humidity in colored curves. O&M personnel can view the
operating status of the device onsite.

Log Access logs can be backtracked. Up to 1000 historical operation


backtracking logs recording login and setting can be stored.

Power Supports alarm reporting, fault diagnosis, and alarm recording


management for reverse phase, open phase, overvoltage, undervoltage, high
frequency, and low frequency; provides functions such as
automatic protection, recovery, and restart.

Features
● The display panel provides a touchscreen with a user-friendly interface.
● The controller is highly precise and responsive.
● The display panel is protected by a multi-level password protection
mechanism to avoid misoperation.
● The password is verified each time the system is started or shut down to
ensure system operation security.

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● The controller provides functions such as automatic recovery after power


failure and water leakage detection, improving the system reliability.
● The module displays the operating status, time, and other parameters of
components in real time.
● Multiple display languages are supported.
● O&M personnel can export fault records in one-click mode, making it easy to
operate the device and know the running status of the device.
● The device supports communications protocols such as Modbus RTU, Modbus
TCP, and SNMP, facilitating connection to the network management system.
● The display panel intelligently identifies abnormal parameter settings
(incorrect commands) and rejects them automatically.

2.3.3 Main Control Module

Appearance

Figure 2-8 Main control module

(1) Running indicator (2) Alarm indicator (3) FE_1 port

(4) CAN_IN port (5) RS485/12V port (6) USB port

(7) SW button (8) FE_2 port (9) CAN_OUT port

(10) COM/FE port (11) DP port

Indicators
Indicator Status Description

Running indicator (RUN) Off The unit is shut down.

Blinking green The unit is started.

Alarm indicator (ALM) Off No alarm is generated,


or a warning has been
generated.

Steady red There is a major or


critical alarm.

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Communications Ports
● FE_1 and FE_2 ports: reserved for connecting FE (MAC_CAN) teamwork
communications cables.
● CAN_IN and CAN_OUT ports: connect CAN teamwork and RS485 monitoring
cascading communications cables.
● RS485/12V port: connects a temperature and humidity (T/H) sensor.
● COM/FE port: connects a monitoring communications cable.
Appeara Pin FE_1 CAN_IN CAN_OU RS485/12V COM/FE
nce and T Port Port
FE_2

PIN1 FE TX+ RS485-N RS485-N RS485 HT+ FE TX+


+ +_1

PIN2 FE TX– RS485- RS485- RS485 HT– FE TX–


N- N-_1

PIN3 FE RX+ - - 12V FE RX+

PIN4 - RS485-N RS485-N RS485 HT+ RS485-N


+ +_1 +_2

PIN5 - RS485- RS485- RS485 HT– RS485-N-


N- N-_1 _2

PIN6 FE RX– - - - FE RX–

PIN7 - CANH CANH - -

PIN8 - CANL CANL GND -

● USB port: connects a WiFi module or USB flash drive.


NOTE

This port is protected by a security mechanism.

Appearance USB Port

● Connects the WiFi module to the unit over the app. You
can obtain the service authorization code when the unit
is powered on for the first time, and view or obtain the
running information about the unit during inspection.
The user must be an authorized service engineer. To
ensure security, remove the WiFi module immediately
after use.
● Connects a USB flash drive to export data, import and
export configuration files, import certificates and keys,
and upgrade the version.

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● DP port: connects to the display module.


Appearance DP Port

Connects to the display module for communication and


power supply.

Button
Appearance SW Button

When the smart cooling product is shut down and the


admin user has logged in, if you hold down the button for
more than 10s, a red frame is added to the button that
involves a risky operation on the display module within 5
minutes. You can press and hold down the button for 10s
to enter the risky operation screen. Exercise caution
because a risky operation may affect system data.

2.3.4 Outdoor Unit


Components
A NetCol500 outdoor unit mainly consists of an electric control box, a condenser, a
rack, and fans. The following, uses NetCol500-A060 as an example, describes the
components and configuration.

Figure 2-9 Outdoor unit components

(1) Electric control box (2) Rack (3) Fan

Features
● The outdoor unit is equipped with a high-efficiency variable-frequency drive
axial fan to implement big air volume, low noise, and high efficiency.
● The outdoor unit has good waterproof performance and meets IPX5
requirements.

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● The outdoor unit adopts the variable-frequency drive. The speed adjustment
of the outdoor fan ranges from 10% to 100%. The minimum operating
frequency of the fan is less than or equal to 5 Hz. The outdoor unit is running
more steadily at low loads.
● The outdoor unit adopts the galvanized sheet and surface phosphatization +
powder coating techniques, the outdoor unit adapts to harsh environments
with its sound rigidity and anticorrosion performance.
● Pressure preservation is performed on the condenser before delivery, and the
pipe ports are properly sealed to prevent foreign matter from entry.

2.3.5 Low Temperature Component


When the outdoor temperature is below the operating temperature lower limit
specified for the product, the condensing pressure of the system for the outdoor
unit condenser with natural cooling may still be below the safe operating pressure
of the compressor. A low temperature component is required to address this issue.

The low temperature component automatically controls the condensing pressure


to ensure that the smart cooling product works safely and reliably at an outdoor
ambient temperature of –40°C.

● When the outdoor condensing pressure is lower than the designed opening
pressure of the condensing pressure regulator valve, the regulator valve closes
and the differential pressure valve opens. The refrigerant at the compressor
outlet is bypassed to the liquid storage unit of the low temperature
component through the differential pressure valve, ensuring that the
condensing pressure stays within a safe and reliable operating range.
● When the condensing pressure is higher than the designed opening pressure
of the condensing pressure regulator valve, the regulator valve opens and the
differential pressure valve closes. The refrigerant at the compressor outlet
flows to the liquid storage unit of the low temperature component through
the condenser, and the system runs properly.

Figure 2-10 Low temperature component

(1) Safety valve (2) Port for the indoor unit (3) Port for the outdoor unit
liquid pipe liquid pipe

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(4) Condensing pressure (5) Differential pressure valve (6) Port for the outdoor unit
regulator valve gas pipe

(7) Port for the indoor unit gas


pipe

2.3.6 Physical Ports


Table 2-6 shows the physical ports on the NetCol5000-A in-row smart cooling
product.

Table 2-6 Physical ports


Item Specifications

Indoor unit Refrigerant liquid Copper pipe, external diameter 5/8 in.,
pipe pressure resistance ≥ 4.5 MPa, welding

Refrigerant gas pipe Copper pipe, external diameter 3/4 in.,


pressure resistance ≥ 4.5 MPa, welding

Humidifier water Reserved port: G 1/2 in.; internal threaded


inlet pipe connection

Top drainpipe Reserved port: BSPP 1/2 in.; thread


connection

Bottom drainpipe Reserved port: copper pipe with an outer


diameter of 5/8 in.; you are advised to use
a hose with an inner diameter of 14 mm
for connection.

Outdoor Refrigerant liquid Copper pipe; outer diameter: 5/8 in.;


unit pipe pressure resistance ≥ 4.35 MPa; welding

Refrigerant gas pipe Copper pipe; outer diameter: 7/8 in.;


(NetCol500-A060/ pressure resistance ≥ 4.35 MPa; welding
A080/A120)

Refrigerant gas pipe Copper pipe; outer diameter: 3/4 in.;


(NetCol500-A040) pressure resistance ≥ 4.35 MPa; welding

Low Port for the indoor Outer diameter of 5/8 inch (15.88 mm),
temperature unit liquid pipe welding
component
(optional Port for the indoor Outer diameter of 7/8 inch (22.22 mm),
component) unit gas pipe welding

Port for the outdoor Outer diameter of 5/8 inch (15.88 mm),
unit liquid pipe welding

Port for the outdoor Outer diameter of 7/8 inch (22.22 mm),
unit gas pipe welding

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3 Technical Specifications

Table 3-1 and Table 3-2 list the technical specifications of the NetCol5000-A in-
row smart cooling product.

Table 3-1 Generic specifications


Item Specifications

Cooling mode Air cooled

Refrigerant R410A

Cooling NetCol5000-A035: 35 kW (T3)


capacity NetCol5000-A025: 25 kW

Air volume 6000 m3/h

Air supply Horizontal flow


mode

Cooling capacity test condition: return air dry-bulb temperature 37°C/return air
relative humidity 20%, outdoor temperature 35°C.

Table 3-2 Indoor unit specifications


Item NetC NetCol50 NetCol50 NetCol50 NetCol50 NetCol50
ol50 00- 00- 00- 00- 00-
00- A035H40 A035H4 A035H40 A025H4 A025HN
A035 E0 WE2 E2 WE2 WE2
H4W
E0

Power Single power Dual power supplies


supply supply

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Item NetC NetCol50 NetCol50 NetCol50 NetCol50 NetCol50


ol50 00- 00- 00- 00- 00-
00- A035H40 A035H4 A035H40 A025H4 A025HN
A035 E0 WE2 E2 WE2 WE2
H4W
E0

Power 380–415 V, 3W+N+PE, 50 Hz/60 Hz 208–220


specificati V, 3W+N
ons +PE, 60
Hz

Voltage Rated voltage±10%, frequency±3 Hz. If upstream voltage


fluctuation exceeds the range, you are advised to add a voltage
regulator. Otherwise, the smart cooling product will generate
alarms frequently and fail to work properly.

Heating Yes No Yes No Yes Yes


function

Humidifyi Yes No Yes No Yes Yes


ng
function

Pipe Bottom pipe Top and bottom pipe routing


routing routing

Condensat No Yes
e pump

Water - 4m
pump lift

Net 215 210 kg 230 kg 225 kg 230 kg 275 kg


weight kg

a: In the preceding table, No indicates that the corresponding model does not
provide the function.

Figure 3-1 Appearance and dimensions

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Table 3-3 Outdoor unit technical specifications


Item NetCol500- NetCol500- NetCol500- NetCol500-
A040 A060 A080 A120

Power Powered by the indoor unit


supply

Indoor NetCol5000- NetCol5000- NetCol5000- NetCol5000-


unit model A025 A025 A035 A025
NetCol5000- NetCol5000-
A035 A035

Temperatu 52274285-002: 52273539 and 52273541-005 52273755-002


re control available 52273539-007: and and
intelligent available 52273541-009: 52273755-003:
monitorin 52273539-005 unavailable unavailable
g board and
52273539-008:
unavailable
52273539-006:
none

Operating –20°C to +55°C 35 kW: –20°C –5°C to +55°C 35 kW: –20°C


temperatu (–40°C to to +45°C (– to +45°C (–
re range +45°C with a 40°C to +45°C 40°C to +45°C
low with a low with a low
temperature temperature temperature
component) component) component)
25 kW: –20°C 25 kW: –20°C
to +55°C (– to +55°C (–
40°C to +45°C 40°C to +45°C
with a low with a low
temperature temperature
component) component)

Fan speed 10%–100%


range

Number of 1 2
fans

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Item NetCol500- NetCol500- NetCol500- NetCol500-


A040 A060 A080 A120

Dimension 52274285-002: 52273539 and 52273541-005 52273755-002


s H1 (H2) 1078 (624) x 52273539-007: and and
x W1 (W2) 1120 (984) x 1107 (677) x 52273541-009: 52273755-003:
x D (mm) 1094 1356 (1217) x 1107 (655) x 1107 (655) x
1094 2186 (2047) x 1356 (1217) x
52273539-005 1094 2189
and
52273539-008:
1107 (655) x
1356 (1217) x
1094
52273539-006:
1156 (703) x
1356 (1217) x
1094

Net 52274285-002: 52273539 and 52273541-005 52273755-002


weight 155 kg 52273539-007: and and
122 kg 52273541-009: 52273755-003:
52273539-005 200 kg 265 kg
and
52273539-008:
121 kg
52273539-006:
154 kg

Storage –40°C to +70°C


temperatu
re

Storage 5%–95% RH (non-condensing)


humidity

IP rating IPX5

Altitude 0–4000 m, derated at above 1000 m. For details about derating


data, contact technical support.

Table 3-4 Application environment


Type Description

Class A (controlled Indoor environments where the temperature


environment) and humidity are controlled, including rooms
where human beings live

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Type Description

Class B (uncontrolled Indoor environment where the ambient


environment) temperature and humidity are not controlled
or outdoor environments (with simple
shielding measures) where the humidity can
reach 100%.

Class C (harsh environment) Sea environments or outdoor land


environments (with simple shielding measures)
near pollution sources. Pollution sources refer
to the following areas:
● Areas within 3.7 km away from saline water
areas such as the ocean and saline lakes
● Areas within 3 km of serious pollution
sources, such as metallurgic plants, coal
mines, and heat and power plants
● Areas within 2 km away from medium
pollution sources, such as chemical
factories, rubber plants, and electroplating
factories
● Areas within 1 km away from light pollution
sources, such as food factories, tanneries,
and heating boilers

Class D (marine environment) Areas within 500 m away from the seashore.

NOTE

● If an outdoor unit needs to be used at a site 3.7–10 km away from the coast in a class B
environment, it is recommended that the unit be installed in a shielded area, such as a
podium building, ground, or building rear, to prevent mechanical parts from being
corroded by sea wind (the functionality and reliability of the system must not be
affected). Alternatively, use an outdoor unit that supports class C environments to avoid
corrosion. If the site is more than 10 km away from the coast, the unit can be properly
installed.
● The NetCol500-A060MS and NetCol500-A040MS outdoor units cannot be used in class
D environments. Other outdoor units cannot be used in class C or class D environments.

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4 Installation

Before installing the smart cooling product, read this section carefully and perform
installation by strictly following the guidance in this section.

Figure 4-1 shows the structural specifications of the device.

Figure 4-1 External structure (unit: mm)

(1) Connecting kits (2) Display module (3) Door lock (4) Front door

(5) Fixing port (6) Side panel (7) Rear door

4.1 Installation Requirements

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4.1.1 Layout Principles


The layout principles are as follows:

● If the outdoor unit is placed higher than the indoor unit, the vertical distance
between them should be less than or equal to 30 m. An oil trap should be
installed every 5 m to 6 m in the vertical direction along the gas pipe to
ensure system reliability.
● If the indoor unit is placed higher than the outdoor unit, the vertical distance
between them should be less than or equal to 8 m.

NOTICE

● During the calculation of height difference, the compressor base is


regarded as the baseline for the indoor unit.
● The inverted U-shaped trap should be higher than the top copper pipe of
the condenser.
● In the figures, is a sign of a tilt, indicating that the scale of the pipe
tilting is at least 1:200. The pipe tilting direction should be consistent with
the hypotenuse of the right triangle.
● An inverted U-shaped trap should be added if the indoor unit is lower than
the outdoor unit.
● Pipes through the wall or floor of the equipment room should be routed in
tubes, between which sealing measures (firestop putty recommended) are
taken.

Figure 4-2 Bottom pipe routing

(1) Inverted U-shaped (2) Oil trap (3) Tilted gas pipe (4) Tilted liquid pipe
trap

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Figure 4-3 Top pipe routing

(1) Inverted U-shaped (2) Oil trap (3) Tilted gas pipe (4) Tilted liquid pipe
trap

4.1.2 Indoor Unit Installation Requirements

NOTICE

● If the actual total load of servers corresponding to a single smart cooling


product is less than 20% of the rated cooling capacity of the smart cooling
product or the equipment room is not properly sealed, the humidity in the
equipment room may be too high. This is not a product quality issue and
should be dealt with by adding a dehumidifier.
● Do not install smart cooling products near noise-sensitive places such as offices
and meeting rooms.

Table 4-1 Installation requirements


Item Specifications

Equipment Width: ≥ 1.2 m; height: ≥ 2.3 m


room door

Floor Floor bearing capacity: ≥ 530 kg/m2

Equivalent ≤ 100 m
length of
one-way
pipe

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Item Specifications

Vertical ● Outdoor unit higher than indoor unit: ≤ 30 m


difference ● Outdoor unit lower than indoor unit: ≤ 8 m
between
the indoor
and
outdoor
units

Water The inlet water pressure should be in the range of 0.1–0.7 MPa. If
supply the inlet water pressure exceeds 0.7 MPa, install a reducing valve
for the humidifier water inlet. If the inlet water pressure is lower
than 0.1 MPa, install a check valve for the humidifier water inlet.
The temperature should be in the range of 1–40ºC.
The water should meet the following requirements:
● Non-freezing and nephelometric turbidity units (NTU): < 3
● No visible substances
● 6.5 ≤ pH value ≤ 8.5
● Total hardness (in CaCO3): ≤ 450 mg/L

Drainage The distance between the top drainage of the water pump and the
cabinet installation floor should not exceed 4 m.

Power Leakage circuit breakers are not recommended for the general
distributio power input. If leakage circuit breakers are required by the
n customer or by local regulations, use the residual current circuit
breaker (RCCB) that is not sensitive to the single-phase DC pulses
and transient current pulses.

● Check cabinets comprehensively and handle problems immediately.


● Before installation, check that the environment meets requirements and check
whether reconstruction is needed for routing pipes and cables and
constructing ventilation pipes.
● Ensure that the equipment room provides good heat insulation, and that the
walls and floor are dampproof.
● Avoid damaging cabinet components and cables during cabinet
transportation.
● Check that the area, height, and ground bearing capacity of the installation
position meet requirements.
● To ensure good ventilation, do not place the indoor unit in the corner of a
room or at the end of a long-and-narrow room.
● Check that all doors and windows of the equipment room are closed. Gaps
between the room and the external environment should be minimized to
avoid extra load of the smart cooling product during operation.
● Take appropriate thermal insulation and antifreeze measures for outdoor
water pipes to avoid poor drainage and insufficient water supply caused by
freezing.

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Figure 4-4 Maintenance space requirements (unit: mm)

(1) NetCol5000-A (2) Equipment

4.1.3 Preparing Knock-out Holes for the Indoor Unit


Procedure
Step 1 Mark cable holes on the floor based on the hole sizes at the bottom of the indoor
unit shown in Figure 4-6, and drill holes in the floor.

NOTICE

● Do not drill holes in the floor when routing cables from the top.
● Drill holes at the bottom of the raised floor if it is used.
● Drill holes based on the actual situation. This prevents mice from entering
unnecessary holes, causing damage to the equipment.
● Electric cables and ELV cables must be separately routed.

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Figure 4-5 Hole dimensions (unit: mm)

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Figure 4-6 Hole position layout (unit: mm)

(1) Active power AC1 cable hole on the top (2) Standby power AC2 cable hole on the top

(3) Outdoor unit AC3 cable hole on the top (4) Signal cable hole on the top

(5) Humidifier water inlet pipe hole on the top (6) Drainpipe hole on the top

(7) Refrigerant gas pipe hole on the top (8) Refrigerant liquid pipe hole on the top

(9) Drainpipe hole at the bottom (10) Standby power AC2 cable hole at the
bottom

(11) Active power AC1 cable hole at the (12) Refrigerant gas pipe hole at the bottom
bottom

(13) Refrigerant liquid pipe hole at the bottom (14) Humidifier water inlet pipe hole at the
bottom

(15) Skylight signal cable hole on the top

----End

4.1.4 Outdoor Unit Installation Requirements

Precautions
● Ensure that air smoothly flows into and out of the condenser. Install an
outdoor unit in clean areas that are away from residential areas.
● Wrap thermal insulation layers for pipes connecting the indoor unit and
outdoor unit.

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● Do not use the copper pipe or electric control box as a weight-bearing point
when moving the outdoor unit, and keep the fins intact.
● When routing pipes for the condenser, ensure that the pipes are routed in
from the top and out from the bottom.
● The horizontal or vertical error should not be more than ±5° when the
outdoor unit is installed horizontally or vertically. When the outdoor unit is
vertically installed, the electric control box and its waterproof connector
cannot face upward. The installation modes are as follows.

Figure 4-7 Installation modes (for NetCol500-A060)

Special Environmental Requirements


● Monsoon: If you install the outdoor unit vertically, ensure that the directions
of air flowing into and out of the fan are not opposite to the monsoon
direction.
● Direct sunlight: In high-temperature areas, avoid exposing the outdoor unit to
direct sunlight.
● Wind and sands: Prevent sands from entering the condenser in deserts and
the windy and sandy areas.
● Catkins season: Prevent catkins from entering the condenser and clean up
catkins at the air intake and exhaust vents.

Space Requirements
The NetCol500 outdoor units can be installed horizontally, vertically, or compactly.

NOTE

The shaded parts in the figures are obstacles. The distances marked are the minimum
distances required between an outdoor unit and obstacles.

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Figure 4-8 Space requirements for horizontal installation (NetCol500-A060/A040)


(unit: mm)

Figure 4-9 Space requirements for horizontal installation (NetCol500-A080/A120)


(unit: mm)

Figure 4-10 Space requirements for vertical installation (NetCol500-A060/A040)


(unit: mm)

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Figure 4-11 Space requirements for vertical installation (NetCol500-A080/A120)


(unit: mm)

Figure 4-12 Horizontal installation space for an outdoor unit with a low
temperature component (for NetCol500-A060) (unit: mm)

NOTE

● The low temperature component must be within 2 m from the outdoor unit.
● When the outdoor unit is vertically installed, do not place the low temperature
component at the air outlet.
● When the outdoor unit is horizontally installed, the outdoor unit and low temperature
component must be placed on bases or concrete platforms of the same height. When
the outdoor unit is vertically installed, the outdoor unit can be 1.5 m higher than the
low temperature component at most and cannot be lower than the low temperature
component.

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Figure 4-13 Top view of compact installation if the quantity is ≤ 12 (NetCol5000-


A040/A060)

Figure 4-14 Top view of compact installation if the quantity is > 12 (NetCol5000-
A040/A060)

NOTE

If necessary, you can increase the height of the base. The height of the base can be
obtained based on the BOM number or prepared based on the NetCol500-A060 base
installation drawing shown in D.2 Outdoor Unit Base Drawings.
● When the quantity is 12 or less, if the guard rail height is 0 mm, the base height is 0
mm. If the guard rail height is 1000 mm or lower, the base height is 500 mm or higher.
● When the quantity is more than 12, if the guard rail height is 0 mm, the base height is
500 mm or higher. If the guard rail height is 1000 mm or lower, the base height is 1000
mm or higher.

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Figure 4-15 Top view of compact installation if the quantity is ≤ 6 (NetCol500-


A080/A120)

Figure 4-16 Top view of compact installation if the quantity is > 6 (NetCol500-
A080/A120)

NOTE

If necessary, you can increase the height of the base. The height of the base can be
obtained based on the BOM number. You can also refer to the NetCol500-A120 base
installation drawing in the appendix D.2 Outdoor Unit Base Drawings. Take the
NetCol500-A0120 as an example.
● When the quantity is 6 or less, if the wall height is 0 mm, the base height is 0 mm. If
the wall height is 1000 mm or lower, the base height is 500 mm or higher.
● When the quantity is more than 6, if the wall height is 0 mm, the base height is 500
mm or higher. If the wall height is 1000 mm or lower, the base height is 1000 mm or
higher.

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Figure 4-17 Space requirements for installing an air baffle

NOTE

The air baffle must be 5 mm higher than the outdoor unit frame.
If a pair of indoor and outdoor units listed in the following are used together, the site does
not allow for installation against a wall, and the local outdoor temperature is below –15°C,
an air baffle needs to be placed on the air intake side of the side-mounted outdoor unit.
● NetCol5000-A025 + NetCol500-A060
● NetCol5000-A025 + NetCol500-A040
● NetCol5000-A035 + NetCol500-A060

Concrete Platform Requirements


The concrete platforms for horizontal and vertical installation have different
dimensions. The specific construction requirements are as follows:
● The horizontal gradient of the concrete platforms cannot exceed 5°.
● The concrete platform drains water smoothly without residual water.
Concrete Platform Requirements for Horizontal Installation
For details about how to make concrete platforms to horizontally install an
outdoor unit, see Figure 4-18.

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Figure 4-18 Concrete platform dimensions

Table 4-2 Concrete platform dimensions (unit: mm)


Model Block Block Block Center Center
Width Depth Height Distance Distance
(W1) (D1) (H) (W2) (D2)

NetCol500- W1 ≥ 250 D1 ≥ 250 150–250 924 814


A040

NetCol500- W1 ≥ 250 D1 ≥ 250 150–250 924 1047


A060

NetCol500- W1 ≥ 250 D1 ≥ 250 150–250 924 1877


A080

NetCol500- W1 ≥ 250 D1 ≥ 250 150–250 2018 1047


A120

A in Figure 4-19 shows the mounting holes between the outdoor unit and the
concrete floor. The mounting holes are long round holes and must be secured
using eight M8x80 stainless expansion bolts.

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Figure 4-19 Outdoor unit mounting hole

Table 4-3 Port dimensions (unit: mm)


Model W1 W2 D1 D2

NetCol500-A040 924 1058 814 948

NetCol500-A060 1047 1181 924 1058

NetCol500-A080 1877 2011 924 1058

NetCol500-A120 1047 1181 2018 2152

Concrete Platform Requirements for Vertical Installation


For details about how to make concrete platforms to vertically install an outdoor
unit, see Figure 4-20. An outdoor unit must be secured to the ground or base
using four M8x80 stainless expansion bolts and angle brackets.

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Figure 4-20 Concrete platform dimensions

Table 4-4 Concrete platform dimensions (unit: mm)


Model Block Width Block Block Center
(W1) Depth (D) Height (H) Distance
(W2)

NetCol500-A040 W1 ≥ 250 D ≥ 500 150–250 1024

NetCol500-A060 W1 ≥ 250 D ≥ 500 150–250 1036.5


(Class B)

NetCol500-A060 W1 ≥ 250 D ≥ 500 150–250 977


(Class C)

NetCol500-A080 W1 ≥ 250 D ≥ 500 150–250 1744.5

NetCol500-A120a W1 ≥ 250 D ≥ 500 150–250 2011

a: You need to use the base to secure the installation. For details about vertical
installation, see Vertical Installation Scenario (NetCol500-A120).
Figure 4-21 shows the mounting hole for outdoor unit vertical installation.

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Figure 4-21 Outdoor unit mounting hole

Table 4-5 Port dimensions (unit: mm)

Model W1 W2 H A

NetCol500-A040 1024 682 386.5 19 x


14

NetCol500-A060 (Class B) 1257 1036.5 387 Φ12

NetCol500-A060 (Class C) 1260 977 447 Φ14

NetCol500-A080 2090 1744.5 387 Φ12

NetCol500-A120 1257 1036.5 387 Φ12

(Optional) Space Dimensions for a Low temperature Component

Low temperature components can only be installed horizontally. Before installing,


prepare concrete platforms and drill holes by referring to the instructions in Figure
4-22.

Figure 4-22 Dimensions of the concrete platform for horizontally installing low
temperature components

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Table 4-6 Dimensions of the concrete platform for low temperature components
(unit: mm)
Block Width Block Depth Block Height W1 D1
(W) (D) (H)

W ≥ 600 D ≥ 400 150–250 223 130

4.2 Installation Preparations


To ensure the optimal operating condition and longest service life, install the
device correctly as required.

4.2.1 Tools
The onsite technical personnel can select tools based on the site requirements.

Personal protective equipment

Safety helmet Goggles Dust mask Protective shoes

Reflective vest ESD gloves Insulated gloves Protective gloves

Antifreeze gloves Safety harness Safety belt

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Hoisting and transport tools

Manual pallet Electric forklift Lifting sling and Steel hoisting


truck lifting eye rope and lifting
eye

- - -

Lever

Hardware installation tools

Flat-head Phillips insulated Insulated torque Open-end wrench


insulated torque torque socket wrench (10 mm/13
screwdriver screwdriver (M6/M8/M10/ mm/18 mm)
(M3/M4) (M4/M5/M6/M8) M12)

Adjustable wrench Adjustable torque Hammer drill Hammer drill bit


(10"/15") wrench (Φ22)

Claw hammer Electric Marker Step ladder


screwdriver

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Combination Hacksaw Flashlight Thermometer


pliers

Soft measuring Steel measuring Square


tape tape

Pipe connection tools

Cutter Thread sealant/ Thermal Welding torch


sealing tapea insulation foam
sealant (sealing
tape)b

Silver welding rod Oxygen cylinder Acetylene Nitrogen

- -

Hot melt device


(for rigid pipes) Pipe bender

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a: The specifications of thread sealant/sealing tape are as follows:


● Applicable to all pipe materials
● Anaerobic metal pipe thread sealant with PTEF as the padding
● Maximum gap: 0.5 mm
● Pressure resistance: above 1.6 MPa
● Compliant with industry standards
b: Temperature resistance 85°C at least for thermal insulation foam sealant or
sealing tape

Cable Installation Tools

Wire strippers Needle-nose Diagonal pliers Power cable


pliers crimping tool

RJ45 crimping Insulation tape Heat shrink Heat gun


tool tubing

- - -

Cable tie

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Commissioning tools

Vacuum pumpc Rubber hose (5 Pressure gauge (2 Reducing valvee


PCS)d PCS)d

Nitrogenf Electronic balance Multimeter Clamp meter

- - -

Thermocouple
temperature
sensor

c: The flow rate of the vacuum pump should range from 2 L/s to 4 L/s. The
absolute vacuum degree should be 60 Pa at most.
d: The pressure gauges and rubber hoses must be dedicated for R410A. The
measuring range of the pressure gauges must be at least 4.0 MPa, and the
rubber hoses must withstand a pressure of at least 4.5 MPa. Ensure that the
rubber hoses match the 1/4 inch needle valves inside the unit. If necessary,
prepare needle valve adapters. When charging refrigerant, you are advised to
use a safety valve to prevent refrigerant leakage during the removal of a rubber
hose, which may cause frostbite.
e: The nitrogen cylinder port should have a reducing valve, and the measuring
range should be at least 4.0 MPa.
f: Dry nitrogen.

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4.2.2 Materials
Item Description Category

Standard This type of materials is Materials in the packing list


material provided by Huawei, and you
can find them in the fittings
delivered with the equipment.

Auxiliary Customers can purchase this Refrigerant, refrigerant oil,


material type of materials from Huawei pipe component, and cable
or other vendors.

Optional Customers can purchase this Low temperature component,


material type of materials from Huawei T/H sensor, water sensor, and
based on application smoke sensor
scenarios.

Engineering This type of materials is not Drainpipe, pipe support, and


procurement configured by Huawei. equipotential ground cable
material Customers need to prepare
them by themselves.

4.2.2.1 R410A Refrigerant

CAUTION

Do not use low-quality refrigerant. Huawei is not responsible for any damage
caused by low-quality refrigerant.

Follow these suggestions to choose high-quality refrigerant:


1. Contact the refrigerant producer to confirm the refrigerant authenticity.
2. As shown in Figure 4-23, place the refrigerant in an indoor place with
constant temperature and humidity for 24 hours. Then, use a thermometer to
measure the temperature of the refrigerant tank outer surface and connect a
pressure gauge to the pressure tank to measure the internal pressure. Find the
saturation pressure corresponding to the measured outer surface temperature
from Table 4-7. If the deviation between the saturation pressure and the
measured internal pressure is greater than 0.2 MPa, the refrigerant does not
meet the requirements and needs to be replaced.

Figure 4-23 Checking refrigerant

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Table 4-7 Mapping between temperatures and R410A saturation pressure


Temperatur Saturation Temperatu Saturation Temperatu Saturatio
e (°C) Pressure – re (°C) Pressure – re (°C) n
Gauge Gauge Pressure –
Pressure Pressure Gauge
(MPa) (MPa) Pressure
(MPa)

0 0.7 19 1.31 38 2.21

1 0.73 20 1.35 39 2.27

2 0.75 21 1.39 40 2.33

3 0.78 22 1.43 41 2.39

4 0.81 23 1.47 42 2.45

5 0.84 24 1.51 43 2.51

6 0.87 25 1.56 44 2.57

7 0.9 26 1.60 45 2.63

8 0.93 27 1.65 46 2.7

9 0.96 28 1.69 47 2.76

10 0.99 29 1.74 48 2.83

11 1.02 30 1.79 49 2.9

12 1.05 31 1.84 50 2.97

13 1.09 32 1.89 51 3.04

14 1.12 33 1.94 52 3.11

15 1.16 34 1.99 53 3.19

16 1.19 35 2.04 54 3.26

17 1.23 36 2.1 55 3.34

18 1.27 37 2.15 – –

4.2.2.2 Oil Trap and Inverted Trap

NOTICE

The operating pressure of the copper pipe, oil trap, and inverted trap should be
greater than 4.5 MPa.

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Figure 4-24 Oil trap and inverted traps (unit: mm)

Table 4-8 Specifications for oil traps and inverted traps


No. Name Copper Pipe Outer Technical Requirements
Diameter and
Thickness

1 Oil trap 19.1 mm x 1.2 mm Inner diameter at the two


expanded ends of the copper pipe:
19.1 mm; outer diameter of the
shrunk end: 16.0 mm

2 Gas pipe 19.1 mm x 1.2 mm Inner diameters at the two


inverted expanded ends of the copper pipe:
trap 19.1 mm

3 Liquid 16.0 mm x 1.0 mm Inner diameters at the two


pipe expanded ends of the copper pipe:
inverted 16.0 mm
trap
NOTE
● After the traps are made, verify that the surface is smooth and even, and that there is
no bur at the pipe ends.
● Pipe bends not marked in the figure are 90°.
● The bend tolerance is ±1 mm.

4.2.2.3 Humidifier Water Inlet Pipe


Humidifier water inlet pipes are not required by the models without heating or
humidification functions.
The humidifier water inlet pipe can be connected using a hose or a rigid pipe.

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Figure 4-25 Connecting a water inlet pipe

(1) Internal thread connector: (2) Rigid pipe conversion (3) Rigid pipe: made of PP-R or
G 1/2 inch; internal thread adapter: G 1/2 inch; connected other materials
connector delivered with the to a rigid pipe with external
water inlet pipe of the smart threads
cooling product

(4) Pagoda connector: G 1/2 (5) Hose clamp (6) Hose: made of EPDM or
inch; connected to a pipe with other materials
external threads

NOTE

The object shown in the dotted line box is the water inlet pipe connector with internal
screw threads delivered with smart cooling products. The hose clamp as shown by (5) in the
preceding figure is provided in standard configuration. Other parts are not provided and
need to be purchased.

4.2.2.4 Drainpipe
A drainpipe can be connected in two ways:
● Top pipe routing: For the connection method of the water pump drainpipe,
see method A in Figure 4-26.
● Bottom pipe routing: See methods B and C in Figure 4-26.
Determine a pipe connection method based on site pipe materials.

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Figure 4-26 Connecting a drainpipe

(1) Rigid pipe: 1/2-inch BSPT, external thread, (2) Hose clamp
made of PP-R, C-PVC, or other materials

(3) Hose: inner diameter of 14 mm, made of (4) Hose delivered with the fittings
EPDM

(5) Rigid pipe conversion adapter: 5/8-inch


outer diameter, adapting for 1/2-inch BSPP
internal thread connection

NOTE

Components 2, 4, and 5 in the dotted box are standard components, and other components
are purchased.

4.2.2.5 Pipe Support


Figure 4-27 shows supports for refrigerant pipes and water pipes. The actual
appearance of the supports will be different based on onsite situations.

Figure 4-27 Pipe supports (unit: mm)

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NOTE

● The height of the U-shaped pipe clamp is 5 mm less than the pipe diameter (including
the thermal insulation foam). Pipe supports are subject to engineering procurement.
● It is recommended that pipe supports and pipe clamps be made of 304 stainless steel.
● Install a support every 1500 mm for the straight sections of pipes, and 500 mm away
from each bending point in turning sections.

4.2.2.6 Cables
NOTE

The cable flame spread rating must be at least VB.


When selecting, connecting, and routing cables, follow local safety regulations and rules.
When the external conditions such as cable layout or ambient temperatures change,
perform verification in accordance with the IEC-60364-5-52 or the local regulations.
The recommended cables are applicable only when the following requirements are met:
● Routing mode: The cables are routed over a tray or bracket in a single layer (E or F in
IEC 60364-5-523).
● The AC voltage loss is less than 3%.
● Single- or multi-core 90°C-resistant copper flexible cables are used.

NOTICE

● The signal cable between the indoor and outdoor units is mandatory if the
outdoor unit is equipped with a temperature control intelligent monitoring
board.
● The shielding layer of the signal cable must be grounded.
● Shielded cables cannot be used as power cables for outdoor units.

Table 4-9 Cable specifications

Item NetCol5000- NetCol5000- NetCol5000-


A035 A025H4WE2 A025HNWE2

Active power Maximum 37 A 28 A 46 A


cable for the current
indoor unit
Recommende 50 A/3P 40 A/3P 63 A/3P
d circuit (characteristic (characteristic (characteristic
breaker C) C) D)

Recommende 5 x 6 mm2 5 x 6 mm2 5 x 16 mm2


d cable

Standby Maximum 37 A 28 A 46 A
power cable current
for the indoor
unit Recommende 50 A/3P 40 A/3P 63 A/3P
d circuit (characteristic (characteristic (characteristic
breaker C) C) D)

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Item NetCol5000- NetCol5000- NetCol5000-


A035 A025H4WE2 A025HNWE2

Recommende 5 x 6 mm2 5 x 6 mm2 5 x 16 mm2


d cable

Outdoor unit Recommende 5 x 2.5 mm2 5 x 2.5 mm2 5 x 2.5 mm2


power cable d cable (The neutral (The neutral (The neutral
wire is not wire is not wire is not
used at the used at the used at the
customer's customer's customer's
site.) site.) site.)

Teamwork Recommende 8-pin 8-pin 8-pin


control d cable standard standard standard
network cable network cable network cable network cable
(mandatory
for teamwork
networking)

Outdoor unit Recommende 3 x 1.5 mm2 3 x 1.5 mm2 3 x 1.5 mm2


communicatio d cable shielded shielded shielded
ns cable outdoor cable outdoor cable outdoor cable
(mandatory (Electrical (Electrical (Electrical
when the power cable, power cable, power cable,
outdoor unit 300 V, SJTW, 3 300 V, SJTW, 3 300 V, SJTW, 3
is equipped x 16 AWG, x 16 AWG, x 16 AWG,
with an black (three black (three black (three
intelligent cores: black, cores: black, cores: black,
temperature white, and white, and white, and
monitoring green), 10 A, green), 10 A, green), 10 A,
board) shielded shielded shielded
outdoor outdoor outdoor
cable, UL) cable, UL) cable, UL)

Power cable Recommende 2 x 1.5 mm2 2 x 1.5 mm2 2 x 1.5 mm2


for the low d cable
temperature
component
(mandatory
when a low
temperature
component is
configured)

Equipotential Recommende 6 mm2 6 mm2 6 mm2


ground cable d cross- outdoor outdoor outdoor
sectional area copper cable copper cable copper cable

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4.3 Unpacking and Acceptance


Procedure
Step 1 Inspect the outer packing for signs of damage. If any damage is found, contact the
shipping company immediately.
Step 2 Unpack the product.
1. Remove the straps, top cover, outer packing, cushioning materials, and then
plastic film.
2. Inspect the cabinet exterior for signs of collision or scratches. If any damage is
found, contact the shipping company immediately.
Step 3 Check the type and quantity of fittings against the packing list. If fittings are
missing or inconsistent with those in the packing list, record the information and
contact your local Huawei office immediately.

----End

4.4 Installing the Indoor Unit

4.4.1 Checking the Nitrogen Pressure


Procedure
Step 1 Open the rear door.
Step 2 Unfasten the rotating baffle plates in the air filters and remove the air filters.

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Figure 4-28 Removing air filters

Step 3 Take out the desiccant bags.

Step 4 Check whether the needle valve bonnets shown in Figure 4-29 exist.
● If they do not exist, contact Huawei technical support.
● If they exist, remove each valve bonnet and use it to press the valve plugs in
turn. If air is exhausted, the system is working properly. If no air is exhausted,
contact Huawei technical support.

Figure 4-29 Needle valves

(1) Low-pressure needle valve (2) Liquid pipe needle valve (3) Discharge pipe needle
valve

----End

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4.4.2 Removing the Pallet


Use a 10# socket wrench to remove the eight M6x16 bolts securing the sheet
metal fasteners to the cabinet, and use an 18# socket wrench to remove the four
M12x35 bolts securing the sheet metal fasteners to the pallet, as shown in Figure
4-30.

Figure 4-30 Removing bolts from the cabinet sheet metal fasteners

4.4.3 Removing the Transport Fasteners from the Compressor


Procedure
Step 1 Loosen the two bolts on the compressor transport fasteners using a 13# solid
wrench.

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Figure 4-31 Removing the transport fasteners from the compressor

NOTE

● Do not remove the bolts directly.


● Put away the removed transport fasteners so that you can reinstall them if the indoor
unit is to be transported again in the container scenario.

Step 2 Remove the transport fasteners.


Step 3 Tighten the bolts on the compressor to a torque of 12 N·m.

----End

4.4.4 Leveling the Cabinet


Use an adjustable wrench to raise or lower the leveling feet, as shown in Figure
4-32.

NOTICE

● Wrench an anchor bolt clockwise to elevate a cabinet, wrench an anchor bolt


counterclockwise to lower a cabinet. The leveling feet can be adjusted within a
range of 0–8 mm.
● To prevent damage caused by cabinet tilt, adjust all the leveling feet at the four
corners instead of one foot.
● Before leveling the cabinet, use a measuring tape to check that the vertical
distance between the top of the cabinet and the floor is 2000±3 mm.
● Do not remove the leveling feet as the reinstallation can be difficult when you
need to use them.

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Figure 4-32 Leveling feet

4.4.5 Combining Cabinets


Loosen the screws on the cabinet connecting plates on the rear door side post,
and combine the smart cooling product and IT cabinet using cabinet connecting
plates.

Figure 4-33 Combining cabinets

4.4.6 Securing the Indoor Unit


If there is a base, secure the indoor unit to the base. If there is no base, secure the
indoor unit to the floor.

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Figure 4-34 Distance between mounting holes (NetCol5000-A035)

Figure 4-35 Distance between mounting holes (NetCol5000-A025)

Prerequisites
Before installing the bolts, remove the rodent-proof rubber plugs in the mounting
holes if there are any.

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Scenario with a Base


Step 1 Secure the base to the floor using four M12 expansion bolts.
Step 2 Place the cabinet onto the base, and secure the cabinet to the base using four
M12x45 bolts available in the fitting bag, as shown in Figure 4-36.

Figure 4-36 Securing an indoor unit to a base

NOTE

Figure 4-36 shows only how the cabinet is secured to the base. Secure the base based on
site requirements.

----End

Scenario Without a Base


Step 1 Drill holes in the floor based on the hole distances shown in Figure 4-34.
Step 2 Place the cabinet at the designated position and secure it to the floor using four
M12 bolts, as shown in Figure 4-37.

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Figure 4-37 Securing an indoor unit to a floor

----End

4.5 Installing the Outdoor Unit

4.5.1 Checking the Nitrogen Pressure

Context
Before delivery, outdoor units are injected with nitrogen to 0.2–0.6 MPa. Before
connecting pipes, the nitrogen inside pipes must be discharged.

CAUTION

Nitrogen must be discharged; otherwise, air jets emitted during pipe welding may
cause bodily injuries.

Procedure
Step 1 Connect the hose to the pressure gauge, and tighten all pressure gauge valves.

Step 2 Remove the needle valve bonnet from the outdoor unit, and connect the other
end of the hose to the outdoor unit needle valve, as shown in Figure 4-38.

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Figure 4-38 Checking the outdoor unit pressure

● If the pressure gauge reading is no less than 0.2 MPa, the unit is airtight.
Then open the pressure gauge valve where the hose is connected to discharge
nitrogen. After the discharge is complete, remove the hose and reinstall the
valve bonnet.
● If the pressure gauge reading is less than 0.2 MPa, pipes have leakage points,
and you need to contact Huawei technical support.

----End

4.5.2 Removing the Pallet

Context

NOTICE

● Wear protective gloves when unpacking the device.


● Choose railways, sea, or a road with good conditions during transportation. No
excessive tilt or jolt is allowed during transportation.
● Use a pallet truck to transport the cabinet secured to a wooden base to the
installation position. Insert the forks of the pallet truck in the middle position
to ensure balance.
● To prevent shocks or falls, move the cabinet gently.
● After placing the cabinet in the installation position, unpack it and take care to
prevent scratches. Keep the cabinet steady during unpacking.

Procedure
Step 1 Remove the packing materials such as the carton, stretch wrap, foam, condenser
protection cardboard, and plastic bags.

Step 2 Check the accessories against the accessory list.

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Step 3 Remove the three bolts from each of the four corner fittings (one bolt for
connecting the corner fitting to the pallet). Then remove the outdoor unit from
the pallet, as shown in Figure 4-39.

Figure 4-39 Removing the bolts from the pallet

----End

4.5.3 Securing an Outdoor Unit

4.5.3.1 Horizontal Installation Scenario

Context

NOTICE

When installing the outdoor unit, fully tighten the six stainless steel bolts for each
leg and the two stainless steel bolts that secure the outdoor unit to the ground.

Procedure
Step 1 Remove the four angle brackets from the side panels of the outdoor unit by
removing the two M6x16 stainless bolts from each angle bracket, as shown in
Figure 4-40.

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Figure 4-40 Removing the bolts from the angle brackets

Step 2 Install four legs on the four corners of the condenser by using sixteen stainless
M6x16 bolts (four stainless bolts for installing one leg), as shown in Figure 4-41.

Figure 4-41 Installing legs

Step 3 Put the four legs to the ground to lay the outdoor unit horizontally.

NOTICE

When turning the outdoor unit, do not hold it by using two legs. Otherwise, the
outdoor unit is damaged.

Step 4 Secure the four outdoor unit legs to the concrete platform or base using M8x80
stainless steel expansion bolts.

----End

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4.5.3.2 Vertical Installation Scenario (NetCol500-A040/A060/A080)

Securing an Outdoor Unit to the Concrete Platform


Step 1 Secure the outdoor unit to the concrete platform through the four angle brackets
on the side panels using M8x80 stainless expansion bolts, as shown in Figure
4-42.

Figure 4-42 Securing an outdoor unit

----End

Securing an Outdoor Unit to the Base

NOTICE

The following takes the two-layer installation of outdoor units as an example. For
the single-layer installation, perform only Step 1 and Step 3.

Step 1 Secure the first layer of base to the ground using four M12x60 stainless expansion
bolts, as shown in Figure 4-43.

Figure 4-43 Securing a base

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Step 2 Secure the four columns.

Figure 4-44 Securing columns

1. Secure the four columns to the first layer of base using twelve M10x30
stainless steel bolts, as shown by (1) in Figure 4-44.
2. Secure the second layer of base to the middles of the four columns using
twelve M10x30 stainless steel bolts, as shown by (2) in Figure 4-44.
Step 3 Secure an outdoor unit onto the first layer of base.

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Figure 4-45 Installing an outdoor unit on the first layer

1. Lift the outdoor unit from the front onto the first layer of base, as shown by
(1) in Figure 4-45.
2. Secure the outdoor unit to the base using four angle brackets on the side
panels. One M10x30 stainless steel bolt is used on the base side, and two
M6x16 stainless steel bolts are used on the outdoor unit side, as shown in
Figure 4-45.
Step 4 Secure four slanting beams to the base using eight M10x30 stainless steel bolts, as
shown in Figure 4-46.

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Figure 4-46 Installing slanting beams

Step 5 Secure the three beams on the top of the base to the columns using six M10x30
stainless steel bolts, as shown in Figure 4-47.

Figure 4-47 Installing beams

Step 6 Secure an outdoor unit to the second layer of base.

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Figure 4-48 Installing an outdoor unit on the second layer

1. Lift the outdoor unit from the front onto the second layer of base, as shown
by (1) in Figure 4-48.
2. Secure the outdoor unit to the base using four angle brackets on the side
panels. One M10x30 stainless steel bolt is used on the base side, and two
M6x16 stainless steel bolts are used on the outdoor unit side, as shown in
Figure 4-48.
3. Secure the last beam on the top of the base to the columns using two
M10x30 stainless steel bolts, as shown by (4) in Figure 4-48.
Step 7 Connect the beams to the wall through the two reserved bolt holes on the left
and right sides of the top of the base using M10x30 stainless steel bolts.

----End

4.5.3.3 Vertical Installation Scenario (NetCol500-A120)


Step 1 Secure the base to the ground using four M12x60 stainless steel expansion anchor
bolts, as shown in Figure 4-49.

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Figure 4-49 Securing a base

Step 2 Secure the four columns to the base using twelve M10x30 stainless steel bolts.

Figure 4-50 Securing columns

Step 3 Secure an outdoor unit onto the base.

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Figure 4-51 Installing an outdoor unit

1. Lift the outdoor unit from the side onto the base, as shown by (1) in Figure
4-51.
2. Secure the outdoor unit to the base using four bracket angles on the side
panel. One M10x30 stainless steel bolt is used on the base side, and two
M6x16 stainless steel bolts are used on the outdoor unit side, as shown in
Figure 4-51.
Step 4 Secure the four beams on the top to the base using eight M10x30 stainless steel
bolts, and secure the top of outdoor unit to the base as shown in Figure 4-52.

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Figure 4-52 Installing beams and securing the top of the outdoor unit

Step 5 Secure four slanting beams to the base using eight M10x30 stainless steel bolts, as
shown in Figure 4-53.

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Figure 4-53 Installing slanting beams

Step 6 Connect the beam to the wall by routing M10x30 stainless steel bolts through the
reserved tapped holes on the left and right sides at the top of the base.

----End

4.6 (Optional) Installing Low-temperature Component

4.6.1 Checking the Nitrogen Pressure

Context
Before delivery, low temperature components are injected with nitrogen to 0.2–0.6
MPa. Before connecting pipes, the nitrogen inside pipes must be discharged.

CAUTION

Nitrogen must be discharged; otherwise, air jets emitted during pipe welding may
cause bodily injuries.

Procedure
Step 1 Connect the hose to the pressure gauge, and tighten all pressure gauge valves.

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Step 2 Remove the bonnets of the three needle valves on the low temperature
component, and connect the other end of the hose to the three needle valves in
turn, as shown in Figure 4-54.

Figure 4-54 Checking the pressure of the low temperature component

(1) Needle valve 1 (2) Needle valve 2 (3) Needle valve 3

● If the pressure gauge reading is no less than 0.2 MPa, the unit is airtight.
Then open the pressure gauge valve where the hose is connected to discharge
nitrogen. After the discharge is complete, remove the hose and reinstall the
valve bonnet.
● If the pressure gauge reading is less than 0.2 MPa, pipes have leakage points,
and you need to contact Huawei technical support.

----End

4.6.2 Removing the Pallet


Remove the four screws securing the low temperature component to the pallet
using an adjustable wrench, as shown in Figure 4-55. Remove the pallet.

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Figure 4-55 Removing a low temperature component

4.6.3 Securing a Low Temperature Component


Place the low temperature component on a concrete platform, and align the
mounting holes with the holes in the concrete platform. Secure the low
temperature component to the concrete platform using four M12 x 60 stainless
steel expansion bolts to a torque of 45 N·m, as shown in Figure 4-56.

Figure 4-56 Securing a low temperature component

4.7 Installing Pipes

4.7.1 Exhausting Nitrogen


Context
Figure 4-57 shows the positions of needle valves.

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Figure 4-57 Positions of needle valves

(1) Discharge pipe needle (2) Liquid pipe needle valve (3) Low-pressure needle valve
valve

Procedure
Step 1 Remove the bonnets of the liquid pipe needle valve, low-pressure needle valve,
and discharge pipe needle valve in turn, as shown in Figure 4-57.

NOTICE

You will hear a sound of strong air flow when air is being exhausted.

Step 2 Connect a hose to the liquid pipe needle valve, low-pressure needle valve, and
discharge pipe needle valve in turn to slowly exhaust nitrogen.
Step 3 Reinstall the valve bonnets until no air exhausts from the needle valves.
----End

4.7.2 Installing Refrigerant Pipes


Prerequisites

DANGER

Before welding, exhaust all nitrogen from the refrigerant pipe to avoid explosion
and personal injury.

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NOTICE

● When welding the pipes connecting to the indoor unit, protect the needle valve
and its tag.
● Before welding, take measures to protect the needle valve (discharge pipe
needle valve) within 500 mm from the welding position (by removing the valve
plug or wrapping the valve with a piece of wet cloth).
● During welding, avoid burning the bottom plate, top plate, and side panels,
especially the thermal insulation foam, labels, water pipes, and cables on the
side panels.
● During welding, do not expose the refrigerant pipes for over 15 minutes.
Otherwise, system reliability may deteriorate.
● To avoid air leaks and damage to copper pipes, seal the holes after the pipes
are routed. Seal the ends of the copper pipes to prevent foreign matter from
entering the refrigerant pipes.
● All refrigerant pipes should be wrapped with thermal insulation foam.
● Avoid elbows and ensure that the pipe route between the indoor and outdoor
units is as short as possible.
● During welding, after the nitrogen cylinder is connected to the reducing valve,
connect one end of the rubber hose to the reducing valve and the other end to
the copper pipe and add 0.03–0.05 MPa nitrogen to the copper pipe for
preventing internal oxidation.

When selecting the refrigerant pipes, note the following:


1. Avoid elbows and ensure that the connection between the indoor and
outdoor units is the shortest.
2. After determining the best pipe route between the indoor and outdoor units,
calculate the number of the components that cause local resistance loss, for
example, elbows, and convert them into the equivalent length to straight
pipes.
3. The total length of pipes connecting the indoor and outdoor units equals to
the equivalent length of the straight pipes plus the length of the straight
pipes connecting the indoor and outdoor units.
4. You are advised to select the pipes based on the total length of the pipes
connecting the indoor unit and outdoor unit, because different pipe diameters
influence the voltage drop and performance of the cooling system.
5. The maximum pipe length mentioned in this document is the equivalent
length.

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Table 4-10 Equivalent length of components


Copper Pipe 45° Bend 90° Bend 180° Bend T-shaped 3-
Outer (Unit: m) (Unit: m) (Unit: m) Way Valve
Diameter (Unit: m)
(in.)

3/8 0.12 0.2 0.4 0.6

1/2 0.14 0.25 0.5 0.65

5/8 0.17 0.3 0.6 0.7

3/4 0.2 0.35 0.7 0.8

7/8 0.24 0.42 0.8 1.2

1 0.28 0.5 1 1.3

1-1/8 0.32 0.6 1.2 1.4

Refrigerant Pipe

Table 4-11 Pipe connection dimensions for the indoor and outdoor units
Model Pipe Length Recom Recom Recommen Recommen
(m) mende mende ded Liquid ded Wall
d Gas d Wall Pipe Thickness
Pipe Thickn Diameter
Diame ess
ter

NetCol5000- 0 m < L ≤ 100 7/8 1.2 mm 5/8 inch 1.0 mm


A035 and m inch
NetCol500-
A080 are used
together.

Others 0 m < L ≤ 100 3/4 1.0 mm 5/8 inch 1.0 mm


m inch

Note: If the one-way pipe is longer than 100 m, contact Huawei technical
support.

Refrigerant pipes can be routed from the top or bottom. Select a routing mode
based on the actual situation.
You are advised to select the pipes based on the total length of the pipes
connecting the indoor unit and the outdoor unit, because different pipe diameters
influence the pressure drop and performance of the cooling system.

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Connect the refrigerant pipes by referring to Figure 4-58.


● If the direction of a refrigerant pipe changes, add a support at the position
500 mm before and after the changing point respectively.
● If a refrigerant pipe is straight, add a support every 1500 mm.
NOTE

Ask the site engineering personnel to prepare and install pipe supports. For details about
the pipe support requirements, see Figure 4-24.

Figure 4-58 Installing a refrigerant pipe

Procedure
Step 1 Remove the two plugs from the two ends of the refrigerant pipe using a welding
torque, as shown in Figure 4-59.

NOTICE

Exercise caution during welding to avoid burning components, such as rubber


rings, inside the cabinet.
During welding, fill nitrogen into the pipes to prevent oxidation, as shown in
Figure 4-60.
Nitrogen injection volume range: 6–12 L/min. The nitrogen injection time for the
entire system is greater than 2 minutes. The nitrogen injection time after pipe
welding is greater than 1 minute.
● When welding a gas pipe, gently inject nitrogen into the pipe through the
discharge pipe needle valve.
● When welding a liquid pipe, gently inject nitrogen into the pipe through the
liquid pipe needle valve.

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Figure 4-59 Bottom pipe routing

(1) Gas pipe (2) Liquid pipe

Figure 4-60 Welding

Step 2 Figure 4-59 shows the position for welding straight pipes.

NOTICE

When routing pipes from the top, do not route the pipes over servers or other
devices to protect the servers or other devices from being affected by pipe leaks.

Step 3 Connect the refrigerant gas and liquid pipes for the two straight pipes respectively
to the gas and liquid pipes for the outdoor unit.
Step 4 When you route pipes from the top, use a welding torch to remove the plugs at
the refrigerant pipe ends. Connect the refrigerant gas pipe and liquid pipe to the
gas pipe and liquid pipe of the outdoor unit respectively using a welding torch, as
shown in Figure 4-61.

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Figure 4-61 Top pipe routing

(1) Liquid pipe (2) Gas pipe

----End

4.7.3 Installing Drainpipes


When installing drainpipes, ensure that the following requirements are met:

● When purchasing water pipes, ensure that the water pipes covered with
thermal insulation foam can be routed through holes in the bottom or top
plate. For the hole specifications, see 4.1.3 Preparing Knock-out Holes for
the Indoor Unit.
● The humidifier water inlet pipe connects to a tap water system or source
other water supply systems, and the drainpipe connects to the drainage
system.
● It is recommended that a water leakage detection device be added to the top
drainpipe or water supply pipe to prevent faults caused by a pipe burst.
● The external drainpipe must have a downward gradient (> 1:100) along the
drainage direction, and no accumulated water is allowed.
● The maximum lift of the drainage pump is 4 m, with the drainage height and
drainpipe system resistance considered. If the total system lift is greater than
4 m, the water pump flow will be less than the rated flow. In this case,
shorten the drainpipe length, reduce the number of bends (to reduce local
resistance), or decrease the drainage height to ensure that the total system
lift is less than or equal to 4 m.
Total lift of the water pump = Drainage height (Vertical height difference
between the water pump and the highest point of the drainpipe) + Drainpipe
system resistance (Length of the straight drainpipe section x Equivalent lift of
the straight drainpipe section + Number of bends x Equivalent lift of bends)
Select a DN20 (3/4 inch) drainpipe. The equivalent lift of each meter of the
straight drainpipe section is 0.0323 m, and the equivalent lift of each bend is
0.0317 m.

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Assume that the drainage height is 3.9 m, the straight drainpipe section is 5
m, and two bends are used. The total lift of the water pump is 4.129 m.
Calculation formula: 3.9 m + 5 x 0.0323 m + 2 x 0.0317 m = 4.129 m In this
case, the total lift is greater than 4 m, and the water pump flow is less than
the rated flow. It is necessary to shorten the drainpipe length, reduce the
number of bends (to reduce local resistance), or decrease the drainage height.
● Determine the drainpipe to be connected based on whether a water pump is
configured onsite.

Table 4-12 Pipe routing description

Drainage Pipe Routing Mode Connection Method


Mode

Water pump Top See A in Figure 4-26.

Bottom See B and C in Figure 4-26.

Automatic Bottom See B and C in Figure 4-26.


drainage

Bottom Pipe Routing


Use a flat-head screwdriver to remove the hose clamp from the pipe and take out
the hose delivered with the smart cooling product. Mount the hose onto the
drainpipe and secure it using the hose clamp, as shown in Figure 4-62. Wrap the
entire pipe (including the connectors) with thermal insulation foam.

Figure 4-62 Connecting the drainpipe in the scenario of bottom pipe routing

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Top Pipe Routing


Remove the water pipe plug from the top of the unit using an adjustable wrench
and connect the drainpipe, as shown in Figure 4-63. Wrap the entire pipe
(including the connectors) with thermal insulation foam.

Figure 4-63 Connecting the drainpipe in the scenario of top pipe routing

4.7.4 (Optional) Installing the Water Inlet Pipe to the Wet


Film Humidifier
A humidifier water inlet pipe can be routed from the bottom or top. You can route
the pipe based on site requirements.

NOTICE

● When routing pipes from the top, do not route the pipes over servers. If
unavoidable, take measures to protect the servers from being affected by pipe
leaking.
● Do not remove the humidifier water inlet pipe to prevent sealing failure
between the water inlet pipe and the wet film humidifier.

The humidifier water inlet pipe is a hose installed under the humidifier. When
connecting the hose, straighten the hose, as shown by Figure 4-64 and Figure
4-65.

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NOTICE

After routing pipes, secure it with cable ties along the right side post of the
cabinet.

Figure 4-64 Routing a humidifier water inlet pipe from the bottom

Figure 4-65 Routing a humidifier water inlet pipe from the top

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4.7.5 Leakage Test with Nitrogen


Context

NOTICE

● The measuring range of the pressure gauge must be greater than or equal to
4.0 MPa, and the tolerance range of the rubber hose must be greater than or
equal to 4.5 MPa.
● During pressure preservation, do not remove the rubber hoses and pressure
gauges; otherwise, nitrogen may leak.

The nitrogen injection ports are located at the low-pressure needle valve and
discharge pipe needle valve, as shown in Figure 4-66.

Procedure
Step 1 Connect the pressure gauge, hose, and nitrogen cylinder. Install a reducing valve at
the outlet of the nitrogen cylinder, as shown in Figure 4-66. The outlet pressure of
the reducing valve must not be more than 3.0 MPa.

NOTICE

If the outlet pressure of the reducing valve is greater than 3.0 MPa, some parts of
the system may be damaged.

Figure 4-66 Nitrogen injection for pressure preservation (without a low


temperature component)

(1) Nitrogen cylinder (2) Reducing valve (3) Low-pressure gauge

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(4) High-pressure gauge (5) Discharge pipe needle (6) Low-pressure needle valve
valve

Figure 4-67 Nitrogen injection for pressure preservation (with a low temperature
component)

(1) Nitrogen cylinder (2) Reducing valve (3) Pressure gauge 1

(4) Pressure gauge 2 (5) Connection nut (6) Discharge pipe needle
valve

(7) Liquid pipe needle valve (8) Low-pressure needle valve

Step 2 Inject 3.0 MPa nitrogen and preserve the pressure for at least 12 hours (24 hours
is recommended). The system pressure should stay constant under unchanging
ambient temperature conditions. If the pressure has a slight deviation due to great
change in the ambient temperature, perform the test again.

Step 3 If welding defects exist, locate and repair the leaks. If the pressure does not
change, exhaust nitrogen through the injection needle valves.

----End

4.8 Installing Cables

4.8.1 Cable Connection Precautions


● Check that the input power cable of the indoor unit has no reverse phase
sequence or open phase.
● Keep cables away from the compressor, fan, and copper pipe (if unavoidable,
take protective measures), and connect cables securely.
● The device must be grounded as required by local electrical regulations.

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● Before connecting cables, remove the power cable protective cover.


● Cables must be routed in through the cable clips.
● Power cables and ground cables are routed and bundled separately from
other types of cables.

4.8.2 Ports for an Electrical Control Box


Figure 4-68 shows the port layout on the electrical control box.

Figure 4-68 Port layout on the electrical control box

(1) Active power supply (2) Standby power supply

(3) Contactor control switch (MD1) (4) Contactor control switch (MD2)

(5) Drive switch (QF3) (6) Switch (QF12) for the receiver heater
(optional for the outdoor unit)

(7) Electric heater switch (QF4) (8) Compressor PSU power port (X101)
(connection not required onsite)

(9) Power supply port (X102) for the electric (10) External signal port (X103) (connection
heater and outdoor unit fan (connection not not required onsite)
required onsite)

(11) Surge protection board grounding (12) Outdoor unit power 1U, 1V, 1W and Low
(connection not required onsite) temperature component power L, N (AC3)

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(13) External signal port (X301, X302)


(connected by yourself)

4.8.3 Installing the Equipotential Ground Cable


The following figure shows the equipotential ground position.

Figure 4-69 Equipotential ground position

4.8.4 Installing the Indoor Unit Power Cable

Prerequisites
Before connecting cables, remove the top cover from the power terminals.

Context

CAUTION

● Route power cables from the top or bottom.


● If there is only one power supply, connect the power cable to the main power
route.

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Procedure
Step 1 If there is only one power supply, connect the external power cable to the L1, L2,
L3, and N terminals for the active input of the indoor unit. If there are two power
supplies, connect the external power cables to the 1L1, 1L2, 1L3, and 1N terminals
for the active input and the 2L1, 2L2, 2L3, and 2N terminals for the standby input
of the indoor unit.
Step 2 Connect the PE cable to the cabinet ground bar.

Figure 4-70 Routing power cables in the single power supply scenario

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Figure 4-71 Routing power cables in the dual power supply scenario

----End

4.8.5 Installing the Outdoor Unit Power Cable


Route the outdoor unit power cable through the cabinet cable hole to the 1U, 1V,
and 1W terminals on the indoor unit. Connect the PE cable to the PE terminal in
the lower-right corner.

CAUTION

● Ensure that the cables are connected in the correct phase sequence.
● The outer insulation layer must be reserved when the cable is routed through
the waterproof connector.

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Figure 4-72 Connecting the power cable between the indoor and outdoor units

4.8.6 (Optional) Installing Power Cables for the Low


Temperature Component
Prerequisites
Before connecting cables, remove the top cover from the power terminals.

Procedure
Step 1 Connect the cable delivered with the low temperature component to the L/N
terminal on the outdoor unit QF2.

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Figure 4-73 Connecting the power cable for an outdoor unit

(1) Power cable for the low temperature (2) Power cable between the low temperature
component between the outdoor unit and the component and the outdoor unit
indoor unit

NOTE

The label is "Receiver heater/Water cooling module" or "Low temperature component/


Water cooling module". The actual label prevails.

Step 2 Connect one end of an additional 2 x 1.5 mm2 power cable for the low
temperature component to the L/N terminal on the outdoor unit QF2, and the
other end to the L/N terminal on the indoor unit.
Step 3 Secure the cable on the post of the cabinet with cable ties.

----End

4.8.7 Preparations Before Signal Cable Connections

NOTICE

● Before connecting signal cables, take effective ESD measures.


● Secure signal ports to a torque of 0.5 N·m.
● Routing for the power cables and monitoring cables meets the requirements for
routing electric and ELV cables and complies with the cable routing plan.

NOTE

● You can purchase signal cables from Huawei or another vendor.


● Before connecting cables, determine the cable routes based on engineering survey.

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Figure 4-74 shows the zoomed-in view of the external signal ports that are used
for alarm output from the main control board and access of the outdoor unit
startup and shutdown, remote startup and shutdown of the indoor unit, water
sensor, smoke sensor, and mains failure alarm signals.

Figure 4-74 Zoomed-in view of external signal ports

Table 4-13 describes the definitions and functions of external signal ports.

Table 4-13 External signal port description

No. Port Silk Port Name


Screen

X301 1 Outdoor unit Outdoor unit ON/OFF control +


ON/OFF
2 control Outdoor unit ON/OFF control -

3 Smoke sensor Smoke sensor power supply (12 V DC)

4 Smoke sensor feedback

5 Remote startup Remote startup and shutdown+


and shutdown
6 Remote startup and shutdown–

7 Water sensor Water leak detection– contact 1 (water


leak in the floor)+

8 Water leak detection– contact 1 (water


leak in the floor)–

X302 1 Outdoor unit RS485-SW+


RS485 control
2 RS485-SW-

3 GND-ISO

4 Common alarm Common alarm 1+


1
5 Common alarm 1–

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No. Port Silk Port Name


Screen

6 Common alarm Common alarm 2+


2
7 Common alarm 2–

8 Reserved -

NOTICE

● The female connector needs to be removed from the wiring terminal on the
external signal port. After the cable is connected to the female connector,
reconnect the connector to the wiring terminal.
● Avoid reverse connection for X301 and X302 terminals.

4.8.8 Installing the Outdoor Unit Signal Cable


Context
This cable is required only for the outdoor unit configured with a temperature
control intelligent monitoring board. The following figure shows the position of
the temperature control monitoring board. This cable is not required for other
outdoor units.)

Procedure
Step 1 Route the cable through the cable protection ring on the top or bottom from the
outside, then through the cable hole on the top or bottom of the electric control
box along the outside of the electric control box.
Step 2 Connect the signal cable to terminals 1, 2, and 3 on the X302 terminal block of
the indoor unit and to terminals 1, 2, and 3 on the outdoor unit.

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Figure 4-75 Connecting the signal cable between the indoor and outdoor units

Step 3 Secure the cable using cable ties.

NOTICE

The shield layer of signal cable must be grounded.


● Air-cooled outdoor unit: The shield layer must be routed through the buckle
and crimped properly.
● Indoor unit: The shield layer must be reliably connected to the nearby PE point.

----End

4.8.9 Installing the Water Sensor Cable


Procedure
Step 1 Connect one end of the water sensor cable to a water sensor.
Step 2 Connect the other end of the water sensor cable to points 7 and 8 on the external
signal port X301.

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Figure 4-76 Connecting the water sensor cable

Step 3 Secure the water sensor cable to the cabinet using cable ties.

----End

4.8.10 Installing Cables for T/H Sensors Outside the Cabinet


Context

NOTICE

T/H sensors outside the cabinet are installed to detect the temperatures of
cold/hot aisles. They can be flexibly installed on the server cabinet based on onsite
situation. It is recommended that the T/H sensors be deployed near heat sources
in the hot aisle, or near places that lack cooling capacity in the cold aisle. The T/H
sensors outside the cabinet must be near the smart cooling product to sense the
temperature of the outlet air, and must be away from the air exhaust vents of
other smart cooling products.

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Procedure
Step 1 Connect one end of a network cable to the unwired port of the T/H sensor on the
air return side, and connect the other end to the T/H sensor outside the cabinet.
Connect the cables in series based on the actual positions of T/H sensors.

Figure 4-77 Cables routed T/H sensors

NOTE

● The T/H sensors should be 1.5 m above the ground (33 U).
● Each smart cooling product supports a maximum of ten T/H sensors.
● The RS485 ports at both ends of a T/H sensor (33010516) do not distinguish between
the input and output, and they can be connected directly in series.

Step 2 Set DIP switches of the T/H sensors according to Table 4-14.

Figure 4-78 Position of the DIP switch on a T/H sensor

Table 4-14 DIP switch settings on T/H sensors

Locati Display Name Addr DIP Switch Sequence No.


on ess
1 2 3 4 5 6

Air Return air 2 1 ON OFF OFF OFF OFF OFF


return temp/humid
side

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Locati Display Name Addr DIP Switch Sequence No.


on ess
1 2 3 4 5 6

Cold Cold aisle 1 11 ON ON OFF ON OFF OFF


aisle temp/humid

Cold aisle 2 12 OFF OFF ON ON OFF OFF


temp/humid

Cold aisle 3 13 ON OFF ON ON OFF OFF


temp/humid

Cold aisle 4 14 OFF ON ON ON OFF OFF


temp/humid

Cold aisle 5 15 ON ON ON ON OFF OFF


temp/humid

Hot Hot aisle 1 21 ON OFF ON OFF ON OFF


aisle temp/humid

Hot aisle 2 22 OFF ON ON OFF ON OFF


temp/humid

Hot aisle 3 23 ON ON ON OFF ON OFF


temp/humid

Hot aisle 4 24 OFF OFF OFF ON ON OFF


temp/humid

Hot aisle 5 25 ON OFF OFF ON ON OFF


temp/humid

NOTE

● The T/H sensors should be 1.5 m above the ground (33 U).
● Each smart cooling product supports a maximum of ten T/H sensors.

----End

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4.8.11 (Optional) Installing Teamwork and Monitoring


Communications Cables

NOTICE

● Units of different models and software versions cannot be networked for


teamwork.
● Select a monitoring cable connection mode based on the protocol supported by
the NMS.
● If the NMS supports the Modbus-RTU protocol, select RS485 monitoring.
● If the NMS supports Modbus-TCP/SNMP, select FE monitoring.
● The teamwork modes include FE teamwork and CAN teamwork. FE teamwork
is recommended. FE teamwork support point-to-point communication, long-
distance cascading, and group upgrade. If the number of units in a group is
greater than 16, FE teamwork needs to be implemented by group. The total
length of CAN teamwork cables should be less than or equal to 310 m.
Otherwise, the communication quality will be affected.
● The teamwork communications cables should be CAT 5e or higher shielded
network cables (cable impedance ≤ 10 m/ohm). Shielded metal RJ45
connectors should be used. The shield layer of the network cables should be
reliably connected to the shield layer of the RJ45 connectors to ensure that the
shield layers are properly grounded; otherwise, the teamwork networking of
the units may fail. If the RJ45 connectors are of poor quality or are not properly
crimped, the communication may be abnormal. Use a standard crimping tool
to crimp the RJ45 connectors onsite.
● The length of the network cable between adjacent units should be less than or
equal to 100 m. Route cables in compliance with local standards. Take
appropriate shielding measures, such as using a galvanized pipe or an ELV
cable tray, to reduce the impact of electromagnetic interference on teamwork
communication.

4.8.11.1 Preparing a Network Cable


Step 1 Crimp a network cable.

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Figure 4-79 Teamwork communications cable and FE monitoring communications


cable

(1) Orange-white (2) Orange (3) Green-white (4) Blue

(5) Blue-white (6) Green (7) Brown-white (8) Brown

Figure 4-80 RS485 monitoring communications cable

(4) Blue (5) Blue-white

----End

4.8.11.2 Smart Module Networking Scenario

NOTE

Smart module networking is the networking of in-row smart cooling products using the
ECC800 in a smart module.

Step 1 Connect teamwork and monitoring communications cables.


Networking Teamwork Monitoring

Protocol MAC_CAN Modbus-TCP

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Figure 4-81 Connecting communications cables

----End

4.8.11.3 Independent Networking


NOTE

Select one of the following networking modes according to the actual situation.

4.8.11.3.1 FE Teamwork + FE Monitoring


Step 1 Connect teamwork and monitoring communications cables.
Networking FE Teamwork FE Monitoring

Protocol MAC_CAN Modbus-TCP/SNMP

Description A teamwork network supports -


a maximum of 16 units.

NOTE

● If the Modbus-TCP/SNMP protocol is used, customers can purchase the NetEco (a LAN
switch is required) or a third-party NMS as the monitoring system.
● If the number of units in a group is greater than 16, FE teamwork needs to be
implemented by group. For example, if the number of units under teamwork is 18, they
can be divided into two groups, for example, 9+9, 16+2, or 10+8.

Figure 4-82 Connecting communications cables

If the length of a network cable in the FE teamwork is greater than or equal to


100 m, use the group-based ring networking mode.

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1. Connecting units with odd numbers: Connect the FE_1 port of the unit with
an odd number to the FE_2 port of the unit with the next odd number.
2. Connecting units with even numbers: Connect the FE_2 port of the unit with
an even number to the FE_1 port of the next unit with an even number.
3. Connect FE_2 of No. 1 unit and FE_1 of No. 2 unit, and connect the remaining
FE_1 and FE_2 of the last two units.

Figure 4-83 FE teamwork group-based ring networking (using 13 units as an


example)

----End

4.8.11.3.2 FE Teamwork + RS485 Monitoring

Step 1 Connect teamwork and monitoring communications cables.

Networking FE Teamwork RS485 Monitoring

Protocol MAC_CAN Modbus-RTU

Note A teamwork network supports It takes 3 x n seconds to


a maximum of 16 units. collect data from n units. If
the time required for the host
to collect data from all units
does not meet the
performance requirements,
group the units.
● If units are not grouped (n
= 1), set RS485 monitoring
grouping to Enable on the
Modbus Settings screen
for each unit.
● If units are grouped (n > 1;
recommended: n ≤ 4), set
RS485 monitoring
grouping to Enable on the
Modbus Settings screen
for the unit with the
COM/FE port connected.
Retain the default setting
(Disable) for other units.

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NOTE

● Connect the COM/FE port on the main control module of the last unit in each group to
the RS485 port on the host.
● Customers can purchase the NetEco (an ECC is required) or a third-party NMS as the
monitoring system.
● If the number of units in a group is greater than 16, FE teamwork needs to be
implemented by group. For example, if the number of units under teamwork is 18, they
can be divided into two groups, for example, 9+9, 16+2, or 10+8.

Figure 4-84 Connecting communications cables

If the length of a network cable in the FE teamwork is greater than or equal to


100 m, use the group-based ring networking mode.

1. Connecting units with odd numbers: Connect the FE_1 port of the unit with
an odd number to the FE_2 port of the unit with the next odd number.
2. Connecting units with even numbers: Connect the FE_2 port of the unit with
an even number to the FE_1 port of the next unit with an even number.
3. Connect FE_2 of No. 1 unit and FE_1 of No. 2 unit, and connect the remaining
FE_1 and FE_2 of the last two units.

Figure 4-85 FE teamwork group-based ring networking (using 13 units as an


example)

----End

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4.8.11.3.3 CAN Teamwork + FE Monitoring


Step 1 Connect teamwork and monitoring communications cables.
Networking CAN Teamwork FE Monitoring

Protocol CAN Modbus-TCP/SNMP

Description One teamwork network -


supports a maximum of 32
units. On the Teamwork
Settings screen of the display
modules of the first and last
units, set Enable teamwork
CAN resistor to Yes.

NOTE

If the Modbus-TCP/SNMP protocol is used, customers can purchase the NetEco (a LAN
switch is required) or a third-party NMS as the monitoring system.

Figure 4-86 Connecting communications cables

----End

4.8.11.3.4 CAN Teamwork + RS485 Monitoring


Step 1 Connect teamwork and monitoring communications cables.
Networking CAN Teamwork RS485 Monitoring

Protocol CAN Modbus-RTU

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Networking CAN Teamwork RS485 Monitoring

Description One teamwork network It takes 3 x n seconds to


supports a maximum of 32 collect data from n units. If
units. On the Teamwork the time required for the host
Settings screen of the display to collect data from all units
modules of the first and last does not meet the
units, set Enable teamwork performance requirements,
CAN resistor to Yes. group the units.
● If units are not grouped (n
= 1), set RS485 monitoring
grouping to Enable on the
Modbus Settings screen
for each unit.
● If units are grouped (n > 1;
recommended: n ≤ 4), set
RS485 monitoring
grouping to Enable on the
Modbus Settings screen
for the unit with the
COM/FE port connected.
Retain the default setting
(Disable) for other units.

NOTE

● Connect the COM/FE port on the main control module of the last unit in each group to
the RS485 port on the host.
● Customers can purchase the NetEco (an ECC is required) or a third-party NMS as the
monitoring system.

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Figure 4-87 Connecting communications cables

----End

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5 Verifying the Installation

Table 5-1, Table 5-2 and Table 5-3 list the items for the verification after
installation. Record results in the table after verification.

Table 5-1 Cabinet checklist


Check Item Expected Result Check Result

Cabinet The cabinet is installed properly, □ Passed □ Failed


without any tilt.

The cabinet is secured to the base using □ Passed □ Failed


bolts.

Foreign matter inside the cabinet such □ Passed □ Failed


as cable ties and cable cuts has been
cleaned up.

Display The cables at the rear of the display □ Passed □ Failed


module module are connected.

Electric heater The electric heater is secured. □ Passed □ Failed

Fan The fan is secured. □ Passed □ Failed

The fan has no foreign matter inside. □ Passed □ Failed

The fan blades rotate properly. □ Passed □ Failed

Wet film The water inlet solenoid valve is □ Passed □ Failed


humidifier secured reliably and steadily.

The wet film is secured reliably and □ Passed □ Failed


steadily.

Water inlet pipes are connected □ Passed □ Failed


securely without leaks.

Compressor The sheet metal fasteners on the □ Passed □ Failed


compressor have been removed.

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Check Item Expected Result Check Result

The bolts on the compressor are □ Passed □ Failed


tightened.

The electronic expansion valve coils are □ Passed □ Failed


correctly assembled and properly
installed.

Cables are securely connected to the □ Passed □ Failed


EEV coils.

The EEV coils do not rub against its □ Passed □ Failed


surrounding objects.

Liquid level The liquid level detector is securely □ Passed □ Failed


detector installed.

The interconnection terminal of the low □ Passed □ Failed


liquid level detector has been
connected.

The low liquid level detector moves □ Passed □ Failed


smoothly.

Air filter The air filter is correctly installed □ Passed □ Failed


according to the air flow direction on
the frame.

Differential The cable ties are securely tightened □ Passed □ Failed


pressure around the pressure inlet tube.
switch
The pressure inlet tube is not blocked □ Passed □ Failed
or bent.

Table 5-2 Pipe checklist


Expected Result Check Result

Ports are connected properly. The pipe routes have oil □ Passed □ Failed
traps, inverted traps, gradients (of refrigerant pipes), and
supports.

The hose clamps and cable ties of the condensate water □ Passed □ Failed
pipe are reliably secured.

All pipes are secured reliably. □ Passed □ Failed

All pipes are wrapped with thermal insulation foam, and □ Passed □ Failed
the insulation foam is intact.

Water pipe joints are sealed by sealant. □ Passed □ Failed

The needle valve plug is secured and equipped with a □ Passed □ Failed
valve bonnet.

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Expected Result Check Result

The needle valve plug is secured (torque of 0.45±0.05 □ Passed □ Failed


N·m), and the valve bonnet is tightened.

The pipes have no sharp bends. □ Passed □ Failed

Table 5-3 Cable connection checklist


Expected Result Check Result

The cables have no sharp bends. □ Passed □ Failed

Cables are intact. □ Passed □ Failed

No open or short circuits, or incorrect connections occur □ Passed □ Failed


in electrical loops.

The power cables to the indoor and outdoor units, signal □ Passed □ Failed
cable to the outdoor unit, teamwork cable, and the T/H
sensors are connected properly.

The rated specifications of the general switch meet the □ Passed □ Failed
maximum current requirement.

All cables, connectors, and bolts are secured. □ Passed □ Failed

Devices are properly grounded. □ Passed □ Failed

Power cables and ground cables are routed and bundled □ Passed □ Failed
separately from other types of cables.

Routing for the power cables and monitoring cables □ Passed □ Failed
meets the requirements for routing electric and ELV
cables and complies with the cable routing plan.

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6 Power-On Commissioning

6.1 Vacuumizing and Precharging Refrigerant

NOTICE

During the commissioning of the smart cooling product, ensure that no comburent
substance (such as air or additive) enters the smart cooling product system.
Huawei is not liable for any risks and losses caused due to violation.

6.1.1 Refrigerant Charge Amount

Table 6-1 Refrigerant charge amount (NetCol5000-A035)

Total Actual NetCol500- NetCol500-A060/ NetCol500-


Amount of One-Way A060/A120 A120 (with a low A080
Refrigerant Pipe temperature
to Be Length component)
Charged (L)

Charge L ≤ 10 m 9.5 35 15
amount (kg)
= Standard
charge
amount

Charge 10 m < L 9.5 + (L – 10) 35 + (L – 10) x 15 + (L – 10)


amount (kg) ≤ 100 m x 0.185 0.185 x 0.165
= Standard
charge
amount +
Extra charge
amount

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Table 6-2 Refrigerant charge amount (NetCol5000-A025)


Total Actual One- NetCol500 NetCol500- NetCol5 NetCol500-
Amount Way Pipe -A040 A040 (with 00- A060/A120
of Length (L) a low A060/ (with a low
Refrigera temperatur A120 temperatur
nt to Be e e
Charged component) component
)

Charge L ≤ 10 m 8.6 32.7 9.4 34


amount
(kg) =
Standard
charge
amount

Charge 10 m < L ≤ 8.6 + (L – 32.7 + (L – 9.4 + (L – 34 + (L –


amount 100 m 10) x 0.17 10) x 0.19 10) x 10) x 0.18
(kg) = 0.18
Standard
charge
amount +
Extra
charge
amount

6.1.2 Vacuumizing
Procedure
Step 1 Connect a pressure gauge to the vacuum pump.
● If no low temperature component is installed on the outdoor side, connect the
pressure gauge and vacuum pump at the low-pressure and discharge pipe
needle valves to vacuumize the system simultaneously.

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Figure 6-1 Vacuumizing the system without a low temperature component

(1) Pressure gauge (2) Vacuum pump

(3) Discharge pipe needle valve (4) Low-pressure needle valve

● If a low temperature component is installed on the outdoor side, connect the


pressure gauge and vacuum pump at the low-pressure, discharge pipe, and
liquid pipe needle valves to vacuumzie the system simultaneously.

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Figure 6-2 Vacuumizing the system with a low temperature component

(1) Pressure gauge 1 (2) Pressure gauge 2 (3) Vacuum pump

(4) Liquid pipe needle valve (5) Low-pressure needle valve (6) Discharge pipe needle
valve

Step 2 In the beginning, the vacuum pump makes loud noises and exhausts white gas
from the exhaust vent. After 10 minutes, if it still exhausts white gas, observe it
for another 10 minutes because the cooling system may not be sealed properly or
there may be too much refrigerant or water in the cooling system.

Step 3 After 20 minutes, the pressure gauge pointers should be in the negative area and
the vacuum pump makes small noises. Close and open the pressure gauges
repeatedly for several times. The position of the pressure gauge pointers and the
sound made by the vacuum pump should not change. Otherwise, the cooling
system may not be sealed properly.

Step 4 After making sure that the cooling system does not leak, vacuumize for at least 80
minutes. The final pressure of the vacuum pump (absolute pressure) should not
be higher than 60 Pa and the sight glass shows that the vacuum pump is dry
(green) inside.

Step 5 After vacuumizing, close all valves of the pressure gauges and the vacuum pump
(no disconnection is required), preserve the pressure for 10 minutes, and ensure
that the system pressure (absolute pressure) is less than or equal to 90 Pa.
NOTE

If the minimum reading of the pressure gauge is greater than 60 Pa (absolute pressure),
ensure that the pointer stays at the smallest scale of the pressure gauge in vacuumizing
and preserve the pressure for 1 hour. Then check that the pressure does not rise.

----End

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6.1.3 Precharging Refrigerant


Prerequisites
Before precharging refrigerant, ensure that air is exhausted from the gas pipe
connecting to the refrigerant steel cylinder.

Context

CAUTION

● Wear antifreeze gloves when handling refrigerant.


● When charging refrigerant, you are advised to use a safety valve to prevent
refrigerant leakage during the removal of a rubber hose, which may cause
frostbite.

NOTICE

● Charge the refrigerant (R410A) after checking that the cooling system does not
leak and the vacuum meets the requirements.
● Charge refrigerant as required upon calculation shown in 6.1.1 Refrigerant
Charge Amount. Otherwise, the device may be damaged.

Procedure
Step 1 Close the high-pressure valve and low-pressure valve of the pressure gauge.
Step 2 Replace the vacuum pump with the steel cylinder of liquid refrigerant, as shown in
Figure 6-3.

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Figure 6-3 Precharging refrigerant into the system without a low temperature
component

(1) Pressure gauge (2) Electric balance (3) Refrigerant steel cylinder

(4) Discharge pipe needle (5) Low-pressure needle valve


valve

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Figure 6-4 Precharging refrigerant when a low temperature component is


configured

(1) Pressure gauge 1 (2) Pressure gauge 2 (3) Electric balance (4) Refrigerant steel
cylinder

(5) Liquid pipe needle (6) Low-pressure (7) Discharge pipe


valve needle valve needle valve

Step 3 Slightly open the refrigerant cylinder valve and slightly loosen the connection nut
of the pressure gauge and rubber hose. Tighten the nut when cold air escapes out
of the nut.
Step 4 Put the refrigerant steel cylinder upside down on an electric balance and clear the
reading to zero.
Step 5 Open all pressure gauge valves and the refrigerant cylinder valve to charge
refrigerant.

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NOTICE

● Never move the hose or steel cylinder during refrigerant charging. Otherwise,
the value on the electric balance is influenced.
● When charging refrigerant for a cooling system without a low temperature
component, open only the low-pressure gauge valve. Charge less than 1 kg of
refrigerant from the low pressure side, and then close the low-pressure gauge
valve. Open the high-pressure gauge valve and charge the remaining
refrigerant from the discharge pipe needle valve on the high pressure side.
● When charging refrigerant for a cooling system with a low temperature
component, open only the low-pressure valve of gauge 1 and gauge 2. Charge
1 kg of refrigerant from the low pressure side, and then close the low-pressure
valve of gauge 1. Then, open the high-pressure valves of gauge 1 and gauge 2.
Charge the remaining refrigerant from the discharge pipe needle valve and
liquid pipe needle valve.

Step 6 Refrigerant to be precharged should be between half of the total calculated


amount and the total calculated amount. If the total amount is not reached after
refrigerant precharging, charge the remaining refrigerant when commissioning the
system, as described in 6.7 Charging the Remaining Refrigerant.
Step 7 Close valves of the pressure gauges and refrigerant steel cylinder after charging
refrigerant.
NOTE

Tighten the needle valve bonnets when the charge is complete. Check whether a needle valve
leaks by applying soapy water to the valve vent or using a halogen leak detector. If the valve
leaks, contact Huawei technical support.

----End

6.2 Power-On Preparations


Procedure
Step 1 Verify that the humidifier water inlet pipe and drainpipe are correctly connected,
and that the thermal insulation foam is intact. Then connect refrigerant pipes and
precharge refrigerant.

NOTICE

Ensure that there is no reverse or open phase for the input power cable of the
smart cooling product. Otherwise, the smart cooling product may be damaged
beyond repair.

Step 2 Verify that the 1L1, 1L2, 1L3, 1N, and PE cables are connected to the indoor and
outdoor units in correct phase sequence. (If there are two power supplies, also
verify the connection of the 2L1, 2L2, 2L3, 2N, and PE cables.)
Step 3 Verify that switch QF3 that controls the outdoor unit and compressor as well as
switch QF4 that controls the heater is ON.

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Step 4 Verify that fan switches Fan1 to Fan7 are ON.

Step 5 For the single power supply scenario, verify that the phase sequence is correct. For
the dual power supply scenario, verify that the phase sequence is correct, and that
MD1 and MD2 are ON.

Step 6 Verify that the smart cooling product switch in the upstream power distribution
frame (PDF) is OFF.

Step 7 Verify that the input terminals of AC1 and AC2 are not short-circuited, and that
the live wire is not connected to the ground.

Step 8 Verify that the input voltage meets the requirement.

Step 9 Verify that the indoor unit power cable is connected properly.

Step 10 Verify that the signal cable between the indoor and outdoor units is properly
connected.

Step 11 Verify that the water sensor is properly installed.

Step 12 If teamwork networking is required, verify that the teamwork cable is correctly
connected.

Step 13 Verify that the cable connections and DIP switch settings of the T/H sensors are
correct.

----End

6.3 Power-On
Procedure
Step 1 Turn on the indoor fan circuit breaker.

Step 2 Turn on the smart cooling product switch in the upstream PDF. The display
module of the smart cooling product automatically lights up.

Step 3 After the initial power-on, the Quick Settings screen is displayed. Log in as user
admin, as shown in Figure 6-5.

Figure 6-5 Initial power-on

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Table 6-3 Preset passwords

User Preset Password Permission Description

admin 000001 Can set all the menus.


(administrator
user)

operator (common 000001 Can only view parameters and set


user) some parameters.

NOTICE

● User operator can access customer and delivery parameters. The parameters
on the Advanced menu are delivery parameters. User admin can access
customer, delivery, maintenance, and R&D parameters. The parameters on the
Advanced menu are R&D parameters.
● To prevent the effect of misoperations on the system, log in as user operator
before modifying parameters. Confirm with Huawei technical support before
modifying parameters which cannot be modified by user operator. Otherwise,
Huawei will not be liable for any consequences of the modification performed
by the user.
● Only certified professionals are allowed to modify the advanced parameters.
Unauthorized modifications may lead to device malfunction or damage.
● For system security purposes, change the preset password after first login.
● After login, your permission will become invalid automatically if no operation is

performed for 3 minutes (configurable). For security purposes, tap


at the lower-right corner of the screen to manually log out after you have
completed all operations.

Step 4 Set related parameters as shown in Figure 6-6 and tap Next until the home
screen is displayed.

Figure 6-6 Quick Settings

Tab Parameter Description

Select Language Specifies the display language.


Language

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Tab Parameter Description

Date and Date format Specifies the date format.


Time Settings
Date settings Specifies the date.

Time zone Specifies the time zone.

Time Specifies the time.

Teamwork Teamwork group num Specifies the planned teamwork group


Settings number. This parameter should be the
same for all units in the same
teamwork group.

System address Specifies the planned unit address. The


addresses of units in the same
teamwork group must be unique.

Teamwork function Specifies whether to enable the


teamwork function. Set this parameter
based on onsite heat load distribution.
● Disable: A unit operates
independently.
● Enable: A unit operates in team
with other units.

Networking mode Specifies the networking mode for


teamwork control. The networking
mode selected on the screen must
match the actual networking mode.
Otherwise, the teamwork function is
unavailable.

Number of systems in Specifies the total number of units in


this group this group. The value is an integer
ranging from 1 to 32.
NOTE
This parameter is displayed after
Teamwork function is set to Enable.

Number of running Specifies the number of running units


systems in this group in this group. The value is an integer
ranging from 1 to the value of
Number of systems in this group.
NOTE
This parameter is displayed after
Teamwork function is set to Enable.

System Cold aisle sensor Enables or disables a sensor.


Optional
Parts Hot aisle sensor Enables or disables a sensor.

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Tab Parameter Description

Cold aisle This function can be enabled only


temperature and when at least one smart cooling
humidity sharing product in the teamwork group is
equipped with cold aisle T/H sensors. If
this function is enabled, the master
unit in the teamwork group collects
the cold aisle temperature and
humidity values from all units
equipped with cold aisle sensors, and
synchronizes the temperature and
humidity control type and setpoints to
all slave units.

Hot aisle temperature This function can be enabled only


and humidity sharing when at least one smart cooling
product in the group is equipped with
hot aisle T/H sensors. If this function is
enabled, the master unit in the
teamwork group collects the hot aisle
temperature and humidity values from
all units equipped with hot aisle
sensors, and synchronizes the
temperature and humidity control type
and setpoints to all slave units.

Low temperature Specifies whether a low temperature


component component is used.

System Outdoor unit ● Air-cooled: The outdoor unit is an


Settings condensate mode air-cooled outdoor unit.
● Water-cooled: The outdoor unit is a
water-cooled module.

Temp control A temperature control intelligent


intelligent monitoring monitoring board is used to monitor
board the outdoor environment.
Check the interior of the electric
control box of the outdoor unit:
● If there is an intelligent
temperature control monitoring
board, set this parameter to Yes.
● If there is no intelligent
temperature control monitoring
board, set this parameter to No.

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Tab Parameter Description

Smart diagnosis ● Enable: If there is an intelligent


function temperature control monitoring
board, this function is enabled to
start refrigerant status detection.
● Disable: The smart diagnosis
function is disabled.
Conditions for starting refrigerant
status detection:
● No low temperature component is
configured.
● Altitude: ≤ 2000 m
● 7.5 m ≤ equivalent pipe length of
the one-way pipe ≤ 100 m
● –8 m ≤ vertical distance between
the indoor and outdoor units ≤ +30
m
● 5°C ≤ outdoor ambient temperature
≤ 40.5°C

Password required for ● No: No password is required for


start or shutdown startup or shutdown.
onsite ● Yes: A password is required for
startup and shutdown.

Altitude Set this parameter based on the actual


altitude.

Liquid pipe length Set this parameter after Smart


diagnosis function is set to Enable.
Specify the length of the liquid pipe
between the indoor and outdoor units
of a smart cooling product.

Height difference Set this parameter after Smart


between indoor and diagnosis function is set to Enable.
outdoor units Specify the height difference between
the indoor and outdoor units of a
smart cooling product.

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Tab Parameter Description

Heating function ● Enable: The device starts


humidifying when the ambient
temperature is lower than the
temperature setpoint by a certain
range.
● Enabled when active power supply
is working: The device starts
heating only when the active power
supply is used and the ambient
temperature is lower than the
temperature setpoint by a certain
range. (The electric heater is an
auxiliary function. By default, it is
enabled when the active power
supply is used and is disabled when
the standby power supply is used.)
● Disable: The heating function is
disabled.

Heating mode This parameter can be set to


Dehumidifying heating, Low-
temperature heating, or
Dehumidification & Low
temperature heating.
● Dehumidifying heating: When the
dehumidifying function is enabled,
the electric heater is started to
supplement the cooling capacity to
achieve dehumidification at
constant temperature.
● Low-temperature heating: The
heating function is enabled when
the current temperature is lower
than the temperature setpoint by a
certain value.
● Dehumidification & Low
temperature heating: Both
functions are available.

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Tab Parameter Description

Humidifying function ● Enable: The device starts


humidifying when the ambient
humidity is lower than the humidity
setpoint.
● Enabled when active power supply
is working: The device starts
humidifying only when the active
power supply is used and the
ambient humidity is lower than the
humidity setpoint by a certain
range.
● Disable: The humidifying function is
disabled.

Dehumidifying ● Enable: The device starts


function dehumidifying when the ambient
humidity is higher than the
humidity setpoint.
● Disable: The dehumidifying function
is disabled.

DO_1 ● If this parameter is set to Smoke &


Water only, DO_1 acts according to
DO_1 action when a smoke or
water overflow alarm is generated.
● If this parameter is set to Critical
alarm, DO_1 acts according to
DO_1 action when a critical alarm
is generated.
● If this parameter is set to Major
alarm, DO_1 acts according to
DO_1 action when a major alarm is
generated.
● If this parameter is set to Alarm,
DO_1 acts according to DO_1
action when a critical alarm, major
alarm, or warning is generated.
● If this parameter is set to Startup
status, DO_1 acts according to
DO_1 action when the unit is
started.
● If this parameter is set to No, no
alarm is generated when DO_1 is
disconnected.

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Tab Parameter Description

DO_2 ● If this parameter is set to Smoke &


Water only, DO_2 acts according to
DO_2 action when a smoke or
water overflow alarm is generated.
● If this parameter is set to Critical
alarm, DO_2 acts according to
DO_2 action when a critical alarm
is generated.
● If this parameter is set to Major
alarm, DO_2 acts according to
DO_2 action when a major alarm is
generated.
● If this parameter is set to Alarm,
DO_2 acts according to DO_2
action when a critical alarm, major
alarm, or warning is generated.
● If this parameter is set to Startup
status, DO_2 acts according to
DO_2 action when the unit is
started.
● If this parameter is set to Power
abnormal, DO_2 acts according to
DO_2 action when a power
exception alarm is generated.
● If this parameter is set to No, no
alarm is generated when DO_2 is
disconnected.

DO_1 action This parameter can be set to On or


Off, and is used together with DO_1.
For details, see DO_1 description.

DO_2 action This parameter can be set to On or


Off, and is used together with DO_2.
For details, see DO_2 description.

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Tab Parameter Description

Floor water overflow Set the action of the device if there is


alarm action water overflow on the floor based on
the actual scenario.
● Shutdown: The device shuts down
when a floor water overflow alarm
is generated.
● Inactivity: The device runs as usual
when a floor water overflow alarm
is generated.
● Only indoor fan running: Only the
indoor fan runs when a floor water
overflow alarm is generated.
● Humidifier stopped: Only the
humidifier is stopped when a floor
water overflow alarm is generated.

In-cabinet water Set the action of the device if there is


overflow alarm action water overflow in the cabinet based on
the actual scenario.
● Shutdown: The device shuts down
when an in-cabinet water overflow
alarm is generated.
● Inactivity: The device runs as usual
when an in-cabinet water overflow
alarm is generated.
● Only indoor fan running: Only the
indoor fan runs when an in-cabinet
water overflow alarm is generated.
● Humidifier stopped: Only the
humidifier is stopped when an in-
cabinet water overflow alarm is
generated.

T/H Sensor Temperature and When the application scenario is non-


humidity control type aisle containment, you are advised to
choose Return air. Choose Cold aisle
if cold aisle T/H sensors are installed.
Hot aisle is not recommended.

Temperature setpoint After the temperature and humidity


control type and the temperature
value under this type are set, the
device performs regulation based on
the settings.
● Return air: 26–35°C recommended
● Supply air: 18–24°C recommended
● Cold aisle: 18–24°C recommended
● Hot aisle: 26–35°C recommended

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Tab Parameter Description

Humidity setpoint After the temperature and humidity


control type and the humidity value
under this type are set, the device
performs regulation based on the
settings.
40%–60% is recommended.

Comm Modbus Comm Enter the communication address


Settings address planned for the smart cooling product.
The management system
communicates with the smart cooling
product through this address. The
communication addresses of the two
smart cooling products connected to
the same management system must
be different.

----End

Follow-up Procedure
After powering on, the compressor starts preheating, and the system generates an
alarm indicating that the compressor is preheating (for 12 hours). Do not start the
smart cooling product before the preheating ends. Figure 6-7 is shown if you tap
Start.

Figure 6-7 Compressor preheating warning

If you need to query the remaining preheating time, choose Running > Device
Details > Compressor on the home screen.

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Figure 6-8 Remaining compressor preheating time

6.4 Home Screen


The home screen of the display module displays the system status and allows you
to access other function menus, such as Running, Alarms and Settings. Figure
6-9 shows the home screen of the display module.

NOTICE

The information in the screenshots is for reference only. The actual parameters
may vary.

Figure 6-9 Home screen

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Table 6-4 Notes for the screen


No. Item Note

1 Permission status
indicates that you have not logged in to

the system. indicates that you have


logged in to the system as an operator user.

indicates that you have logged in to the


system as an admin user.

2 USB status
indicates that a USB flash drive is
successfully connected to the display module.

3 Diagnostic mode status


in the status bar indicates that the smart
cooling product is in diagnostic mode. Tap the
icon to exit from the diagnostic mode.

4 Buzzer status The buzzer status can be set to On or Off. The


icon indicates that the buzzer is on. When
the buzzer is on, it buzzes when an alarm is
generated. When the buzzer is buzzing, you
can tap anywhere on the screen to mute the
buzzer. After the buzzer is muted, it still
buzzes when a new alarm is generated. The
icon indicates that the buzzer is off
(silenced). After the buzzer is silenced, it does
not buzz when an alarm is generated.

5 Critical alarms
indicates the number of active critical
alarms.

6 Major alarms
indicates the number of active major
alarms.

7 Minor alarms
indicates the number of active minor
alarms.

8 Warnings
indicates the number of active
warnings.

9 Status bar -

10 Alarm bar
You can tap in the alarm
bar to enter the active alarm screen that
displays all active alarms.

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No. Item Note

11 Login button/Logout
button indicates that you have not logged
in to the system, and can tap the icon to log

in. indicates that you have logged


in to the system as admin or operator user,
and can tap the icon to log out.

12 Teamwork control
button indicates that there is no teamwork

control at present. indicates that there is


teamwork control without alarms at present.

indicates that there is teamwork control


with alarms at present.

6.5 Setting Parameters

6.5.1 Setting T/H Sensor Parameters

Prerequisites
● If T/H sensors outside cabinets have been deployed in the aisle, enable the
sensors. Otherwise, skip Step 2.
● This section describes how to enable Cold aisle sensor 1.

Procedure
Step 1 On the home screen, choose Settings > System Settings > T/H sensor. The screen
shown in Figure 6-10 is displayed.

Figure 6-10 T/H Sensor

Step 2 Set Cold aisle sensor 1 to Enable.

Step 3 Set temperature and humidity parameters.

Parameter Description

Cold aisle sensor Enables or disables a sensor.

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Parameter Description

Hot aisle sensor Enables or disables a sensor.

Temperature and When the application scenario is non-aisle


humidity control type containment, you are advised to choose Return air.
Choose Cold aisle if cold aisle T/H sensors are
installed. Hot aisle is not recommended.

Temperature control The temperature inside the equipment room or aisle is


mode controlled based on the average value, maximum
value, or minimum value collected by multiple sensors.

Humidity alarm mode Set this parameter as required.

Temperature setpoint After the temperature and humidity control type and
the temperature value under this type are set, the
device performs regulation based on the settings.
● Return air: 26–35°C recommended
● Supply air: 18–24°C recommended
● Cold aisle: 18–24°C recommended
● Hot aisle: 26–35°C recommended

Humidity setpoint After the temperature and humidity control type and
the humidity value under this type are set, the device
performs regulation based on the settings.
40%–60% is recommended.

The relationship between the temperature setpoint and the humidity setpoint is as
follows: Under the condition that the absolute humidity range is [0.0026, 0.0141]
for the default temperature setpoint 23°C and relative humidity range [15% RH,
80% RH], ensure that the absolute humidity range is [0.0026, 0.0141] when you
set the temperature setpoint and humidity setpoint.

Table 6-5 Setting example


Temperature Setpoint Lower Limit of Upper Limit of
(°C) Humidity Setpoint (% Humidity Setpoint (%
RH) RH)

15 24.7 80

16 23.1 80

17 21.7 80

18 20.4 80

19 19.2 80

20 18 80

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Temperature Setpoint Lower Limit of Upper Limit of


(°C) Humidity Setpoint (% Humidity Setpoint (%
RH) RH)

21 16.9 80

22 15.9 80

23 15 80

24 15 75.3

25 15 70.9

26 15 66.9

27 15 63

28 15 59.5

29 15 56.1

30 15 53

31 15 50

32 15 47.3

33 15 44.7

34 15 42.2

35 15 40

36 15 37.8

37 15 35.8

38 15 33.9

39 15 32.1

40 15 30.5

41 15 28.9

42 15 27.4

43 15 26

44 15 24.7

45 15 23.4

----End

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6.5.2 (Optional) Setting Teamwork Parameters


Prerequisites
The teamwork group number and addresses for the smart cooling products have
been set as follows:
● Teamwork group No.: Group the smart cooling products in same aisle or
adjacent areas as one, that is, assign one teamwork group number for them.
At most four teamwork groups can be assigned (1–4).
● System address: The address (configurable range: 1-32) of each smart cooling
product in the same group must be unique. The smart cooling product with
the smallest unit address is the master unit, which collects, processes, and
delivers group data.

Context
The parameters in this section are for reference only. Set actually parameter values
as required.

Procedure

Step 1 On the home screen, tap > Teamwork Settings to enter the Teamwork
Settings screen, as shown in Figure 6-11.

Figure 6-11 Teamwork Settings

Step 2 Set teamwork parameters.


Parameter Description

Teamwork group num Specifies the planned teamwork group number. This
parameter should be the same for all units in the same
teamwork group.

System address Specifies the planned unit address. The addresses of


units in the same teamwork group must be unique.

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Parameter Description

Enable teamwork If CAN network is selected, set Enable teamwork


CAN resistor CAN resistor to Yes for the first and last units. If
Enable teamwork CAN resistor is set to No for the
first and last units, the CAN communication quality will
be affected, and even the teamwork CAN networking
will fail.
Yes: The teamwork control CAN resistor is enabled for
the unit.
No: The teamwork control CAN resistor is disabled for
the unit.

Teamwork function Specifies whether to enable the teamwork function. Set


this parameter based on onsite heat load distribution.
● Disable: A unit operates independently.
● Enable: A unit operates in team with other units.

Networking mode Specifies the networking mode for teamwork control.


The networking mode selected on the screen must
match the actual networking mode. Otherwise, the
teamwork function is unavailable.

Teamwork parameter If Teamwork function and Teamwork parameter


synchronization synchronization are both set to Enable, you can select
Set Local or Set Teamwork when setting parameters.
NOTE
● Set Local: Set parameters for the local unit.
● Set Teamwork: Set parameters for all units in a teamwork
group.

Number of systems in Specifies the total number of units in this group. The
this group value is an integer ranging from 1 to 32.
NOTE
This parameter is displayed after Teamwork function is set to
Enable.

Number of running Specifies the number of running units in this group. The
systems in this group value is an integer ranging from 1 to the value of
Number of systems in this group.
NOTE
This parameter is displayed after Teamwork function is set to
Enable.

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Parameter Description

Percentage of units Set Percentage of units allowed to dehumidify in


allowed to dehumidify this group based on site requirements.
in this group NOTE
You are advised to retain the default value.
The number of units that perform the dehumidification
function is controlled to prevent all units in the group
from starting dehumidification at the same time,
thereby avoiding supercooling and temperature
fluctuation in the equipment room.
● Number of units allowed to dehumidify is the
roundup value of Total number of systems in this
group multiplied by Percentage of units allowed
to dehumidify in this group. The units allowed to
dehumidify are automatically deployed among all
running units.
● If the anti-competitive running mode of the
teamwork group is dehumidification, the master
unit sends the anti-competitive running flag whose
value is dehumidification allowed to the units
allowed to dehumidify.

Rotation function Indicates whether to allow the smart cooling products


to work as the standby device in turn, maximizing their
service life.
NOTE
It is recommended that the function be enabled when the
load is even.

Rotation period Number of days for rotation (1–30).

Rotation time Specifies the start time of rotation for the active and
standby units. 24 time points in a day (0–23).

Forced rotation Indicates whether to enable forced rotation regardless


of the specified rotation time. After a forced rotation,
the rotation period starts again.

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Parameter Description

Requirement control Indicates whether to enable or disable the requirement


control function on the master unit.
● When Requirement control is set to Disable, the
master unit does not synchronize operating data to
slave units, and all the smart cooling products in the
group operate based on their own requirements, not
referring to the mode delivered by the master unit.
● When Requirement control is set to Anti-
competitive running, the master unit synchronizes
operating data (the temperature and humidity
control type and set points of the master unit) to
the slave units, and all the smart cooling products in
the group refer to the mode delivered by the master
unit.

Cascade function When requirement control is enabled, you can enable


the cascade function to start standby units if running
units cannot meet the cooling capacity requirement.

Cold aisle This function can be enabled only when at least one
temperature and smart cooling product in the teamwork group is
humidity sharing equipped with cold aisle T/H sensors. If this function is
enabled, the master unit in the teamwork group
collects the cold aisle temperature and humidity values
from all units equipped with cold aisle sensors, and
synchronizes the temperature and humidity control
type and setpoints to all slave units.

Hot aisle temperature This function can be enabled only when at least one
and humidity sharing smart cooling product in the group is equipped with
hot aisle T/H sensors. If this function is enabled, the
master unit in the teamwork group collects the hot
aisle temperature and humidity values from all units
equipped with hot aisle sensors, and synchronizes the
temperature and humidity control type and setpoints to
all slave units.

Outdoor unit auto- Outdoor unit auto-cleaning function: Disable the


cleaning function cooling and dehumidification functions, shut down the
compressor system and fluorine pump system, and
control the outdoor fans to reversely rotate for 3
minutes.
● Disable: Outdoor unit auto-cleaning is not
performed.
● Enable: If the teamwork networking is normal, the
cooling function of teamwork units is normal, and
no high temperature alarm is generated, the
teamwork units control the outdoor fans to rotate
reversely in sequence during the period from 22:00
to 06:00 to implement auto-cleaning.

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Step 3 Complete the teamwork settings for all the smart cooling products in the group by
performing Step 1 and Step 2.
Step 4 On the home screen of the display module of any teamwork controlled smart

cooling product, tap . If the teamwork control succeeds, the teamwork


topology of the smart cooling product in the group is displayed, as shown in
Figure 6-12. Table 6-6 describes the note for the screen.

Figure 6-12 Teamwork topology

Table 6-6 Notes for the screen


No. Item Note

1 On/Off On indicates that the smart cooling product is started and


Off indicates that the smart cooling product is shut down.

2 01, 02, 03 Indicates the device address. The smallest address is for the
master unit and the rest are for slave units.
NOTE
If the master unit is offline, the online device with the smallest
address is selected to be the new master.

3 Active/ Active: An active unit properly responds to control


Standby requirements.
Standby: A standby unit responds to control requirements
only if an active unit is faulty (critical alarm, shutdown, or
offline) or the active unit cannot meet cooling
requirements.

4 M/S M indicates the master unit, and S indicates a slave unit. A


blue icon indicates that the unit is operating, and a gray
icon indicates that the unit is idle.

5 Frame: A green frame indicates the unit itself,


green/non-
green
as shown in .

A non-green frame indicates other units in the group,

as shown in .

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No. Item Note

6 Ground Red indicates that a critical alarm is generated,


color: red,
bright gray
as shown in .

Bright gray indicates that the device is operating without


any critical alarms,

as shown in .

NOTE

If the teamwork networking is successful, the teamwork icon is green. If the teamwork
networking fails, the teamwork icon is red. If the teamwork networking is disabled, the
teamwork icon is gray.

----End

Follow-up Procedure
After you have completed the teamwork settings, check that the teamwork
networking is successful by performing the following steps:

1. Check whether the number of devices in the topology is the same as the
actual number of devices.
– If yes, go to 2.
– If no, check the cable connection and the teamwork settings.
2. Check whether the number of running devices in the topology is the same as
the actual number of devices.
– If yes, go to 3.
– If no, check the cable connection and the teamwork settings.
3. Check whether the number of standby devices in the topology is the same as
the actual number of devices.
– If yes, go to 4.
– If no, check the cable connection and the teamwork settings.
4. Check whether the number of online devices in the topology is the same as
the actual number of devices.
– If yes, the check is complete.
– If no, check the cable connection and the teamwork settings.

6.5.3 (Optional) Setting Communications Parameters

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6.5.3.1 Setting Access Control Parameters


Path: Settings > Comm Settings > Access Control

Figure 6-13 Access Control

Parameter Description

Remote control ● Enable: Users can control the unit over their
monitoring system.
● Disable: Users cannot control the unit over their
monitoring system.

SSH (LAN) ● Enable: Access to the unit through the intranet using
SSH (default port number: 22) is allowed.
● Disable: Access to the unit through the intranet
using SSH is not allowed.
● If this parameter is set to Disable, the function will
be enabled within 30 minutes after power-on by
default.
● If this parameter is set to Enable, the function will
be automatically disabled after 24 hours of running.

6.5.3.2 Setting Communications Parameters (Modbus-RTU Protocol)

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > Modbus Settings.

Figure 6-14 Modbus Settings

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Step 2 Set the baud rate, communication address, and RS485 monitoring group.
Parameter Description

Baud rate Set this parameter based on the baud rate of the
connected device. The baud rate must be the
same as that on the NMS. The value can be 9600
or 19200.

Communication address Enter the communications address of the smart


cooling product as planned. The NMS
communicates with the smart cooling product
using this address, and the communications
addresses of two smart cooling products
connected to the same NMS must be different.

RS485 monitoring grouping ● In non-grouping scenarios, set RS485


monitoring grouping to Enable for each unit.
● In grouping scenarios, set RS485 monitoring
grouping to Enable for the unit with the
COM/FE port connected, and Disable for
other units.

----End

6.5.3.3 Setting Communications Parameters (Modbus-TCP Protocol)

Context
This section applies to the scenario where the unit is connected to the NMS.

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > WAN IP Settings, and
set the IP address, subnet mask, and gateway based on the actual plan.

Figure 6-15 WAN IP Settings

NOTE

The WAN IP address cannot be in the 192.168.245.X, 192.168.246.X, or 192.168.248.X


network segment.

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Step 2 On the home screen, choose Settings > Comm Settings > Modbus Settings.
Parameter Description

Link mode ● Server: The smart cooling product works as the


server and can connect to two clients for
communication.
● Client: The smart cooling product works as the
client and can connect to a remote server for
communication.
● Server and client: The smart cooling product works
as the server and can connect to two clients for
communication. It also works as the client and can
connect to a remote server for communication.

Client encryption This parameter is configurable when Link mode


involves Client.
NOTE
In the third-party NMS scenario, if the third-party NMS does
not have a certificate or does not support encryption, you are
advised to set this parameter to Disable for non-encrypted
connection. For security purposes, encryption is enabled by
default. You can configure encryption based on actual
requirements and security scenario evaluation.

Server encryption This parameter is configurable when Link mode


involves Server.
NOTE
In the third-party NMS scenario, if the third-party NMS does
not have a certificate or does not support encryption, you are
advised to set this parameter to Disable for non-encrypted
connection. For security purposes, encryption is enabled by
default. You can configure encryption based on actual
requirements and security scenario evaluation.

Encryption algorithm Specifies whether to use the CBC encryption algorithm.


CBC After the parameter setting is changed, the system
automatically restarts. Exercise caution with the setting.

NMS IP address Enter the actual IP address of the NMS. The IP


addresses of the display board, client NMS, and server
NMS must be unique.
This parameter is configurable when Link mode
involves Client.

NMS port number This parameter is configurable when Link mode


involves Client.
● Connecting to the NetEco: Set this parameter to
32907 if Client encryption is enabled, or set it to
32906 if Client encryption is disabled.
● Connecting to other NMSs: You are advised not to
change the value. In special cases, set this
parameter based on the site requirements.

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Parameter Description

Pre-shared password Secondary authentication password used for Modbus-


TCP connection.

----End

6.5.3.4 Setting Communications Parameters (SNMP Protocol)

Context
● To set communications parameters, log in as the admin user.
● This section is suitable only for SNMP. Skip this section if you use Modbus.
● Record the values entered in this section. They will be used when you connect
a unit to a network management system (NMS).
● One unit supports concurrent access of up to 6 NMSs through SNMP.

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > SNMP Settings.

Figure 6-16 Setting SNMP communications parameters

Step 2 Set SNMP Version based on site requirements, and then tap Submit.
● When SNMP Version is set to ALL or SNMPv1&v2c, you can set Read
Community and Write Community.
● When SNMP Version is set to ALL or SNMPv3, you can add an SNMPv3 user.

CAUTION

SNMPv1&SNMPv2c are insecure protocols. SNMPv3 is recommended.

Step 3 Set Read Community and Write Community.


1. Tap the text box next to Read Community, set the read community
parameter based on the actual plan, and tap Submit.
2. Tap the text box next to Write Community, set the write community
parameter based on the actual plan, and tap Submit.

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Step 4 Add a SNMPv3 user.


1. Tap Add under SNMP V3.
2. Set User Name, Auth Protocol, and Prop Protocol based on the actual plan.
MD5 and DES protocols are not secure. It is recommended that you set Auth
Protocol to SHA2-512, and set Prop Protocol to AES-256. The following
operations use the recommended settings as an example.

Figure 6-17 Setting the protocol type

NOTICE

Passwords of an authentication protocol and proprietary protocol must


comply with the following policies:
– The password must contain at least two types of characters among
uppercase letters (A–Z), lowercase letters (a–z), and digits (0–9). The
password must contain 8 to 15 characters and be different from the user
name or its reverse.
– A password must not be a string containing duplicate sections, such as
12a12a12a.
– Weak passwords such as Password, Admin_1243, and Changeme_123 are
not allowed.

3. Set SHA Password and Confirm Password as planned.


4. Set AES Password and Confirm Password as planned.
Step 5 Tap the text box next to SNMP Port, set SNMP Port based on the actual port
number, and tap Submit.
NOTE

SNMP Port is set to 161 by default.

Step 6 Tap Next Page.


Step 7 Set SNMP trap parameters.
1. Tap Add under SNMP Trap.
2. Set Trap Address as planned and Trap Port to the actual port number.
NOTE

Trap Port is set to null by default.


3. Select SNMP Version. If an SNMPv3 user is configured, it is recommended
that SNMP Version be set to SNMPv3.

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4. If SNMP Version is set to SNMPv3, you need to select SNMPv3 User Name.
For other protocols, you need to set Trap Community.

----End

Follow-up Procedure
After a USB flash drive has been inserted into the USB port of the main control
module and successfully identified, tap Export File under MIB File to export the
MIB file to the USB flash drive for the customer's use in accessing a third-party
NMS.

NOTICE

Before using a USB flash drive, ensure that its data has been scanned by antivirus
software and is secure.

6.5.3.5 (Optional) Setting WiFi Parameters


Connect the mobile phone to the WiFi network and use the mobile phone app for
power-on commissioning and software upgrade.

Prerequisites
After the WiFi module of the USB port is connected to the USB port on the main
control module of the unit, WIFI Settings can be set.

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > WIFI Settings.

Figure 6-18 WIFI Setting

Step 2 Set parameters.

Parameter Description

WiFi SSID Set WiFi SSID based on the actual configuration; WiFi
SSID is the name used for the WiFi hotspot over which
a mobile phone can connect to the smart cooling
product.

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Parameter Description

WiFi password Enter the WiFi password when you use a mobile phone
to connect to the WiFi. The WiFi has no preset
password. When you enable the WiFi function for the
first time, you need to set a password.

Enable WiFi Enables the WiFi function of the smart cooling product.
The default status is Disable.

WiFi group sharing When a mobile phone is connected to the WiFi of the
enable smart cooling product, it can access the units in the
same FE cascading network.

Step 3 Tap Submit.

----End

6.6 Startup
Context
On the home screen of the display module, there are Start and Shutdown
buttons for controlling the startup and shutdown of the unit.

● If the unit is powered on again after a power failure, the unit automatically
restores to the original startup/shutdown state before the power failure.
● Hardware ports are reserved on the display module to control the status of
remote dry contacts or remote startup and shutdown signals. The status of
remote dry contacts and remote startup and shutdown signals is started by
default.
● A unit can be started over the screen or NMS only when the status of remote
dry contacts or remote start/shutdown signal is Start.
● If you choose Settings > System Settings > System Control and set
Password required for start or shutdown onsite to Yes, a password is
required for startup or shutdown. If you set Password required for start or
shutdown onsite to No, no password is required for startup or shutdown.

Initial Startup

NOTICE

After factory settings are restored, startup verification is required.

Step 1 Tap Start on the home screen to enter the initial startup screen. Tap OK to enter
the startup authorization screen.

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Figure 6-19 Startup authorization

NOTE

The QR code shown in the preceding figure is used for scanning on the mobile app.

Step 2 Contact technical support engineers and notify them of the barcode and
verification code to obtain the service authorization code.
NOTE

Technical support engineers can obtain the service authorization code through the app. For
details, see the Data Center Facility Deployment Guide.

Step 3 Enter the startup password generated by the app in Authorization code on the
startup authorization screen to start the device.

----End

Non-initial Startup
Step 1 Tap Start on the home screen.
● If the Password required for start or shutdown onsite function is enabled,
enter the login password to start the unit.

Figure 6-20 Requiring a startup password

● If the Password required for start or shutdown onsite function is not


enabled, tap OK to start the unit.

----End

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6.7 Charging the Remaining Refrigerant


Prerequisites
● Check that the outdoor unit switch is turned on before you start the
compressor.
● Remove the refrigerant steel vessel after checking that no more refrigerant is
required.
● Charge refrigerant in an amount exactly as standard charge required.
Otherwise, the devices may be damaged.

Procedure
Step 1 Tap Start on the home screen.

Step 2 Choose Maint > Diagnostic Mode > Enter to enter the diagnostic mode.

Step 3 Set the compressor to 3000 rpm.

Step 4 Charge refrigerant on the basis of the precharging.


● Open the low-pressure valve of the pressure gauge, and charge the remaining
refrigerant from the low-pressure needle valve in small flow or intermittently.

Figure 6-21 Precharging refrigerant into the system without a low


temperature component

(1) Pressure gauge (2) Electric balance (3) Refrigerant steel cylinder

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(4) Discharge pipe needle (5) Low-pressure needle


valve valve

Figure 6-22 Precharging refrigerant when a low temperature component is


configured

(1) Pressure gauge 1 (2) Pressure gauge 2 (3) Electric balance (4) Refrigerant steel
cylinder

(5) Liquid pipe needle (6) Low-pressure (7) Discharge pipe


valve needle valve needle valve

Step 5 On the home screen, choose Running > Device Details > Compressor, and view
Suction pressure and Discharge pressure to determine whether they are within
normal ranges.

Table 6-7 Normal discharge pressure ranges


Outdoor Ambient Discharge Pressure Suction Pressure Range
Temperature Range

< 15°C 1.5–2.5 MPa 0.7–1.2 MPa

15–35°C 1.5–3.1 MPa

35–45°C 2.5–3.8 MPa

> 45°C 3.1–4.15 MPa

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NOTE

If the suction pressure and discharge pressure are not within the normal range, check the
following items:
1. Charge refrigerant in an amount exactly as standard charge required. (Refrigerant charging
too much would result in high discharge pressure. Refrigerant charging too little would result
in low suction pressure and low discharge pressure.)
2. The air inlet and outlet of outdoor unit are without block. (The air inlet and outlet blockage
would result in high discharge pressure.)

Step 6 After charging refrigerant, close all valves, restore the thermal insulation foam on
the needle valves.

Step 7 Tap to exit the diagnostic mode.


Step 8 Tap Shutdown on the home screen and confirm it.
----End

6.8 Wizard Startup


Context

NOTICE

● Check that refrigerant is fully charged before performing the wizard startup.
● Wizard Startup allows you to commission the indoor and outdoor fans, electric
heater, humidifier, condensate pump, and cooling system, and supports
automatic running and judgment of components.
● After you power on the smart cooling product for the first time, the Wizard
Startup screen is displayed. If the smart cooling product is not started for the
first time, choose Maint > Wizard Startup to enter the Wizard Startup screen.
● Tapping No or Exit, a submission timeout, and a system exception all result in
commissioning failures. Choose Maint > Wizard Startup to enter the Wizard
Startup screen and start the commissioning again.

Procedure
Step 1 On the home screen, choose Maint > Wizard Startup, as shown in Figure 6-23.

Figure 6-23 Wizard Startup

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NOTE

● For the initial wizard-based startup, Last Record is in gray, indicating that operation is
not allowed.
● For a non-initial wizard-based startup, you can choose Last Record to view the last
wizard startup report.

Step 2 Tap Yes. The checking before startup screen is displayed, as shown in Figure 6-24.

NOTICE

If the remaining refrigerant is not charged, tap No. Complete refrigerant charging,
and then perform the wizard-based commissioning.

Figure 6-24 Checking before startup

Step 3 Follow the onscreen instructions to complete the wizard startup.

NOTICE

● If the system is not configured with the electric heater and humidifier
components, the electric heater and humidifier commissioning items will not
appear on the screen.
● If the heating function and humidification function are disabled, you cannot
select the electric heater and humidifier items.
● All the items are selected by default if you enter the screen for selecting
commissioning items for the first time. You can clear commissioning items that
are not required.
● After the fan commissioning, the electric heater commissioning screen is
displayed. 30s after the electric heater is enabled, use a clamp meter to
measure the currents of X102.1, X102.2, and X102.3 (two cables) terminals.
Enter the measured values on the screen, and tap Submit within the time limit
displayed on the screen. The display module automatically determines whether
the current of the smart cooling product is within the normal range.

----End

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6.9 (Optional) Power-Off


Context
In shutdown mode, the Shutdown button is green (unavailable) and the Start
button is gray (available).

Procedure
Step 1 Tap Shutdown on the home screen of the display module. A dialog box is
displayed, indicating whether to shut down the smart cooling product, as shown in
Figure 6-25.

Figure 6-25 Shutdown

Step 2 Tap Confirm. If the device is successfully shut, the system displays a message,
indicating that the command is successfully triggered.

Step 3 Turn off the smart cooling product switch in the upstream PDF.

----End

6.10 Checking After Commissioning


Table 6-8 lists the commissioning checklist.

Table 6-8 Commissioning checklist

Check Item Actual Result

No oil stain exists on the copper pipe thermal insulation □ Passed □ Failed
foam or bottom plate, or it has been cleaned.

The needle valve plug is secured (torque of 0.45±0.05 □ Passed □ Failed


N·m), and valve bonnet is tightened.

The foreign matter inside the water pan and bottom plate □ Passed □ Failed
is cleaned up.

The air filter is correctly installed according to the air flow □ Passed □ Failed
direction on the frame.

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7 WebUI

7.1 Preparations and WebUI Login

Prerequisites
● Operating system: Windows 7 or later
● Browser: Chrome, Firefox, Internet Explorer 9 or later. The following uses
Internet Explorer as an example.

Procedure
Step 1 Log in to the WebUI from a WAN or LAN.
● Log in from a LAN.
a. Connect a network cable between the network port on the PC and the
FE_1 or FE_2 port on the unit.
b. On the main screen of the unit, choose Settings > Comm Settings > LAN
IP Settings. Set LAN IP address assignment mode to Manual, and set
the LAN IP address, LAN subnet mask, and LAN gateway for the unit.
c. Configure the PC IP address and the IP address of the unit in the same
network segment.
For example, if the IP address of the unit is 192.168.248.10, the subnet
mask is 255.255.255.000, and the default gateway is 192.168.248.1, set
the IP address of the PC to 192.168.248.12, the subnet mask to
255.255.255.000, and the default gateway to 192.168.248.1.
NOTE

The unit IP address must be different from the PC IP address.


● Log in from a WAN.
a. Connect a network cable between the network port on the PC and the
COM/FE port on the unit.
b. On the main screen of the unit, choose Settings > Comm Settings >
WAN IP Settings, and set the IP address, subnet mask, and gateway for
the unit.

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c. Configure the PC IP address and the IP address of the unit in the same
network segment.
For example, if the WAN IP address of the unit is 172.017.248.10, the
subnet mask is 255.255.255.000, and the default gateway is
172.017.248.1, set the IP address of the PC to 172.017.248.12, the subnet
mask to 255.255.255.000, and the default gateway to 172.017.248.1.
NOTE

The WAN IP address cannot be in the 192.168.245.X, 192.168.246.X, or


192.168.248.X network segment.

Step 2 Set LAN parameters.


NOTE

● If the unit connects to a LAN and a proxy server has been selected, perform Step 2.3
and Step 2.4.
● If the unit connects to the Internet, and the PC in a LAN accesses the Internet over a
proxy server, do not perform Step 2.3 or Step 2.4. Otherwise, you will fail to access the
WebUI.
1. Open the Internet Explorer and choose Tools > Internet Options.
2. Click the Advanced tab and select Use TLS1.2 and Use TLS1.3.
3. (Optional) Click the Connections tab and select LAN settings.
4. (Optional) Under Proxy server, deselect Use a proxy server for your LAN.

Figure 7-1 Setting the proxy server

5. Click OK.
Step 3 Log in to the WebUI of the unit.
1. Enter https://IP address (such as https://192.168.0.10) in the address box of
the browser, and then press Enter to enter the WebUI login page.

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NOTE

– If no certificate is installed, a warning is displayed. Click Continue to this website (not


recommended).
– The unit has a built-in security certificate before delivery, which is used for SSL
encrypted connection between the WebUI and a browser. To improve system security,
you are advised to use your own security certificate and periodically update it. The
imported security certificate needs to be bound to the IP address of the unit. Otherwise,
the security risk warning will still be displayed during login.

Figure 7-2 Security certificate problem

2. On the login page, enter the preset user name admin and preset password
Changeme, set the language, and click Log In.
NOTE

– Change the preset password after your first login.


– If a password with low complexity is set, the system will display a message
indicating that the password complexity is low and asking you to set a new one.
Examples of low complexity passwords: H#uawei123, Password and
openasadminAdmin23@#
– An account is logged out due to timeout if no operation is performed within 20
minutes after system login.

----End

7.2 Introduction to the WebUI


For data transmission security, the unit supports WebUI access through SSL.

WebUI common functions

Table 7-1 WebUI common functions

Menu Function

Monitoring Monitor the running information of the unit in real time, set
running parameters, and control the running. For example, set
the temperature and humidity of the unit, enable the T/H
sensor, and set the fan control type.

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Menu Function

Query Query historical alarms.

System ● Upload a network security certificate.


Settings ● Set the time zone, time, and date.
● Set the IP address.
● Set Modbus communications parameters.
● Set the SNMP network parameters.
● Configure the outbox.
● Configure the IP address whitelist.

Maintenance ● The system and components of the unit can be upgraded


online.
● Query the version and e-labels.
● Query and export fault information.
● Manage users, such as adding, modifying, deleting, locking,
and unlocking user accounts.
● Import and export configuration files to configure the unit
quickly.

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8 Maintenance

8.1 Indoor Unit Routine Maintenance


Definition
Routine maintenance refers to preventive and periodic check and maintenance
carried out to promptly identify and handle alarms and potential faults during the
normal operation of the equipment.

Precautions
● Routine maintenance is critical to the normal operation of equipment.
Perform routine maintenance regularly. Read the precautions and product
documentation before performing routine maintenance.
● Follow local laws and safety instructions to minimize the risk of personal
injury and damage to equipment.
● The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this
document do not represent all safety instructions. They are only supplements
to the safety instructions.
● Personnel who will install, operate, and maintain Huawei equipment must
receive thorough training, understand all necessary safety precautions, and be
able to correctly perform all operations.
● Pay attention to the safety symbols on the equipment and all safety
instructions in this document. The safety precautions given in this document
do not cover all safety precautions. Huawei will not be liable for any
consequence caused by violation of the safety operation regulations and
design, production, and usage standards.
● Most maintenance tasks should be performed only after the power supply is
disconnected from the equipment. Do not connect the power supply during
maintenance. If you need to perform maintenance tasks such as measuring
the current, voltage, and temperature when the equipment is operating,
connect the power supply only after you have finished all equipment
connections. Disconnect the power supply when you finish maintenance.
● Take protective measures during electrical maintenance, such as wearing
insulation gloves and shoes.

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● Exercise caution when performing professional maintenance tasks. For details,


consult Huawei technical support.
● During component replacement, do not lean any material against the cabinet.

8.1.1 Data Record


Before performing monthly maintenance, record data in Table 8-1.

Table 8-1 Recording table


Menu Item Parameter Record

Choose Settings > System Settings Temperature and


> T/H Sensor. humidity control type

Temperature setpoint

Humidity setpoint

Choose Common Functions > Current temperature


Operating Info, or tap Running >
Operating Info. Current humidity

Measured power
voltage

Choose Running > Device Details > Discharge


Compressor. temperature

Discharge pressure

Suction pressure

Tap Teamwork. Teamwork function

Choose Teamwork > Teamwork Number of systems


Settings. in this group

Number of running
systems in this group

8.1.2 Monthly Maintenance


Table 8-2 Monthly maintenance
Item Method Troubleshooting

Air filter Check that the filter is not Clean the air filter (water cleaning
blocked. is recommended).

Check that the filter is not Replace the air filter.


damaged or distorted.

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Item Method Troubleshooting

Fan Check that the indoor fan Maintain or replace the fan guard.
guard is not distorted.

Check that the indoor fan Replace the fan.


blades are intact.

Check that the indoor fan Replace the fan.


does not generate
abnormal noise during
operation.

Check that the screws on Tighten the screws.


the indoor fan are not
loose or distorted.

Water pan Check that the condensate Clean dirt or scale from the
filter pan and liquid level condensate pan and liquid level
detector have no dirt or detector.
scale.

Check that the water pan Clean the water pan filter.
filter is clean and not
blocked.

Compressor Check that the Tighten the compressor screws.


compressor is secured
properly.

Check that there is no oil Clean the refrigerant oil on the


stain on the compressor valve.
service valve.

Check that the sound of Replace the compressor.


the compressor is
properly.

Wet film The wet film and Replace the wet film humidifier.
humidifier humidifier water pan are
clean and have no scale.

No operating overtime Replace the wet film humidifier.


alarm is generated on the
wet film humidifier.

8.1.3 Semi-Annual Maintenance

NOTICE

Remove the fan before maintaining the electric heater.

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Table 8-3 Semiannual maintenance checklist


Item (On the Basis of Monthly
Method Maintenance) Troubleshooting

Monitoring Export smart cooling Rectify the fault or contact Huawei


product logs, alarms, technical support.
temperature data,
humidity data, as well as
the operating status and
runtime of the compressor,
fan, electric heater,
electrode humidifier, and
water pump from the
monitoring system. View
the historical alarms
generated select the most
common five ones. (If no
monitoring system is
available, skip this item.)

Electric Check that the electric Tighten the electric heater and its
heater heater is secured reliably. switch.

Check that the electric Replace the electric heater.


heater surface does not
erode.

Cable Check that no cable Replace deteriorating cables.


deteriorates.

Water Check that the water –


detector detector cable is securely
connected.

8.1.4 Yearly Maintenance


Table 8-4 Yearly maintenance
Item Method Troubleshooting

T/H sensor Check that the If the temperature deviation is


temperature and humidity greater than 1°C or humidity
readings are correct as deviation is greater than 5%,
measured. calibrate or replace the T/H sensor.

Evaporator Check that no foreign Clear the foreign matter.


matter exists on the
evaporator surface.

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8.2 Outdoor Unit Routine Maintenance

CAUTION

In the case of heavy snow, clean up the snow on the outdoor unit fan, pipes,
electric control box, and low temperature component in a timely manner.

8.2.1 Monthly Maintenance


Item Expected Result Troubleshooting

Refrigerant pipe Pipes are secured without Check and secure the pipe
vibration. supports.

Pipes are free from leakage. Drain the refrigerant, and


repair the leakage on the
pipe.

The thermal insulation foam Wrap the thermal insulation


on pipes is intact. foam again.

Condenser The fins are not pushed Use a fin brush to organize
down. the fins that are pushed
down.

The air intake and exhaust Clear the obstacles at the air
of the condenser are intake and exhaust vents.
smooth.

The fins are not dirty or Clean the fins.


blocked.

8.2.2 Semi-Annual Maintenance


Item Expected Result Troubleshooting

Rack The rack is secured to the Tighten the screws that


ground. secure the rack to the floor.

Fan The fan connection box is Secure the fan box.


not damaged or loose.

The fan assembly and flow Maintain or replace the fan


deflecting ring are not assembly.
deformed, damaged, or
interfered.

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Item Expected Result Troubleshooting

The fan runs properly Replace the fan assembly if


without abnormal noise or it is damaged.
vibration, and the blades
rotate properly.

Electric control Cables are reliably Secure wiring terminals.


system connected.

The cable holes of the Check whether the


electrical control box are waterproof connector is
properly sealed. aged. If so, replace the
connector.

Cables are not damaged or Replace cables.


aged.

The electrical control box is Clean up the water stains in


free from water. the electric control box and
locate the cause of water
leakage.

Low temperature The bolts are tightened Tighten the bolts.


component properly.
(optional)
The cables are securely Check the cable connection.
connected. If a cable is loose, secure it.

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9 Alarm Reference

For details, see the FusionCol & NetCol Smart Cooling Product Alarm Reference.

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10 Troubleshooting

CAUTION

Certain circuits in the smart cooling product have lethal voltages. Only
professional technicians are allowed to perform maintenance.

NOTICE

● Exercise caution during live-line troubleshooting.


● If jumpers are used for troubleshooting, remove them after troubleshooting.
Connected jumpers may affect control functions and damage equipment.

Table 10-1 describes how to troubleshoot the NetCol5000-A.

Table 10-1 Troubleshooting

Symptom Possible Cause Solution

The unit Compressor, fans, or pipes are Check and secure loose parts.
generates loose.
abnormal
voice.

A The high-pressure switch Check the high-pressure switch


compressor reacts. status.
does not
work. Circuit breakers, fuses, or Check the main circuit breaker,
cables are disconnected. compressor circuit breakers,
fuses, and cables.

A compressor motor is Replace the motor.


damaged.

A compressor does not need Check the requirement status on


to be started. the display module.

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Symptom Possible Cause Solution

The compressor does not Check whether the drive is faulty.


work. Replace it if it is faulty.

The The refrigerant loop or a Clean the blockage in the


compressor component is blocked. refrigerant loop.
discharge
temperatur The outdoor unit is installed in Install the outdoor unit in a
e is too an inappropriate position. correct position, without
high. (The outdoor unit should not exposure to direct sunlight and
be exposed to direct sunlight with an appropriate spacing.
and must be installed at a
specified spacing according to
the installation guide.)

Air exists in the cooling Exhaust air, and examine and


system. repair the pipeline.

Heat dissipation is poor Clean the condenser fins.


because of blockages in the
condenser.

An outdoor fan fails. Check whether the outdoor fan


works.

Refrigerant is insufficient. Increase the amount of


refrigerant filled.

The The outdoor fan speed Replace the speed controller.


compressor controller fails.
discharge
pressure is Refrigerant is insufficient. Increase the amount of
too low. refrigerant filled.

Refrigerant leaks. Check the pipeline for any


leakage.

The The refrigerant is overfilled. Fill refrigerant according to the


compressor refrigerant filling requirements.
discharge
pressure is The outdoor fan is faulty. Check that the outdoor fan is
too high. running properly.

The The refrigerant filled is Add the refrigerant.


compressor insufficient.
suction
pressure is The indoor temperature is too Change the temperature setting.
too low or low.
liquid Filters are clogged with dirt. Replace the filters.
returns.
The external excess pressure is Check whether the air duct is
too high, and air decreases. blocked.

The condensing pressure is too Check the condenser.


low.

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Symptom Possible Cause Solution

The Liquid is returning to the Check whether the oil


compressor compressor. temperature and discharge
generates temperature are within the
excessive normal range.
noises.
Refrigerant oil is insufficient. Add refrigerant oil.

The transport sheet metal is Remove the sheet metal.


not removed from a
compressor.

An indoor The switch of the indoor fan is Check the switch of the indoor
fan fails to not turned on. fan.
start.
An indoor fan is damaged. Replace the indoor fan.

The interconnection terminals Secure the interconnection


for the indoor fan are not terminals again.
securely connected.

The The electric heater Check the temperature switch


heating temperature switch is being and replace it if it is faulty.
function is protected.
unavailable
. The electric heater is not Check the electric heater switch.
switched on.

The electric heater burns out. Disconnect the power supply and
check whether the electric heater
is damaged by checking the
electric heater resistance
properties with an ohmmeter.

No water is The upstream water supply is Restore the water supply.


supplied to faulty or the water pressure is
the water below the lower threshold.
inlet
solenoid The water inlet solenoid valve Replace the water inlet solenoid
valve of is blocked or faulty. valve.
the The cable to the water inlet Reconnect the cable.
humidifier. solenoid valve is incorrectly
connected.

Water in The drainpipe does not Ensure that the drainpipe is


the smart connect to the pump, or the properly connected to the pump
cooling lift between the drainpipe and and that the lift of the drainpipe
product the water chiller is set to an is lower than 4 meters.
overflows. appropriate value.

The condensate pump is Replace the condensate pump.


faulty.

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Symptom Possible Cause Solution

The liquid level detector is Check the alarm. Check cable


faulty. connections for high and low
liquid level detectors. Check
whether the liquid level detectors
are damaged. If necessary,
replace the liquid level detectors.

The inlet pipe and drainpipe Check the inlet pipe and
leak. drainpipe and the connectors.
Rectify any leakage and fasten
the connectors.

The automatic drainage pipe Check whether the automatic


is blocked. drainage port is blocked and
whether the automatic drainage
pipe contains foreign matter or is
frozen.

The The server heat load for each ● Check that the doors,
humidity of smart cooling product is lower windows, floors, and ceilings
the than 5 kW. of the equipment room are
computer properly sealed.
room is ● If the outdoor humidity is too
high, or high, shut down the fresh air
condensate system.
water
generates. ● Open the aisle doors or
control skylights of the smart
module, or open the filler
panels of some server
cabinets.

Power 1. The input power has an 1. Rectify the power supply fault.
failures open phase. 2. Replace the fuse.
occur on 2. The contactor fuse in the
the active 3. Replace the interlock
active route is damaged. contactor and middle
and
standby 3. The interlock contactor and contactor.
routes. middle contactor are
damaged.

The electric The switch is faulty. Replace the electric heater


heater switch.
switch trips
abnormally
.

The electric The electric heater contactor is Replace the electric heater
heater not closed. contactor.
fails.

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Symptom Possible Cause Solution

The The switch is faulty. Replace the compressor switch.


compressor
switch trips
abnormally
.

The electric 1. The electric heating belt of 1. Replace the electric heating
heating the crankcase is belt of the crankcase.
belt of the disconnected abnormally. 2. Replace the fuse.
crankcase 2. The fuse has blown.
does not 3. Replace the electric heating
heat. 3. The electric heating belt of belt of the crankcase and the
the crankcase is short- fuse.
circuited abnormally, and
the fuse has blown.

The electric The relay contacts of the Replace the electric heating belt
heating electric heating belt of the of the crankcase relay.
belt of the crankcase are short-circuited.
crankcase
does not
stop
heating.

NOTE

If the fault persists, contact Huawei technical support.

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11 Parts Replacement

After replacing any part, verify that the new part works properly.

11.1 Replacing an Air Filter


Prerequisites
● An air filter needs to be replaced.
● A spare air filter of the same model is available and functional.

Context
Each smart cooling product has two air filters, located in the upper and lower
parts. The air filters need to be maintained from the rear door.

Procedure
Step 1 Open the rear door, rotate the clips on both sides of the upper air filter, and draw
out the air filter, as shown in Figure 11-1.

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Figure 11-1 Removing an air filter

Step 2 Install a new air filter in accordance with the arrow direction shown on the air
filter frame (the arrow points to the smart cooling product interior). Then close
the rear door.

----End

Follow-up Procedure
Power on the device, choose Maint > Performance Maint on the home screen of
the display module, and clear the air filter runtime.

11.2 Replacing an Indoor Fan


Prerequisites
● An indoor fan needs to be replaced.
● A spare indoor fan of the same model is available and functional.
● Tools: protective gloves, Phillips screwdriver, diagonal pliers, cable tie

Context
The indoor fan needs to be maintained from the front door.

Procedure
Step 1 Tap Shutdown on the home screen of the display module.
NOTE

The indoor fan can also be maintained after the device is started.

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Step 2 Open the front door and turn off the switch for the faulty fan.
Step 3 Cut off the cable tie that secures the cable to the faulty fan, and remove the fan
terminal, as shown by (1) in Figure 11-2.

NOTICE

When removing a fan, remove the screws before loosening the captive screws.
When installing a fan, tighten the captive screws clockwise, and then install the
screws.

Step 4 Use a Phillips screwdriver to remove the four screws that secure the fan, and
remove the faulty fan and fan guard.

Figure 11-2 Removing a fan

Step 5 Install a new fan and fan guard, connect the connectors, and use a cable tie to
secure the cable.
Step 6 Turn on the switch for the fan and close the front door.
Step 7 Choose Maint > Performance Maint on the home screen of the display module
and clear the runtime of the indoor fan.
Step 8 Tap Start on the home screen. Ensure that the smart cooling product is running
normally without any alarms.
NOTE

If the indoor fan is maintained when the device has been started, manually clear the
corresponding alarm.

----End

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11.3 Replacing an Outdoor Fan


Prerequisites
● Recommended tools and materials: hex key, Phillips screwdriver, socket
wrench, small flat-head screwdriver (2 mm), diagonal pliers, cable ties, new
fan
● Preparations: Shut down the system and cut off external power supplies.

Procedure
Step 1 Tap Shutdown on the home screen of the display module and turn off the
outdoor unit fan switch.
Step 2 Remove the faulty fan.
1. Cut off the cable ties that secure the fan cables, remove the cover of the fan
connection box using a Phillips screwdriver to a torque of less than 2 N·m,
and remove the four cable terminals using a small flat-head screwdriver.
2. Loosen the waterproof terminal on the cable and pull out the cable from the
connection box.
3. Remove the four screws that secure the fan assembly, and remove the faulty
fan assembly.

Figure 11-3 Removing the faulty fan

Step 3 Remove the waterproof connector from the new fan and replace it with the
waterproof connector delivered with the spare fan. The required torque is 3.75
N·m.
Step 4 Install the new fan assembly, connect and secure cables, and install the connection
box cover.

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Step 5 After re-power on, on the home screen of the indoor unit, choose Maint >
Diagnostic Mode > Enter, and set the outdoor unit speed to 100%. After the
outdoor unit has run for 5 minutes, check that the outdoor fan is running properly
and no alarm is raised.
Step 6 After confirmation, set the outdoor unit speed to 0% and exit from the diagnostic
mode.

----End

11.4 Replacing a Differential Pressure Switch


Prerequisites
● A differential pressure switch needs to be replaced.
● A spare differential pressure switch of the same model is available and
functional.
● Tool: Phillips screwdriver

Context
The differential pressure switch needs to be maintained from the rear door.

Procedure
Step 1 Tap Shutdown on the home screen of the display module and turn off the smart
cooling product switch in the upstream PDF.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Open the rear door and remove the air filter.
Step 3 Remove the pressure inlet tube, as shown by (1) in Figure 11-4.

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Figure 11-4 Removing a differential pressure switch

Step 4 Use a Phillips screwdriver to remove the screws on the top cover of the differential
pressure switch and cable screws, as shown by (2) in Figure 11-4, and remove the
cables.

Step 5 Use a Phillips screwdriver to remove the four screws, and remove the differential
pressure switch, as shown by (3) in Figure 11-4.

Step 6 Set the new differential pressure switch to 250 Pa.

Figure 11-5 Setting the differential pressure switch

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Step 7 Install the new differential pressure switch, install the pressure inlet tube, and
connect cables.
Step 8 Install the air filter and close the rear door.
Step 9 Power on the device and tap Start on the home screen. Ensure that the smart
cooling product is running normally without any alarms.

----End

11.5 Replacing a Pressure Switch or Pressure Sensor


The procedure for replacing a high pressure sensor or low pressure sensor is
similar to that of replacing a high pressure switch. The following describes how to
replace a high pressure switch.

Prerequisites
● A high pressure switch needs to be replaced.
● A spare high pressure switch of the same model is available and functional.
● Tools: gloves, two adjustable wrenches, thread sealant

Context
The high pressure switch needs to be maintained from the rear door.

Procedure
Step 1 Tap Shutdown on the home screen of the display module and turn off the smart
cooling product switch in the upstream PDF.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Open the rear door and remove the air filter.
Step 3 Remove the cables from the high pressure switch.

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Figure 11-6 Position of the high pressure switch

Step 4 Secure the pipe nut using an adjustable wrench, and loosen the adjustable nut
using another adjustable wrench until the high pressure switch is removed.

Figure 11-7 Removing a high pressure switch

(1) Pipe nut (2) Adjustable nut

WARNING

Exercise caution when removing the high pressure switch because a small amount
of refrigerant will be sprayed when you remove the switch.

Step 5 Apply sealant on the outer side of the air valve connected to the pipe nut.

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Step 6 Install the new high pressure switch and connect cables.
Step 7 Install the air filter and close the rear door.
Step 8 Power on the device and tap Start on the home screen. Ensure that the smart
cooling product is running normally without any alarms.

----End

11.6 Replacing a Compressor


Prerequisites
● A compressor needs to be replaced.
● A spare compressor of the same model is available and functional.
● Tools: protective gloves, flat-head screwdriver, Phillips screwdriver, heat gun,
refrigerant retrieval device (configured based on local conditions), sealant for
refrigerant pipes, angle valve sealing ring, three 30# and one 36# adjustable
wrenches, 13# ratchet wrench (or 13# solid wrench), nitrogen cylinder, rubber
hose, filter dryer, and torque wrench

Context
The compressor needs to be maintained from the rear door.

CAUTION

● Reclaim or dispose of the refrigerant in accordance with local laws and


regulations. Do not discharge the refrigerant to the atmosphere. During the
reclaim process, the R410A refrigerant composition may change. Therefore, you
are not advised to refill the reclaimed R410A refrigerant to the cooling system.
● When replacing a compressor, avoid skin contact with the refrigerant or
refrigerant oil to prevent frostbite or burns.
● Do not tilt the compressor during replacement to prevent lubricant leaks.
● Install a new compressor immediately after you remove the rubber plugs of
suction and discharge vents to prevent the moisture intake.

Figure 11-8 shows an angle valve.

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Figure 11-8 Angle valve

(1) Angle valve nut (2) Adjustable nut (3) Pipe nut

Procedure
Step 1 Tap Shutdown on the home screen of the display module and turn off the smart
cooling product switch in the upstream PDF.

NOTICE

● Exercise caution because the device is still energized after it is shut down on
the home screen of the display module.
● When replacing the compressor, tighten the suction angle valve to a torque of
150 N·m and the discharge angle valve to a torque of 120 N·m.

Step 2 Open the rear door and remove the air filter.

Step 3 Switch off QF3.

Step 4 Reclaim the refrigerant and ensure that the system has no pressure.
1. Connect the refrigerant reclaiming pump to the outdoor unit needle valve and
(if a low temperature component is deployed) the needle valve at the outdoor
unit liquid pipe port of the low temperature component. When the pressure
decreases to the atmospheric pressure and becomes stable, shut down the
refrigerant reclaiming pump.
2. Connect the refrigerant reclaiming pump to the low-pressure needle valve of
the indoor unit. When the pressure decreases to the atmospheric pressure and
becomes stable, shut down the refrigerant reclaiming pump. Ensure that there
is no pressure in the system and the refrigerant is completely reclaimed.

Step 5 Remove the electric heating belt.

Step 6 Remove the compressor.


1. Use a flat-head screwdriver to clamp the buckle of the compressor connection
box, remove the cover of the connection box, and disconnect cables from the
compressor.

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2. Heat the suction angle valve thread connection position for 10 minutes using
a heat gun. Use two 30# adjustable wrenches to secure the angle valve nut
and pipe nut on the suction side, and use a 36# adjustable wrench to loosen
the adjustable nut until the pipe is separated from the angle valve.

NOTICE

After removal, seal the suction vent immediately to keep the system clean
and prevent moisture from entering the system.

3. Heat the discharge angle valve for 10 minutes using a heat gun. Use two 30#
adjustable wrenches to secure the angle valve nut and pipe nut on the
discharge side, and use a 30# adjustable wrench to loosen the adjustable nut
until the pipe is separated from the angle valve. Seal the discharge vent
immediately after the removal.
4. Use a 13# ratchet wrench (or solid wrench) to remove the two M8 screws
below the compressor support.
5. Pull out the compressor and support.
Step 7 Use a 13# ratchet wrench (or solid wrench) to remove the three M8 bolts that
secure the compressor and support, and remove the compressor.

NOTICE

● Seal the screw thread joints in the pipe using sealant.


● After the installation, check that the input power cables of the compressor are
in the same phase sequence as the wiring terminals.

Step 8 Secure the new compressor to the support using a solid wrench, secure the
compressor support to the cabinet interior using a 13# socket wrench, and install
an electric heating belt in the cabinet.
Step 9 Apply red glue from the second to fourth circles of the internal screw threads of
the discharge angle valve. Use two 30# adjustable wrenches to secure the angle
valve nut and pipe nut on the discharge side, and use a torque wrench to tighten
the adjustable nut.

NOTICE

Installation of the suction angle valve is the same as that of the discharge angle
valve.

Step 10 Vacuumize the system and precharge refrigerant.


Step 11 Connect the compressor cables, check that the phase sequence is correct, and
power on. Choose Maint > Performance Maint to access the performance
maintenance screen, and clear the compressor running time.
Step 12 After startup, choose Maint > Diagnostic > Enter to check the system pressure
and temperature and ensure the refrigerant is charged with an optimal status.

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Ensure that the system is running normally without alarms. After the remaining
refrigerant is added, exit the diagnostic mode.

Step 13 Install the air filter and close the rear door.

----End

11.7 Replacing a Filter Dryer (Welding)


Prerequisites
● A filter dryer needs to be replaced.
● A spare filter dryer of the same model is available and functional.
● Tools: welding equipment, refrigerant retrieval device (configured based on
local conditions), Phillips screwdriver, nitrogen cylinder, refrigerant tank,
vacuum pump, pressure gauge, rubber hose, protective gloves
● Preparation: Power off the indoor unit and reclaim all refrigerant from the
system.

Context
Figure 11-9 shows the position of the filter dryer.

Figure 11-9 Position of the filter dryer

(1) Liquid pipe NTC (2) Welding point A (3) Filter dryer
temperature sensor

(4) Welding point B (5) Welding point C

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Procedure
Step 1 Tap Shutdown on the home screen of the display module and turn off the smart
cooling product switch in the PDF and the compressor switch QF3.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Reclaim the refrigerant and ensure that the system has no pressure.
1. Connect the refrigerant reclaiming pump to the outdoor unit needle valve and
(if a low temperature component is deployed) the needle valve at the outdoor
unit liquid pipe port of the low temperature component. When the pressure
decreases to the atmospheric pressure and becomes stable, shut down the
refrigerant reclaiming pump.
2. Connect the refrigerant reclaiming pump to the low-pressure needle valve of
the indoor unit. When the pressure decreases to the atmospheric pressure and
becomes stable, shut down the refrigerant reclaiming pump. Ensure that there
is no pressure in the system and the refrigerant is completely reclaimed.
Step 3 Remove the liquid pipe NTC temperature sensor shown by (1) in Figure 11-9.
Step 4 Remove the filter dryer, as shown in Figure 11-10.

NOTICE

● Use copper welding rods to weld the connection ports and check that the
welding joints are in good condition, without poor soldering.
● To avoid burning the internal components, other pipes, thermal insulation
foam, power cables, and labels, take protective measures, such as spreading
wet cloth, around the welding position.
● Do not use face-down bonding.

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Figure 11-10 Removing the filter dryer

1. Remove the hold hoop from the filter dryer using a Phillips screwdriver.
2. Weld off the entrance elbow below the filter dryer.
3. Weld off the filter dryer assembly (including the filter dryer and entrance
elbow) from the top of the filter dryer.
4. Weld off the entrance elbow from the filter dryer assembly and take out the
filter dryer.
Step 5 Install the new filter dryer, as shown in Figure 11-11.

NOTICE

● Weld the entrance elbow and the new filter dryer to form an assembly, and
then weld the assembly to the original position. Note that the arrow direction
on the filter dryer identifies the flow direction of the refrigerant.
● Do not use face-down bonding.

Figure 11-11 Installing the filter dryer

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1. Remove the rubber plug sealing the port of the new filter dryer.
2. Weld the removed entrance elbow and the new filter dryer to form a new
assembly (including the filter dryer and entrance elbow).
3. Weld the assembly to the original position.
4. Reinstall the hold hoop.
Step 6 Reinstall the liquid pipe NTC temperature sensor.
Step 7 Perform a leakage test with nitrogen again.
Step 8 Vacuumize the system and precharge refrigerant.
Step 9 Power on the device. After startup, choose Maintenance > Diagnostic > Enter to
check the system pressure and temperature and ensure the refrigerant is charged
with an optimal status. Ensure that the system is running normally without
alarms. After the remaining refrigerant is added, exit the diagnostic mode.
Step 10 Install the air filter and close the rear door.

----End

11.8 (Optional) Replacing a Liquid Level Detector


Prerequisites
● A liquid level detector needs to be replaced.
● A spare liquid level detector of the same model is available and functional.
● Tool: Phillips screwdriver

Context
Components and working principle: A liquid level detector is composed of the
conductor outer jacket, liquid level detector, switch, and card pole. A liquid level
detector rises or drops as the liquid level changes due to the magnetism of the
liquid level switch, causing the reed switch chip in the specified position inside the
sensor detection pipe to move and send the contact on/off conversion signal to
control the liquid level detector.
The liquid level detector can be maintained only from the front.

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Figure 11-12 Liquid level detector

(1) High liquid level detector (2) Low liquid level detector

Procedure
Step 1 Tap Shutdown on the home screen of the display module.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Open the front door and remove the four screws that secure the water pan cover.

Figure 11-13 Removing a water pan cover

Step 3 Pull the water pan cover outward.

Figure 11-14 Pulling the water pan cover outward

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Step 4 Remove the two screws that secure the sheet metal fastener of the liquid level
detector, disconnect the interconnection terminal of the liquid level detector, and
then remove the sheet metal fastener of the liquid level detector.

Figure 11-15 Removing screws from the sheet metal fastener of a liquid level
detector

Step 5 Use a Phillips screwdriver to remove the screws that secure the high liquid level
detector, and remove the high liquid level detector (the low liquid level detector
can be taken out by rotating it).

Figure 11-16 Removing the liquid level detector

Step 6 Install the new liquid level detector and connect the interconnection terminal of
the liquid level detector.
Step 7 Tighten screws, connect cables, install the water pan cover, and close the front
door.
Step 8 After startup, check that the smart cooling product is running properly and no
alarm is generated.

----End

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11.9 (Optional) Replacing a Condensate Pump


Prerequisites
● A water pump needs to be replaced.
● A spare water pump of the same model is available and functional.
● Tools: flat-head screwdriver, socket wrench
● Before removing the water pump, drain water from the water pan completely.

Context
The water pump can be maintained only from the front.

Procedure
Step 1 Tap Shutdown on the home screen of the display module and turn off the smart
cooling product switch in the PDF.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Open the front door and disconnect the water pump power cable terminal.

Step 3 Remove the four screws from the cover, remove the cover.

Step 4 Remove the disc nut from the filter, remove the filter.

Step 5 Block the inlet and outlet of the water pump.

NOTICE

● Before removing the water pump, block the water inlet pipe and drainpipe of
the water pump to prevent water overflowing out of the water pan and water
pipe.
● At the front end of the water pump, block the drain outlet of the water pan, as
shown in Figure 11-17. Use a suitable object such as a cloth to block the
outlet, based on the actual condition.
● At the rear end of the water pump, bend the white drainpipe (shown in Figure
11-18) and tie it securely. You can use a proper object, such as a cable tie or
rope, to bind the cable according to the actual situation.

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Figure 11-17 Water pan hole

(1) Water pan hole

Figure 11-18 Water pump drainpipe

(1) Water pump drainpipe

Step 6 Use a flat-head screwdriver to remove the two hose clamps from the pipe, and
remove the hoses at the water inlet and outlet of the condensate pump, as shown
in Figure 11-19.

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Figure 11-19 Removing hose clamps from a pipe

Step 7 Remove the two M6 screws from the pump fastener using a socket wrench, and
pull out the pump assembly. See Figure 11-20.

Figure 11-20 Removing a water pump assembly

Step 8 Use a flat-head screwdriver to remove the hose clamp from the water pump, and
then remove the pump, as shown in by (1) and (2) in Figure 11-21.

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Figure 11-21 Removing a water pump

Step 9 Install a new water pump and reinstall the water pump assembly in the cabinet,
as shown in by (3) in Figure 11-21. Connect the water pipe and secure it using a
hose clamp. Connect the water pump power cable.

Step 10 Remove the blockage from the water pan, reinstall the water pan cover, and then
close the front door.

Step 11 Power on the device.

Step 12 After startup, check that the smart cooling product is running properly and no
alarm is generated.

----End

11.10 (Optional) Replacing a Wet Film Humidifier


Prerequisites
● A humidifier needs to be replaced.
● A spare humidifier of the same model is available and functional.
● Tools: flat-head screwdriver and water bucket

Context
The humidifier needs to be maintained from the rear door.

Procedure
Step 1 Tap Shutdown on the home screen of the display module and turn off the smart
cooling product switch in the upstream PDF.

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NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Open the rear door and remove the air filter.
Step 3 Switch off QF4.
Step 4 Remove the hose clamp from the water inlet pipe of the wet film humidifier, and
remove the water inlet pipe.

Figure 11-22 Removing the water inlet pipe

Step 5 Remove the screws connecting the humidifier sheet metal and the drive, remove
the humidifier sheet metal, move the wet film leftwards, and pull out the
humidifier.

Figure 11-23 Removing the humidifier

Step 6 Install the new humidifier and fasteners, install the liquid level detector, connect
the water inlet pipe, and start the humidifier.

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Step 7 Install the air filter and close the rear door.

Step 8 Power on the device again, choose Maint > Performance Maint on the home
screen of the display module to access the performance maintenance screen, and
clear the humidifier runtime.

Step 9 After startup, check that the smart cooling product is running properly and no
alarm is generated.

----End

11.11 Replacing a Display Module


Prerequisites
● A display module needs to be replaced.
● A spare display module of the same model (or BOM number) as the faulty
display module is available.

Context
Recommended tools: Phillips screwdriver (M4), ESD gloves

Preparation: Maintain from the front door.

Procedure
Step 1 (Optional) Back up data. If the WebUI or ECC is not configured, skip this step.
1. Insert the USB flash drive into the main control board (or main control
module). Choose Maint > USB Operations > Export as an admin user to back
up data to the USB flash drive.
2. Log in to the WebUI of the smart cooling product as an admin user. Choose
Maintenance > Configuration. (Optional) After tapping Configuration File
Encryption Password, tap Back Up Current Settings to back up data to the
computer.
3. Log in to the WebUI of the ECC as an admin user. Choose Query > Export
Data and set Data Type to the smart cooling product. Tap Export Local Data
of Southbound Devices to back up data to the computer.

Step 2 Replace the display module.

CAUTION

● Do not frequently or quickly disconnect or connect the DP cable of the display


module. Do not forcibly pull the DP cable.
● You are advised to power off the main control board (or main control module)
before replacing the display module.
● If the main control board is not powered off, you are advised to back up the
configuration file of the product by referring to a or b.

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1. Open the front door and do not damage the cables connected to the display
module.
2. Remove the cables from the display module.
3. Use a Phillips screwdriver to remove the four screws and gaskets that secure
the display module, and pull out the display module.

NOTICE

– When pushing the display module leftwards or rightwards, pay attention to


the buckles to prevent damage to the display module.
– The gasket is used to adjust the distance between the display module and
the door panel.
– The gasket dimensions are 25 mm (L) x 12 mm (W) x 2 mm (H) and the
center aperture is 6 mm.

Figure 11-24 Replacing a display module

4. Install the new display module in the original position on the front door by
performing the preceding steps in reverse order.
5. Connect the control signal cables to the display module. Close and lock the
front door.

CAUTION

● If the main control board is not powered off, the main control board detects
and initializes the display module after the DP cable is connected to the display
module. This process takes 10s to 30s. Wait for 5s to 10s. The indicator on the
panel turns on, but the screen does not turn on. Wait for another 5s to 20s
until the screen is restored to the state before the replacement.
● If the main control board is powered off, power on the main control board after
the DP cable is connected to the display module. After the main control board
is powered on, the startup logo and self-check progress bar are displayed on
the display module. The main screen is displayed. The whole restoration takes
about 60s to 90s.

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Step 3 (Optional) Import the configuration. If the WebUI or ECC is not configured, skip
this step.
1. Insert the USB flash drive into the main control board (or main control
module). Choose Maint > USB Operations > Import Config as an admin user
to import the backup data in the USB flash drive.
2. Log in to the WebUI of the smart cooling product as an admin user. Choose
Maintenance > Configuration, and choose the backup data. (Optional) After
entering Configuration File Encryption Password, tap Upload to import the
backup data from the computer.

----End

11.12 Replacing a Module


Prerequisites
● A module needs to be replaced.
● A spare module of the same model is available and functional.

Context

NOTICE

● The new module must be installed in the same slot as the faulty module.
Otherwise, the smart cooling product may fail to work properly.
● Before replacing a main control module, disconnect the network cable from the
module.
● To replace the main control module, download the software and software
upgrade guide from the Huawei website, and upgrade the software on the
display module.

The module needs to be maintained from the rear door.

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Figure 11-25 Module

(1) Main control module (2) Reserved

(3) PSU (4) Reserved

Procedure
Step 1 Tap Shutdown on the home screen of the display module and turn off the smart
cooling product switch in the upstream PDF.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Open the rear door and remove the air filter.
Step 3 Flip the clip on the module downwards, as shown by (1) in Figure 11-26.

Figure 11-26 Removing a module

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Step 4 Take out the handle and pull out the module from the subrack, as shown by (2) in
Figure 11-26.

NOTICE

When installing a new module, ensure that the handle is in the upper part of the
module, and the HUAWEI logo is in the lower left of the module.

Step 5 Insert the spare module into the corresponding slot, and flip the clip upwards to
lock the module.
Step 6 Install the air filter and close the rear door.

----End

11.13 Replacing an Electric Control Box


Prerequisites
● The component needs to be replaced.
● A spare component of the same model is available and functional.
● Tool: Phillips screwdriver

Procedure
Step 1 Tap Shutdown on the home screen of the display module. Turn off the smart
cooling product switch in the PDF, and check whether the port is electrified. (Use a
multimeter to check that the AC voltage of the port is 0 V.)

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Open the rear door and remove the air filter.
Step 3 Remove all cables and terminals connected to the electric control box.
Step 4 Use a Phillips screwdriver to remove the four screws that secure the protective
cover, and remove the protective cover.

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Figure 11-27 Removing the protective cover

Step 5 Use a Phillips screwdriver to remove the four screws from the front of the electric
control box, pull the electric control box out along the guide rails by the handle,
and remove the electric control box.

Figure 11-28 Removing the electric control box

Step 6 Replace the electric control box.

NOTICE

Ensure that the four screws are tightened when installing the electric control box.

Step 7 Place a new electric control box and the protective cover in the installation
position and tighten them.

Step 8 Reconnect cables and terminals.

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Step 9 Power on the device and check that it runs properly.


Step 10 Install the air filter and close the rear door.
Step 11 After startup, check that the smart cooling product is running properly and no
alarm is generated.

----End

11.14 Replacing a Transformer


Prerequisites
● A transformer needs to be replaced.
● A spare transformer of the same model is available and functional.
● Tools: protective gloves, Phillips screwdriver, cable label

Context
The transformer needs to be maintained from the rear door.

Procedure
Step 1 Tap Shutdown on the home screen of the display module and turn off the smart
cooling product switch in the upstream PDF.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Open the rear door and remove the air filter.
Step 3 Remove the two M4 screws from the front panel of the transformer and remove
the front panel.

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Figure 11-29 Removing the two M4 screws

Step 4 Remove the cables connected to the transformer and attach the corresponding
port labels.

Step 5 Remove the four M6 screws that secure the transformer and pull out the faulty
transformer module horizontally.

Figure 11-30 Removing the four M6 screws

Step 6 Push the new transformer module into the cabinet along the rails and tighten the
four M6 screws for the transformer.

Step 7 Connect the transformer cables according to the names on the labels, reinstall the
front panel, and tighten the two M4 screws on the front panel.

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Step 8 Reinstall the air filter and close the rear door.
Step 9 Power on the device and tap Start on the home screen. Ensure that the smart
cooling product is running normally without any alarms.
----End

11.15 Replacing a T/H Sensor


Prerequisites
● A T/H sensor needs to be replaced.
● A spare T/H sensor of the same model is available and functional.

Context
The T/H sensor needs to be maintained from the rear door.

Procedure
Step 1 Tap Shutdown on the home screen of the display module.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Open the rear door and remove the air filter.
Step 3 Disconnect cables from the ports on the T/H sensor.
Step 4 Pull out the T/H sensor in the direction shown in Figure 11-31.

NOTICE

Before installing a new T/H sensor, check that the DIP switch setting is consistent
with that for the original T/H sensor.

Figure 11-31 Replacing a T/H sensor

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Step 5 Install a new T/H sensor in the original position, and connect cables to the ports.
Step 6 Install the air filter and close the rear door.
Step 7 After startup, check that the smart cooling product is running properly and no
alarm is generated.

----End

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12 FAQ

12.1 How Do I Issue a Start/Shutdown Command?


You can use the start/shutdown signal over the smart cooling product LCD, ECC
WebUI, or NetEco WebUI, or hardware port to start or shut down the smart
cooling product.

Scenario Operation Start/Shutdown Start/Shutdown


Signal Status - Signal Status -
LCD/ECC/NetEco Hardware Port
WebUI

If the Method 1: Set the Shutdown Start


equipment is start/shutdown signal
started, issue to shutdown on the
a shutdown smart cooling product
command to LCD, ECC WebUI, or
shut down NetEco WebUI.
the
equipment. Method 2: Connect Start Shutdown
the remote start/
shutdown dry
contacts of the
hardware port.

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Scenario Operation Start/Shutdown Start/Shutdown


Signal Status - Signal Status -
LCD/ECC/NetEco Hardware Port
WebUI

If the 1. Check that the Start Start


equipment is remote start/
shut down, shutdown signal
issue a start status of the
command to hardware port is
start the start.
equipment. 2. Set the start/
shutdown control
signal to start on
the smart cooling
product LCD, ECC
WebUI, or NetEco
WebUI.
NOTE
● For shutdown commands, the remote start/shutdown signal of the hardware port has
the highest priority, and that of the smart cooling product LCD, ECC WebUI, and NetEco
WebUI has the same priority.
● If ON/OFF via NMS is disabled on the smart cooling product LCD, the device cannot be
started or shut down over the ECC or NetEco.

Figure 12-1 Start/Shutdown over the LCD

Figure 12-2 Start/Shutdown over the ECC WebUI

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Figure 12-3 Start/Shutdown over the NetEco WebUI

Figure 12-4 Start/Shutdown over the hardware port

12.2 Operations with a USB Flash Drive

Context
After connecting a USB flash drive to the USB port on the main control module,
you can export data, import and export configuration files, and import certificates
and keys.

NOTICE

● You are advised to use the FAT32 USB flash drive with a capacity less than or
equal to 64 GB. For a non-FAT32 USB flash drive, format it to the FAT32 format
using a computer.
● Before using a USB flash drive, ensure that its data has been scanned by
antivirus software and is secure.

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Procedure
Step 1 Connect a USB flash drive.

Figure 12-5 Connecting to a USB flash drive

Step 2 Check that is displayed in the status bar of the home screen, indicating that the
USB flash drive is successfully identified.

Step 3 Select an operation in USB Operations and perform the operation as prompted.

Figure 12-6 USB Operations

Step 4 Tap Remove USB to remove the USB flash drive in safe mode.

Step 5 Remove the USB flash drive and set it aside.

----End

12.2.1 How Do I Export Data?

Context
With the one-click mode, you can export active alarms, historical alarms, run logs,
and so on.

Procedure
Step 1 Choose Maintenance > USB Operations > Export to enter the Select Path
screen.

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Figure 12-7 Select Path

Step 2 On the Select Path screen, specify the save path and tap Next. In the displayed
dialog box, tap Yes.

Step 3 After the data is successfully exported, tap Finish.

Step 4 On the home screen, choose Maintenance > USB Operations > Remove USB to
remove the USB flash drive in safe mode.

----End

12.2.2 How Do I Export or Import a Configuration File?

Context
You can export the configuration file containing the parameter settings of unit 1
to a USB flash drive. When you need to set the same parameters for smart cooling
product 2, import the configuration file to unit 2.

Procedure
Step 1 On the home screen of unit 1, choose Maintenance > USB Operations > Export
Config. The Select Path screen is displayed.

Figure 12-8 Select Path screen

Step 2 On the Select Path screen, specify the save path and tap Next. In the displayed
dialog box, tap Yes.

Step 3 After the data is successfully exported, tap Finish.

Step 4 On the home screen, choose Maintenance > USB Operations > Remove USB to
remove the USB flash drive in safe mode.

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Step 5 On the home screen of unit 2, choose Maintenance > USB Operations > Import
Config.

Figure 12-9 Selecting a file

Step 6 Select the file package to be imported and tap Next.

Figure 12-10 Confirming the file

Step 7 Choose Confirm and tap Next.

Step 8 After the import is complete, tap Finish.


NOTE

If the file fails to be imported, a failure message will be displayed.

Step 9 On the home screen, choose Maintenance > USB Operations > Remove USB to
remove the USB flash drive in safe mode.

----End

12.2.3 How Do I Import a Certificate and Key?

Prerequisites
The CA certificate file, local certificate file, and key file have been saved in a
USB flash drive.

NOTICE

Ensure that the key file has been encrypted using AES128.

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Procedure
Step 1 On the home screen, choose Maintenance > USB Operations > Import
Certificate.

Figure 12-11 Importing a security certificate

Step 2 Select Client certificate or Server certificate based on the type of the certificate
in use.

Step 3 Tap Browse next to Upload CA certificate file.

Step 4 Select the CA certificate file to be uploaded.

Step 5 Upload the local certificate file and key file in turn in the same way.

Step 6 Enter Key password and Confirm key password.

Step 7 Tap Submit.


● If files are imported successfully, a success message will be displayed.
● If files fail to be imported, a message indicating the cause for failure will be
displayed. Rectify the fault according to the message and import files again.

Step 8 On the home screen, choose Maintenance > USB Operations > Remove USB to
remove the USB flash drive in safe mode.

----End

12.3 Display Module Screen Operations

12.3.1 How Do I Set LAN Parameters?


If the teamwork networking mode is FE networking, set the LAN parameters
based on the actual situation.

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > LAN IP Settings, and
set LAN IP assigning mode to Manual. Set LAN IP address, LAN subnet mask,
and LAN gateway based on the actual plan.

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Figure 12-12 LAN IP Settings

NOTE

● If the LAN IP address of the unit has not been changed, the LAN IP address of each
unit in the group is reallocated when the Teamwork function is enabled.
● If the LAN IP address of the unit has been changed, the LAN IP address of the unit
remains unchanged when the Teamwork function is enabled.
● The LAN IP address must be in the 192.168.248.X network segment.

----End

12.3.2 How Do I Query Temperature and Humidity Curves?


Context
On the T/H Curve screen, the temperature and humidity curves show the recent
temperature and humidify changes. You can choose to display the curves in recent
one hour, one day, seven days, or 30 days.

Procedure
Step 1 Tap T/H Curve on the home screen. The screen shown in Figure 12-13 is
displayed.

Figure 12-13 T/H Curve screen

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NOTE

● The temperature curve (upper) and the humidity curve (lower) are displayed on the
same screen. The abscissa shows time. The temperature setpoint is the midpoint
temperature on the upper ordinate while the humidity setpoint is the midpoint humidity
on the lower ordinate.
● The temperature and humidity curves show the current average temperature and
humidity of the control point.

● You can tap and to zoom in or out the range of the temperature and humidity
ordinate. The midpoint temperature and humidity are the temperature and humidity
setpoints after the ordinate range is zoomed in or out.
● The temperature display range is from ±3°C to ±30°C of the temperature setpoint.
● The humidity display range is from ±5% to ±50% of the humidity setpoint. The
displayed value varies according to smart cooling products. The actual displayed value
may vary.

----End

12.3.3 Querying Logs


Context
The Query Logs screen displays the operations performed by the user.

Procedure
Step 1 On the home screen, choose Maint > Query Logs. Figure 12-14 is displayed.

Figure 12-14 Query logs screen

----End

12.3.4 How Do I View Component Status?


Context
You can view the component status on the display module in the following two
ways:
● Enter the Status Summary screen to view the control or running status of
major components such as the compressor, EEV, and indoor fan.

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● Enter the Device Details screen and select a component to view the status of
the component.

Procedure
● View on Status Summary: On the home screen, choose Common Function >
Status Summary or choose Running > Status Summary. The Status
Summary screen is displayed. Running > Status Summary is used as an
example.
● View on Device Details: The following describes how to view the status of a
T/H sensor. On the home screen, choose Running > Device Details > T/H
Sensor.
----End

12.3.5 Querying System Parameters


Procedure
● Choose Common Function > Operating Info on the home screen, the related
screen is displayed.
● Choose Running > System Overview on the home screen, the related screen
is displayed.
----End

12.3.6 Querying Version Details


Procedure
Step 1 On the home screen, select About.
Step 2 On the About screen, tap Version Info or E-label.
NOTE

● The Version Info screen displays version details of the control board, compressor, SPD
and volt detect board, and outdoor fan. The E-label screen displays electronic labels of
the entire system, control board, compressor, SPD and volt detect board, and outdoor
fan.
● When some T/H boards of the cold or hot aisles are enabled, T/H Board on the About >
Version Info screen, or T/H Board on the About > E-label screen shows the
information of these T/H boards.
● When some T/H boards of the cold or hot aisles are disabled, T/H Board on the About
> Version Info screen, or T/H Board on the About > E-label screen does not show the
information of these T/H boards.

----End

12.3.7 How Do I Check Teamwork Control Information?


Procedure

Step 1 On the home screen, choose > to display the teamwork information of
the current group.

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NOTE

Master/Slave indicates the information of the current unit. Other information is about the
teamwork information of the group.

----End

12.3.8 How Do I Mute or Silence a Buzzer?

Context
After a buzzer is muted, it does not buzz when a new alarm is generated.

Procedure

Step 1 Tap the icon in the status bar, tap Off. The icon changes to .

----End

12.3.9 How Can I Handle Active Alarms?

Procedure

Step 1 Tap (or choose Alarms > Query Act Alarms) on the home
screen to enter the active alarms screen.

Figure 12-15 Act Alarms

NOTE

● Active alarms are displayed in chronological order. The latest generated alarm is
displayed in the uppermost row.
● If active alarms exist, they are displayed on the alarm bar one by one.
● You can query an alarm on the alarm list in related user manual for smart cooling
product based on the alarm ID to view causes of the alarm and methods used to clear
the alarm.

Step 2 Click each alarm to open the Details page, which contains Name, Generated,
Severity, Location, Cause ID, Code, Possible Causes and Procedure for the
alarm.

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Figure 12-16 Details

NOTE

● If the icon is not displayed on the Details screen, the alarm can be automatically
cleared after the fault is rectified.

● If the icon is displayed on the Details screen, it indicates that the alarm can be
cleared manually. You need to tap Clear to clear the alarm after the fault is rectified. The
alarm clearance type (automatic or manual) varies with smart cooling products. Some of the
alarms can either be cleared automatically or manually. Perform operations as required.

Step 3 Tap Diagnostic Mode to view the diagnosis report. Rectify the faults following
instructions in the diagnosis report.

Figure 12-17 Diagnosis report

----End

Follow-up Procedure
To query historical alarms, choose Common Function > Query Hist Alarms or
Alarms > Query Hist Alarms on the home screen.

NOTE

Historical alarms are displayed in chronological order. The latest cleared alarm is displayed
in the uppermost row.

12.3.10 How Do I Delete Historical Alarms?


Context
To delete historical alarms, log in as user admin.

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NOTICE

Exercise caution when deleting all historical alarms. Because this operation will
clear all historical alarms and affect device maintenance.

Procedure
Step 1 On the home screen, choose Alarms > Delete Historical Alarms. The screen
shown in Figure 12-18 is displayed.

Figure 12-18 Deleting historical alarms

Step 2 Tap Confirm to delete all historical alarms.


NOTE

After alarms are deleted, the operation is recorded in logs.

----End

12.3.11 How Do I Clear Component Runtime?

Context

NOTICE

Performance value clearance can be performed only after component


maintenance. Otherwise the component may run overtime and degrade
performance.

Procedure
Step 1 On the home screen, choose Maint > Performance Maint.

Step 2 Tap Clear of a specific performance parameter to clear its runtime.

----End

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12.3.12 How to Calibrate a Sensor


Context
Calibrate a sensor if the displayed temperature or humidity on the sensor deviates
from the actual value. For example, if the return air temperature measured by
other temperature detection devices at the return air detection point is 20°C while
the value measured by the sensor is 22°C, the sensor has an error of 2°C, and the
calibration value should be set to –2°C.

Procedure
Step 1 On the home screen, choose Maint > Sensor Calibration.
Step 2 Fill the calibration value based on the measured error.

----End

12.3.13 How Do I Change the Password?


Prerequisites
● To modify a password, log in as the admin user or operator user.
● You can only change the password of the current user.

Procedure
Step 1 On the home screen, choose Settings > User Settings to enter the User Settings
screen, as shown in Figure 12-19.

Figure 12-19 User Settings

Step 2 Tap Password to enter the password changing screen, as shown in Figure 12-20.
NOTE

It is recommended that the password should contain at least two types of characters.

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Figure 12-20 Changing a password

----End

12.3.14 How to Set Alarm Parameters


Prerequisites
Before setting the alarm parameters, get familiar with the relationship among
each parameter.
Configurations of temperature and humidity alarms and main board alarms for
the air cooled devices comply with the following relationships:
● Power underfrequency alarm threshold < Power overfrequency alarm
threshold
● Backup power underfrequency alarm threshold < Backup power
overfrequency alarm threshold
● Supply air high temperature alarm threshold + 5°C ≤ Return air high
temperature alarm threshold
● Supply air high temperature alarm threshold + 5°C ≤ Hot aisle high
temperature alarm threshold
● Cold aisle high temperature alarm threshold + 5°C ≤ Hot aisle high
temperature alarm threshold
● Cold aisle high temperature alarm threshold + 5°C ≤ Return air high
temperature alarm threshold
● Supply air low temperature alarm threshold + 5°C ≤ Return air low
temperature alarm threshold

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Context
● To set an alarm threshold, follow the instructions in this section.
● The method for setting each alarm is the same. This section describes how to
set Threshold of Supply air high temperature alarm to 45.
● If you need to change alarm settings, log in as the Admin user.

NOTICE

Be careful when configuring alarms. Only professional maintenance personnel can


change alarm settings.

Procedure
Step 1 Choose Settings > Alarm Settings > T/H Sensor on the home screen. Figure
12-21 is displayed.

Figure 12-21 Setting alarm parameter 1

Step 2 Tap Threshold following Supply air high temperature alarm.

Step 3 Set the value to 45 and tap , as shown in Figure 12-22.

Figure 12-22 Setting alarm parameter 2

----End

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12.3.15 How to Commission Single Component

Context
● On the diagnostic mode screen, you can turn on or off components, and
control their output ratio.
● If you need to manually turn on or off system components in diagnostic
mode, ensure that the smart cooling product is started before operation.
● Take commissioning the indoor fan as an example.

Procedure
Step 1 Choose Maint > Diagnostic Mode > Enter.
NOTE

The screen for entering the diagnostic mode:


● Components are interlocked. Therefore, buttons for turning on or off certain
components are in gray, indicating that operations of the components are not allowed.
● To ensure system security, a component may not promptly respond to operations
performed on this screen. For example, the compressor does not respond promptly after
the Off (On) button is tapped if the shortest running (shutdown) time is not met.

● To exit the diagnostic mode, tap on the status bar.


● The system automatically exits diagnostic mode when it reaches the maximum
diagnostic mode duration.

Step 2 Set Indoor fan to 50%.

NOTICE

For safe system operation, when smart cooling product components are turned on,
the following coupling relationships are presented:
● When the electric heater is turned on, the indoor fans will turn on
automatically.
● When the electrode humidifier is turned on, the indoor fans and inlet water
solenoid valve will start automatically.
● When the input value of the indoor fan is less than the minimum speed, the
indoor fan will run at the minimum speed.

Step 3 Check that the indoor fans run properly, and no alarm generates.

Step 4 Choose Maint > Diagnostic Mode > Exit or tap to exit the diagnostic mode.

----End

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12.3.16 How Do I Query the Setting of a Parameter Before


Change?
On the home screen, choose Maint > Query Logs to query the setting of a
parameter before change. The value before -> is the setting before change, and
the value after -> is the setting after change.

NOTE

The log query screen displays logs of LCD user operations, including user login and setting
change records.

Figure 12-23 Query Logs

12.4 WebUI Operations

12.4.1 How Do I Manage WebUI Users?


Context
WebUI users are classified into administrator, engineer, and operator. They have
different operation rights.
● Administrator: This role has all rights, including the rights for user
management, browsing and modifying parameters, software upgrade, and
data import and export. The user name is admin and the preset password is
Changeme by default.
● Engineer: Compared with the administrator, only the user management
function is unavailable to this role. There is no default user name. If necessary,
add an engineer account.
● Operator: Compared with the administrator, this role has no rights for
network security certificates, Modbus, SNMP, software upgrade, and fault
information. There is no default user name. If necessary, add an operator
account.

Procedure
Step 1 Change the login password.
1. Log in to the WebUI as an administrator.
2. Choose Maintenance > User Management. The user management page is
displayed.
3. Choose the admin user and click Modify. Reset the login password on the
displayed page and click Confirm.

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Figure 12-24 Changing the login password

4. Enter Login user password and click Submit.

Figure 12-25 Recertification

Step 2 Add a WebUI user.


1. Choose Maintenance > User Management. The user management page is
displayed.
2. Click Add.
3. Enter information about the new user and click Confirm.

Figure 12-26 User Management

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NOTE

After Multi-factor Authentication is enabled and the notification mode is configured,


the following functions can be implemented:
– Retrieve the password if you forgot it. On the login page, click Forgot password,
enter related information to obtain a verification code, and reset the login
password.
– A verification code is used for login.
4. Enter Login user password and click Submit.
NOTE

● On the user management page, you can modify, delete, lock, and unlock a user.
● If the password is not complex enough, the system displays the message The password
does not meet complexity requirements. Please enter a password again.
● If the password is found to be weak, the system displays the message Weak password.
Enter another password. Examples of weak passwords are Password, Admin_1243,
and Changeme_123.
● Advance Warning Before Expires cannot exceed Password Validity Period. Password
Validity Period cannot exceed Account Password Period.
● The WebUI supports a maximum of 20 users and a maximum of 3 concurrent online
users.

----End

12.4.2 How Do I Install a Network Security Certificate?


Context
● You have copied a network security certificate and its key you obtained to the
PC.
● Install a network security certificate if a security certificate problem message
is displayed when you attempt to log in to the WebUI.
● You need to apply to an organization authorized by the customer for a
network security certificate and its key with the IP address or domain name.
This section describes how to import the certificate and key.

Procedure
Step 1 Log in to the WebUI as an administrator.
Step 2 Upload a network security certificate.
1. Choose System Settings > Network Security Cert.
2. Select a certificate format from the drop-down list box.
3. Select the network security certificate to be uploaded and upload it.
4. Select the network security certificate key to be uploaded and upload it.
5. If the network security certificate is encrypted, select If an encrypted private
key is imported, enter the password for decryption, and specify Key
Password and Confirm Key Password.
6. Click Submit in the Network Security Certificate area.

----End

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12.4.3 How Do I View Active Alarms and Historical Alarms?


Procedure
Step 1 Log in to the WebUI of the unit as an administrator.

Step 2 Choose Home > Active Alarm to view the active alarms of the unit. Click Details
in the Alarm Description area to view alarm details of devices.

Step 3 To view historical alarms, choose Query > Historical Alarm and query historical
alarms based on the site requirements.

----End

12.4.4 How Do I Export or Import a Configuration File?


Context
You can export the configuration file containing the parameter settings of unit 1
to a PC. When you need to set the same parameters for unit 2, import the
configuration file to unit 2.

Procedure
Step 1 Log in to the WebUI of unit 1 as an administrator.

Step 2 Choose Maintenance > Configuration File.

Step 3 Export a configuration file.


1. Specify Configuration File Encryption Password.
NOTE

Record the password for importing a configuration file.


2. Click Back Up Current Settings.

Step 4 Import a configuration file.


1. Log in to the WebUI of unit 2 as an administrator.
2. Choose Maintenance > Configuration File.
3. Specify Configuration File Decryption Password.
4. Click Select a file next to Import A New Configuration File.
5. Select the configuration file to be imported, and click Upload.

----End

12.4.5 How Do I Export Fault Information?


Procedure
Step 1 Log in to the WebUI of the unit as an administrator.

Step 2 Choose Maintenance > Fault Information.

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Step 3 (Optional) Select Encryption Password for Export and enter an encryption
password.

NOTICE

If Encryption Password for Export is selected, the exported data package will be
encrypted, and you need to enter the encryption password to decompress the data
package. To ensure data security, you are advised to select Encryption Password
for Export.

NOTE

Record the password for decompressing the data package.

Step 4 Click Export Fault Information.

Step 5 Save the exported data to the PC.

----End

12.4.6 How Do I Change an IP Address?

Context
You have obtained the IP address, subnet mask, and default gateway information
planned for the unit.

Procedure
Step 1 Log in to the WebUI of the unit as an administrator.

Step 2 Choose System Settings > IP Address and change the IP address, subnet mask,
and default gateway information for the unit as planned.

Step 3 Click Submit.

----End

12.4.7 How Do I View Version Information?

Procedure
Step 1 Log in to the WebUI as an administrator.

Step 2 Click in the upper right corner of the home page and view the version
information.

Step 3 Choose Maintenance > Version Information and view the version information,
software version, and BSP version.

----End

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User Manual (300 mm Width) A Power Cable Filter for an Outdoor Unit

A Power Cable Filter for an Outdoor Unit

In a shielded equipment room, outdoor unit power cables must be used together
with a filter that has the following topology and component parameters.

Figure A-1 Filter topology

A, B, and C are connected to the indoor unit. A', B', and C' are connected to the
outdoor unit. E is the PE point for the filter, which is grounded nearby.

Table A-1 Filter component specifications


Positi Name Specification Devia Remarks
on s tion
No.

L Common- 22.5–45 mH - Ultra-microcrystal inductor,


mode @ 10 kHz which can withstand 16 kHz
inductor switching frequency and does
not generate heat due to
saturation

Cy Y capacitor 2.7 nF @ 10 ±10% Thin film feedthrough


kHz capacitor

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User Manual (300 mm Width) B Cooling Device Layout Diagram

B Cooling Device Layout Diagram

Figure B-1 Cooling component layout

(1) Compressor (2) Discharge temperature (3) High pressure switch


sensor

(4) High pressure sensor (5) Oil separator (6) Check valve

(7) Discharge pipe needle (8) Oil trap (9) Outdoor unit
valve

(10) Inverted U-shaped trap (11) Liquid pipe needle valve (12) Filter dryer

(13) Sight glass (14) Liquid pipe temperature (15) Electronic expansion valve
sensor

(16) Low-pressure needle valve (17) Evaporator (18) Indoor fan

(19) Distributor (20) Low pressure sensor (21) Suction temperature


sensor

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User Manual (300 mm Width) C Electric Control Box

C Electric Control Box

C.1 Electric Control Box Layout for the Indoor Unit


Figure C-1 Electric box layout

(1) Active power supply (2) Standby power supply

(3) Contactor control switch (MD1) (4) Contactor control switch (MD2)

(5) Drive switch (QF3) (6) Switch (QF12) for the receiver heater
(optional for the outdoor unit)

(7) Electric heater switch (QF4) (8) Compressor, PSU power port (X101)
(connection not required onsite)

(9) Power supply port (X102) for the electric (10) External signal port (X103) (connection
heater and outdoor unit fan (connection not not required onsite)
required onsite)

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(11) Surge protection board grounding (12) Outdoor unit power 1U, 1V, 1W and low
(connection not required onsite) temperature component power L, N (AC3)

Figure C-2 ELV box layout

Table C-1 Ports of the ELV box


No. Name and Function

A Signal X301 (1) Outdoor unit Outdoor unit ON/OFF


cable ON/OFF control control +
termi
nal (2) Outdoor unit ON/OFF
block control -

(3) Smoke sensor Smoke sensor power


supply (12 V DC)

(4) Smoke sensor


feedback

(5) Remote startup Remote startup and


and shutdown shutdown+

(6) Remote startup and


shutdown–

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No. Name and Function

(7) Water sensor Water leak detection–


contact 1 (water leak
in the floor)+

(8) Water leak detection–


contact 1 (water leak
in the floor)–

X302 (1) Outdoor unit RS485-SW+


RS485 control
(2) RS485-SW-

(3) GND-ISO

(4) Common alarm 1 Common alarm 1+

(5) Common alarm 1–

(6) Common alarm 2 Common alarm 2+

(7) Common alarm 2–

(8) Reserved -

B ELV (1) USB (2) (3) CAN_IN (4) FE_1 (FE ring
box (USB port) RS485/ (input port of the network input and
12 V teamwork CAN/ output terminal)
(T/H northbound
modul RS485 port)
e port)

(5) Filler (6) (7) Filler panel (8) FE_2 (FE ring
panel PSU network input and
output terminal)

(9) (10) (11) DP -


CAN_OUT COM (connecting to
(output (north the display
port of the bound module)
teamwork RS485
CAN/ port)
northboun
d RS485
port)

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C.2 NetCol500-A040 Electric Control Box Layout


Figure C-3 NetCol500-A040 electric control box

(1) PE bar (2) RS485 communications (3) Fan switch (QF1)


terminals (RS485+, RS485–,
and GND)

(4) Receiver heater/Water- (5) Fan wiring terminals (6) Temperature control
cooled module (QF2) intelligent monitoring board

NOTE

The temperature control intelligent monitoring board (optional) is located on the inner
cover of the electronic control box.

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C.3 NetCol500-A060 Electric Control Box Layout


Figure C-4 NetCol500-A060 electric control box (without temperature control
intelligent monitoring board)

(1) PE bar (2) Fan switch (QF1)

(3) Receiver heater/Water cooling module (4) Fan terminal


(QF2)

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Figure C-5 NetCol500-A060 electric control box (with temperature control


intelligent monitoring board)

(1) PE bar (2) RS485 communication line (3) Fan switch (QF1)
terminal (RS485+, RS485–,
GND)

(4) Receiver heater/Water (5) Fan terminal (6) Temperature control


cooling module (QF2) intelligent monitoring board

NOTE

The temperature control intelligent monitoring board is located on the inner cover of the
electronic control box.

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C.4 NetCol500-A080 Electric Control Box Layout


Figure C-6 NetCol500-A080 electric control box (without temperature control
intelligent monitoring board)

(1) PE bar (2) Fan switch (QF1)

(3) Receiver heater/Water cooling module (4) Fan terminal


(QF2)

Figure C-7 NetCol500-A080 electric control box (with temperature control


intelligent monitoring board)

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(1) PE bar (2) RS485 communication line (3) Fan switch (QF1)
terminal (RS485+, RS485–,
GND)

(4) Receiver heater/Water (5) Fan terminal (6) Temperature control


cooling module (QF2) intelligent monitoring board

NOTE

The temperature control intelligent monitoring board is located on the inner cover of the
electronic control box.

C.5 NetCol500-A120 Electric Control Box Layout


Figure C-8 NetCol500-A120 electric control box (without temperature control
intelligent monitoring board)

(1) Fan switch (QF3) (2) Receiver heater/Water cooling module


(QF4)

(3) Fan terminal 2 (4) PE bar

(5) Fan switch (QF1) (6) Receiver heater/Water cooling module


(QF2)

(7) Fan terminal 1

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User Manual (300 mm Width) D Base Drawing

D Base Drawing

D.1 Indoor Unit Base Drawings


Figure D-1 Base dimensions of NetCol5000-A025 (unit: mm)

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Figure D-2 Base dimensions of NetCol5000-A035 (unit: mm)

NOTE

● You are advised to use angle steel or channel steel. Thickness of 3 mm to 5 mm is


recommended.
● Control welding errors during the manufacturing process. If welding errors are large, the
base will be unusable after welding.
● The M12 bolt used for securing the cabinet to its base must be at least 80 mm long.
● The base bearing capacity must be at least 2 t.
● Connect adjacent bases in parallel using bolts. Ensure that each base is secured to the
ground through at least four corners.

D.2 Outdoor Unit Base Drawings


NOTE

● It is recommended that the base be made of cost-effective angle steel of 45 mm x 45


mm x 4 mm.
● It is recommended that the base be higher than 100 mm.
● The base is a welded structure. Ensure that the installation surface is polished and the
base is rust-proof.

When preparing the base, pay attention to the following points:

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1. Angle, square, or channel steel with a width of 45–60 mm and a thickness of


4–5 mm is recommended.
a. If the angle steel width is less than or equal to 60 mm, there is no need
to consider measures for avoiding blockage.
b. If the angle steel width is greater than 60 mm, the base interferes with
the hole for routing cables. In this case, cut holes on the angle steel to
avoid blockage.
2. Install shock pads between the base and the unit. The shock pads should be
made of EPDM rubber and 5 mm thick.
3. Control welding errors during the manufacturing process. If welding errors are
large, the base will be unusable after welding.
4. The base height can be adjusted based on site requirements.

D.2.1 NetCol500-A040
Horizontal Installation

Figure D-3 Concrete base for the NetCol500-A040

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Figure D-4 Support base for the NetCol500-A040

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Vertical Single-Layer Installation

Figure D-5 Single-layer support base for vertical installation of the NetCol500-A040

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Vertical Double-Layer Installation

Figure D-6 Double-layer support base for vertical installation of the NetCol500-A040

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D.2.2 NetCol500-A060
Horizontal Installation

Figure D-7 Concrete base for the NetCol500-A060

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Figure D-8 Support base for the NetCol500-A060

NOTE

● Applicable BOM numbers: 52273639, 52273539-002, 52273539-005, 52273539-007, 52273539-008,


52273755, 52273755-002, and 52273755-003.
● When installing the equipment 52273755, 52273755-002, or 52273755-003, you need to place two
horizontal bases side by side and remove the screws from the combining surface to combine the bases.

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Vertical Single-Layer Installation

Figure D-9 Concrete base for the NetCol500-A060

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Figure D-10 Single-layer support base for vertical installation of the NetCol500-A060MC1D0

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Figure D-11 Single-layer support base for vertical installation of the NetCol500-A060MS1E0

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Vertical Double-Layer Installation

Figure D-12 Double-layer support base for vertical installation of the NetCol500-A060MC1D0

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Figure D-13 Double-layer support base for vertical installation of the NetCol500-A060MS1E0

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D.2.3 NetCol500-A080
Horizontal Installation

Figure D-14 Concrete base for the NetCol500-A080

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Figure D-15 Support base for the NetCol500-A080

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Vertical Single-Layer Installation

Figure D-16 Concrete base for vertical installation of the NetCol500-A080

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Figure D-17 Single-layer support base for vertical installation of the NetCol500-A080

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Vertical Double-Layer Installation

Figure D-18 Double-layer support base for vertical installation of the NetCol500-A080

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D.2.4 NetCol500-A120
Horizontal Installation

Figure D-19 Concrete base for the NetCol500-A120

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Figure D-20 Support base for the NetCol500-A120

NOTE

● Applicable BOM numbers: 52273639, 52273539-002, 52273539-005, 52273539-007, 52273539-008,


52273755, 52273755-002, and 52273755-003.
● When installing the equipment 52273755, 52273755-002, or 52273755-003, you need to place two
horizontal bases side by side and remove the screws from the combining surface to combine the bases.

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Vertical Single-Layer Installation of Outdoor Units

Figure D-21 Single-layer support base for vertical installation of the NetCol500-A120

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User Manual (300 mm Width) E Electric Conceptual Diagram

E Electric Conceptual Diagram

E.1 Indoor Unit Electrical Diagrams


Figure E-1 NetCol5000-A035H4WE0/NetCol5000-A035H40E0

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Figure E-2 NetCol5000-A035H4WE0/NetCol5000-A035H40E0

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Figure E-3 NetCol5000-A035H4WE2/NetCol5000-A035H40E2/NetCol5000-A025H4WE2

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Figure E-4 NetCol5000-A035H4WE2/NetCol5000-A035H40E2/NetCol5000-A025H4WE2

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Figure E-5 NetCol5000-A025HNWE2

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Figure E-6 NetCol5000-A025HNWE2

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E.2 NetCol500-A040 Electric Conceptual Diagram


Figure E-7 NetCol500-A040 electrical conceptual diagram

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E.3 NetCol500-A060 Electric Conceptual Diagram


Figure E-8 NetCol500-A060 electrical conceptual diagram

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E.4 NetCol500-A080 Electrical Conceptual Diagram


Figure E-9 NetCol500-A080 electrical conceptual diagram

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E.5 NetCol500-A120 Electrical Diagram


Figure E-10 NetCol500-A120 electrical diagram

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User Manual (300 mm Width) F Acronyms and Abbreviations

F Acronyms and Abbreviations

AC alternating current

CFD computational fluid


dynamics

CAN controller area network

DC direct current

EC electronic commutation

FE fast Ethernet

IP Internet Protocol

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LCD liquid crystal display

NTC negative temperature


coefficient

PC personal computer

PTC positive temperature


coefficient

RCCB residual current circuit


breaker

USB Universal Serial Bus

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