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Sustainable HVAC/R Solutions

The document discusses CAREL's high efficiency solutions for HVAC/R control including: 1) Innovative control systems that optimize energy consumption and reduce environmental impact through integrated control. 2) Solutions that have reduced power consumption in supermarket groups by over 25% such as their refrigeration and retail control systems. 3) Technologies allowing maximum energy efficiency in refrigeration and air conditioning systems management through solutions like new natural refrigerants and renewable energy sources.

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Diego G Torres L
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© © All Rights Reserved
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0% found this document useful (0 votes)
299 views116 pages

Sustainable HVAC/R Solutions

The document discusses CAREL's high efficiency solutions for HVAC/R control including: 1) Innovative control systems that optimize energy consumption and reduce environmental impact through integrated control. 2) Solutions that have reduced power consumption in supermarket groups by over 25% such as their refrigeration and retail control systems. 3) Technologies allowing maximum energy efficiency in refrigeration and air conditioning systems management through solutions like new natural refrigerants and renewable energy sources.

Uploaded by

Diego G Torres L
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Solutions for refrigeration and retail

units and systems


Control Solutions and
Humidification Systems
for HVAC/R
high efficiency solutions

Can protecting the environment be reconciled with our


industrialised society? Yes, today this is possible.
Indeed, this is the concept of sustainable development: improving the quality of the life,
without overloading the supporting ecosystems that it depends on, now made possible by
progresses in technology.
While until recently sustainable development was simply a desire, a cost and an obligation
defined by legislators so as to bequeath a healthy planet to future generations, today it is the
only plausible choice. Changing public awareness continues to focus on the more worthy
companies, rewarding these with higher sales. A need has thus become an opportunity,
a chance not to be missed to unite the need to develop products and services that save
energy with the possibility to effectively reduce environmental impact.

To encourage sustainable development, many activities are underway as concerns both the
environmental policies of individual nations and international organisations (above all the
European Union), and specific research and development work.

Today, then, solutions to combat global warming and pollution, to live a sustainable
existence, to make our cities more liveable and our factories more efficient and virtuous all
exist: the technology is here.

control energy respect for the


consumption environment

CAREL has always developed and promoted evolved control systems, proposing innovative
solutions in the HVAC/R sector. These are our “high efficiency solutions”, a clear response for
environmental protection through optimised and integrated control systems, capable of
bringing significant energy savings and consequently reducing environmental impact.
These are new solutions for the market, yet the choices made are still in line with our
tradition: we have always invested in R&D, right since we first started business, and we
continued to do so despite the global recession.

These cutting-edge control solutions are now available, and their full potential is ready to
be exploited, to achieve an effective competitive advantage on the world scene and be
rewarded by the market.
Using CAREL “high efficiency solutions” today means doing something concrete to
contribute to protecting the environment. It means looking to the future with confidence.
More than saving energy...
...efficiency and sustainability
We have been supplying refrigeration solutions for four decades, guaranteeing the market
increasingly high performance and innovation, integrating different devices and boosting
system efficiency so as to achieve reduced energy consumption and a lower environmental
impact.

Every kilowatt-hour saved not only means a reduction in running costs, but also lower
greenhouse gas emissions.
CAREL today proposes innovative solutions for integrated and optimised control of
refrigeration and air-conditioning systems, tested by leading research centres and used
industrially in the field by the big names in the sector.

For instance, we have reduced power consumption in several supermarket groups by over
25%... and we are ready to take on other similar challenges.

Studies that have led to the use of new natural refrigerants, such as CO2 or R744, the
adoption of renewable energy sources rather than fossil fuel, energy saving and reduction
in environmental impact brought about by innovative control solutions, aimed at achieving CAREL Retail Sistema can
maximum energy efficiency in the management of refrigeration and air-conditioning
systems. Yet all this is not enough, CAREL’s choices go much further, considering the aspects integrate and optimise
related to grey energy, that is, the energy needed to manufacture our products. The energy
saving solutions proposed by CAREL are thus developed using optimised and waste-free complete stores through
production systems, following the lean philosophy and adopting cutting-edge technology just one point of access, with
with an extremely low environmental impact.
enormous benefits in terms of
usability and energy saving,
even for retrofit installations
Applications 7
hypermarket 9
restaurant chain 13
remote operation centre 17

Refrigeration solutions 21
ir33+ series for commercial refrigeration 23
easy series for display cabinets, showcases and refrigerated cabinets 29
Solutions for blast chillers and freezers 37
powersplit 39
MasterCella series 43
Datalogger 47

Retail solutions 49
Solutions for cabinets and cold rooms 51
Solutions for compressor racks 55
Energy optimisation 59

Temperature, humidity and pressure


control solutions 63
Universal controllers 65

Sensors and protection devices 69


Sensors and protection devices 71
Wireless devices for monitoring temperature, humidity,
light and energy 81

Remote management and communication solutions 87


Connectivity 89
Solutions for system monitoring and supervision 97

EXV sistema 103


EXV sistema - electronic expansion valves and drivers 105

Condenser controllers and inverters 109


Speed controllers and inverters 111
Applications
9

hypermarket

CAREL retail sistema allows complete saving algorithms;


control and monitoring of the site and • the reduction of energy consumption
the various sub-systems in more complex and environmental impact, thanks Convenience store
superstores, efficiently managing alarms to the functions developed in our
and supervision and supplying the users thermodynamic research centre and the Solutions for c-store where
with solutions that allow: constant investments in innovation.
• energy saving and management of
performance and usability
consumption; of the superstores will be
• reduction of environmental impact
via compatibility with the most recent preserved but with more
system solutions; attention to costs.
• optimisation of management and
installation times via specific vertical For example the air
functionality for this market.
conditioning and lights
CAREL retail sistema reaps the benefits can be optimised in new
of CAREL’s thirty years experience in the
automatic controller sector, and the value or retrofit systems through
given to the customer is based on:
• safety, ensured by independent
the system supervisor and
controllers, which are optimised in programmable solutions,
the system, and integration, as the
individual unit is perfectly independent thus guaranteeing simple
in assuring its own functions;
control and tangible energy
• user-friendliness, important in
emerging markets as in more mature saving.
ones, ensured by intelligent and semi-
automatic programming functions,  
graphical and touch screen user
interfaces and self-adapting energy
pRack pGD Touch ChillBooster pGD Touch pCO5+
“Solutions for Unit and room Atomisers - evaporative Unit and room pCO sistema
compressor racks” terminals cooling terminals
p. 55

refrigeration air-conditioning

Refrigerant gas leak detector pLOADs


“Sensors and protection “Energy optimisation” p. 59
devices” p. 71
Energy management
optiMist MPXPRO E2V Freshsonic
Atomisers - evaporative “Solutions for cabinets “EXV sistema - electronic
cooling and cold rooms” p. 51 expansion valves and drivers”
p. 105

PlantVisorPRO Touch
“Solutions for system monitoring and
supervision” p. 97 Remote operative center
hypermarket

energy consumption
Energy saving and reduction of Supervision and remote Refrigeration
environmental impact surveillance The CAREL retail sistema solution for
The expectations of and on the market All of the solutions for the various areas refrigeration includes, integrates and
for active contribution with the reduction of control are under the unique system optimises the control of the refrigeration
of environmental impact are always more supervisor, developed for 24/7 use, with unit, counters and connected cold rooms
pressing and demanding. user profiling and webserver with local or and the plug-in units within the sales area.
CAREL retail sistema has specific functions remote use. The pRACK range, the latest development
able to: and in constant evolution, allows
• use state-of-the-art system solutions, The task assigned to our supervision complete control of the latest generation
from transcritical CO2 to BLDC and local energy optimisation solutions refrigeration units with CO2 refrigerant in
compressors; is to transfer information useful for subcritical, or cascade and transcritical
• accurately monitor any refrigerant leaks; maintenance to a remote station and mode. In the same way, the MPXPRO range
• automatically automate the systems cross-system verification via standard or for counters and cold rooms is compatible
via dedicated functions that push highly customisable solutions for the most with the greatest energy saving
the performance of the connected advanced Facility Management, Service requirements via direct management of
systems to maximum (such as floating Management, Energy Management electronic expansion valves (whether they
evaporation and condensing pressures, centres or Call centres. are the innovative CAREL proportional
the continuous modulation of antisweat valves or more traditional PWM valves),
heaters and electronic expansion valves); Wireless solutions exist for retrofit the continuous modulation of antisweat
• monitor any offset in performance via applications, which allow complete heaters and synchronised management
specific analysis and report tools, such monitoring with low installation costs of the lights, night curtains or night-time
as the KPI plug-in, the Thermodynamic and with the possibility of energy saving energy saving mode.
Debug or via the configuration of initiatives.
appropriate warnings and reports;
• check and prevent tampering by
unauthorised configuration that can
reduce performance via functions such
as Plant Defence.

kWh

Air conditioning Energy management July


1

7
2

8
3August
9 1
4

10 2
5

11
3
6

12

18
4 5 6
17
16 8
15 7 9 10

September
11 12
14 24

The availability of a powerful and flexible


13 23
13 22
14
21 15 16 17 18
20
19 30

CAREL is leader for air conditioning and air


29
1 2 19 28
20
27 21 22 23
26 3 4 5
24
25 6
7 8 9 2510 26 27 29 30 31
11 12
13 14 15 16 17 18
19 20 21

system supervisor allows monitoring and


22 23 24
25 26 27

handling solutions and makes a complete


28 29 30

range for rooftop control, air handling configuration of system consumption from
units and chiller/heat pumps, available a unique access point and trace it by area
for the retail market and specifically for or time.
Integrated solutions
superstores. As well as monitoring, programming and
In the CAREL philosophy, the various area Both refrigeration and air conditioning can scheduling of electricals loads such as
controllers allow maximum integration be integrated and optimised in unique lights and others are also possible, both
of the different accessories and therefore management and supervision with with standard and customised solutions,
maximum usability and performance: immediate returns on investment in terms often requested in the more complex
unique user interface, unique adjustment of capital and operating costs. systems.
software in the various applications and Synergy with our innovative adiabatic Specific and pre-configured plug-ins easily
complete management through system and humidification solutions allows large allow control and consumption report
supervision. energy savings. functions and the comparison between
different areas or, in the case of several
systems, of several sales points, via a
remote connection.
13

restaurant chain

With a wide range of solutions for Energy saving


commercial refrigeration, CAREL offers
Thanks to the continuous evolution
itself as a reliable and innovative
of CAREL controllers, it is possible to
technological partner to manufacturers
guarantee suitable performance for new
of refrigerated counters, display cases
demands. On one hand, the replacement
and cabinets used in catering, ice
of mechanical thermostats with electronic
cream parlours, confectioner’s, bars
versions, on the other hand the use of
and restaurants. The objective is the
the electronic expansion valve in order to
total satisfaction of all sector operators
optimise performance of the refrigerating
(manufacturers, distributors, installers, Technical innovation
system depending on the different climatic
system integrators and final users) through
conditions, which change throughout the
the offer of solutions dedicated to the and experience
year.
control of refrigeration systems, aiming
at user-friendliness, compliance with
  serving refrigeration,
standards and energy efficiency. Integration into the refrigerating
for increasingly more
  unit
Usability Manufacturers of counters, cabinets
efficient units and
The in-depth knowledge of the sector and refrigerated display cases always systems. Optimisation of
application and market demands has want to differentiate their offering.
allowed the design of new technologically Using electronics and the user interface, performance, lowering
advanced, user-friendly products, with manufacturers transmit the innovative
of running costs, energy
particular attention to detail. As well as content of their products. Therefore,
guaranteeing quality in the preservation of having an intuitive user interface, on the saving and reliability.
food, the CAREL solutions are intuitive for application and integrated into the unit is a
the user, have exquisite aesthetics and are new critical factor for success.
easily assembled.
 
easy
“easy series for display
cabinets, showcases and
refrigerated cabinets” p. 29

easy wide
“easy series for display cabinets,
showcases and refrigerated
cabinets” p. 29
E2V and EVD evolution Refrigerant gas leak ColdWatch and MasterCella
“EXV sistema - electronic detector “MasterCella series” p. 43
expansion valves and “Sensors and protection
drivers” p. 105 devices” p. 71

ir33+ easy wide BlastChiller


“ir33+ series for commercial “easy series for display “Solutions for blast chillers and
refrigeration” p. 23 cabinets, showcases and freezers” p. 37
refrigerated cabinets” p. 29
restaurant chain

ir33+ easy Blast Chiller


The ir33+ range is the natural evolution Con easy, CAREL offers the market a Blast Chiller is the CAREL solution for
of the ir33 range. In-depth knowledge product designed specifically for the bar blast chillers, which are usually used in
of the sector application and market refrigeration, catering, refrigerated display professional kitchens to cool and/or deep
demands has allowed the design of new case and counter sectors. freeze food products as soon as they have
technologically advanced, user-friendly easy is a range with a wide choice of been cooked.
products, with particular attention to detail models, amongst which, one very compact Blast Chiller is based on the pCO range
and energy saving. model that is particularly suitable in programmable platform and has a
As well as guaranteeing preservation environments where space is a critical graphic interface (pGD1 range), which
quality, ir33+ is intuitive for the user, element. offers a simple and complete menu
aesthetically pleasant and also guarantees easy is the best choice because it can easily (multilanguage).
notable energy saving for the manager. and efficiently manage the complex world
Particular attention has been paid to the of cooling control.
user interface; now in line with the most easy simplifies the initial configuration
modern electronic instruments. phase of the units and has new
technology, which can be used to create
special models with customised functions.

MasterCella ExV Sistema Temperature and pressure


MasterCella represents the complete With EXV sistema, CAREL offers a complete sensors and combined sensors
electronic solution for control of single and integrated solution for controlling CAREL offers a complete range of sensors
phase, static or ventilated cold rooms. It evaporation on air conditioning and for controlling temperature and pressure,
directly manages single phase units with refrigeration units, thanks to the use of both on the unit and in the environment.
compressor up to 2Hp. Thanks to the large the EXV electronic expansion valves and Each individual function (water
relays, it also controls all other actuators: the new EVD evolution controller for temperature control, compressor discharge
the evaporator fans, defrosting, lights, the superheat. temperature or room temperature) finds a
alarm relay and auxiliary output. Wiring   suitable response in the different versions
is particularly easy thanks to the greater available, which are distinguished by size,
space for the cables, the disconnect switch the protection of the sensitive element and
and the optional board for converting the materials used for the casing.
voltage-free contacts into live contacts.
17

remote operation centre

A ROC (Remote Operation Centre) is a to the integration of devices such as


structure established on qualified human Smartphones or tablets.
resources, computer systems and state-of-
the-art technology. 24/7 System
The final target is to supply added-value
The operator will have the real time
services to several customers that have the
situation of all alarms coming from the
same demands and requirements.
various systems available.
The world of cooling and the world
Immediate viewing of times and
of comfort increasingly highlight
maintenance notes assist with
opportunities linked to remote
troubleshooting, in order to supply
management and monitoring, leading
feedback to the user and improve the
to the creation of new service-oriented
business models.
quality of service, thus creating a shared Lowering operational
knowledge base at the same time. costs
In order to give best support to customers
and facilitate the development of these
new markets, CAREL offers a complete Optimises times and
and reliable solution, representing an Added-value information
application and technological partner at decreases operational cots
No longer data will be confined to
all levels of the supervision system chain. individual systems but centralised for the by previously knowing
From controllers on site to the individual creation of value-added information.
system up to central information systems. The call centre offers services regarding system requirements.
reports, consultancy on optimisation, A remote control specialist
Connected anywhere remote commissioning.
Thanks to the most modern computer
Services that help customers concentrate always at your side for the
on their business and find a reliable and
technologies, CAREL offers user-friendly most critical interventions.
successful partner in the call centre.
and quick configuration systems.
Operators in the office or maintenance
technicians on site can access the same
information easily and quickly, thanks
remotepro
“Solutions for system
monitoring and
supervision” p. 97

remote control
maintenance
technician
energy
manager

call centre
operator
remote operation centre

Facility Management Product quality Energy Manager


A range of “no core business” activities for Ensuring product quality is a fundamental A figure that is much more that a reference
the company, which have the purpose of aspect that the customer takes for granted, within the chain.
managing instruments/devices that make but which a service must guarantee 24/7. Energy saving means environmental
up the company’s infrastructure, are often Constant verification of the temperatures sustainability and reduction of operating
outsourced. of the refrigerated counters and the costs.
A clear situation of what’s happening in generation of reports for conformity with
the systems and case histories allow faults standards (HACCP), are the instruments CAREL can supply the essential instruments
to be resolved very quickly: consequently necessary to support these requirements. to make it easier for the energy manager
operating and management costs are PlantWatchPRO and the CAREL rTM to make the right decisions in order to
reduced. solution offer quick and accurate recording optimise energy consumption.
Thanks to its supervision system, CAREL of temperature. All of this is possible due to the
represents a reference partner for this type The RemotePRO centralised system can PlantVisorPRO system in the installation
of service. generate temperature reports and archive and its plug-ins for the generation of
Starting from the local system with the them automatically for future reference. energy reports, and the RemotePRO
PlantVisorPRO and PlantWatchPRO range, centralised system and benchmarking
up to the data processing centre with the function.
RemotePRO.
Refrigeration solutions
23

ir33+ series for commercial refrigeration

ir33+ represents the maximum Benefits


technology that CAREL offers in the field of
• pin-to-pin compatible with ir33 range:
refrigeration applications.
no changes to connections and wiring
The ir33+ series is the natural evolution
diagrams;
of the ir33. In-depth knowledge of
• compatibility of firmware and
applications in the sector and the needs
parameters. Two new functions have
of the market has allowed CAREL to
been added: direct display of defrost
design products that are technologically
temperature and display of firmware
advanced and simple to use, with careful
version on power-up;
attention to details and to energy saving.
• the display is 27% larger than the
previous series, available in green, red, cold rooms
The new range of products, as well as
blue and white (green in the standard
guaranteeing quality food storage, is
versions);
user friendly, aesthetically refined and
• direct ON/OFF function on keypad;
guarantees significant energy savings.
• icon dedicated to alarms and direct
Special focus has been placed on the
muting of the buzzer;
user interface, now in line with the most
• primary functions highlighted.
modern electronic instruments.
ir33+ is perfectly compatible with ir33,
For managing device parameters, CAREL
both regarding the hardware (connections,
provides simple configuration software
power supply, inputs, relays), and software
free-of-charge, called Visual Parameter
(functions, parameters, programming key).
Manager (VPM), downloadable from: ksa.
carel.com professional kitchens
The range consists of ir33+, standard 29x74
mm format for panel installation, ir33+
wide for panel installation in the format
compatible with powercompact (wide EN 13485, air, S, A, 1, -30 °C +30 °C
and small wide), and ir33 DIN, for DIN rail The ir33 series, fitted with standard CAREL
assembly. NTC probe, complies with the specifications
of EN 13485 (thermometers for measuring
the air and product temperature for the
transport, storage
and distribution of chilled, frozen,
deep-frozen/quick-frozen food and ice
cream), as required under EC regulation
37/2005 of 12 January 2005 on frozen food plug-in showcases
storage.
ir33+ series for commercial refrigeration

ir33+ and ir33+ power ir33+wide and small wide ir33 DIN

IREV* PBEV* DN33*

ir33+ is the new range of controllers for The ir33+ series is completed by the wide ir33 DIN rail (DN33*) is the CAREL proposal
managing refrigerating units, cold rooms, version: ir33+ wide, which represents the for the control of refrigeration units when a
cabinets and showcases. evolution of the powercompact wide solution with DIN rail mounting is required.
Special attention has been focused on the family. These devices are completely compatible
user interface, now more attractive and To ensure a perfect family feel, the icons on with the ir33+ range in terms of both
intuitive, with a 27% larger display than the ir33+ and ir33+ wide keypad buttons software and functions. The hardware
the previous series, available in different are identical. The surface of the controllers supplied is very powerful and allows direct
colours, and the polycarbonate keypad. is perfectly flat and thin, and keypad is control of up to 2 HP compressors and
The surface of the controllers is perfectly touch sensitive. This new technology management of defrost heaters with 16 A
flat and thin, allowing easy cleaning and allows custom user interfaces to be relays. The top-of-the-range version has 5
ensuring the highest level of hygiene, created based on different requirements. relays, while all models come as standard
in complete compliance with HACCP Available in standard (ir33+ wide, with 2 probe inputs and 3 digital inputs
standards. compatible with powercompact wide) and (the latter can be configured for probes, if
The keypad is touch sensitive. This small format (ir33+ small wide, compatible required by the application).
new technology allows custom user with powercompact small wide).
interfaces to be created based on different Technical specifications
requirements. Technical specifications
ir33+ is fitted with relays rated up to 16 A Power supply: 12 Vac/12 to 30 Vdc, 12 to
for controlling compressors. The top-of- Power supply: 12 Vac/12 to 18 Vdc, 24 Vac, 115 Vac, 230 Vac, 115 to 230 Vac
the-range version comes with 4 relays and 115 Vac, 230 Vac, 115 to 230 Vac Operating conditions: -10T55 °C, <90% RH
clock. Operating conditions: -10T65 °C, <90% RH non-condensing
ir33+ power is fitted with a 2HP power non-condensing Degree of protection: IP40 front panel
relay to directly control high capacity Degree of protection: IP65 front panel Certification: CE, UL, EN13485
refrigeration compressors. ir33+ power is Certification: CE, UL, VDE, NSF, EN13485 Assembly: DIN rail
available with 230 Vac power supply, and a Assembly: panel mounted, from front or Number of I/Os:
maximum of 3 relays. rear, with membrane keypad • analogue inputs: up to 5 NTC/PTC
Number of I/Os: • digital inputs: 3, voltage-free contacts
• analogue inputs: up to 4 NTC/PTC; • digital outputs: up to 5 relays
Technical specifications • digital inputs: 2, voltage-free contacts; Serial ports: 1 for CAREL network
Power supply: 12 Vac, 12 to 24 Vac/12 to • digital outputs: up to 5 relays. Dimensions: 4 DIN module case
30 Vdc, 115 Vac, 230 Vac, 115 to 230 Vac Serial ports: 1 for CAREL network 110x70x60 mm
Operating conditions: -10T60 °C, <90% RH Dimensions: drilling template 138,5x29 Connections: screw, plug-in terminals
non-condensing mm, maximum depth 79 mm
Degree of protection: IP65 front panel Connections: screw, plug-in, spade
Certification: CE, UL, VDE, NSF, ATEX, terminals
EN13485
Assembly: panel mounted, from front or
rear, with membrane keypad
Number of I/Os:
• analogue inputs: up to 4 NTC/PTC;
• digital inputs: 2, voltage-free contacts;
• digital outputs: up to 4 relays.
Serial ports: 1 for CAREL network
Dimensions: drilling template 71x29 mm,
maximum depth 79.5 mm
Connections: screw, plug-in, spade
terminals
25

Accessories and options

ir33+ power ir33+ power


ir33 ir33DIN ir33 ir33DIN

Remote control Custom faceplate


(IRTRRES000) (IROPZF*10)
The remote control has become more powerful The controller faceplate can be customised with
and compact, as well as easier to use. This different logos and colours.
accessory provides direct access to the main This possibility is especially useful for
functions and configuration parameters, manufacturers who wish to customise the
allowing ir33 to be programmed from a remote instrument according to their own aesthetic
position using a group of buttons that exactly requirements.
repeat the instrument keypad.

ir33+ power
ir33+ power
ir33 ir33DIN
ir33 ir33DIN

Programming key Terminal display option


(IROPZKEY*) (IROPZDSP00 and IR00R*0000 displays)
This allows the ir33 to be programmed quickly, The configuration interface can be connected,
even when not powered, reducing the risk via a special optional card, to a display for
of errors. This accessory reduces the number reading and controlling the values measured by
of part numbers handled, is a rapid and the third probe, located in the hottest point of
effective tool for service operations, allowing the cabinet, as specified by standard EN 441-13.
the controller to be programmed in just a few The terminal displays are available in red
seconds, even during the testing phase at the (IR00RR0000) and green (IR00RG0000).
end of the production line. Up to six sets of PSTCON*B0 connection cables are used,
parameters can be programmed. Versions are available in different lengths.
available with battery or external power supply. Important: the 230 Vac models with built-in
transformer do not support the repeater display.

ir33+ power
ir33 ir33DIN

RS485 serial connection


(IROPZ48500, IROPZ485S0)

This is easily fitted to the same connector that ir33+ power


is normally used for the programming key; ir33 ir33DIN
all models available can be connected to the
supervisory system. RS485 serial card
Model IROPZ485S0 in particular is fitted with a (IROPZSER30)
microprocessor and can automatically recognise
The IROPZSER30 card allows the ir33 DIN to be
the TxRx+ and TxRx- signals. These options
connected via the RS485 serial network to the
have been designed to remain outside of the
PlantVisor supervisory system, as well as direct
controller and consequently can be installed
connection of the instrument to the repeater
at any time, even subsequently, if the system
display using a PSTC0N*B0 cable.
requires.
ir33+ series for commercial refrigeration

Table of ir33+ models

IREVM00*

IREVM0E*

IREVC*H*
IREVC00*
IREVY0E*
IREVY0L*
IREVS0E*
IREVS0L*

IREVC*L*

IREVF*E*
IREVY0*
IREVS0*
Features

Power supply
12 Vac/Vdc -15/10%, 50/60 Hz l l l l
12/24 Vac -15/10%, 50/60 Hz l l l
230 Vac -15/10%, 50/60 Hz l l l l
115/230 Vac (-15 to 10%), 50/60 Hz l
Power 4 VA 3 VA 4 VA 4 VA 3 VA 4 VA 4 VA 4 VA 4 VA 4 VA 6 VA 3 VA
Precision
Std. CAREL NTC: -50T50 °C 1 °C
-50T90 °C 3 °C
High temperature NTC: -20T115 °C 1.5 °C (outside this range 4 °C)
PTC: -50T50 °C 2 °C
-50T150 °C 4 °C
Control/defrost/product probe
Std. CAREL NTC (10 kΩ at 25 °C), -50T90 °C l l l l l l l l l l l l
High temp. NTC (50 kΩ at 25 °C), -40T150 °C l l l l l l l l l l l l
PTC (985 kΩ at 0 °C), -50T150 °C only on IR33*7* models
User interface
display 3 digit LED plus icons
keypad ergonomic 4-button
Outputs
compressor (depending on the model) 8 A, 16 A, 2 HP 16 A, 2 HP 16 A, 2 HP 8 A,
2 HP
defrost 16 A, 8 A 8A 8A
fan 8A 5A
aux/light 8 A on model 5 A on model IRY0EP* 8A
IR33S0EA*
Programming
keypad l
key l
Special functions
HACCP / Real Time Clock function can be enabled when Real Time Clock option available, models:
IR*(C,B,L,T,S,U,Y,Z)*, and on IR33 power models: IR*(E,F.0,W)*
buzzer l l l l l l l l l l l l
repeater display standard for models with 12 Vac, 12/24 Vac, 115/230 Vac power supply. Important: the
230 Vac or 115 Vac models (built-in transformer) do not support the repeater display

decimal point l l l l l l l l l l l l
CAREL serial network interface l l l l l l l l l l l l
Other
Quality and precision: in-circuit testing l l l l l l l l l l l l
UL mark l l l l l l l l l l l l
VDE mark l l l l l l l l l l l l
EN 13485 (standard relating to l l l l l l l l l l l l
thermometers)
Relay rating to EN60703-1:
8 A, 8 (4) A
16 A, 12(2) A
2 HP, 10(10) A
(*) up to 60 °C room temperature

l standard
27

Table of ir33+ power models


Features IREV0EHA0 IREVY0EHA0 IREV3F0EHA0 IREVF0EFA0
Power supply 230 Vac
Outputs
compressor 2 HP, 12(10) A
defrost 8A 8A 8A
evaporator fans 5A 5A
Inputs
room temperature l l l l
defrost temperature l l l l
digital input/probe 3 l l l l
Plus
HACCP l
programming key l l l l
high efficiency display l l l l
buzzer l l l l
Real Time Clock l
RS485 option l l l l

Relay rating to EN60703-1: 8 A, 8 (4) A; 16 A, 12(2) A; 2 HP, 10(10) A


(*) up to 60 °C room temperature
l standard

Table of ir33+wide models

Features PBEVY0EVLG PBEVC0HNLG PBEVH0HNHG PBEVH0HNHW PBEVC0SNNG PBEVC0SNNW


Power supply
230 Vac, -15/10%, 50/60 Hz l
115 to 230 Vac, -15/10%, 50/60 Hz l l l l (small) l (small)
Precision
Std CAREL NTC: -50T50 °C 1° C
50T90 °C 3 °C
High temperature NTC: -40T-20 °C 4 °C
-20T115 °C 1.5 °C
115T150 °C 4 °C
Std CAREL PTC
(only on IREV*7* models) -50T50 °C 2 °C
50T150 °C 4 °C
User interface (3 digit LED display plus green white green white
icons)
keypad ergonomic 8-button
Outputs
compressor 16 A 2 HP 2 HP 2 HP 30 A 30 A
defrost 8A 16 A 16 A 16 A 8A 8A
evaporator fans 8A 8A 8A 5A 5A
aux1 8A 8A 8A 8A 5A 5A
aux2 8A 8A
Programming
keypad and key l
Special functions
HACCP/Real Time Clock function can be enabled when Real Time Clock available (models: PBEV*(C,L,S,Y)*)
buzzer l l l l l l
repeater display l
for models with 12 Vac, 12/24 Vac, 115/230 Vac power supply. Models with built-in transformer
(230 Vac or 115 Vac) do not support the repeater display
decimal point l l l l l l
CAREL serial network interface l l l l l l

l standard
ir33+ series for commercial refrigeration

Table of ir33DIN models

DN33H*H*
DN33C*H*

DN33H*0*
DN33S*H*

DN33C*L*
DN33S*0*

DN33S*E*

DN33F*E*
DN33S*L*
Features

Power supply
12 Vac/Vdc -15/10%, 50/60 Hz l l
12/24 Vac -15/10%, 50/60 Hz l l
230 Vac -15/10%, 50/60 Hz l l
115/230 Vac -15/10%, 50/60 Hz l l
Power 4 VA 4 VA 3 VA 6 VA 4 VA 6 VA 3 VA 4 VA 6 VA
Precision
Std. CAREL NTC: -50T50 °C 1 °C
-50T90 °C 3 °C
High temperature NTC: -20T115 °C 1.5 °C (outside this range 4 °C)
PTC: -50T50 °C 2 °C
-50T150 °C 4 °C
Control/defrost/product probe
Std. CAREL NTC (10 kΩ at 25 °C), -50T90 °C l l l l l l l l l
High temp. NTC (50 kΩ at 25 °C), -40T150 °C l l l l l l l l l
PTC (985 kΩ at 0 °C), -50T150 °C only on DN33*7* models
User interface
display 3 digit LED plus icons
keypad ergonomic 4-button
Outputs
compressor 16 A 16 A 16 A 2 HP 16 A 2 HP 16 A 16 A 2 HP
defrost 16 A 16 A 16 A 16 A 16 A
evaporator fans 8A 8A 8A 8A 8A
aux/light 8 A on 8 A on 8 A on 8A 8A 8 A on 8A 8A
model model model models
DN33S*0A* DN33S*EA* DN33S*HA* DN33F*EA*
DN33F*EL*
Dn33F*ET*
Programming
keypad l l l l l l l l l
remote control infrared sensor only featured on some models: DN*(R,B,M,T)*, and on the models DN33:
DN*(I,F,K,W)*
key l l l l l l l l l
Special functions
HACCP / Real Time Clock function can be enabled when Real Time Clock option available, models: DN*(C,B,L,T)*, and on
DN33 power models: DN*(E,F.0,W)*
buzzer l l l l l l l l l
repeater display standard for models with 12 Vac, 12/24 Vac, 115/230 Vac power supply. Important: the 230 Vac or
115 Vac models (built-in transformer) do not support the repeater display

decimal point l l l l l l l l l
CAREL serial network interface l l l l l l l l l
Other
Quality and precision: in-circuit testing l l l l l l l l l
UL mark l l l l l l l l l
VDE mark l l l l l l l l l
EN 13485 (standard relating to l l l l l l l l l
thermometers)
Relay rating to EN60703-1:
8 A, 8 (4) A
16 A, 12(2) A
2 HP, 10(10) A
(*) up to 60 °C room temperature
l standard
29

easy series for display cabinets,


showcases and refrigerated cabinets
In-depth knowledge of applications in Benefits
the sector and market needs has allowed
• easy programming of parameters, with 4
CAREL to design a technologically
predefined sets of parameters available;
advanced product with a simple approach.
• easy installation using the front
With easy, CAREL offers the market
mounting system;
a product designed specifically for
• easy wiring, thanks to the built-in
refrigeration control in bar, catering,
transformer and relays with power rating
display cabinet and refrigerated showcase
up to 2 HP;
applications.
• easy to identify the best solution, thanks
easy is a range with a wide choice of
to the vast range of models available; professional kitchens
models, including a compact version that
• even the software is easy to customise,
is ideal for rooms in which space is a crucial
thanks to its flexible design;
element.
• easy to clean, thanks to the perfectly flat
easy is the best choice for simply and
keypad;
effectively managing the complex world of
• easy to read, high efficiency display
refrigeration control.
and digits that are 27 % larger than
easy simplifies the initial unit configuration
traditional displays.
phase and features new technology for
creating special models with custom
For managing device parameters, CAREL
functions.
provides simple configuration software
free-of-charge, called Visual Parameter plug-in showcases
Manager (VPM), downloadable from: ksa.
carel.com

bottle cooler
easy series for display cabinets, showcases and refrigerated cabinets

easy easy compact easy milk chiller

PJEZ* PJEZ* PJS1*

easy represents a range of electronic The PJEZS* compact models are designed easy milk chiller has been designed to
microprocessor controllers with LED for the management of static refrigerating control the storage and refrigeration of
display developed for managing units (no fan on the evaporator) operating milk, so as to guarantee its organoleptic
refrigerating units, display cabinets and at temperatures above 0 °C. The PJEZM* qualities. easy milk chiller can be used to
showcases. compact models are the thermometer set variable duration stirring cycles that,
The unit can be switched on/off either versions. easy compact is the ideal solution by keeping the milk moving, guarantee
from digital input or directly from the for applications where the space available storage at the right temperature.
keypad. for housing the controller is limited: the The stirring cycles can be configured
The keypad is touch sensitive. The depth occupied internally is just 31 mm, either dependent on or independent of
completely flat surface allows easy while still featuring 2 HP relay outputs for the compressor, automatically or manually
cleaning and ensures a greater hygiene, the control of refrigeration compressors (from the keypad and/or digital input).
in complete compliance with HACCP without requiring additional intermediate easy milk chiller is also suitable for other
standards. relays. applications, such as: dryers, metering
devices, mixers, etc... In these cases, the
faceplate can be replaced with the CAREL
Technical specifications Technical specifications standard.
Power supply: 12 Vac/Vdc, 115 Vac, 230 Vac Power supply: 12 Vac/Vdc, 115 Vac, 230
Operating conditions: -10T50°C, <90% Vac
rH non-condensing Operating conditions: -10T50°C, <90% Technical specifications
Degree of protection: IP65 front panel rH non-condensing Power supply: 230 Vac
Certification: CE, UL, NSF, ATEX Degree of protection: IP65 front panel Operating conditions: -10T50°C, <90%
Assembly: panel mounted, with brackets Certification: CE, UL, NSF, ATEX rH non-condensing
or screws from front Assembly: panel mounted, with brackets Degree of protection: IP65 front panel
Number of I/Os: or screws from front Certification: CE, UL, NSF, ATEX
• analogue inputs: up to 3 NTC / PTC; Number of I/Os: Assembly: panel mounted, with brackets
• digital inputs: 1, voltage-free contact; • analogue inputs: up to 2 NTC / PTC; or screws from front
• digital outputs: up to 3 relays. • digital outputs: 1 relay. Number of I/Os:
Serial ports: 1 for Carel network Serial ports: 1 for Carel network • analogue inputs: up to 3 NTC;
Dimensions: drilling template 71x29 mm, Dimensions: drilling template 71x29 mm, • digital inputs: 1, voltage-free contact;
maximum depth 71mm maximum depth 31mm • digital outputs: up to 3 relays.
Connections: screw, plug-in, spade Connections: screw, plug-in terminals Serial ports: 1 for Carel network
terminals Dimensions: drilling template 71x29 mm,
maximum depth 71mm
Connections: screw, plug-in, spade
terminals
31

easy clock, easy door easy split

PJS3*, PJS4*, PJS5* PJEZ*8*

This is an energy saving electronic also corresponds to closing/opening the easy split is an easy series controller
controller for bottle coolers, open front night blind on open front cabinets; designed for medium or low temperature
cabinets and vending machines. • special function for identifying any refrigeration units with inside lighting.
The “energy saving” function ensures refrigerant leaks. The user terminal, just 31 mm thick, is
significant energy savings as it adapts to separate from the power board and is
store opening times. Applications suitable for standard thickness insulation.
Energy is saved by optimising unit • PJS4*: medium temperature applications The built-in connectors on the power
management, distinguishing between (compressors, fans and lights); board simplify direct connection of the
daytime and night-time operation. At • PJS5*: low temperature applications loads.
night the lights can be switched off and (compressors, defrost and lights). easy split can manage up to two
the control set point increased without this compressors, controlling delayed
affecting refrigerated product quality. activation in parallel or in two stages,
This consequently reduces energy Technical specifications including rotation.
consumption in periods when the store is Compressors are managed by the 30 A
not open to the public. Power supply: 115 Vac, 230 Vac relay, UL certified up to 96 LRA.
The shopkeeper or store manager thus Operating conditions: -10T50°C, <90% RH Management of the light has been
doesn’t need to unplug the units in the non-condensing extended to include the door switch,
evening and, at the same time, eliminates Degree of protection: IP65 front panel thus differentiating between solutions for
the problem of peaks in consumption Certification: CE, UL, NSF, ATEX cabinets or cold rooms.
when the store opens again the next Assembly: panel mounted, with brackets The connection cable between the power
morning. or screws from front board and user interface can be ordered
Number of I/Os: separately as an individual accessory and is
• analogue inputs: up to 2 NTC; available in different lengths, up to 10 m.
• digital inputs: 1, voltage-free contact;
easy clock (PJS3*)
• digital outputs: up to 3 relays
This mode comes with an internal clock Serial ports: 1 for Carel network
(Real Time Clock) so as to manage the set Technical specifications
Dimensions: drilling template 71x29 mm,
point and light operation based on set maximum depth 71 mm Power supply: 115 Vac, 230 Vac
time bands. Connections: screw, plug-in, spade Operating conditions: -10T60°C, <90%
terminals rH non-condensing
The time bands mean cabinet operation
Degree of protection: power board fitted
precisely reflects store opening times:
in box
• independent time bands for the set
Certification: CE, UL
point and the light, allowing set point
Assembly: wall-mounted with box or open
and light operation in sync or at different
board
time;
Number of I/Os:
• defrosts and automatic day/night
• analogue inputs: up to 3 NTC / PTC;
switching can be disabled during the
• digital inputs: 1, voltage-free contact;
IPD stage (Initial Pull Down).
• digital outputs: up to 4 relays.
Serial ports: 1 for Carel network
Dimensions: display drilling template
easy door (PJS4*, PJS5*) 71x29 mm, depth 31 mm; power board
Automatically adapts to the opening times 117x98 mm
by detecting when the display cabinet Connections: screw, spade terminals
door is open.
When, during the day, the door is not
opened for a certain set number of hours,
the controller automatically switches to
night mode:
• switching between night/day status
easy series for display cabinets, showcases and refrigerated cabinets

Accessories and options

Temperature probes with NTC


thermistor
(NTC*)

CAREL NTC probes are reliable, low cost


easy wide, easy small wide transducers for measuring temperature.
The technical solutions adopted and tests
conducted on these products ensure significant
precision and reliability.
PBEV*

For the catering, pastry shop and ice Technical specifications


cream parlour markets, the easy series is
Power supply: 12 Vac/Vdc, 115 Vac,
completed by a new product line: easy
230 Vac
wide, representing the evolution of the
Operating conditions: -10T65°C,
PowerCompact wide family.
<90% rH non-condensing Removable faceplate
Degree of protection: IP65 front panel (PEOPZ*)
The new family, as well as guaranteeing
Certification: CE, UL
quality food storage, is user-friendly, Possibility of customise the appearance of the
Assembly: panel mounted, from front
aesthetically attractive and guarantees controller by simply replacing the faceplate,
or rear, with membrane keypad or
significant energy savings. Special adding the desired colour or company logo.
polycarbonate
attention has been focused on the
Number of I/Os:
user interface, now more attractive and
• analogue inputs: up to 4 NTC / PTC;
intuitive, with a 27% larger display than the
• digital inputs: 2 voltage-free contacts;
PowerCompact family, available in several
• digital outputs: up to 5 relays.
colours, and a polycarbonate keypad.
Serial ports: 1 for CAREL network
Dimensions: drilling template
The surface of the controllers is perfectly
165x29.2 mm, maximum depth 79 mm RS485 serial connection
flat and thin, allowing easy cleaning
Connections: screw, spade terminals
and ensuring the highest level of (IROPZ48500, IROPZ485S0)
hygiene, in complete compliance with
This is easily fitted to the same connector that
HACCP standards. For manufacturers of is normally used for the programming key;
refrigerated cabinets and showcases, all models available can be connected to the
CAREL offers the possibility to customise supervisory system.
the controllers according to the specific Model IROPZ485S0 in particular is fitted with a
application. The new appearance and new microprocessor and can automatically recognise
types of assembly mean the controllers the TxRx+ and TxRx- signals. These options
can be better integrated into the have been designed to remain outside of the
refrigeration unit, giving a decidedly more controller and consequently can be installed
attractive and elegant end result. at any time, even subsequently, if the system
requires.
The keypad is touch sensitive This
new technology allows custom user
interfaces to be created based on different
requirements. This characteristic, as
well as guaranteeing better hygiene,
also improves the appearance of the
controllers, now in line with the most
modern electronic instruments. Programming key
(IROPZKEY*)
Available in standard (easy wide, This allows the ir33 to be programmed quickly,
compatible with powercompact wide) and even when not powered, reducing the risk
small format (easy small wide, compatible of errors. This accessory reduces the number
with powercompact small wide). of part numbers handled, is a rapid and
effective tool for service operations, allowing
the controller to be programmed in just a few
seconds, even during the testing phase at the
end of the production line. Up to six sets of
parameters can be programmed. Versions are
available with battery or external power supply.
33

Table of easy models

PJEZC0MG00
PJEZM0N010

PJEZC0MB00
PJEZC0M000
PJEZS0GG00

PJEZY0H000
PJEZS0GB00
PJEZS0H000
PJEZS0G100

PJEZS0G000
PJEZS0A000

PJEZS6A000

PJEZC0P000
PJEZX00000
PJEZC00100
PJEZC00000
PJEZY00000
PJEZY00010
PJEZS0P100

PJEZS0P000

PJEZS2P000

PJEZS6P000
PJEZS00100
PJEZS0P1E0

PJEZS00000
PJEZS002E0

PJEZS000E0

PJEZS2L000
PJEZS2L100
Features

Power supply
12Vac/Vdc (-15/10%), 50/60 Hz l
115Vac, (-15/10%), 50/60 Hz l l l l l l
230 Vac, (-15/10%), 50/60 Hz l l l l l l l l l l l l l l l l l l l l l l
Probes
Std CAREL NTC: -50T90°C l l l l l l l l l l l l l l l l l l l l l l l l
High temp. NTC: -40T150°C l l l
Std CAREL PTC: -50T150°C l l
User interface
display red green blue red green blue

keypad ergonomic 4-button


Outputs
compressor 8A 16 A 2Hp 8 A 8A 2 HP 16A 8 A 16A 8 A 2Hp 8 A 16A 2Hp
defrost
evaporator fans 8A
aux 8A 8A 8A 8A 8A
Programming
keypad l
key l
Special functions
Real Time Clock l l l
buzzer l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
decimal point l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
CAREL serial network interface l l l l l l l l l l l l l l l l l l l l l l l l l l

l standard

Table of easy compact models


PJEZMNN0E0

PJEZSNH010

PJEZSNH000
PJEZSNH0E0
PJEZSNP010

PJEZSNP000
PJEZSNP0E0

Features

Power supply
230 Vac, (-15/10%), 50/60 Hz l l l l l l l
Probes
Std CAREL NTC: -50T90°C l l l l l l l
User interface
display (3 digit LED plus icons) red
keypad ergonomic 4-button
Outputs
compressor 16 A 16 A 16 A 2 HP 2 HP 2 HP
Programming
keypad l l l l l l l
key l l l l l l l
Special functions
decimal point l l l l l l l

l standard
easy series for display cabinets, showcases and refrigerated cabinets

Table of easy milk chiller models

Features PJS1Y0P000 PJS1Y0V000


Power supply
230 Vac, -15/10%, 50/60 Hz l l
Probes
Std CAREL NTC: -50T90°C l l
User interface
display (3 digit LED plus icons) red
keypad ergonomic 4-button
Outputs
compressor 16 A 16 A
stirrer 8A 8A
aux 8A
Programming
keypad l
key l
Special functions
change set point l l
buzzer l l
decimal point l l
CAREL serial network interface l l

l standard

Table of easy clock & easy door models

Features PJS3C0M000 PJS3C0MG00 PJS4C0H000 PJS4C0HG00 PJS4C0H100


Model
easy clock l l
easy door l l l
Power supply
115 Vac, -15/10%, 50/60 Hz l
230 Vac, -15/10%, 50/60 Hz l l l l
Probes
Std CAREL NTC: -50T90°C l l l l l
User interface
display (3 digit LED plus icons) red green red green red
keypad ergonomic 4-button
Outputs
compressor 2 HP 2 HP 2 HP 2 HP 2 HP
evaporator fan 8A 8A 8A 8A 8A
light 8A 8A 8A 8A 8A
Programming
keypad l
key l
Special functions
Real Time Clock l l
Energy saving time bands door status detection
buzzer l l l l l
decimal point l l l l l
CAREL serial network interface l l l l l

l standard
35

Table of easy split models

PJEZC8R050

PJEZC8R140
PJEZX8I040

PJEZX8I050

PJEZC8I040

PJEZC8I050

PJEZC8I140
PJEZS8I050
Features

Model
without box l l l l
with box l l l l
Power supply
115Vac, -15/10%, 50/60 Hz l l
230 Vac, -15/10%, 50/60 Hz l l l l l l
Probes
Std CAREL NTC: -50T90°C l l l l l l l l
User interface
display (3 digit LED plus icons) red
keypad ergonomic 4-button
Outputs
compressor 30 A 30 A 30 A 30 A 30 A 30 A 30 A 30 A
defrost 16 A 16 A 16 A 16 A 16 A
evaporator fan 16 A 16 A 16 A 16 A 16 A 16 A 16 A
light 16 A 16 A 16 A 2 HP 2 HP 2 HP 2 HP 2 HP
Programming
keypad l
key l
Special functions
Real Time Clock l l
buzzer l l l l l l l l
decimal point l l l l l l l l
CAREL serial network interface l l l l l l l l

l standard
easy series for display cabinets, showcases and refrigerated cabinets

Table of easy wide models

PBEVH0HNBW
PBEVH0HNAA
PBEVC0HND0

PBEVC0SNFW
PBEVC0HNBA

PBEVC0HCAA

PBEVH0HNB0
PBEVS0EAAA

PBEVY0EVD0

PBEVC0SNFA
PBEVS0SAFA
Features

Power supply
230 Vac, (-15 to 10%), 50/60 Hz l l
115/230 Vac, (-15 to 10%), 50/60 Hz l l l l l l l (small) l (small) l (small)
Precision
Std CAREL NTC: -50T50°C 1 °C
50T90°C 3 °C
High temperature NTC: -40T-20°C 4 °C
-20T115°C 1,5 °C
115T150°C 4 °C
Std CAREL PTC (Only on PBEV*7* models)
-50T50°C 2 °C
50T150°C 4 °C
User interface
display (3 digit LED plus icons) blue red red blue blue blue red white blue blue white
keypad ergonomic 8-button
Outputs
compressor 8A 16 A 2 HP 2 HP 2 HP 2 HP 2 HP 2 HP 30 A 30 A 30 A
defrost 8A 16 A 16 A 16 A 16 A 16 A 16 A 8A 8A
evaporator fans 8A 8A 8A 8A 8A 8A 5A 5A
aux1 8A 8A 8A 8A 8A 8A 8A 8A 8A 5A 5A
aux2 8A 8A 8A
Programming
keypad l
key l
Special functions
HACCP/Real Time Clock function can be enabled when Real Time Clock available, models: PBEV*(C,L,S,Y)*
buzzer l l l l l l l l l l l
repeater display standard for models with 12 Vac, 12/24 Vac, 115/230 Vac power supply. Models with built-in
transformer (115 V or 230 Vac) do not support the repeater display
decimal point l l l l l l l l l l l
CAREL serial network interface l l l l l l l l l l l

l standard
37

Solutions for blast chillers and freezers

Blast Chiller is the CAREL solution for Energy saving & HACCP Piercing probes (NTCINF*,
the control of blast chillers and freezers, PT1INF*)
Compared to traditional management,
appliances used in professional kitchens to
Blast Chiller guarantees a reduction in Piercing probes are available for measuring
chill and/or freeze freshly cooked food.
power consumption, thus reducing costs the temperature in the heart of the
Blast Chiller is based on the pCO series
and respecting the environment. product, in versions with or without
programmable platform and features a
Once the most suitable chilling or freezing preheater.
graphic interface (pGD1 series) that offers
cycle has started, the controller ensures
a simple and complete menu (including
that the foodstuffs are brought to the
multi-language).
desired temperature within the set time
limits. Quick chill
Benefits This solution guarantees control of the
• user friendliness: intuitive graphic temperature of the foodstuffs stored in +70 °C
display complete with icons that guides compliance with HACCP standards.
the user with instructions and tips; If needed, serious alarms can be signalled
• hygiene: easy to clean thanks to the user relating to failure to meet temperature or
interface designed for food processing time limits. +70 °C+3 °C
applications;
• customisation: wide choice of easy-to- Custom appearance
customise options thanks to the plastic without blast freezer
The removable plastic faceplate (6 buttons)
faceplate and membrane keypad;
• multifunction: standard or custom cycles
for assembly from the front, and the +3 °C
with blast freezer: reduces the time
that products are exposed to high-risk
with up to 3 completely configurable
membrane keypad (8 buttons + 3 LEDs) +70 °C
temperatures (for bacterial proliferation)
for assembly from the rear, completely
phases;
customisable, allow the instrument to
• standards compliance: availability of Quick freeze
be installed in perfect harmony with the
complete HACCP reports for monitoring
design of the application.
foodstuffs; +70 °C
• energy saving: by selecting or creating -18 °C
the most suitable cycle for the product.

-18 °C
without blast freezer
with blast freezer: avoids the formation of
macrocrystals, assisting the formation of
microcrystals
Solutions for blast chillers and freezers

Blast Chiller

BC00*

Main function: Technical specifications • analogue outputs:


• chilling and freezing cycles in - pCO3: small up to 4;
Power supply: 24 Vac/Vdc
compliance with standards (time or - pCOXS: up to 3.
Operating conditions
temperature, hard or soft); • digital outputs:
• pCO3 small: -25T70°C, <90% RH non-
• storage phase. - pCO3 small: up to 8 relays;
condensing;
Management of special functions or - pCOXS: up to 5 relays.
• pCOXS: -10T60°C, <90% RH non-
settings: Serial ports:
condensing.
• creation of completely customisable - pCO3 small: 2 for Carel network + 2 for
Degree of protection:
cycles; supervisor/serial printer with additional
• IP65 with membrane keypad;
• smart defrosts for energy saving; card;
• IP40 with standard keypad;
• optimum time management thanks to - pCOXS: 2 for Carel network + 1 for
• IP40 pCO board.
the built-in clock. supervisor/serial printer with additional
Certification: CE, UL
card.
Assembly:
The top-of-the-range version can also Dimensions:
• pCO board: DIN rail (DIN 43880, IEC EN
manage PT1000 sensors, allowing higher - pCO3 small: 110x227.5x60 mm
50022);
temperatures to be measured (in particular - (13 DIN modules);
• user terminal panel mounted with
for the piercing probe). - pCOXS: 110x140x60 mm
standard keypad or membrane keypad.
- (8 DIN modules);
Number of I/Os:
- user terminal 156x82x30 mm,
• analogue inputs:
- display area 72x36 mm
- pCO3 small: up to 5 NTC (2 PT1000);
Connections: plug-in terminals
- pCOXS: up to 4 NTC.
• digital inputs:
- pCO3 small: up to 8, voltage-free contacts;
- pCOXS: up to 6, voltage-free contacts.

Table of Blast Chiller models

low-end high-end
Features
BC00XPW000 BC00XMW000 BC00SPW000 BC00SMW000
Main board pCO XS
pCO small
3

User terminal pGD1 pGD1 + membrane keypad pGD1 pGD1 + membrane keypad
Power supply 24 Vac, 24 to 48 Vdc, 50/60 Hz 24 Vac, 28 to 36 Vdc, 50/60 Hz
Power 8W 15 W
Digital inputs 6 (voltage-free contact) 8 (voltage-free contact)
Analogue inputs 4 NTC 5 NTC (2 PT1000)
Digital outputs 5 relays 8 relays
Analogue outputs up to 3 up to 4
Degree of protection IP65 with membrane keypad
IP40 with standard keypad
39

powersplit

powersplit is a controller for multiplexed Local network


cabinets with on-board compressors.
powersplit can manage units as a series of
Certification
powersplit is a range of products available
sections via a local network. EN 13485, air, S, A, 1, -30T30 °C
in configurations with 4 or 6 outputs, with
The local network reduces wiring and The powersplit series, fitted with
or without built-in clock and light sensor,
rationalises management of the different standard CAREL NTC probe, complies
and with the power board separate from
sections. All the controls, i.e. light button, with the specifications of EN 13485
the terminal.
ON/OFF, manual defrost, continuous cycle (thermometers for measuring the
On models fitted with clock, HACCP
and AUX can be centralised on just one air and product temperature for the
management is available as standard.
display. The local network also allows transport, storage and distribution
This guarantees control of food storage
alarms from the various controllers, i.e. of chilled, frozen, deep-frozen/
temperature in compliance with HACCP
the different sections of the cabinet, to quick-frozen food and ice cream), as
guidelines.
be centralised onto just one terminal. In required under EC regulation 37/2005
addition, the defrosts can be synchronised: of 12 January 2005 on frozen food
Benefits the defrost starts at the same time in all storage.
• reduction in wiring and components the sections, and ends independently
inside the electrical panel; according to the status of each section.
• LAN management of synchronised
defrosts (1 master + 5 slaves);
• user terminal with limited case depth;
• serial communication between
the display and power boards to
guarantee greater immunity against
electromagnetic disturbance.
powersplit

powersplit and powersplit Accessories and options


small
PSB*

Configurations are available with 4


(powersplit small) or 6 relay outputs
(powersplit standard), with or without RS485 serial Light sensor
built-in clock. powersplit is designed (FCSER*) (PSOPZLHT*)
to reduce wiring and related power
powersplit has been designed to manage This measures variations in light inside the
components, and consequently reduce
plug-in cabinets and provides a local network refrigerated compartment, thus allowing the
the number of part numbers managed controller to activate the functions featured as a
serial connection as standard. The local network
and thus costs. The power board has been configuration optimises the operation of units response to opening the door.
designed to eliminate the need for an with several evaporator sections. This represents a significant advantage,
additional terminal block. By fitting the RS485 option, the local network considering that just one sensor replaces a
In the model with 4 relays, the RS485 and connection to the PlantVisor supervisor and series of micro-switches on the doors.
clock serial cards have been integrated into remote management system is no longer
the power board. required.

User terminals are available (PST*), in the


small (drilling template 29x71 mm) and
large formats (drilling template
138.5x23 mm).

Display terminal Large cover


Technical specifications (PST*VR*) (PBOPZCTR*)
Power supply: 115/230 Vac, 230 Vac This can be connected in parallel with the Transparent cover available in single and
Operating conditions: : -10T50°C, <90% interface for setting the parameters. multiple packs.
RH non-condensing It displays the temperature of the third probe
Degree of protection: located in the hottest point of the cabinet, as
• IP65 user terminal front; specified by standard EN 441-13.
• IP00 power board
Certification: CE
Assembly: wall-mounted board, panel-
mounted user terminal
Number of I/Os:
• analogue inputs: 3 NTC;
• digital inputs: 2 voltage-free contacts;
• digital outputs: up to 6 relays,
Serial ports: 1 for CAREL network
Dimensions:
• drilling template user terminal 138.5x29
mm (large), depth 22 mm; 71x29 mm
(small), depth 35 mm;
• power board 155x115 mm
Connections: screw, plug-in, spade
terminals
41

Table of powersplit PS* models

powersplit
Features B*0000 B*1000 B*0100 B*1100 B*11100
small B*1S10
Power supply
230 Vac ±10% 50/60 Hz l l l l l
115 Vac ±10% 50/60 Hz l
Inputs
room temperature l l l l l l
defrost temperature l l l l l l
product temperature l l l l l l
ON/OFF l l l l l
Outputs
compressor 2 HP 2 HP 2 HP 2 HP 2 HP 8A
defrost 16 A 16 A 16 A 16 A 16 A 16 A
alarm 16 A 16 A 10 A 10 A 10 A
evaporator fan 10 A 10 A 10 A 10 A 10 A
light/aux1 16 A 16 A 16 A
aux2 10 A 10 A 10 A
light 16 A
alarm/aux1 8A
Special functions
HACCP l l l l
easy link (key and serial card connectors) l l l l l l
Real Time Clock l l l l
LAN connection l l l l l l
RS485 option l l l l l l

l standard

Table of PST* user terminals

Features VR1* LR2* LR4* SR3*


Inputs
room temperature l
ON/OFF l l
Special functions
quick mounting l l
backlit keypad l l l
buzzer l l l
RS485 option l l l l
infrared receiver l

l standard
43

MasterCella series

MasterCella represents the complete Benefits


electronic solution for single-phase/three- Certification
• simple and complete: user interface
phase, static or ventilated cold rooms. EN 13485, air, S, A, 1, -30°C +30°C
- large easy-to-read LED display;
It directly manages single-phase units The MasterCella series, fitted with
- system status signal;
with compressors up to 2HP. The powerful standard CAREL NTC probe, complies
- user-friendly ergonomic keypad;
relays also control all other actuators: with the specifications of EN 13485
• possibility of programming by remote
evaporator fans, defrost, lights, alarm relay (thermometers for measuring the
control;
and auxiliary output. air and product temperature for the
• panel and/or wall mounting;
The high degree of protection - IP65 transport, storage and distribution
• HACCP compliant (versions with clock).
- means that MasterCella can also of chilled, frozen, deep-frozen/
be installed in particularly humid quick-frozen food and ice cream), as
environments. The case can be installed required under EC regulation 37/2005
directly on the wall at the front of the cold of 12 January 2005 on frozen food
room. storage.

Wiring is simplified by the extra space


available, the disconnect switch and
optional card to convert voltage-free
contacts to contacts with voltage signal.

Available in the compact version for small


cold rooms with on-board condensers,
and in the split version for larger cold
rooms where the power board needs to
be installed near the units and the user
terminal near the door.
MasterCella series

MasterCella MasterCella split ColdWatch

MD33* MTSB*, MTST*, PST*LR200 terminal CM*

MasterCella represents one of the leading MasterCella split is the simple and The trapped personnel alarm kit is a safety
products in the refrigeration range offered complete solution for the control of system designed to be fitted inside low
by CAREL: the response to the need for single-phase/three-phase cold rooms with temperature cold rooms.
integrated cold room solutions. remote refrigeration unit. It allows personnel trapped inside the
MasterCella split can be configured using cold room to call for help by pressing an
Benefits the keypad, or by using an electronic emergency button, thus activating the
programming key. audible signal/warning light on the control
• more space available for wiring; panel.
The power board can be located up to 100
• possibility to install a main switch; The kit includes:
metres away, and can thus be housed in
• cables enter from below or above; • control unit: to be fitted outside of the
the condensing unit electrical panel.
• powerful relay ratings; cold room; complete with siren and
In this way, the MasterCella split user
• simple and intuitive user interface; flashing light to signal the alarm, plus
interface becomes the cold room panel.
• clock for real time defrosts; 3 relays (alarm, battery ok and battery
The power board is wired quickly, using
• versions available with 24 A door fault);
spade connectors. The power board is
interlock disconnect switch; • backup battery: housed inside the
fitted with 6 relays for complete control of:
• HACCP; functions control unit, supplies power in the event
compressors up to 2HP, evaporator fans,
• customisation options thanks to of blackouts;
defrost heaters, lights, auxiliary outputs,
removable faceplate. • emergency button: to be installed inside
alarms.
the cold room, made up of a mushroom-
head button with light. The LEDs that
Technical specifications Technical specifications light up the emergency button are on
Power supply: 230 Vac permanently so that the button can be
Power supply: 230 Vac identified in the dark.
Operating conditions: -10T65 °C, <90% RH
Operating conditions: -10T50 °C, <90% RH The kit has been designed in compliance
non-condensing
non-condensing with standards in force.
Degree of protection:
Degree of protection:
• IP65 front (with plastic case);
• IP54 front;
• IP54 panel mounted
• IP00 power board
Technical specifications
Certification: CE Power supply: 230 Vac
Certification: CE
Assembly: wall-mounted or built-in with Operating conditions:
Assembly: wall-mounted with case or
case • emergency button inside cold room
open board
Number of I/Os: -25T40°C, <90% RH non-condensing;
Number of I/Os:
• analogue inputs: up to 5 NTC/PTC; • module outside cold room -10T40°C,
• analogue inputs: up to 3 NTC;
• digital inputs: 3, voltage-free contacts; <90% RH non-condensing
• digital inputs: 2, voltage-free contacts;
• digital outputs: up to 5 relays. Degree of protection:
• digital outputs: up to 6 relays
Serial ports: 1 for CAREL network • IP67 button inside cold room;
Serial ports: 1 for CAREL network
Dimensions: • IP43 module outside cold room
Dimensions:
• plastic case 200x240x87 mm; Certification: CE
• user terminal 190x160x65 mm;
• main power board 178x86x40mm; Assembly: wall-mounted with case or
• power board 155x115 mm
• terminal board 100x90x12mm open board
Connections: screw, spade terminals
Connections: screw, spade terminals Number of I/Os:
• digital inputs: 1, voltage-free contact,
for button inside the cold room;
• digital outputs: 3 relays
Serial ports: 1 for CAREL network
Dimensions:
• module outside cold room 200x240x87
mm;
• button inside cold room 80x70x73mm
Connections: screw terminals
45

Accessories and options Table of MasterCella and MasterCella split models

MasterCella
MasterCella
Features split
MCella new series
MD33A* MD33D* MTSB*100
MCella split
Power supply
Door interlock disconnect switch 230 Vac ±10% 50/60 Hz l l
(0402512CEL: 32 A disconnect switch Power 6 VA 7 VA 5 VA
0402515CEL: shaft h= 85 mm
0402517CEL: yellow/red indicators) Probes
Standard CAREL NTC (range: -50T90 °C; error: l l l
MasterCella can be installed with a 32 A interlock
1 °C in -50T50 °C, 3 °C in 50T90 °C)
disconnect switch for complete unit on/off
management; this device allows operation to High temperature NTC(range: -40T150 °C; l l l
be locked in the “OFF” position, guaranteeing error: 1.5 °C in -20T115 °C, 4 °C in range east.
complete safety during maintenance operations. -20T115 °C)
PTC (range: -50T150 °C; error: 2 °C in -50T50 °C, 4 °C l l l
in 50T150 °C)
digital input / probe 4 l l l
User interface
4 green digits with 7 LED segments l l

MCella new series Probe inputs


MCella split probe inputs 2 2 3

Wiring terminal blocks room temperature probe l l l


(MDOPZC*000) defrost temperature probe l l l

These are used to group together the neutral, product temperature probe l l l
live and earth connections on a single board light sensor configurable
installed inside MasterCella. The models
Outputs
available have 3 and 5 rows of terminals.
Specifically, the latter option allows direct access compressor 16/30 A 16/30 A 2 HP
to this board with the load cables (live, neutral, defrost 16 A 16 A
earth), avoiding having to take the connections evaporator fan 8A 8A
during installation to the MasterCella auxiliary
terminal block. aux1 8A 8A 2 HP
aux2 16 A/ 2 HP 16 A/2 HP 8A
alarm 8A
Special functions
Real Time Clock   l
buzzer l l
MCella new series
infrared  
MCella split
programming key l l l
RS485 serial cards high efficiency display l l
(IROPZSEM10/30) optional hot point display l l
The IROPZSEM10/30 cards are used to connect optional RS485 card l l
MasterCella (MD33*) via the RS485 serial built-in door interlock models
network to the PlantVisor supervisory system. MD33DF*
Operating conditions
open board -10T65 °C <90% RH non-con-
densing
with plastic case -10T50 °C <90% RH non-con-
MCella new series
densing
MCella split
l standard;
Remote control  optional
(IRTRRES000)

The remote control, which is essential for some


applications, has become more powerful and
compact, as well as easier to use. This accessory
provides direct access to the main functions
and configuration parameters, allowing the
instrument to be programmed from a remote
position.
MasterCella series

OVERVIEW DRAWING MasterCella

IROPZSEM10:
RS485 serial board

PSTCON*00:
IROPZSEM30:
terminal connected
RS485 serial board and remoto display IR00R*0000: remoto terminal
cable
(necessary IROPZSEM30 board)

MDOPZCAB000
MDOPZCB000:
wiring terminal blocks

IROPZKEY*:
programming key

PSOPZPRG00:
IROPZKEY00/A0 programming key software tool with
hardware interface

Application examples
16 17 18 19 20
13 14 15
7 8 9 10 11 12
5 6
3 4
1 2

N L

cold room with MasterCella cold room with MasterCella Split


47

Datalogger

No need to worry about filing print-outs, Advantages


replacing paper disks or pen points. The
• independent recording of two
Certification
CAREL Datalogger stores all temperature
temperatures for over one year; Datalogger is compliant, as required
values from the last year, automatically and
• possibility to look up the values saved by EC regulation 37/2005 of 12
in compliance with EEC directives, allowing
directly on the display; January 2005, with standard EN
them to be transferred to a PC using the
• dual data download mode: infrared and 12380 on temperature recorders
download module. CAREL Datalogger
serial; for the transport, storage and
continuously records the temperature from
• possibility to store and print the data distribution of refrigerated, frozen
two probes, and immediately signals any
saved directly from a PC. and deep-frozen food and ice cream.
malfunctions. The instrument is extremely
Datalogger is also compliant with
simple and quick to install. The IP65
standard EN13485.
plastic case has been designed to resist
condensate, at low and high temperatures.

The backlit LCD display shows the data


saved even in poor light; the large buttons
are extremely user-friendly.
Datalogger

Datalogger Accessories and options

DLOG2N0*

The instrument saves the temperature


from two points of measurement, at set
time intervals.
The data can also be transferred to a PC in PC connection kit IR download kit
two different modes: (DLOGSER*) (DLOGPC*)
• by creating a fixed connection
• by transferring the data to a portable DLOGSER allows data to be transferred from This is a portable electronic instrument that
infrared receiver for subsequent one or more Dataloggers to a PC, where it can allows, by simply pressing one button, the data
then be examined and printed using the special saved from a series of CAREL Dataloggers to be
downloading to a computer.
WINLOG software (included). collected.
Connecting Datalogger to the PC using this The DLOGPC kit contains: DOWNLOAD
module also allows the Datalogger inputs, module to download the data saved from
parameters and configuration to be monitored a series of Dataloggers (by infrared); IR port
Technical specifications in real time, and the parameters to be modified for the Datalogger (DLOGIR*); modem-PC
from the PC. cable; WinLog software; 230 Vac/12 Vac, 3 VA
Power supply: 230 Vac The DLOGSER kit includes: transformer.
Operating conditions: 0T50°C, <90% RH • telephone cable to connect DLOGSER to the
non-condensing Datalogger;
Degree of protection: IP65 front panel • RS485-RS232 converter;
Certification: CE, EN13485, EN 12380 • modem-PC cable (connects the converter to
Assembly: panel or wall-mounted the PC)
Number of I/Os: • WinLog software
• analogue inputs: 2 NTC • 230 Vac/12 Vac, 3 VA transformer.
• digital inputs: 2 voltage-free contacts
• digital outputs: 1 relay
Dimensions: panel opening 182x153mm
Connections: screw terminals

NTC probe for Datalogger


(DLOGNTC*)

This high precision NTC probe is ideal for the


Datalogger series temperature recorders.
Retail solutions
51

Solutions for cabinets and cold rooms

The CAREL range of cabinet and cold room output for the electronic expansion valve, a Ultracap technology
controllers in retail applications consists of: RS485 serial interface and inbuilt RTC. MPXPRO features ultracap technology to
• MPXPRO: cutting edge split solution for ensure complete closing and tightness
applications with electronic expansion Energy saving of CAREL E2V electronic expansion
valves; MPXPRO ensures energy savings by: valves in the event of power failures. This
• MPXPRO light: split solution for • using CAREL EXV or PWM electronic technology means solenoid valves no
applications without electronic valves; expansion valves to improve evaporator longer need to be installed upstream of
• irmpx: controller for simple applications management in different operating the refrigerant circuit, thus reducing costs
with panel installation; conditions and reduce the difference and simplifying instrument installation.
• ACC for retrofit installation with between suction and condensing MPXPRO ultracap technology only works
management of anti-sweat heaters. pressure; with CAREL E2V valves (for direct circuit
• modulating anti-sweat heater operation control), normally used in retail display
through comparison between dew case applications.
MPXPRO platform point and glass temperature;
This is the CAREL solution for large retail • modulating evaporator fan operation
applications. and management of different types
Available in various versions, these of defrost (electric heater, hot gas
controllers can completely manage all and simple compressor shutdown)
multiplexed refrigeration units, offering with different programming modes
potential energy savings, easy operation (scheduled, upon request, only when
and installation. necessary).

General features Easy operation


The MPXPRO range is made up of very Guided setup procedures, pre-configured
compact controllers (6 DIN modules) that groups of parameters, direct PC
can synchronise operation in master- connection, infrared remote control, all
slave networks of up to 6 devices. The inputs and outputs readily configurable,
master instrument can manage the other safety and backup functions all assist
slaves, synchronising defrosts and light instrument installation, operation and
operation, sharing probes, digital inputs, maintenance.
user interface and supervisor commands,
and acting as a router for the supervisor
network (CAREL or Modbus® protocol).
Each instrument features a maximum
of 7 analogue inputs, 5 digital inputs, 5
digital outputs, 3 analogue outputs and an
Solutions for cabinets and cold rooms

MPXPRO MPXPRO light

MX3* MX1*

MPXPRO is an instrument for complete and subnetworks are managed by a master Basic version designed for all simple
optimised management of multiplexed unit, which also acts as a gateway to the applications that do not use electronic
cabinets. Special importance in these supervisor. valves, with anti-sweat heater modulation
applications is focused on managing and protected panel installation (without
the electronic expansion valve. MPXPRO plastic cover). Based on the MPXPRO
stands out for its level of integration platform, MPXPRO light has inherited the
between valve management and normal Technical specifications main features of stability, sturdiness and
cabinet control. power, at a very competitive price.
Power supply: 115/230 Vac
Operating conditions: -10T50 °C
Built-in driver for managing CAREL EXV or
Degree of protection: IP00
PWM electronic expansion valves:
Certification: CE, UL
Technical specifications
• optimised compressor rack operating
Assembly: DIN rail Power supply: 230 Vac
pressure;
Number of I/Os: Operating conditions: -10T50 °C
• maximum evaporator efficiency;
• analogue inputs: up to 7; Degree of protection: IP00
• stable temperature inside the cabinets
• digital inputs: up to 5; Certification: CE
by continuous modulation of refrigerant
• analogue outputs: up to 3; Assembly: DIN rail
flow through the evaporator, avoiding
• digital outputs: up to 5. Number of I/Os:
the typical swings of traditional ON/OFF
Serial ports: 1 RS485 CAREL-Modbus® • analogue inputs: up to 7;
control cycles;
Dimensions: 109x137x85 mm (WxHxD) • digital inputs: up to 5;
• corrective procedures to ensure
Connections: plug-in screw terminals • analogue outputs: 0;
operation even in critical conditions;
• digital outputs: up to 5.
• if using CAREL expansion valves,
Serial ports: 1 RS485 CAREL-Modbus®
MPXPRO ultracap technology ensures
Dimensions: 105x111x46 mm (BxAxH)
the benefits of continuous refrigerant
Connections: plug-in screw terminals
modulation for the same over cost and
(optional)
with the same simple installation as
other technology, however without
restrictions, complications or additional
components. Indeed no solenoid valves
or auxiliary power supply circuits need
to be installed.

Another energy saving function on


MPXPRO involves modulation of anti-sweat
heater operation: a specific function to
prevent condensate forming on the glass
of low temperature showcases, allowing
real time modulation of anti-sweat
devices based on the actual ambient and MPXPRO application diagram with
showcase conditions. Special care has ultracap
been paid to installation costs, with the
possibility to share values from common
probes and estimates of values of hard-to-
install probes.
Operation in multiplexed systems is
guaranteed by the possibility to create
master-slave networks, with subgroups
of up to 6 units that can synchronise
operation by sharing information and
activating common procedures. The
53

Table of MPXPRO models


MPXPRO light MPXPRO MPXPRO EEV built in

MX10M00*

MX30M21*

MX30M25*

MX30M24*
MX10S00*

MX10S10*

MX30S21*

MX30S31*

MX30S25*

MX30S24*
Features

Hardware
power supply 230 Vac 115/230 Vac
relays (changeover) 5 (3) 5 (3) 3 5 (3) 5 (3) 3 5 (3) 5 (3) 5 (3) 5 (3)
NTC 7 7 7 7 7 7 7 7 7 7
PTC/PT1000 7 7 7 7 7 7 7
0.5 to 4.5 Vdc 2 2 2 2 2 2 2
4 to 20 mA 1 1 1 1 1 1 1
12 Vdc PWM 2 2 2 2 2 2 2
0 to 10 Vdc 1 1 1 1
CAREL EXV 1 1
PWM 1 1
DIN 6 6 6 6 6 6 6 6 6 6
cover l l l l l l l
terminal kit l l l l l l l
RTC l l l l
Software
Master Slave network l l l l l l l l l l
defrost optimisation l l l l l l l l l l
remote control l l l l l l l l l l
pre-configurations l l l l l l l l l l
EEV management    l l l l
anti-sweat heaters l l l l l l l
fan modulation l (PWM only) l (PWM only) l (PWM only) l l l l

l standard
 optional

OVERVIEW DRAWING MPXPRO

Configurable outputs

Power supply
115 to 230 Vac 50 mA max
( )( ) ( )( ) Anti-sweat heater

Modulating PWM fans (*Additional


module required, i.e. MCHRTF*)

no need of
MPXPRO
built-in driver built-in driver solenoid valve
with Ultracap Tech. with Ultracap Tech.

MX2OP48500
(MX20S***** only)
RS485 serial/RTC clock E2V*
CAREL valve
High
voltage
MXOPZKEYA0
programming key
PWM valve
Only the “Master” must
be connected
RS485 supervisor to the RS485 line

Master/Slave network – tLAN


NTC std/PTC/
Pt1000
Terminal/user MPXPRO MPXPRO MPXPRO MPXPRO MPXPRO

interface
0 to 5 Vdc ratiometric
High High High High High
voltage voltage voltage voltage voltage
Configurable inputs

pressure probes AUX

slave 1 slave 2 slave 3 slave 4 slave 5


optional

AUX AUX AUX AUX AUX

0 to 10 Vdc analogue input AUX

(external power supply)


AUX AUX AUX AUX AUX

4 to 20 mA analogue input
(external power supply)
NB: the functions on the Slave terminals can be activated from the Master terminals
Solutions for cabinets and cold rooms

Accessories and options


for MPXPRO

CAREL EXV expansion card


(MX3OPSTH**)
Optional card for control of a CAREL EXV
electronic expansion valve with ultracap for mpx ACC
automatic valve closing in the event of power
failures, and 0 to 10 V modulating output for
managing external actuators. IRMPX ACC

mpx is the entry-level solution for the The ACC device is a microprocessor
management of multiplexed units or controller that prevents the formation
where local synchronisation is required for of condensate on cold surfaces (e.g.
the management of defrosts and other showcase doors) by measuring ambient
shared functions; specifically designed for dew point and then heating the cold
PWM EEV expansion card panel installation and space saving. surface so as to keep it at a higher
(MX3OPPWM**)
Management of 1 Master and 5 Slaves, temperature than dew point. Heating
Optional card for control of an AC/DC PWM with the Master only connected to the is performed by controlling the voltage
electronic expansion valve with 0 to 10 V
supervisor network. applied to special heaters, using the phase
modulating output for managing external
Remote control with direct access to control output on the device.
actuators.
the control parameters for immediate
configuration of the controller. Main features:
Up to six sets of parameters for the pre- • dew point calculation;
configuration of different control routines, • manual offset;
with immediate availability for use in the • programmable digital input (alarm or
RTC and RS485 interface card field. enable);
(MX3OP48500) • Master/Slave function;
Optional card used to add RTC and RS485 Models available: • serial interface for connection to
interface functions to MPXPRO Slave models. • IRMPXMB000: 4 relays, RTC, RS485, supervisory systems or Master/Slave
buzzer; local network;
• IRMPXMM000: 4 relays, RTC, RS485; • auto-adaptation to mains frequency
• IRMPX10000: 4 relays, RTC; (50/60 Hz).
• IRMPX00000: 2 relays.
Technical specifications
Converters for programming key and Molex® connectors available
(MCHSMLCON*) and kits of 24 cables Power supply: 230 Vac -15/+10 %
commissioning tool monofase 50/60 Hz;
(IROPZPRG00, IROPZTLN00)
(MCHSMLCAB*) Molex® metal cable lugs.
Operating conditions: -10T50 °C, <90 %
PC interface (via VPM) to a standard CAREL RH non-condensing
programming key (MXOPZKEYA0) or directly to Technical specifications Degree of protection: IP43
the MPXPRO controller.
Power supply: 12 Vac Certification: CE
Operating conditions: 0T50 °C Assembly: panel mounted
Degree of protection: IP65 (front) Number of I/Os:
Certification: CE • analogue inputs: 3;
Assembly: panel mounted • digital inputs: 1;
Terminal and display Number of I/Os: • analogue outputs.: 1
• analogue inputs: 3; Serial ports: 1 RS485 CAREL
(IR**U***** & IR**X*****)
Remote user terminal with 3 digits and 4 • digital inputs: 2; Dimensions: 139.8x134.8x88.95 mm
buttons, or display only for viewing device status • digital outputs: 4. Connections: screw and spring-mounted
and parameter configuration. Serial ports: 1 RS485 CAREL terminals
Dimensions: 75x33x71.5
Connections: Molex® terminals (wiring kits
available with lugs already fitted)

Remote control
(IRTRMPX000)
Instrument developed to simplify MPXPRO
programming and setup. It can also override the
status of outputs and inputs so as to completely
test the connections.
55

Solutions for compressor racks

The CAREL offering for compressor racks in compressor racks using just one Easy operation
retail applications consists of: instrument, or a series of instruments
The 8-row graphic user interface, the menu
• pRack, a very versatile solution for connected together. This allows better
structure divided by functions, the screen
all types of applications, including synchronisation between systems (DSS:
layout and the different access levels via
transcritical CO2; double system synchronization), ideal
modifiable password mean any user can
• µRack for simple applications in small - above all for cascade or booster systems.
easily understand the information shown
medium systems.
and browse the menus without needing to
Energy saving refer to the user manual.
Several operating modes and functions are A wizard is available for setting up the
The pRack platform is the CAREL solution
available to save energy: instrument, consisting of a list of questions
for compressor racks in multiplexed
• modulation of compressor and fan used to configure the parameters needed
installations for large retail applications.
operation with specific functions for for safe start-up. Alternatively, users
Its flexibility ensures management of all
inverters, Digital Scroll™ compressors, can choose between a list of 13 pre-
the most common applications used on
screw compressors with slide valves, and configurations already stored inside the
the market, controlling different types of
EC fans; instrument and described in the quick
compressors, refrigerants, control schemes
• the ESS package (Energy Saving Suite), guide, or directly copy the configuration
and logic.
which includes: from another controller using a “SmartKey”
Two versions are available, one for standard
- modulation of suction pressure set or pRack Manager SW.
applications with traditional refrigerants
point, in coordination with supervisors, The instrument can also save a complete
or subcritical CO2 cycles, and the other for
based on the instant operating backup of the configuration, which can
transcritical CO2 applications.
conditions of the entire installation; be recalled at any time in the event of
- modulation of condensing pressure accidental programming errors.
pRack is available in different sizes
set point based on the trend in outside
(compact, small, medium, large and extra
temperature
large) with a different mix of analogue or
- simple day/night and winter/summer
digital inputs and outputs so as to cover
set point compensation based on
the majority of market requirements.
external signals or scheduler.
Different options are available: on-board or
Together with these are integration and
external user terminal, inbuilt RS485 serial
management of external devices, such as
interface, solid state relay outputs.
ChillBooster, economizer systems, liquid
The instrument is extremely flexible,
injection and heat recovery.
indeed all inputs and outputs can be
completely configured, meaning no
restrictions when designing the systems
and constructing the electrical panels.
pRack can also manage two complete
Solutions for compressor racks

pRack pR100 pRack pR200T

PRK100* PRK200T*

pRack standard version is suitable for all that otherwise would have required the This controller manages transcritical
traditional and subcritical CO2 systems. installation of further instruments, with CO2 systems, including control of HPV
Available in the compact, small, medium, consequent additional costs. (high pressure valves) and RPRV (receiver
large and extralarge versions, this can pressure regulating valves), oil circuit, heat
control both small systems (including As well as traditional compressor and recovery and the possibility to connect the
two systems with the same instrument) fan management, pRack adds auxiliary new pGD Touch touch screen display.
and larger systems with a high number of functions for the control of liquid injection Compatible with all valves available on the
inputs and outputs, by connecting up to 4 systems, economizer operation, heat market, pRack pR200T optimises system
boards together. Based on the number and recovery and evaporative cooling. Specific COP in transcritical conditions, stabilises
type of boards connected, the instrument functions developed allow integration of subcooling in subcritical conditions,
can recognise the number of inputs and these functions to optimise operation of maintains constant pressure inside the
outputs available and adapt operation to the entire rack. receiver and can adapt standard control
the specific application. algorithms to critical conditions.
pLoads integration Integrated oil circuit management
Compatible with all the main types of pRack can interface with pLoads (code: optimises device operation and allows the
compressors available on the market, PLO550*) the load management standard supervisor to monitor correct operation,
the controller manages up to 12 piston controller. In fact, the integration of the logging trends over time for more detailed
or scroll compressors, with the first two controllers allows to limit, or modulate, analysis of performance.
compressor controlled by inverter or the maximum refrigerating power supply, The main feature of this controller is that
Digital Scroll™; alternatively, up to 2 optimizing the electrical consumption in it is the only device on the market that
stepped operation, stepless or inverter- order to avoid the maximum current peaks allows communication between low
controlled screw compressors. It can at the same time preserving the correct and medium temperature compressors
manage compressors with different stages operation of the compressor rack. and high pressure and flash gas valves.
and different capacities. In this way, the system can operate in a
A new high performance function is coordinated manner and react uniformly
also available for managing modulating to any problems or instability.
Technical specifications
compressors (compressors with inverter
control, Digital Scroll™, or stepless screw), Power supply: 24 Vac (±15%),
with improved configurability so as 50/60 Hz or 22 to 40 Vdc Technical specifications
to extend operation to new types of Operating conditions: -25T70 °C, 90% RH
compressors available on the market, non-condensing Power supply: 24 Vac, -15/+10%
improved management of capacity Degree of protection: 50 to 60 Hz or 28 to 36 Vdc -20/+10%;
modulation and innovative modulation • IP20; Operating conditions: -40T70 °C, 90% RH
functions inside the neutral zone to avoid • front IP40. non-condensing
swings. Certification: CE, UL Degree of protection:
Another interesting function is called Assembly: DIN rail • IP20;
DSS (double system synchronization), Serial ports: pLAN, BMS, FieldBus • front IP40.
for synchronising operation of medium Dimensions: Certification: CE, UL
temperature and low temperature racks in • 13 DIN (227,5x110x60 mm) Assembly: DIN rail
cascade or booster applications. • 18 DIN (315x110x60 mm) Serial ports: pLAN, 2BMS, 2 FieldBus
Connections: plug-in terminals Dimensions:
Other generic functions are also very • 13 DIN (227.5x110x60);
useful: these auxiliary functions can be • 18 DIN (315x110x60).
completely configured so as to manage up Connections: plug-in terminals
to five thermostats with ON/OFF operation,
two with modulation, two external alarms
and a scheduler with the free inputs
and outputs or internal variables. This
type of logic means special functions
can be managed on the standard model
57

Table of pRack models


Features PRK100X* PRK100S* PRK100M* PRK100L* PRK100Z* PRK20TM* PRK20TL*
RTC l l l l l l l
Integrated BMS  l l
Built-in pGD1 display 
Analogue inputs 8 5 8 10 8 8 10
PT1000 2 2 2 4 2 2 4
NTC 8 5 8 10 8 8 10
0 to 10 Vdc 4 3 6 6 6 6 6
4 to 20 mA 2 3 6 6 6 6 6
0 to 5 Vdc ratiometric 4 3 6 6 6 6 6
Digital inputs 6 10 16 22 16 16 22
24 Vac 8 14 18 14 14 18
230 Vac 2 4 2 2 4
free contact 6 2 2 4 2 2 4
Analogue outputs 2 4 4 6 4 4 6
0 to 10 Vdc 1 4 4 6 4 4 6
PWM 1
Digital outputs 7 8 13 18 29 13 18
relay 7 8 13 18 29 13 18
SSR 2 2 2 4 4

l standard
 optional

OVERVIEW DRAWING pRack

pRack manager pRack


start

mode
pGD1 user interface

OTHER pLAN
BOARDS
pRack
PGD1*: graphic PCOS00AKY0: PCOS00AKC0: CVSTDUTLF0: pGD1 user interface

display smart-key, smart-key USB USB/RS485


programming key adapter converter
pRack
pGD1 user interface

S90CONN*:
connection cable

pGD1 user interface

PCO20DCDC0: Probes
DC/DC power
module Field-Bus BMS

SPKT: 4 to 20 mA pressure
transducers 0 to 5 V
ratiometric transducers
PCOS004850: RS485 PCO1000WB0: pCO
serial board Web - Ethernet™/
BACnet™ int. board NTC/PT1000:
temperature probes

touch
box
PGDT*: touch display pRack manager PWPRO*:
PP2*: PlantVisorPRO
touch or box version PlantWatchPRO
Solutions for compressor racks

Accessories and options

µRack kit
µRack (MRK*DK: kit with µRack DIN rail version,
MRK*0K: kit with µRack built-in version)

The complete CAREL solution for control of


MRK000* compressor racks is the kit version of µRack. This
represents an advantageous solution above all
µRack uses a high efficiency LED display Programming for installers, who can order µRack and all the
to show the monitored values and status CAREL offers the possibility to configure accessories needed with just one part number.
icons for the devices and operating modes. Each kit comprises a µRack, either built-in or DIN
all the unit parameters either from the
rail version, transformer, pressure transducers,
keypad located on the front panel, using a connection cables and connector kit in the
Quick electrical connectors are used for hardware key (even when the unit is off ) or more complete versions.
fast and secure connection and to allow via serial line.
the use of cable kits for controllers fitted in
mass production. Parameters
• display and control measured values on
Using the PWM output, the instrument can
high efficiency LED display;
also manage condenser fan speed control.
• three access levels to display and
program parameters: SEL (user), PRG
Main functions (installer), SEL+PRG (manufacturer);
• suction pressure control; • possibility to move parameters from user RS485 serial card
• discharge pressure control; to installer to manufacturer level. (MCH2004850)
• floating condensing pressure control; Used to interface µRack to a supervisor network
• fan speed management; The following part numbers are available: over RS485. Part numbers vary depending on
• complete alarm management; • MRK0000000: panel version; the type of installation (panel or DIN rail).
• supervisor connection; • MRK00000D0: DIN rail version;
• management of compressor racks with • MRK0000AD0: DIN rail version with
double suction and single condenser RS485.
lines.
Technical specifications
Benefits Power supply: 24 Vac (-15/+10%),
• compact dimensions; 50/60 Hz Programming key
• model for panel or DIN rail assembly; Operating conditions: -10T55 °C, <90% RH (PJOPZKEY*)
• high reliability due to the use of a non-condensing
The programming key is used to program the
standard hardware platform; Degree of protection: front IP55
instrument quickly when not powered, with
• ergonomic, high efficiency display with Certification: CE, UL the certainty of avoiding errors. It reduces the
icons; Assembly: built-in or DIN rail number of part numbers handled and can be
• easy wiring; Number of I/Os: used to program the instrument in just a few
• complete compressor rack • analogue inputs: 4 (2 NTC + 2 seconds during testing at the end of production.
management. ratiometric inputs); Also an excellent technical service tool.
• digital inputs: 5, voltage-free contact;
Devices controlled: • analogue outputs: 1 modulating PWM
• compressors (up to 4); output;
• fans (up to 4); • digital outputs: 5 relays with NO
• alarm relay; contact, 250 Vac 3 A res. 2 A.
• PWM fan speed control. Serial ports: RS485 CAREL
Dimensions: Connector kit
• controller: 75x33x72 mm; (MCH2CON*)
• 70x110x60 mm.
Connections: mini-fit and plug-in Connector kits are available for µRack built-in
version (MCH2CON001) and for µRack DIN rail
version
59

Energy optimisation

Increased energy costs, strict international are two fundamental steps for intelligent The versatility of the CAREL system,
standards that require reductions in CO₂ management of energy consumption. the programmability of its pCO
emissions and the need to use alternative The resulting system is one based on sistema controllers, the usability of
and renewable energy sources, mean we information. This information, just like its programming tools, and extensive
all need to optimise energy consumption feedback, can be used to share rules and presence of specialist CAREL technical
of our buildings by increasing efficiency. create synergies in which each individual personnel internationally, ensure
Comfort and optimisation are not however instrument independently manages a customers a range of solutions that can
mutually exclusive. Studies highlight how specific part of the installation, but at the satisfy even the most innovative needs.
30% energy savings in buildings can be same time is an integral part of the overall Electrical loads, detailed scheduling,
achieved without affecting comfort. system. light management and integration of
Analysis of consumption is the first step air-conditioning systems are just a few
towards evaluating whether a certain examples of what the Retail system can
action can reduce energy consumption. Integration offer customers today.
Imagine shopping at a supermarket
All our products are conceived and
where the prices of the products for sale
designed to be interconnected. This means
are not shown. How can we can decide
all the parameters can be supervised from
whether purchasing certain products
the same BMS interface, such as the CAREL
meets our expectation to spend less
PlantVisorPRO or PlantWatchPRO. This
money? Feedback is precious, as it allows
brings considerable advantages in terms of
us to progressively move in the desired
installation, commissioning, maintenance,
direction, optimising energy consumption,
and, not least, product training costs.
maximising efficiency and maintaining
comfort conditions, just like shelf prices
help us make alternative and informed Interaction
decisions. Simple connection of different CAREL
From this perspective, we believe that the devices over a single serial line, and
first step in saving energy is awareness of availability of CAREL or Modbus® protocols
what we actually spend. The possibility to over an RS485 network allows instruments
analyse power consumption is therefore to interact with one another. Shared
essential in order to obtain significant information can be used to increase the
energy savings. performance of individual instruments by
This is why CAREL offers its customers creating an independent and intelligent
a range of products and solutions for system for managing critical situations,
improving the efficiency of its systems and or alarms, without in any way affecting
optimising energy consumption in retail energy efficiency.
applications. Integration and interaction
Energy optimisation

KW

450

400

350

300

300

200

150

100

50

0
time

pLoads

PLO550*

pLoads is the innovative CAREL controller Load cut-off All readings are available to the
for intelligent management of energy supervisor and in predefined models for
Users can create complex load
consumption, by significantly reducing PlantVisorPRO, for clearer understanding
deactivation logic so as to avoid exceed
waste. and to offer an overall view.
peak power limits agreed with the
Scheduling of loads, management of Interaction with the Energy plug-in offers
electricity supplier.
multiple energy meters, measurement of detailed reports for precise summaries of
Electrical loads can be cut-off when
power/water/gas consumption gas and consumption over time; detailed reports
reaching power consumption and instant
load cut-off are the main features of the are available to optimise system operation.
power thresholds.
new CAREL pLoads. Information on reductions CO₂ emissions
thanks to the CAREL system is managed
A special algorithm controls the device
Benefits of using pLoads: simply by the plug-in.
outputs connected to the electrical
• just one instrument to measure all the loads, so as to reduce and where possible
For the details on the energy plug-in
power values read by individual energy eliminate the possibility of exceeding
energy, refer to the software package
meters; contracted power limits. Deactivation of
available in PlantVisorPRO.
• display all power values on a single user loads is managed according to specific
interface; priorities that can be set by the user, while
• remote control of all measurements by special safety times avoid annoying rapid Technical specifications
PC, with several processing options; deactivation-activation cycles that would Power supply: 24 Vac, -15/+10%
• separate totals on individual lines for otherwise occur if the hysteresis for each Operating conditions: -10T60 °C, 90% RH
precise division of electricity usage and individual load were not considered. non-condensing
exact allocation of power costs; Degree of protection: IP40 on front panel
• identify any abnormal usage and Integration with pRack only
consequent energy wastage; pLoads can interface with the pRack Certification: CE, UL
• alarms when exceeding pre-set standard compressor rack controller (PRK*). Assembly: DIN rail
thresholds; Integration of these two controllers can Number of I/Os:
• automatic load cut-off management; in fact limit or modulate cooling capacity • digital inputs: up to 16
• scheduling of loads based on specific delivered, optimising power consumption • digital outputs: up to 14
and detailed time bands. so as to avoid peaks while at the same Serial ports: optically-isolated RS485
time ensuring correct operation of the Dimensions:
compressor rack. • compact: 105x60x115 mm
Scheduling of connected loads • large: 315x60x110 mm
Connections: plug-in terminals
This controller allows scheduled operation
of all connected loads with programmed Energy meter and consumption
on and off times. The time bands available collector
are intended to represent business
pLoads can manage up to 12 electricity
opening and closing times; each day can
meters in a Modbus® network, and energy/
be labelled as “ordinary”, “special”, “short”
water/gas meters that use digital inputs
or “closing”. Each individual load can be
with transistor optocoupler. Electrical
associated with these time bands, together
measurements such as current, voltage,
with additional operating flexibility that
cos-φ, active power, energy, etc. can be
we have called “before opening” and
viewed on the built-in. graphic interface
“after closing”. For even greater flexibility,
Below is a list of Modbus® compatible
as well as these general time bands, up
energy meters:
to 15 special periods are available, which
• Gavazzi CPT-DIN;
represent exceptions to the main times.
• Ducati Energia Smart più;
• IME Nemo 96HD;
• IME Nemo D4;
• Electrex FEMTO D4;
• Socomec.
61

Table of pLoads models

Features PLO550X30U000 PLO550L30UB00


RTC l l
BMS l l
Built in pGD1 display l l
Digital inputs 2 16
Analogue inputs (ON/OFF contact) 1 4
Digital outputs 5 + 1 with transistor optocoupler 13 + 1 with transistor optocoupler

l standard

OVERVIEW DRAWING pLoads

12 ... water electricity gas


energy meters

pLoads pLoads
Field-Bus BMS

touch
box
PP2*: PlantVisorPRO
touch or box version
CAREL controllers Third party devices

pGD1 user interface

compressor cold rooms


PRK*: pRack controller racks lights

cabinets air-conditioning ovens dishwashers


Energy optimisation

Light management and Air-conditioning


device scheduling management

Supermarket lighting accounts for A supermarket is not just “food cooling”; CAREL proposes standard and easily
a considerable part of total power “comfort cooling” is likewise important, customisable applications for the following
consumption. Correct scheduling of the and like food accounts for a major portion types of units:
times when lights are on, supported by the of power consumption. CAREL has • chillers;
use of twilight sensors, can significantly always worked in the air-conditioning • air handling units;
reduce wasted energy. The continual market, and can offer customers standard • rooftop;
need to reduce power consumption and solutions or specific custom applications • heat pumps (including ground source).
improve environmental impact has led for the retail sector. These applications Each of these applications features models
CAREL to offer its customers standard can be easily interfaced to CAREL for PlantVisorPRO and PlantWatchPRO that
or custom solutions for dynamically and centralised supervisory systems. Simple can be adapted to she specific installation,
intelligently controlling supermarket lights. interconnection of CAREL devices brings with 3D and animated graphics.
Connection of these applications to a limitless benefits: reduction in installation, The CAREL system also provides
supervisory system, such as PlantVisorPRO, maintenance and setup costs, with further OEM customers standard solutions
allows users to easily, intuitively and quickly savings ensured by the fact that all CAREL for managing devices using variable
set time bands for the various different instruments can share information so as frequency drives or inverters; specifically:
loads. An easy-to-use calendar can then to implement special functions, such as • solution for compressors:
be populated with exceptions to manage dynamic set point or scheduling based - BLDC motors (brushless DC motors);
closing periods. In a complex installation on occupancy, air quality, perceived - AC motors;
such as a supermarket, interaction temperature, etc. - digital scroll.
between lights and the more complex The level of detail of information available • solution for fans and pumps:
“food cooling” or “comfort cooling” systems to customers can be customised thanks - EC (electronic commutation);
creates synergies that help best manage to the flexibility of proprietary and free - VFD (variable frequency drives).
critical alarm situations or other specific software tools. Complex retail applications
requirements. Lights, recirculation or return thus become intuitive and managed Continuous research into creating
fans, fill pumps, dampers and doors are “at a click”, with detailed and interactive innovation, and optimisation of power
all devices that, if automated, can lead web pages providing users the desired consumption, has seen CAREL design
to significant reductions in maintenance information in custom levels of detail. As solutions with a low environmental impact
and running costs, and significant energy highlighted, integrated air-conditioning and very high efficiency; one example is
savings due to intelligent operation of systems can interact with other devices, the intelligent use of water as a source of
utilities that avoids waste and prevents even those with different functions. heat exchange:
malfunctions or improper use. Integration and interaction thus bring • ChillBooster;
CAREL in this case too offers standard or food cooling and comfort cooling • evaporative cooling,
specific solutions, aimed at integrating all closer together. Both are placed on the benefits of which in terms of energy
devices that can operate based on time the same level, interacting and sharing saving, easy installation and maintenance
bands, enabled manually or automatically, information so as to optimise efficiency make these products CAREL’s showpiece
tailoring an offer to meet effective and maximise energy saving. “Optimum” in terms of environmental friendliness and
customer needs. logic accentuates the features and unique customer satisfaction.
aspects of each application.
Temperature, humidity and pressure
control solutions
65

Universal controllers

The “infrared universale” is series is a The following sensors can be connected Panel or DIN rail mounting: all models are
range of instruments for controlling the to the “Multi-in” models: available for both classic panel installation
temperature, pressure and humidity • NTC with range –50T90 °C; with IP65 front protection, or for DIN rail
values in air-conditioning, refrigeration • NTC-HT with range –40T150 °C; mounting (4 modules).
and heating units. They can however also • PTC with range –50T150 °C;
be used in other contexts, as the voltage • PT1000 with range –50T150 °C; Backward compatibility: the list of
or current inputs can support various • PT1000 with range –199T800 °C; parameters is compatible with the
different types of sensors. In addition, the • PT100 with range –199T800 °C; previous “ir32 universale” range
PT100 probes or thermocouples have an • J/K TC with range –100T800 °C;
operating range up to 800 °C and can • Voltage: 0 to 1 V, -0.5 to 1.3 V, 0 to 10 V, 0 Other functions: 2 configurable digital
comfortably manage common oven or to 5 V rat; inputs, IR receiver and buzzer available on
furnace temperature control processes. • current: 0 to 20 mA, 4 to 20 mA. all models; some versions also feature a
The wide range of models can satisfy all The type of probe is selected by real time clock (RTC).
requirements: configuration parameter.

The models are divided into two families: Main functions include::
• the first with temperature only • PID with autotuning;
inputs, and consequently suitable for • two independent control loops;
temperature control in HVAC/R and/ • clock management for logging alarms;
or generic applications that require a • working cycles.
thermostat in the range –50T150 °C;
• the second with universal inputs (NTC, Types of outputs: relays, 0 to 10 Vdc, or
NTC-HT, PTC, PT1000, PT100, J/ TC K, control of external SSRs.
voltage and current).
%rH
The following sensors can be connected
to the “temperature only” models:
• NTC with range –50T90 °C;
Type of power supply: models are
available for mains power supply (115 to
230 Vac), or alternatively operating at 12 to
bar
• NTC-HT with range –40T150 °C;
• PTC with range –50T150 °C;
24 Vac/Vdc or 24 Vac/Vdc
°C
• PT1000 with range –50T150 °C. …and more
Universal controllers

IR/DN33: universal IR/DN33: universal clima


thermostats multi-input
IR33*7* and DN33*7* IR33*9* and DN33*9* ADC*

This series of “universal” thermostats This series of controllers can connect Electronic instrument for controlling
can connect two temperature probes two universal probes (NTC, NTC-HT, PTC, ambient temperature and humidity. It
(NTC, PTC, PT1000). The second probe PT1000, PT100, J/K TC, 0 to 1 V, -0.5 to 1.3 can be used in various operating modes.
can be used for a second control loop, V, 0 to 10 V, 0 to 5 V rat., 0 to 20 mA, 4 to Special attention has been focused
independent from the first, or alternatively 20 mA) for managing common values in on advanced algorithms for heating,
for temperature compensation (summer or HVAC/R applications, as well as any other cooling or automatic operation and
heating), differential operation (difference sensor whose output is supported by the for the control of underfloor heating/
between the two temperatures), or free controller. The second probe can be used cooling and temperature compensation
cooling. They feature two digital inputs for a second control loop, independent functions. Timer and RTC clock for day and
that can be configured to manage from the first, or alternatively temperature night operation (optional, depending on
functions such as an immediate external compensation, differential operation, or the model). The remote control option
or delayed alarm, and remote ON/OFF. free cooling. They also feature two digital (by purchasing accessory IROPZ48500)
Programming is made extremely simple configurable inputs. Programming is made allows the data from the instrument to be
by the 9 selectable operating modes (e.g.: extremely simple by the 9 selectable monitored and saved using a supervisor.
direct, reverse, neutral zone, PWM, etc.). operating modes (e.g.: direct, reverse,
All controllers feature a PID algorithm neutral zone, PWM, etc.). All controllers Technical specifications
with AutoTuning and some versions are feature a PID algorithm with AutoTuning
Power supply: 24 Vac -15/10% 50/60 Hz
available with RTC (real time clock). A low and some versions are available with
1 VA, 24/32 Vdc 1 W
consumption switching power supply RTC (real time clock). A low consumption
Operating conditions:
is used on both the 12/24 Vac/Vdc and switching power supply is used on both
0T60 °C, 10 to 90% RH non-condensing
115/230 Vac versions. the 24 Vac/Vdc and 115/230 Vac versions.
Degree of protection: IP20
Certification: CE, UL
Technical specifications Technical specifications
Assembly: wall-mounted
Power supply: 115/230 Vac -15/10% 50/60 Power supply: 115/230 Vac -15/10% 50/60 Number of I/Os:
Hz 6 VA or 12/24 Vac -10/10% 50/60 Hz 4 Hz 9 VA or 24 Vac -10/10% 50/60 Hz 12 VA, • analogue inputs: room temperature
VA, 12/30 Vdc 300 mA max 24 Vdc -15/15% 450 mA max. and/or humidity and outside
Operating conditions: -10T60 °C , Operating conditions: -10T50 °C, temperature
10 to 90% RH non-condensing 10 to 90% RH non-condensing • digital inputs: 1
Front panel degree of protection: Front panel degree of protection: • analogue outputs: 1 x 0 to 10 Vdc
• panel ver.: IP65 • panel ver.: IP65 • digital outputs: 1 or 2 relays
• DIN rail ver.: IP40 • DIN rail ver.: IP40 Serial ports: 1 via external option
Certification: CE, UL (panel ver.) Certification: CE, UL Dimensions: 135x86x36 mm
Assembly: panel or DIN rail Assembly: panel or DIN rail Connections: terminals
Number of I/Os: Number of I/Os:
• analogue inputs: 2 (NTC/HT, PTC, PT1000) • analogue inputs: 2 configurable
• digital inputs: 2 • digital inputs: 2
• analogue outputs: up to 2 x 0 to 10 Vdc • analogue outputs: up to 2 x 0 to 10 Vdc
• digital outputs: 1, 2 or 4 relays • digital outputs: 1, 2 or 4 relays
Serial ports: 1 via external option Serial ports: 1 via external option
Dimensions: Dimensions:
• panel version: 76x34x75 mm • panel version: 76x34x93 mm
• DIN version: 70x110x60 mm • DIN version: 70x110x60 mm
Connections: plug-in terminals Connections: a morsetti estraibili
67

Accessories and options

Programming key Special modules


(IROPZKEY*) (CONV*)

This key allows the ir33 to be programmed These have been developed to be connected
quickly, even when not powered, reducing directly to the Infrared Universale series
the risk of errors. The accessory reduces the instruments (version A). They can in any case be
number of part numbers handled, is a rapid and used with other controllers, for example with
effective tool for service operations, allowing the µchiller series.
the controller to be programmed in just a few There are two models available:
seconds, even during the testing phase at the • CONV0/10A0: cconverts the PWM signal
end of the production line. Versions are available supplied by the instrument into a standard
with battery or external power supply. analogue signal (0 to 10 Vdc or 4 to 20 mA);
• CONVONOFF0: converts the PWM signal into
an ON/OFF signal via relay.

Remote control “Comtool” programming tool


(IRTRUES000) (downloadable from http://ksa.carel.com)
The remote control, which is essential for some With this useful tool, the controller can be
applications, has become more powerful and programmed from any PC, saving the different
compact, as well as easier to use. This accessory configurations to files that can be loaded during
provides direct access to the main functions the final programming stage, creating custom
and configuration parameters, allowing ir33 to sets of parameters for faster programming
be programmed from a remote position using and setting different user profiles with access
a group of buttons that exactly replicate the protected by password.
instrument keypad.

RS485 serial connection RS485 serial card


(IROPZ48500, IROPZ485S0) (IROPZSER30)
These fit directly into the connector that The IROPZSER30 card is used to connect the
normally is used for programming via key; all DN33 universale via the RS485 serial network
models available can be connected to a BMS to a supervisory system that uses CAREL or
that uses the CAREL or Modbus® protocol. Modbus® protocol.
Model IROPZ485S0 in particular can
automatically recognise the TxRx+ and TxRx-
signals.
Universal controllers

Table of IR33/DN33 universale part numbers

assembly power supply inputs outputs other

PID - Autotuning
Real Time Clock
12/24 Vac/Vdc

to control SSR
temperature
115/230 Vac

multi-input
24 Vac/Vdc

buzzer/IR
0 to 10 V
DIN rail

digital
panel

relay
Universal thermostats
IR33V7HR20 DN33V7HR20  2 2 1  
IR33V7HB20 DN33V7HB20  2 2 1   
IR33V7LR20 DN33V7LR20  2 2 1  
IR33W7HR20 DN33W7HR20  2 2 2  
IR33W7HB20 DN33W7HB20  2 2 2   
IR33W7LR20 DN33W7LR20  2 2 2  
IR33Z7HR20 DN33Z7HR20  2 2 4  
IR33Z7HB20 DN33Z7HB20  2 2 4   
IR33Z7LR20 DN33Z7LR20  2 2 4  
IR33A7HR20 DN33A7HR20  2 2 4  
IR33A7HB20 DN33A7HB20  2 2 4   
IR33A7LR20 DN33A7LR20  2 2 4  
IR33B7HR20 DN33B7HR20  2 2 1 1  
IR33B7HB20 DN33B7HB20  2 2 1 1   
IR33B7LR20 DN33B7LR20  2 2 1 1  
IR33E7HR20 DN33E7HR20  2 2 2 2  
IR33E7HB20 DN33E7HB20  2 2 2 2   
IR33E7LR20 DN33E7LR20  2 2 2 2  
Universal multi-input
IR33V9HR20 DN33V9HR20  2 2 1  
IR33V9HB20 DN33V9HB20  2 2 1   
IR33V9MR20 DN33V9MR20  2 2 1  
IR33W9HR20 DN33W9HR20  2 2 2  
IR33W9HB20 DN33W9HB20  2 2 2   
IR33W9MR20 DN33W9MR20  2 2 2  
IR33Z9HR20 DN33Z9HR20  2 2 4  
IR33Z9HB20 DN33Z9HB20  2 2 4   
IR33Z9MR20 DN33Z9MR20  2 2 4  
IR33A9HR20 DN33A9HR20  2 2 4  
IR33A9HB20 DN33A9HB20  2 2 4   
IR33A9MR20 DN33A9MR20  2 2 4  
IR33B9HR20 DN33B9HR20  2 2 1 1  
IR33B9HB20 DN33B9HB20  2 2 1 1   
IR33B9MR20 DN33B9MR20  2 2 1 1  
IR33E9HR20 DN33E9HR20  2 2 2 2  
IR33E9HB20 DN33E9HB20  2 2 2 2   
IR33E9MR20 DN33E9MR20  2 2 2 2  

 standard
Sensors and protection devices
71

Sensors and protection devices

CAREL offers increasingly advanced and Advantages The smoke/fire and flood detectors
complete global solutions. are small devices with auto-calibration
CAREL probes, as well as being
function, thus adapting to different
characterised by the acknowledged
For this reason, CAREL has designed environmental conditions without losing
performance that sets them apart, are very
an entire range of probes that respond activation accuracy.
versatile and can satisfy various market
to the needs of HVAC/R installers and
requirements.
manufacturers, as well as for the control of For the detection of CFCs, HFCs and CO2
CAREL’s own line of humidifiers. gas refrigerants, CAREL offers a range of
In fact, all the probes have been especially
sensors designed to satisfy requirements
designed to be compatible not only
The range envisions temperature in the industrial refrigeration and air-
with all CAREL controllers, but also with
and humidity sensors with different conditioning for supermarkets, shopping
the most commonly used standards
uses, housed in sockets, ducted, centres, and other public places.
worldwide.
residential or industrial environment,
pressure transducers, smoke, fire and
The temperature and humidity probes,
flood detectors, air quality probes,
offering a great choice between active
gas leak detectors for refrigerant
and passive technology, are available in
units, guaranteeing performance and
different operating ranges and also in
compatibility with all CAREL controllers.
specific versions for corrosive or polluting
environments.
The range has been enhanced with the
most innovative technological solutions,
The pressure transducers are available in
offering new international standards at
a ratiometric version, 0 to 5 V and 4 to 20
increasingly competitive prices.
mA, also in a sealed version (to be installed
without capillary directly onto the piping)
offering improved performance in terms of
precision.

The air quality sensors offer a new and


important accessory to installers and
manufacturers of AHUs, absolutely in line
with CAREL quality.
Sensors and protection devices

Temperature, humidity Active temperature/ Active immersion


and temperature/ humidity probes temperature probes
humidity probes.
DPW*: for installation in the room DPP*: for industrial environment ASIT*: immersion
DPD*: for installation in the duct

This probes are particularly suitable for Specifically designed to measure high The ASIT* immersion probes are used in
civil and commercial environments where levels of humidity with great accuracy. cases where it is necessary to measure the
particular attention is paid to design. The range also envisions models with temperature inside cooling and heating
They are used in heating and air RS485 connection with CAREL and circuits.
conditioning systems that use ducts. The Modbus® protocol. They are particularly adaptable where the
range also envisions models with RS485 sensitive element must be in direct contact
connection with CAREL and Modbus® with the fluid being controlled.
protocol. Technical specifications
Power supply: 12/24 Vac -10/15%,
9 to 30 Vdc ±10% Technical specifications
Technical specifications Operating conditions: -10T60 °C, -20T70, Power supply: 12/24 Vac -10/15%,
Power supply: 12/24 Vac -10/15% <100% R.H. non cond. 9…30 Vdc ±10%
9 to 30 Vdc ±10% Protection rating: Operating conditions: -10T70 °C, <100%
Operating conditions: • IP55 (container); R.H. non cond.
• DPW*: -10T60 °C, <100% R.H. non cond.; • IP54 (sensor). Protection rating:
• DPD*: -10T60 °C, -20T70, <100% R.H. non Assembly: wall-mounted • IP55 (container);
cond. Number of I/Os: • IP67 (sensor).
Protection rating: • analogue outputs: -0.5 to 1 V, 0 to 1 V, Assembly: direct or with housing
• DPW*: IP30; 0 to 10 V, 4 to 20 mA Number of I/Os:
• DPD*: IP55, IP40 sensor. Serial Ports: RS485 (specific model) • analogue outputs: -0.5 to 1 V,
Assembly: Dimensions: 98x170x44 4 to 20 mA
• DPW*: wall-mounted; Connections: screw terminal board for Dimensions: 94x102x176
• DPD*: duct; cables up to 1.5 mm2 Connections: screw terminal board for
Number of I/Os: cables up to 1.5 mm2
• analogue outputs: -0.5 to 1 V, 0 to 1 V,
0 to 10 V, 4 to 20 mA
Serial Ports: RS485 (specific model)
Dimensions:
• DPW*: 127x80x30 mm;
• DPD*: 98x105x336 mm.
Connections: screw terminal board for
cables up to 1.5 mm2

active output temperature and humidity sensors


73

Active universal VOC, CO2, CO2+VOC air Refrigerant gas leak


temperature probes quality probes detector

ASET*: universal DPWQ*: for installation in the room DPWL*


DPPQ*: for installation in the duct

The universal temperature probes are These analyse the quality of the air and The refrigerant gas detection sensor is a
used for many applications; in particular are ideal for air ventilation and handing device that indicates leaks of the most
the ASET03* version has an electronic systems in domestic and commercial areas. common gases (R22, R134a, R404a, R407c,
amplifier, protected by a container with R410a and CO2). It can be used in stand-
IP55 protection rating, which allows Main functions: alone applications, integrated with Carel
remote control up to 2oo m with 4 to 20 • measurement of air quality; controllers or with third party devices.
mA output. • quantitative analysis of contamination It envisions connection with the CAREL
by parts of polluting gases; controller via the analogue, digital output
• setting of a sensitivity threshold or via RS485 Modbus® serial connection.
Technical specifications depending on that envisioned; When a leak above a certain concentration
• for the ventilation of rooms only when is detected, the sensor informs the
Power supply: 12/24 Vac -10/15%,
necessary, contributing to a large energy controller of the alarm and locally activates
9…30 Vdc ±10%
saving. an audible and visual signal and a relay
Operating conditions: -30T90 °C or 30T150
(SPDT) at the same time. It offers the
°C, <100% R.H. non cond.
advantage of intervening immediately on
Protection rating:
gas leaks, thus preventing unit standstill
• IP55 (container); Technical specifications
and guaranteeing the safety of persons in
• IP67 (sensor). Power supply: 24 Vac/dc ±10%, 50/60 Hz the vicinity.
Assembly: directly in socket Operating conditions: 0T50 °C, Its installation ensures compliance with the
Number of I/Os: 10/90% R.H. non cond. European F-GAS and EN378 and ASHRAE
• analogue outputs: -0.5 to 1 V, 4 to 20 mA Protection rating: 15 standards.
Dimensions: 94x102x176 • IP55 (container);
Connections: screw terminal board for • IP67 (sensor)
cables up to 1.5 mm2 Technical specifications
Assembly:
• DPWQ: wall-mounted; Power supply: 12 to 24 Vac/Vdc ±20%
• DPDQ: duct 50/60 Hz
Number of I/Os: Operating conditions:
• analogue outputs: 0 to 10 V, 4 to 20 mA • semicond. ver. -20T50°C;
Dimensions: • infrared ver. -40T50°C 80% R.H. non
• DPWQ*: 95x97x30 mm; 79x81x26 mm; condensing.
• DPDQ*: 108x70x262.5 mm; Protection rating:
64x72x228.4 mm. • semicond. ver. IP41;
Connections: screw terminal board for • infrared ver. IP66.
cables up to 1.5 mm2 Assembly: wall-mounted
Number of I/Os:
• analogue outputs: configurable 0 to 5 V,
1 to 5 V, 0 to 10 V, 2 to 10 V, 4 to 20 mA;
• digital outputs: 1 amp at 24 Vac/Vdc.
Serial Ports: RS485 Modbus®
Connections: disconnectable clamps,
0.5 mm2 cable cross-section

air quality sensors gas leak sensors


Sensors and protection devices

Temperature probes with Immersion probes Temperature probes with


NTC thermistor PTC, Pt100, Pt1000 sensor

NTC*HP*, NTC*WP*, NTC*WH*, NTC*WF*, TSN* and TSC*= NTC version PTC*
NTC*HF and NTC*HT, NTCINF*, NTC*PS* TST* and TSM*= Pt1000 version
TSOPZ= accessories (connectors, fittings,
housing…) The PTC temperature probes represent
CAREL offers a range of sensors with a possible solution for both cooling and
different features for the various controllers, CAREL offers a range of TS* series heating applications, used to measure
suitable for different applications mainly in immersion probes in NTC and Pt1000 temperature within the operating range,
the HVAC/R market sector. models, suitable exclusively for hydronic -50T100 °C and 0T150 °C.
applications.
The accuracy obtained thanks to the Quick installation, fast response of the PT100*
technical solutions used in developing the sensor an excellent price/performance
The PT100 probes represent the ideal
sensor, the reliability as a result of the tests ratio are features on which this product
solution for all applications in which it is
to which they are subjected, mean that range is based.
necessary to measure temperatures within
CAREL NTC probes are reliable transducers Connectors are available with cables,
the range from -50 to 400 °C (depending
for measuring temperature at a low cost. fittings and the socket as accessories.
on the models).
Probes for socket assembly are available
PT1*HP*, PT1*WP*, PT1*WF*, PT1*HF*,
in strips for installation on piping for
PT1*HT*; PT1*PS; TSQ*
pass-through with or without pre-heater, Technical specifications
to measure the core temperature of the The Pt1000 probes (PT1* and TSQ*) are
Operating conditions: -40T90 °C,
product, and a sensor for estimating suitable for all those applications in which
-40T120 °C
product temperature. it is necessary to measure temperatures in
Assembly: on piping
a range from -50 to 250 °C (TSQ*) and from
Dimensions:
-50 to 105 °C (PT1*), maintaining accuracy
• TSN* and TSC*: 1/8” GAS x 5 mm
Technical specifications • TST* and TSM: M14 x23 mm with 2 m
also over long distances..
Operating conditions: -50T105 °C cable
Probes for socket assembly are available
Protection rating: IP67 and IP68
in strips for installation on piping for
Assembly: depending on the model
pass-through with or without pre-heater,
Dimensions: depending on the model
to measure the core temperature of the
product, and a sensor for estimating
product temperature.

Technical specifications
Operating conditions: -50T105 °C,
-50T250 °C, -50T350 °C
Protection rating: IP65 and IP67
Dimensions: depending on the model

passive temperature sensors


75

Pressure transducers Ratiometric pressure Ratiometric pressure


4 to 20 mA series C and D transducers 0 to 5 V series S transducers 0 to 5 V series R

SPKT*C*, SPK1*, SPK2*, SPK3*, SPKT*D* SPKT*S* SPKT*R*

The pressure transducers supply an The Carel 5 V ratiometric pressure These pressure transducers supply
analogue current signal (4 to 20 mA). transducers (Sealing) have been developed a 0 to 5 V ratiometric signal (automotive
They are used particularly in refrigeration to be used in commercial refrigeration standard).
and air conditioning to measure pressure and air conditioning applications. They are They can be used in air conditioning and
in cooling circuits, but their high completely hermetic and can be installed refrigeration systems, with exception to
performance allows their use in almost all directly in contact with the piping, in those containing ammonia.
other applications. conditions with the refrigerant fluid lower Available with female connection only.
Compatible with all types of refrigerant. than the dew point ( it is not necessary
They are available with male and female to use the capillary positioned between
connection for the C series and only piping and sensor). Technical specifications
female for the D series. Available with female connection only
Power supply: 4.5 to 5.5 Vdc
Operating conditions: -40T135 °C
Protection rating: IP65
Technical specifications Technical specifications Number of I/Os:
Power supply: 8 to 28 Vdc ±20% Power supply: 5 Vdc • analogue outputs: 0.5 to 4.5 V
Operating conditions: Operating conditions: -40T125 °C Dimensions: 20x51.6 mm
• -25T80 °C (male); Protection rating: IP67 Connections: Packard
• -40T135 °C (female). Number of I/Os:
Protection rating: IP65 (IP67 with built-in • analogue outputs: 0.5 to 4.5 V
connector) Dimensions: Ø21x51 mm
Number of I/Os: Connections: Packard
• analogue outputs: 4 to 20 mA
Dimensions: depending on the model
Connections: Packard

pressure sensors
Sensors and protection devices

Differential pressure
switch
DCPD0*0*00

Device used to control the differential


pressure of the air for filters, fans, air ducts, air-
Combined pressure- Differential pressure conditioning and ventilation units.
The pressure switch is particularly suitable for
temperature transducer transducers control and safety in air-conditioning systems
for indicating fan shutdown and clogging of the
filters. It is applied in environments with non-
aggressive and non-flammable air and gases,
SPKP* SPKD* also in the version with assembly kit.

The combined pressure and temperature The differential pressure transducers use
transducer has been developed for a ceramic sensor that supplies a voltage
applications in the refrigeration and air or current signal that is calibrated and
conditioning sectors. The sensor-pressure compensated by temperature. They are
transducer is 0 to 5V ratiometric, while the particularly suitable for measuring low
temperature sensor is NTC. pressure values in air conditioning systems,
It offers the advantage of having a single laboratories and clean rooms (non-
component with a quicker and more corrosive air and gas)
accurate measurement. Typical use is in The main features are:
combination with a driver for electronic • compact construction;
expansion valves in refrigeration and air • easy and simple installation;
conditioning applications. • model can be configured for 4 different Anti-freeze thermostat
pressure ranges.
DCTF000320
Technical specifications Technical specifications This manages heat exchanger (evaporation
Power supply: 4.5 to 5.5 V Power supply: 15 to 36 Vdc coils) and electric heater protection for air
Operating conditions: -40T120 °C Operating conditions: 0T50 °C conditioning and refrigeration systems.
Protection rating: IP67 Protection rating: IP65 It can be used in all applications where it is
Number of I/Os: Assembly: panel necessary to control the temperature in a
• analogue outputs: 0.5 to 4.5 V and NTC Number of I/Os: certain point of the system in order to prevent it
dropping below a pre-established safety value.
10K at 25°C (non STD) • analogue outputs: 4 to 20 mA
Moreover, the thermostat offers self-protection if
Dimensions: Ø= 23.80 x 65 mm Dimensions: 70x108x73.5 mm the sensitive element should breakdown.
Connections: 4-way AMP Connections: screw terminal board for
Micro-Quadlok System connector cables up to 1.5 mm2

Airflow switch
DCFL000100

Flow switch for controlling air or non-aggressive


gas flow inside the distribution ducts for air
conditioning and air handling units.
It signals the lack of or excessive decrease in
flow rate in the duct, thus activating the switch.

pressure sensors various devices


77

Active temperature and humidity probes


temper. temper.
Models output
range range

Flood detector Active probes for rooms, power supply 9 to 30 Vdc/12 to 24 Vac
DPWT010000 -10T60 °C selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
DPWT011000 -10T60 °C NTC 10 K at 25 °C
FLOE* DPWC111000 -10T60 °C 10…90% R.H. • NTC 10 K at 25 °C (temperature)
• selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
(humidity)
The flood sensor device can detect the DPWC110000 -10T60 °C 10…90% R.H. selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
presence of water in an environment. DPWC115000 -10T60 °C 10…90% R.H. • NTC 10 K at 25 °C (temperature)
It is usually used for the protection against the • 0 to 10 Vdc (humidity)
flooding of datacentres, offices, laboratories,
DPWC112000 -10T60 °C 10…90% R.H. 0 to 10 Vdc
special rooms. It is made up of a detector
(normally positioned on the electric control DPWC114000 -10T60 °C 10…90% R.H. opto-isolated RS485 serial
board) and a sensor (positioned on the point to DPWT014000 -10T60 °C opto-isolated RS485 serial
be controlled). Active probes for industrial environments, power supply 9 to 30 Vdc/12 to 24 Vac
When the water comes into contact with the
sensor, the detector immediately signals an DPPT010000 -20T70 °C selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
alamr, switching over relay status. DPPT011000 -20T70 °C NTC 10 K at 25 °C
DPPC111000 -10T60 °C 10…90% R.H. • NTC 10 K at 25 °C (temperature)
• selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
(humidity)
DPPC110000 -10T60 °C 10…90% R.H. selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
DPPC210000 -20T70 °C 0…100% R.H. selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
DPPC112000 -10T60 °C 10…90% R.H. 0 to 10 Vdc
DPPC212000 -20T70 °C 0…100% R.H. 0 to 10 Vdc
DPPT014000 -10T60 °C 10…90% R.H. opto-isolated RS485 serial
DPPC114000 -10T60 °C 10…90% R.H. opto-isolated RS485 serial
DPPC214000 -20T70 °C 0…100% R.H. opto-isolated RS485 serial
Active probes for ducts, power supply 9 to 30 Vdc/12 to 24 Vac
DPDT010000 -20T70 °C selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
Smoke and fire detector DPDT011000 -20T70 °C NTC 10 K at 25 °C
DPDC111000 -10T60 °C 10…90% R.H. • NTC 10 K at 25 °C (temperature)
• selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
SFF* (humidity)
DPDC110000 -10T60 °C 10…90% R.H. selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
The smoke and heat detectors are electronic
DPDC210000 -20T70 °C 0…100% R.H. selectable 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
devices that can quickly detect dangerous and
sudden temperature changes or the increase in DPDC112000 -10T60 °C 10…90% R.H. 0 to 10 Vdc
fumes. Their peculiarity lies in the self-calibration, DPDC212000 -20T70 °C 0…100% R.H. 0 to 10 Vdc
i.e. the possibility to maintain the guarantee of DPDT014000 -20T70 °C opto-isolated RS485 serial
activation over time, adapting perfectly to the
DPDC114000 -10T60 °C 10…90% R.H. opto-isolated RS485 serial
different environmental conditions, without
losing sensitivity. DPDC214000 -20T70 °C 0…100% R.H. opto-isolated RS485 serial
Container protection rating: IP55 for DPD, DPP for duct and technical environment)
IP30 for DPW (wall-mounted)
Sensitive element protection rating IP30 for DPW
IP40 for DPD
IP54 for DPP
Time constant, temperature in still air 300 s
in ventilated air (3 m/s) 60 s
Time constant, humidity in still air 60 s
in ventilated air (3 m/s) 20 s

Models temperature range output


Active probes for immersion and power supply environment 9 to 30 Vdc/12 to 24 Vac
ASIT030000 -30T90 °C selectable -0.5 to 1 Vdc/4 to 20 mA
Active probes for universal power supply use 9 to 30 Vdc/12 to 24 Vac
ASET030000 -30T90 °C selectable -0.5 to 1 Vdc/4 to 20 mA
ASET030001 -30T90 °C selectable -0.5 to 1 Vdc/4 to 20 mA
ASET030002 -30T150 °C selectable -0.5 to 1 Vdc/4 to 20 mA
Sensors and protection devices

Passive temperature probes


constants (time)
Models range accuracy IP
in fluid
NTC*
NTCI*HP** -50T105 °C 25 °C: ±1% 25 s IP67
NTCI*WF** -50T105 °C 25 °C: ±1% 10 s IP67
NTCI*WP** -50T105 °C 25 °C: ±1% 30 s IP68 limited
NT*WG** -50T105 °C 25 °C: ±1% 20 s IP67
NT*HT** 0T150 °C ±0.5 °C, -10T50 °C - 25 °C: ±1.0 °C; -50T85 °C 30 s IP55
±1.6 °C; +85T120 °C - ±2.1 °C; +120T150 °C
NT*HF** -50T90 °C ±0.5…25 °C; ±1.0 °C from -50T90 °C 50 s IP55
NT*WH* -50T105 °C 25 °C; ±1% 30 s IP68 permanent
NTC*PS* -50T105 °C 25 °C: ±1% 50 m IP67
NTCINF -50T110 °C 25 °C: ±1% 45 s IP67
TSN* -40T120 °C 25 °C: ±1% 30 s IP68
TSC* -40T90 °C 25 °C: ±1% 45 s IP68
PT100*
PT100000A1 -50T250 °C IEC 751 class B 20 s IP65
PT100000A2 -50T400 °C IEC 751 class B 20 s IP65
PT1000
PT1*HP* -50T105 °C IEC 751 class B 10 s IP67
PT1*WF* -50T105 °C IEC 751 class B 15 s IP67
PT1*WP* -50T105 °C IEC 751 class B 25 s IP68 limited
PT1*HF* -50T105 °C IEC 751 class B 15 s IP67
PT1*HT* -50T250 °C IEC 751 class B 20 s IP67
PT1*PS* -50T105 °C IEC751 class B 50 m IP67
TSQ15MAB00 -50T250 °C IEC 751 class B 10 s IP65
TST* -40T120 °C IEC 751 class B 10 s IP68
TSM* -40T90 °C IEC 751 class B 10 s IP68
PTC
PTC0*0000 0T150 °C ±2 °C; 0T50 °C - ±3 °C; -50T90 °C - ±4 °C; 90T120 °C 15 s IP65
PTC0*W* -50T100 °C ±2 °C; 0T50 °C - ±3 °C; -50T90 °C - ±4 °C; 90T120 °C 15 s IP67
PTC03000*1 -50T120 °C ±2 °C; 0T50 °C - ±3 °C; -50T90 °C - ±4 °C; 90T120 °C 15 s IP67

Air quality probes


Models type output
For rooms, 24 Vac/15 to 36 Vdc
DPWQ306000 V.O.C. 0 to 10 Vdc or 4 to 20 mA
DPWQ402000 CO2 0 to 10 Vdc
DPWQ502000 V.O.C. and CO2 0 to 10 Vdc
For ducts, 24 Vac/15 to 36 Vdc
DPDQ306000 V.O.C. 0 to 10 Vdc or 4 to 20 mA
DPDQ402000 CO2 0 to 10 Vdc
DPDQ502000 V.O.C. and CO2 0 to 10 Vdc
79

Pressure transducers
operating output constants
Models power supply: range accuracy IP
temperature signal (time)
SPKT00-R0: 0 to 5 V ratiometric - female series R
*53* 4.5 to 5.5 Vdc -40T135 °C 4.2 relative bar ±1,2% 0.5 to 4.5 V 10 ms IP65 1
*13* 4.5 to 5.5 Vdc -40T135 °C 9.3 relative bar ±1,2% 0.5 to 4.5 V 10 ms IP65 1
*33* 4.5 to 5.5 Vdc -40T135 °C 34.5 relative bar ±1,2% 0.5 to 4.5 V 10 ms IP65 1
*43* 4.5 to 5.5 Vdc -40T135 °C 17.3 relative bar ±1,2% 0.5 to 4.5 V 10 ms IP65 1
*B6* 4.5 to 5.5 Vdc -40T135 °C 45.0 relative bar ±1,2% 0.5 to 4.5 V 10 ms IP65 1
*F3* 0.5 to 5.5 Vdc -40T135 °C 20 relative bar ±1,2% 0.5 to 4.5 V 10 ms IP65 1
*E3* 0.5 to 5.5 Vdc -40T135 °C 12.8 relative bar ±1,2% 0.5 to 4.5 V 10 ms IP65 1
SPK*: 4 to 20 mA - male series C
*1000000 8 to 28 Vdc -25T80 °C -0.5 to 7 bar ±1% fs 4 to 20 mA - IP67
*240000 8 to 28 Vdc -25T80 °C -1 to 24 bar ±1% fs 4 to 20 mA - IP67
*2500000 8 to 28 Vdc -25T80 °C 0 to 25 bar ±1% fs 4 to 20 mA - IP67
*3000000 8 to 28 Vdc -25T80 °C 0 to 30 bar ±1% fs 4 to 20 mA - IP67
SPK*C*: 4 to 20 mA - female series C
*T0021C0 8 to 28 Vdc -40T135 °C -0.5 to 7 bar ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65 1
*T0011C0 8 to 28 Vdc -40T135 °C 0 to 10 bar ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65 1
*T0031C0 8 to 28 Vdc -40T135 °C 0 to 30 bar ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65 1
*T0041C0 8 to 28 Vdc -40T135 °C 0 to 18.2 bar ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65 1
*T00B1C0 8 to 28 Vdc -40T135 °C 0 to 44.8 bar ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65 1
*T00G1C0 8 to 28 Vdc -40T135 °C 0 to 60 bar ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65 1
*T00D8C0 8 to 28 Vdc -40T100 °C 0 to 150 bar ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65 1
SPK*: 4 to 20 mA - female series D
*T0021D0 8 to 28 Vdc -40T135 °C -0.5 to 7 bar ±1% fs; 0T40 °C 4 to 20 mA <10 ms IP65
*T0011D0 8 to 28 Vdc -40T135 °C 0 to 10 bar ±1% fs; 0T40 °C 4 to 20 mA <10 ms IP65
*T0041D0 8 to 28 Vdc -40T135 °C 0 to 18.2 bar ±1% fs; 0T40 °C 4 to 20 mA <10 ms IP65
*T0031D0 8 to 28 Vdc -40T135 °C 0 to 30 bar ±1% fs; 0T40 °C 4 to 20 mA <10 ms IP65
*T00B1D0 8 to 28 Vdc -40T135 °C 0 to 44.8 bar ±1% fs; 0T40 °C 4 to 20 mA <10 ms IP65
SPK*: 0 to 5 V - female series S
*T0051S0 0.5 to 4.5 Vdc -40T125 °C -1 to 4.2 bar ±1% fs; 0T50 °C 0.5 to 4.5 V <10 ms IP67
*T0011S0 0.5 to 4.5 Vdc -40T125 °C -1 to 9.3 bar ±1% fs; 0T50 °C 0.5 to 4.5 V <10 ms IP67
*T00E1S0 0.5 to 4.5 Vdc -40T125 °C -1 to 12.8 bar ±1% fs; 0T50 °C 0.5 to 4.5 V <10 ms IP67
*T0041S0 0.5 to 4.5 Vdc -40T125 °C 0 to 17.3 bar ±1% fs; 0T50 °C 0.5 to 4.5 V <10 ms IP67
*T00F1S0 0.5 to 4.5 Vdc -40T125 °C 0 to 20.7 bar ±1% fs; 0T50 °C 0.5 to 4.5 V <10 ms IP67
*T0031S0 0.5 to 4.5 Vdc -40T125 °C 0 to 34.5 bar ±1% fs; 0T50 °C 0.5 to 4.5 V <10 ms IP67
*T00B1S0 0.5 to 4.5 Vdc -40T125 °C 0 to 45 bar ±1% fs; 0T50 °C 0.5 to 4.5 V <10 ms IP67
1
with built-in IP67 connector

Differential air pressure transducers


differential
differential
input pressure output
Models power supply: pressure filtered signal IP
current accuracy signal
range
full scale
SPKD00C5N0 15 to 30 Vdc ≥20 mA -50 to 50 Pa ±3% 4 to 20 mA selectable 1 or 10 s IP65
-100 to 100 Pa
0 to 50 Pa
0 to 100 Pa
SPKTD00U5N0 15 to 30 Vdc ≥20 mA 0 to 1000 Pa ±3% 4 to 20 mA selectable 1 or 10 s IP65
0 to 2000 Pa
0 to 3000 Pa
0 to 5000 Pa
Sensors and protection devices

Pressure switches and flow switches


Operating maximum output
sensor range accuracy contacts IP
conditions current signal

DCPD0*0100: pressure switch for duct


-25T85 °C max silicone membrane 0.5 to 5 mbar 0.2 ± 15% mbar 1.5 (A) 25 Vac NO...NC voltage- AgCdO contacts IP54
50 mbar 0.1 A 24 Vac free contact watertight switch
DCPD0*1100: pressure switch for duct
-20T85 °C max silicone membrane 0.2 to 2 mbar 0.2 ± 15% mbar 1.5 (A) 25 Vac NO...NC voltage- AgCdO contacts IP54
50 mbar 0.1 A 24 Vac free contact watertight switch
DCFL000100: flow switches
-40T85 °C silicone membrane 2.5 to 9.2 m/s 15 (8) A NO...NC voltage- watertight switch IP65
(start) 24/250 Vac free contact
1 to 8 m/s (stop)
*: “1” with assembly kit
81

Wireless devices for monitoring


temperature, humidity, light and energy
The CAREL rTM monitoring system, is rooms, type SA (°C - RH%) or SI The system can be easily extended and
used to monitor temperature, humidity, (°C - r.H.% - Lux). modified following installation.
light intensity and pulse counters from • Pulse counter from energy meter Handheld configuration devices are
energy meter modules, in combination modules for monitoring electricity, water available for simple configuration and
with CAREL supervisory systems or and gas consumption, battery powered installation.
programmable controllers with special (CI) or mains powered (RC).
software. • RA (Router-Actuator) I/O module, To increase wireless coverage, Routers
to measure the status of the inputs are available that extend the area of
Benefits and activate general loads. Can be transmission. These devices are available
configured as a thermostat with direct/ as Router only, RO, or combined with other
Ideal for retrofits on existing systems, being functions:
reverse logic.
easy to install: • EP1 Router-Sensor (same functions as
• RB (Router-Bridge) to connect
• no electrical connections required; the EP sensor);
instruments locally over Modbus® RS485
• flexible layout in the event of structural • RB Router-Bridge type (to extend the
that are not accessible to cabled lines.
modifications; RS485 wired network);
• simple installation and maintenance; • RA Router-Actuator, to manage I/Os via
The devices use a 2.4 GHz wireless
• existing controllers do not need to be a remote connection or used as a local
connection (16 channels, 2405 to 2480
replaced, as the system is completely thermostat monitored via the wireless
MHz) with ZigBee communication
independent and can be integrated into network.
protocol and MESH networks with
any installation;
up to 7 hops, automatic adaptation
• simplifies monitoring of the installation
of communication between devices,
(including over remote connections). In
optimising wireless communication
the event of alarms, operating status can
routes when the devices are not directly
be notified via SMS, email, FAX;
reachable from the Access Point, so as to
• supervisory systems can be used to
guarantee continuous communication.
process and send customised reports
Battery or mains powered sensors. The
and data log files;
battery powered sensors require no
electrical connection and typical battery
Composition life is 5/8 years; mains powered devices
• Battery or mains powered sensors for require no routine maintenance.
measuring the temperature of cabinets All wireless sensors send the data
and cold rooms (°C). Available in versions measured to the Access Point via radio; this
with built-in sensors (BP) and external acquires information from the sensors and
sensors (EP); then forwards it to the CAREL supervisory
• Battery powered sensors for measuring system or controller, over the Modbus®
temperature, humidity, light intensity in RTU RS485 serial network.
Wireless devices for monitoring temperature, humidity, light and energy

BP - temperature sensor EP - temperature sensor SA - room temperature and


humidity sensor
WS01U01M0* WS01W02M00 WS01G01M00

Sensor suitable for installation in The EP sensor (External Probe) is The SA wireless room sensor is battery-
refrigeration cabinets. The local button used inside cabinets or cold rooms to powered and is installed inside rooms to
disables the high temperature signal alarm monitor temperature in combination monitor temperature and humidity.
when the cabinet is off or being cleaned. with supervisory systems. It transmits
The sensor is ready to be installed directly temperature data measured by the two Functions implemented
inside the cabinet with its own fastening NTC probes, and the status of two digital • instant temperature;
bracket. The rear wall has metal shielding inputs, configurable as “door status” and • instant humidity;
that, combined with thermal insulation “defrost status” or for generic use. • monitoring of temperature and
inside the shell, offers better heat humidity thresholds;
insulation, eliminating the influence of the Functions implemented • battery level control in mV;
surface of the refrigerated cabinet. • instant temperature read by the two • wireless signal level control.
sensors;
Functions implemented • monitoring of temperature thresholds
• instant temperature; for high temperature (HACCP) or low Technical specifications
• product simulation temperature; temperature alarm signals;
• monitoring of temperature thresholds • battery level control in mV; Power supply: 3.6 V lithium battery
for high temperature (HACCP) or low • wireless signal level control; 2500 mAh, “AA” size
temperature alarm signals (to prevent Operating conditions: -10T60°C 80% r.H.
products from freezing); non-condensing
• disable high temperature alarm from Degree of protection: IP30
Technical specifications Assembly: wall-mounted
local “Clean” button;
Power supply: 3.6 V lithium battery Dimensions: 127x80x30 mm
• battery level control in mV and residual
2500 mAh, “AA” size
charge in mAh;
Operating conditions: 0T50°C 80% r.H.
• wireless signal level control.
non-condensing
Degree of protection: IP55
Assembly: wall-mounted
Technical specifications Number of I/Os:
Power supply: 3.6 V lithium battery • analogue inputs: 2 NTC 10 K at 25°C
2500 mAh, “AA” size • digital inputs: 2 (voltage-free contact)
Operating conditions: -40T50 °C 80% r.H. Dimensions: 94x102x40 mm
non-condensing Connections: plug-in terminals, wire size
Degree of protection: IP65 0.5 mm2
Assembly: wall-mounted on bracket
Dimensions: 83.9x71.6x34 mm
83

SI - temperature, humidity CI - pulse counter Access Point


and light sensor
WS01F01M00 WS01E02M00 WS01AB2M20

The SI wireless industrial sensor is battery- The CI battery-powered wireless pulse This device acquires data via the wireless
powered and is installed inside rooms to counter is a device used together with signals sent by the sensors or Routers over
monitor temperature, humidity and light energy meters to measure electricity, gas, the ZigBee™ network, and then forwards
intensity. or water consumption, without the need these over a Modbus® RTU RS485 serial
to install electrical cables. line. A CAREL supervisor (PlantVisorPRO or
Functions implemented It can manage two energy meters PlantWatchPRO) or controller can be used
• instant temperature; using two digital inputs, and is ready to manage the rTM system variables. Up to
• instant humidity; for connection of two external NTC 30 sensors can be bound to each Access
• instant light intensity; temperature probes. Closing of the Point, and a maximum of 60 when adding
• monitoring of temperature, humidity contacts on the digital inputs activates two one or more Routers. Up to 7 Access Points
and light intensity thresholds; separate pulse counters. can be connected to the same Modbus
• battery level control in mV; The number of pulses is converted to RS485 serial network, for a total of 111
• wireless signal level control. an energy value (KW, m3) by the CAREL sensors on each serial line.
supervisor or controller with special
software, so as to total and monitor energy
Technical specifications utility consumption. It can manage up to Technical specifications
two energy meters configured to send
Power supply: 3.6 V lithium battery Power supply: 12/24 Vac/Vdc ±10%;
pulse signals.
2500 mAh, “AA” size Operating conditions: 0T50°C 80% r.H.
Operating conditions: -20T70°C non-condensing
Functions implemented
80% r.H. non-condensing Degree of protection: IP55
• two separate pulse counters; Assembly: wall-mounted
Degree of protection: IP55 case, IP40
• battery level control in mV; Serial ports: RS485 Modbus®
sensor cap
• wireless signal level control; Dimensions: 94x300x40 mm
Assembly: wall-mounted
• instant temperature read by two NTC Connections: plug-in terminals, wire size
Dimensions: 94x153x40 mm
probes; 0.5 mm2
• temperature difference between NTC
probes.

Technical specifications
Power supply: 3.6 V lithium battery
2500 mAh, “AA” size
Operating conditions: 0T50°C 80% r.H.
non-condensing
Degree of protection: IP55
Assembly: wall-mounted
Number of I/Os:
• analogue inputs: 2 NTC 10 K at 25°C;
• digital inputs: 2 (voltage-free contact)
Dimensions: 94x108x40 mm
Connections: plug-in terminals, wire size
0.5 mm2
Wireless devices for monitoring temperature, humidity, light and energy

RO - router RB - router bridge EP1 - router sensor

WS01RC1M20 WS01RB2M20 WS01VB2M10

This device is used when the distance This device is used to connect Modbus® This integrates the same functions as
between sensor and Access Point exceeds RS485 instruments via radio when these the EP battery-powered sensor and the
30 m, or alternatively the number of are not accessible using cabled lines, using RO Router, and features two network
network nodes (sensors) exceeds a total a wireless connection to send data from addresses (one for the sensor and one for
of 30. A maximum of 60 Routers can be the instruments to the supervisor. the router).
installed in the wireless network, 48 of The instruments are connected locally on
which can be accessed by the supervisor. the serial line, which acquires data and Functions implemented
The Access Point automatically assigns the forwards them to the Access Point. • instant temperature read by the two
serial address in the order in which these The Access Point is physically connected sensors;
are “bound” (from 200 to 247). to the supervisor, and the instruments • monitoring of temperature thresholds
connected locally to the Router-Bridge for high temperature (HACCP) or low
devices are logically assigned to the temperature alarm signals;
main network (where the Access Point is
Technical specifications • wireless signal level control;
physically connected).
Power supply: 230 Vac -20/+10 %; This is an excellent solution for all
Operating conditions: 0T50 °C 80% r.H. refrigeration and air-conditioning
non-condensing Technical specifications
applications and others with similar needs.
Degree of protection: IP55 The device is a solution for binding Power supply: 12/24 Vac/Vdc ±10%;;
Assembly: wall-mounted all wired devices that require wireless Operating conditions: 0T50 °C 80% r.H.
Dimensions: 98x300x44 mm communicate. non-condensing
Connections: plug-in terminals, wire size It also includes the Router function. Degree of protection: IP55
0.5 mm2 Assembly: wall-mounted
Number of I/Os:
Technical specifications • analogue inputs: 2 NTC 10 K at 25°C;
• digital inputs: 2 (voltage-free contact)
Power supply: 12/24 Vac/Vdc ±10%; Dimensions: 94x300x40 mm
Operating conditions: 0T50 °C 80% r.H. Connections: plug-in terminals, wire size
non-condensing 0.5 mm2
Degree of protection: IP55
Assembly: wall-mounted
Serial ports: RS485 Modbus®
Dimensions: 94x300x40 mm
Connections: plug-in terminals, wire size
0.5 mm2
85

RC - router/pulse counter RA - router actuator Handheld configuration


device
WS01N02M20 WS01H02M20 WS01L01M00

This integrates the same functions as the This module can be configured as a The rTM handheld is a useful device for
CI pulse counter and the RO Router, and wireless I/O actuator for managing loads installation, commissioning and service of
features two network addresses (one for and reading generic inputs. It can be CAREL ZigBee™ wireless networks for the
the pulse counter and one for the router). configured as a thermostat with heat- rTM system.
cool operating logic. When used as an I/O
Functions implemented module, the outputs are managed directly Functions implemented
• management of two separate pulse by Modbus variables (via CAREL supervisor • reading of wireless channels occupied,
counters; or controller with special software). When performed before wireless system
• wireless signal level control; used as a thermostat, it sends the I/O installation (in the fiel );
• instant temperature measurement by status to the supervisor for monitoring. It • measurement of wireless signal intensity
two NTC probes; also integrates the Router function and from Access Point or Router;
• temperature difference between NTC features two network addresses (one for • simplified opening and closing of the
probes. the I/O module - thermostat and one for wireless network during commissioning;
the router). • reset default parameters on Access Point
and Router;
Technical specifications Configured as an I/O module it • assign serial address (ID) to the BP
manages: Sensor.
Power supply: 12/24 Vac/Vdc ±10%;
• 2 digital inputs;
Operating conditions: 0T50 °C 80% r.H.
• 2 digital outputs, 1 A/24 Vac;
non-condensing
Degree of protection: IP55
• 1 analogue inputs (NTC 10 K at 25°C) Technical specifications
Assembly: wall-mounted Power supply: 1.5V “AAA” size batteries
Number of I/Os: Functions implemented Operating conditions: 0T50 °C 80% r.H.
• analogue inputs: 2 NTC 10 K at 25°C; • management of remote loads, reading non-condensing
• digital inputs: 2 (voltage-free contact) analogue and digital inputs; Degree of protection: IP40
Dimensions: 94x300x40 mm • activation of digital outputs from digital Dimensions: 72,5x167,5x28 mm
Connections: plug-in terminals, wire size input;
0.5 mm2 • thermostat management (heat – cool);
• wireless signal level control;

Technical specifications
Power supply: 12/24 Vac/Vdc ±10%;
Operating conditions: 0T50 °C 80% r.H.
non-condensing
Degree of protection: IP55
Assembly: wall-mounted
Number of I/Os:
• analogue inputs: 1 NTC 10 K at 25°C
• digital inputs: 2 (voltage-free contact)
• digital outputs: 2 (1 A, 24 Vac)
Dimensions: 118x300x40 mm
Connections: plug-in terminals, wire size
0.5 mm2
Wireless devices for monitoring temperature, humidity, light and energy

Air-conditioning application example

Router Actuator

Router-Bridge

RS485 Modbus®
Router-Bridge th-tune

Access Point

RS485 Modbus®

Router Actuator Router Actuator

SA

Router Actuator
RS485 Modbus®

solution to be implemented in the application program

Retail application example

Router Actuator

Router-Bridge

Router-Bridge
energy meter
RS485 Modbus®
RS485 Modbus®
Router-Bridge
MPXPRO
MPXPRO MPXPRO

MPXPRO MPXPRO
MPXPRO

MPXPRO

MPXPRO
MPXPRO EP RS485 Modbus®

SA
SI


bu
od
M
5
48
RS

ir33
Access point

us®
db
Mo
85
RS4 RS485 Modbus®
Router-Bridge
Router-Bridge

ir33

solution to be evaluated according to the number of devices installed


Remote management and
communication solutions
89

Connectivity

Connectivity is the result of CAREL’s Security CAREL devices, through the supervisory
years of experience in the design and systems, can be equipped with:
Absence of risks in transmitting
production of serial devices for controlling • differentiated access to the unit
information and exchanging important
HVAC/R units. CAREL is continuously according to whether the person
data, especially across networks that can
engaged in technological evolution in the is authorised for maintenance or
be accessed by everyone.
communications industry, paying attention supervision;
to certain fundamental concepts. • secure access via internet or VPN (virtual
private network).
Connectivity
Interfaceability and compatibility with Application example
the most widespread BMS (Building
Management Systems): BACnet™,
LonWorks®, Modbus®, Konnex, SNMP. It
thus becomes easy to:
• manage the unit remotely via modem
and Internet, even with a simple
browser;
Modbus RS485
• inform authorised personnel, wherever
CAREL RS485

they might be, of any


alarm situations, even via SMS and email;
• construct alarm logs and graphs for
prompt unit diagnostics.

Interoperability
The ability to work in distributed
intelligence and with integrated solutions,
acquiring and sharing information to and
from third party devices for:
• better unit management;
• a higher degree of efficiency of the
system (energy savings).
BACnet TCP/IP

Building
Managem
System
Connectivity

Supernode

SN*
Features SNS*M
Supernode, the programmable controller
for managing a large flow of information. Flash Memory 4 Mb l
Compact (6 DIN modules) with built-in Ram 512 kb l
132x64, pixel blue negative display. Nand Flash 32 Mb l
The keypad, located horizontally under Real Time Clock l
the display and without screen printing, Max no. serial ports 6
allows customisation of the functions for pLAN l
each key (shown in the last row on the
RS485 opto-isolated/tLAN/PST-PLD l
display) differentiating them from screen
to screen. Serial 1 card connector l
Serial 2 card connector l
Supernode has 6 serial ports: USB Master Port 
• 2 integrated RS485, one of which is USB Slave Port 
opto-isolated; Preset programming key l
• 2 slots for BMS plug-in cards; Built-in 132x64 pixel blue negative display 
• 2 USB ports (Master and Slave). Built-in 6 LED + 1 key user interface 
Black box l
The fast digital input that is standard on
all versions allows direct reading of energy Maximum no. inputs 7
meters. PT1000 inputs 2
Ideal as a system coordinator, access for Inputs 0 to 10V 6
two supervisory systems at the same Inputs 0 to 1V 6
time and masters with several serials Inputs 4 to 20mA or 0 to 20mA 2
ports makes it adaptable to all types of NTC inputs 6
applications and needs.
Inputs 0 to 5 Vdc, ratiometric 6
Voltage-free contact digital inputs 3
Technical characteristics
Fast digital inputs for pulse counter 1
Power supply: 24 Vac -15/10%, 50/60 Hz o Input selection via software l
48 Vdc (36 Vmin to 72 Vmax)
Max no. analogue outputs 2
Operating conditions: -10T60 °C, 90% RH
non condensing 0 to 10 Vdc outputs 1
Protection rating: IP20 –Front IP40 PWM outputs (cut-off ) 1
Certification: CE / UL Max no. digital outputs 2
Assembly: DIN rail SPST relay outputs 1
I/O Number: SPDT relay outputs 1
• analogue inputs: from 6 to 8 Max no. SSR outputs 2
• digital inputs: from 4 to 6
Power supply 48 Vdc l
• analogue outputs: 2
Power supply 24 Vdc l
• digital outputs: 2
Serial Ports: pLAN, 2BMS, 1FieldBus l standard
Dimensions: 6 DIN (105x110x60)  optional
Connections: plug-in terminals
91

OVERVIEW DRAWING Supernode


PCO*:
programmable
controllers PGD3*: touch screen
graphic display
start
for flush or wall
mode
EVD0: mounting
EEV
driver

PGD1*: graphic PCOS00AKY0: PCOS00AKC0: CVSTDUTLF0:


display smart-key, smart-key USB USB/RS485
programming key adapter converter
FCM*:
electronic
control module

PLD*: user terminal EVD0: EEV PCOE*: CPY: KUE*


driver pCO I/O humidifier
S90CONN*: control boards
expansion for
connection cable
tLAN

(*): The tLAN CANNOT be connected to PCOE00TLN0 & PLD* terminals at the same time! ZigBee™
protocol

AT*: th-Tune CAREL controllers


third-part (ir33, µC2, e-drofan, AT*:
devices terminal
etc.) sensor
RS485
Modbus® master/
CAREL master
DP*: serial ADC*:
probes clima terminal
PGDT*: touch
display
serial card 2

USB key: upload logs & download applications

pCO manager
RS485 Modbus®
Modbus® TCP/IP

serial card 1
Probes
SPKT*: 4 to 20 mA DPW*:
pressure probes - 0 to temperature
5 V ratiometric probes & humidity
PCOS004850:
status
BACnet™ MS/TP

P1 P2 P3
RS485
PCO1000BA0: probes for civil
RS485 serial board
GNX + – RS485

BACnet™ MSTP RS485 environments


interface
NTC/PT1000: temperature
CANbus
PCO1000WB0: pCO probes
PCOS00HB00:
Web - Ethernet™/
GND H+ H–

CANbus boards
BACnet™ interface
e-dronic DPP*: temperature &
humidity probes for DPD*: temperature &
PCO10000F0: LON industrial environments humidity probes for ducts
PCOS00KXB0:
boards
Konnex board
Connectivity

pCOWeb/Net LONWORKS Konnex® RS485

XML
e-mail

TCP/IP
XMLXML
XML TCP/IP
e-mail
e-mail RTU
e-mail
TCP/IP
TCP/IPTCP/IP

RS485 Modbus®
RS485
CAREL

ECHELON®, LonWorks®, and the ECHELON® logo are trademarks of ECHELON® Corporation registered in the United States and other countries.
93

FieldBus connectivity
For the purpose of communication sensors, Belimo actuators, etc. In
between controllers from different this way, the pCO sistema controller
manufacturers, CAREL offers a wide manages not only the individual unit
variety of solutions that allow pCO but also the entire air conditioning/
controllers to interface with devices cooling system.
in the field such as valves, VFDs, serial

user
interface
tLAN

16 TER
MAS tLAN
...up to
16 MASTER units F

CANbus
...5 ...2 1 ...5 ...2 1
(BMS: PCOS00HBB0, FieldBus: PCOS00HBF0)
...up to ...up to With the CANbus option, pCO controllers can be
5 SLAVE units 5 SLAVE units
connected to the CAREL system to manage fan
coils (e-drofan), thus allowing easy management
of the system and optimising comfort and
operating costs through synergy between
controllers.
F Available for both FieldBus and BMS.

RS485
(PCO100FD10)

The RS485 serial option on the FieldBus serial


device can be used with the Modbus® Master
or CAREL Master protocol to manage intelligent
devices.

Probes
EVD0 pCOe

Modbus®

F
TH-tune Probes
Centrifugal compressor
Power+

CAREL humidifiers

MP BUS
(PCO100MPB0)

With the MP-BUS® protocol, a maximum of 6


Belimo servocontrols can be managed via a F
single 2-wire cable. up to 5 devices
or tLAN
(PCO100TLN0)

up to 8 devices The tLAN options allows connection with CAREL


EVD0 pCOe pLD display devices such as the I/O expansions (pCOe) or
driver for managing the electronic valve (EVD0),
BELIMO BELIMO
up to a maximum of 5. Alternative PLD display
Connectivity

BMS connectivity
Connecting CAREL controllers with the card that communicates with the
BMS can be done as follows: protocal used by the BMS (BACnet™,
• directly, thanks to the capacities of SNMP, LON…); A B
the pCO series system for selecting • by integrating the drivers for
the protocol to use (CAREL, managing the CAREL proprietary
Modbus®); protocol (OP® server) in the BMS.
• through the connection with a serial connect

RS485
(PCOS004850)

The RS485 for serial BMS interfaces with the


supervisor system through the CAREL slave or
Modbus® RTU slave protocols.

A B
The CAREL slave protocol is for interfacing with
PlantVisorPRO, PlantWatchPRO or OPC server
supervisor systems.

B
A B

Modbus is a serial communication protocol B


that has become a standard in industrial
LON
communication. It is the most widespread
connection protocol among industrial electronic (PCO10000F0)
devices and in BMS (Building Management LonWorks is a digital communication Konnex®
Systems). Controls for the pCO sistema family technology developed by Echelon following (BMS: PCOS00KXB0, FieldBus: PCOS00KXF0)
are Modbus®-native. rapid distribution in building automation
systems. The LonWorks technology was later Konnex is a standard communication protocol
established in the industrial sector and is now designed for domotics and automation
even used in home automation. The electrical applications inside buildings.
standard supported by CAREL is FTT10. The CAREL is a member of the KNX Association
LONset tool (which can be downloaded from (www.knx.org).
ksa.carel.com) allows the creation of LON files The Konnex CAREL card is compatible with all
A B (NXE and XIF) for customised profiles. For info: KNX/EIB devices and can be installed on ports:
[email protected]. • BMS of the pCO sistema or e-drofan
controllers;
It is an industrial standard created by a • FieldBus for pCO sistema controllers.
consortium of companies in collaboration The K-Set tool (which can be downloaded from
with Microsoft® for standardising drivers ksa.CAREL.com) allows the creation of an XML
towards proprietary devices. Using the CAREL file for customised profiles.
OPC server (which can be downloaded from For info: [email protected]
ksa.CAREL.com), any Windows® OPC client
application can communicate with all CAREL
devices.
95

A B A B A B

SNMP
B
XML
pCOWeb
B (PCO1000WB0)

Based on the physical Ethernet™ standard, it


allows connection to the following networks:
• SNMP v1,v2, with TRAP;
• BACnet™ Ethernet, BACnet™ /IP;
• Modbus® TCP/IP
• local LANs or Internet.
With pCOWeb’s Web-Server capacity, the user
can manage the system through a browser.
The embedded LINUX™ operating system
B
allows applications (plug-ins) to be added that
can be developed by the user to meet their
BACnet is a standard protocol designated own requirements. It is currently possible,
in 1995 according to the ASHRAE, ANSI and with maximum security, to download the pCO
ISO standards. BACnet was designed to allow
B communications between different devices for
application from a remote location through the
Ethernet network. It also has an internal logger
heating, air conditioning, ventilation, lighting to create data logs and graphs and send them
pCOnet and security systems that are found inside via email.
(PCO1000BA0) buildings. For info: [email protected].
Versions supported by CAREL:
Interface with the BACnet™ MS/TP protocol
• BACnet™ Ethernet™ ISO8802-2 over 8802-3
based on the EIA-485 physical standard.
(pCOWeb);
For info: [email protected]
• BACnet™/IP (pCOWeb);
• BACnet™ MS/TP; EIA-485 (pCOnet)
communication standard.

The BACset tool (which can be downloaded


from ksa.carel.com) allows cards to be B
SNMP
configured and tested. pCOWeb and pCOnet
have obtained approval from BTL laboratories Simple Network Management Protocol (SNMP) is
with the B-AAC profile (BACnet Advanced a network protocol that belongs to the family of
Application Controllers). Internet protocols defined by the IETF (Internet
www.bacnetinternational.net/btl Engineering Task Force). The protocol allows for
(BACnet Test Laboratory) the management and supervision of devices
connected to an Ethernet network.
Connectivity

Connectivity of parameter controls

All CAREL controllers offer the possibility


of connecting to CAREL or third party
monitoring systems via the CAREL and
Modbus® RTU protocols.

CAREL Supernode:to create gateway solutions Third party BMS: to integrate controllers
between CAREL or Modbus® RTU and from different protocols and functions in a
Modbus® more advanced protocols or area control single monitoring system.
units.
Webgate: Gateway between the CAREL
PlantVisorPRO: to monitor CAREL protocol and a local TCP/IP network with
controllers and/or with third party SNMP v1 protocol or Webserver, with the
Modbus® RTU. possibility of customising the HTML page.
97

Solutions for system monitoring and


supervision
The use of a global monitoring and Advantages Certification
supervision system is always more
The CAREL supervision systems use
essential, due to the necessity to manage
alarms quicker and more efficiently
modern WEB technology, making remote EN12830
access always much quicker and more PlantVisorPRO and PlantWatchPRO are
and to optimise the routine and special
secure at the same time. compliant, as required by EC regulation
maintenance of systems.
The data is memorised inside a database, 37/2005 of 12 January 2005, with standard
In addition, standards in force and the
thus guaranteeing integrity and reliability EN 12380 on temperature recorders for
trend towards energy saving make
of the information. the transport, storage and distribution of
these systems a key to success and
differentiation. refrigerated, frozen and deep-frozen food
The embedded plug&play solution and and ice cream.
the software made to measure for the
CAREL solves these requirements by
user, greatly reduce installation and Underwriters Laboratories®
offering field instruments fitted with RS485
configuration times in the system.
interface for connection to local and PlantVisorPRO complies with the UL
centralised supervision systems. Standard, which guarantees product
The user-friendliness, the complete
certification for the North American
control of the systems, the sophisticated
Depending on the various types of system Market.
configuration for the notification of alarms
and requirements, CAREL offers:
and the tools for analysis are all features
• PlantWatchPRO: compact embedded
that make CAREL supervision a winning
solution for small refrigeration and air
solution.
conditioning systems up to a maximum
of 30 devices.
• PlantVisorPRO: embedded solution
for medium and large systems up to a
maximum of 300 devices.
• RemotePRO: software solution for
centralised server in order to manage
the system installed quicker and in an
optimised manner.
Solutions for system monitoring and supervision

PlantVisorPRO PlantVisorPRO packets

PP2ST* PP2ST*P*

PlantVisorPRO is the CAREL monitoring and and detailed reports, relating to system PlantVisorPRO is a scalable solution that
supervision system that allows complete variables. offers the user the possibility to activate
control and optimisation of refrigeration specific function packages according to
and air conditioning systems. KPI – Key Performance Indicator requirements.
It offers an intuitive and customisable Control of the effective controlling Below is the offering of packages for
interface for the display and configuration capacity of a device depending on the the solution and the relative functions
of the system. operating set point, the differential and any activated:
PlantVisorPRO guarantees remote access defrosting performed.
GREENRETAIL Floating Suction
to all devices connected to it via the LAN
Energy Dew Point Broadcast
or MODEM connection.
The system is available as a complete all- Analysis of CO2 emissions, power Parameter control
in-one solution: the product integrates all consumption and the cost of energy per KPI
field connections, digital inputs and output pricing zone in order to identify energy Energy
relays. optimisation areas. SAFETY Parameter control
The installation formats are defined as RemotePRO connection
follows: Simplified commissioning ModbusSlave
Version No. of Variable log Reduction of installation times in the EXTENDED Logical devices
Instruments system and control of the installation. Custom algorithm
STANDARD 90 1400 Thermodynamic debug ENERGY KPI
HYPER 300 3500 Analysis of the thermodynamic behaviour Energy
of the refrigerated counters. SAVING Floating Suction
Dewpoint Broadcast
Energy Saving Configuration propagation
Optimisation and monitoring of system Propagation of system configurations from
performance: specific functions for the one to “n” devices.
increase in installation efficiency and for
the analysis of energy consumption trends.
Alarm management
Floating Suction Pressure Control
Detection and signalling of every alarm
Automated modification of the
situation, with remote interaction for
refrigeration unit set point depending on
efficient management of maintenance and
the cooling request from the refrigerated
after-sales service operations.
counters it serves.

Dew Point Broadcast


Propagation of the information relative to
room temperature and humidity in order
to calculate the dew point and modulate
the use of antisweat heaters.

Parameter Control
Recording and notification of the
unauthorised modifications on critical
system parameters in order to preserve
optimum operating configuration.

Data analysis and optimisation


Manual and scheduled creation of graphs
99

PlantWatchPRO Accessories I/O management module

PWPRO* IOM*

PlantWatchPRO is a CAREL solution This can be connected in parallel to


developed for the supervision of small- controllers made by other manufacturers
medium systems. or to electro-mechanical controllers in
Complete possibility of network and order to acquire the main operating
alarm configuration, easy to navigate parameters from refrigeration units, air
and attractive design are some of the Pc-Gate conditioning systems and condensing
characteristics that make PlantWatchPRO (CVSTD00000) units. It manages:
the state-of-the-art product in its category. up to 4 NTC temperature probes, or 2 NTC
The PC-Gate converter is used as hub for
A colour LCD, touch screen and the use of Y-connections or amplifier to extend the length
probes and 2 x 4 to 20 mA or 0 to 5 Vdc
practical menus guide the user easily and of the line beyond a kilometre. transducers;
intuitively, thus supplying an easy solution. digital contacts: 2 opto-isolated,
Other innovative features of 2 voltage-free contacts (or one NTC);
PlantWatchPRO are: a relay output to activate actuators or
• possibility of connecting and controlling manage a local alarm.
up to 30 devices; It can be connected to PlantVisor,
• use of CAREL or Modbus® protocols for PlantWatch and Web-GATE.
connection;
• recording of 100 variables sampled Technical specifications
every 15 minutes, for over one year;
Power supply:
• IP65 protection rating;
• IOM*230*: 230 Vac;
• 3 output relays, for signalling alarms or
• IOM*115*: 115 Vac;
activation of lights and defrost;
• IOM*024*: 24 Vac ±10%, 50/60 Hz
• graphical displays;
Operating conditions: 0T50 °C, 20/80%
• possibility to access system USB converter R.H. non cond.
management by several users, with (CVSTDUMOR0) Protection rating: IP20 for device not
different control privileges;
Where necessary, the USB/RS485 converter can incorporated in electric control board
• tool suitable for technical environments,
increase the number of lines connected to the CE UL, certification:
no moving parts are present;
PlantVisorPRO. Assembly: DIN rail
• remote access via LAN or PSTN modem.
Number of I/Os:
• analogue inputs: 2 (4);
PlantWatchPRO is also available in a version
• digital inputs: 2 (4);
with internal modem.
• digital outputs: 1
Serial Ports: RS485, CAREL protocol
Dimensions: 72x88x70max mm
Connections: clamps
GSM Modem
(PLW0PGSM00)
GSM modem for the notification of alarms via
SMS.
Solutions for system monitoring and supervision

Refrigeration
utilities

retrofit

For monitoring of refrigerated counters, CAREL offers a battery-


powered radio sensor, to be installed on the counter in order
to record the temperature and coupled to a CAREL supervisor
system. Ideal for retrofit applications, being easy to install and
connect.

convenience store
service area

PlantWatchPRO is the ideal solution for monitoring temperatures


and managing refrigeration unit alarms present in small
installations such as service areas or small supermarkets, where
the demand for control is the same as large areas.
Thanks to the GSM modem connection, it is possible to send
notifications to the service network via SMS.

Refrigeration Refrigeration
utilities units
101

Air-conditioning

building

PlantVisorPRO, thanks to its easy customisation and integration,


is the idea solution for centralised control of air conditioning in
a building.

hypermarket

PlantVisorPRO is the ideal solution for large areas where there are
a large number of units and advanced control and management
are required.

Refrigeration utilities Refrigeration units Air-conditioning


Solutions for system monitoring and supervision

remotePRO

RVSTD*

The remote supervision system allows required by the customer. be guaranteed. It offers the possibility
analysis and comparison of the data Centralised notification of alarms and to be notified immediately regarding
collected by local supervisors on each comparative analysis between the systems. any malfunctions and includes all tools
installation, using just one interface. necessary for solving problems in the field
Whatever your application, CAREL remote Data analysis directly from the office;
is a secure and reliable tool for keeping KPI comparisons for evaluation of system • RVSTDDS000 – Centralised data
systems installed in different locations operation: alarms, energy, temperature management: dedicated to whoever
under control. report. Offline reports without having to wants to support their customers with
All local supervision products offered by connect to the individual sites. comparative analyses of the different
CAREL can be connected to the remote system data. Offers reports, graphs and
supervisor: Call Centre statistical calculations on the variables
• PlantVisorPRO; transferred from the local supervisors.
Advanced tool for the management of
• PlantWatchPRO;
routine and special system maintenance.
• pCOWEB. Version No. of sites Variables
via LAN or modem connection.
Versions RVSTDDS000 50 ---
Maintenance • RVSTDDS000 – Remote Control RVSTDDM000 50 7.000
Maintenance Technician: dedicated to plugin to
Centralised control of all systems in order
the persons in charge of maintenance on activate on
to reduce management costs of the
sites where correct operation must always RVSTDDS000
sites and guarantee the level of security

PlantVisorPRO PlantWatchPRO pCOWeb

remotepro

If it is necessary to control the numerous installations from


remote, CARELA offers dedicated instruments for centralised
management. PlantWatchPRO allows the automatic
synchronisation of data and alarms with RemotePRO and
RemoteValue in order to keep the situation of all systems under
control on a unique interface.
EXV sistema
105

EXV sistema - electronic expansion valves


and drivers
Technology - 40T65 °C (-40T149 °F) for the applications.
refrigerant; EXV sistema provides excellent control
The EXV family valves manage refrigerant
- -30T50 °C (-22T122 °F) for the system; performance, with a typical control curve
expansion through a variable valve port,
• operation guaranteed in both directions that ensures high control precision in all
created by a fixed calibrated opening and
so as to simplify refrigerant circuit applications, even at low flow-rates. This
a conical movable element.
layout on reverse-cycle heat pumps and feature is very useful in circuits featuring
reduce installation costs: just the one compressors managed by inverters, and in
The linear movement of the closing
valve is required, without needing to general on circuits with variable flow-rates.
element is achieved through the
install non-return valves.
combined action of a stepper motor
In addition, thanks to the effect combined
and a worm screw transmission, which
of:
produces precise and regular movement
• Teflon gasket for perfect tightness;
by minimising friction.
• calibrated spring and extra closing steps
Control precision and stability are ensured
to ensure tightness seal even with high
by rotating elements supported by
pressure differentials;
stainless steel ball bearings. The entire
• ultracap to guarantee closing even in
mechanism is very robust, thanks to the
the event of blackouts.
motor block suspended on harmonic steel
EXV sistema is the only solution available
springs, and a technopolymer chassis that
on the market that can fully carry out the
guarantees high mechanical performance
function of solenoid valve.
and light weight.
All this is made possible by careful
construction, the use of quality materials,
and a production process with final testing Energy saving and precision
EXV typical control curve
on each and every product, in accordance The extended range of operation and
with the highest quality standards. precision in terms of control (from 10 to
100% of rated capacity) allow significant
100%
energy savings.
Performance
Laminated flow

80%

The extended control range of the EXV


The care paid to the design and 60% linear
allows refrigeration unit operation with
production of our valves ensure market-
floating condensing pressure, significantly 40% Equi-percentage
leading performance:
increasing compressor COP at medium
• high maximum operating pressure (Ps): 20%
and low room temperatures. This special
- 45 barg on entire EXV range;
function - only available with electronic
- 140 barg on models for CO2 (R744) ;
expansion valves - brings considerable Steps 100%
• extended operating temperature range:                     CAREL
energy savings in all refrigeration others
EXV sistema - electronic expansion valves and drivers

E2V smart E3V and E4V E5V, E6V and E7V

E2V* E3V*, E4V* E5V*, E6V*, E7V*

The CAREL E2V smart series electronic Two families of valves with similar CAREL also offers a complete range of high
expansion valves bring together the architecture, covering a consecutive range capacity valves, where energy efficiency
renowned reliability of the CAREL E2V and of capacities, with elbow connectors, is essential and precision control is one of
the versatility of a removable cartridge, usable indifferently on the inlet or outlet. the best ways to ensure this.
plus the option of a convenient integrated Complete installation freedom is further Unrivalled tightness in closing and
sight glass. supported by that fact that the various the built-in sight glass mean separate
The motor block can be dismantled to components, stator, motor block and liquid solenoid valves and liquid indicators
simplify welding, thus preventing the risk sight glass, can be fully dismantled. are not required, while the possibility to
of overheating and damage. As well as on the E4V, the liquid sight glass completely dismantle the parts ensures
A movable element with Teflon gasket, is now also available on the E3V. Fitted with accurate welding without the risk of
plus a calibrated spring seal mechanism, moisture indicator, this is very useful for damage.
are the heart of the CAREL system that verifying correct refrigerant flow and valve On chillers and large air-conditioning units
ensures unrivalled tightness, meaning the operating conditions. having a valve that can be dismantled
valves can work with very high pressure Both E3V and E4V can operate in both means only the valve body needs to be
differentials. directions, representing the ideal handled when installing the piping, and
E2V smart also offers a removable metal solution for reverse-cycle applications by the motor and stator can be fitted later
filter to trap solid residues that may ensuring simple installation and saving on when the unit is being completed.
damage the valve or cause a decline in installation of a solenoid valve and liquid Three models of valves with inline fittings
efficiency. indicator. and copper connectors, each with an
The family of E2V smart valves comes in 8 E3V and E4V offer solutions for all needs in extended operating range:
sizes and covers a wide range of capacities:  the following applications: • E5V: Ø35/35mm, up to 530 kW*
• air-conditioning: 0.3 to 58 kW (R410A, • air-conditioning: 12 to 290 kW (R410A, • E6V: Ø42/42mm, up to 890 kW*
tev= 4.4 °C, tcond= 38 °C, sc= 1K) tev= 4.4 °C, tcond= 38 °C, sc= 1K) • E7V: Ø54/54mm, up to 1850 kW*
• refrigeration: 0.15 to 38 kW (R404A, tev= • refrigeration: 8 to 260 kW (R404A, tev= (*) R134a, tev=2 °C; tcond= 45.0 °C; sc= 3
-12 °C, tcond= 45 °C, sc= 3 K). -12 °C, tcond= 45 °C, sc= 3 K).

Technical specifications Technical specifications


Technical specifications Limit pressure values: Limit pressure values:
Limit pressure values: • maximum working pressure (MWP): • maximum working pressure (MWP):
• maximum working pressure (MWP): 45 bars (653 psi) 45 bars (653 psi)
45 bars (653 psi) • maximum operating pressure differential • maximum operating pressure differential
• maximum operating pressure differential (MOPD): 35 bars (508 psi) (MOPD): E5V= 35 bars (508 psi),
(MOPD): 35 bars (508 psi) • E4V95= 24 bars (349 psi) • E6V, E7V= 28 bars (406 psi)
• PED: not applicable, group 2 fluids, art. • PED: E3V= not applicable, group 2 • PED: group 2 fluids, Category 1
3, par. 3 fluids, art. 3, par. 3; E4V= group 2 fluids, Operating conditions:
Operating conditions: Category 1 • refrigerant side: -40T65 °C (-40T149 °F)
• refrigerant side: -40T65 °C (-40T149 °F) Operating conditions: • installation environment: -30T50 °C
• installation environment: -30T50 °C • refrigerant side: -40T65 °C (-40T149 °F) (-22T122 °F)
(-22T122 °F) • installation environment: -30T50 °C Closing steps: 550
Closing steps: 550 (-22T122 °F) Control steps: 480
Control steps: 480 Closing steps: 550
Control steps: 480
107

E2V for CO2 EVD evolution Ultracap for EVD evolution

E2V**C EVD* EVD0000UC0

The E2V (amily (which can comfortably Based on CAREL’s extensive experience Ultracap is the new emergency power
handle operating pressures up to 45 barg) in electronic valve drivers, EVD evolution supply device for electronic valves,
has been further extended to include a is available as a “single” and “twin” driver, the natural completion of the EVDEvo,
product developed specifically for use with the latter able to control two valves both single and twin versions, ensuring
transcritical CO2 systems. independently, with the most commonly- complete closing of the valves even when
A powerful motor, thicker walls and highly used refrigerants (see the instruction there are sudden mains power failures.
resistant materials are just some of the sheet). Simple graphics and a series of LEDs Exploiting ELDC (Electric Double Layer
reasons why these valves have achieved offer an immediate overview of operating Capacitor) technology, Ultracap can supply
record levels of performance, with status and the main driver functions. immediate, reliable and clean emergency
operating pressures and differentials that energy, representing a major step forwards
are hard to find in products made by other A powerful removable graphic display compared to conventional battery-based
manufacturers. (EVDIS**0) can be used to configure the systems, including as regards disposal of
Designed for transcritical CO2 applications, driver, providing clear and immediate used materials.
these can naturally also be used for information on operating status and Ultracap has been designed to give 10
subcritical cycles, where higher pressure allowing the controller to be started years’ trouble-free silent operation, without
resistance - exceeding 45 barg - and very the first time after selecting just four requiring periodical checks or having to
precise control are required. parameters: replace batteries.
Complete tightness guaranteed by a • refrigerant used; Ultracap means immediate energy: just 5
Teflon gasket, and continuous and regular • valve model; minutes (4 minutes for CAREL valves) after
movement are the outstanding features of • type of pressure probe; power is restored, the system is already
the E2V platform that are also available in • application (chiller, cabinet, etc.). recharged and active (in practical terms
this E2V for high operating pressures. EVD evolution can operate in stand-alone the same time the compressor takes to
E2V**C comes in five sizes, covering mode, or connected to a pCO or the restart…).
subcritical cycle cooling capacities up to PlantVisorPRO supervisor. The extreme reliability of Ultracap
20 kW (R744, tev= -10 °C, tcond= 20 °C, EVD evolution can also manage other combined with the exceptional tightness
sc= 5 K. functions in addition to superheat control, of CAREL valves, eliminates the need for
such as hot gas bypass, evaporation solenoid valves even in the most critical
Technical specifications pressure control (EPR), valve control for gas applications.
coolers in transcritical CO2 circuits. Ultracap can be connected to the EVDEvo
Limit pressure values: as well as all the pCO5 family controllers,
• maximum working pressure (MWP):
Technical specifications with extremely simple installation, just like
140 bars (2030 psi)
connecting a battery module.
• maximum operating pressure differential Power supply: 24 Vac 50/60 Hz,
(MOPD): 120 bars (1740 psi) 24 Vdc (±15%)
• PED: not applicable, group 2 fluids, art. Operating conditions: -10T60 °C, 90% RH Technical specifications
3, par. 3 non-condensing Power supply: 24 Vac 50/60 Hz,
Operating conditions: Degree of protection: IP20 24 Vdc (±15%)
• refrigerant side: -40T65 °C (-40T149 °F) Assembly: DIN rail Operating conditions: -25T50 °C, 90% RH
• installation environment: -30T50 °C Number of I/Os: non-condensing
(-22T122 °F) • inputs: 2 digital Degree of protection: IP20
Closing steps: 550 • outputs: 2 voltage-free contacts Assembly: DIN rail
Control steps: 480 Serial ports: 1 Dimensions: 70x110x60mm
Dimensions: 70x110x60 mm (4 modules DIN)
(4 modules DIN)
EXV sistema - electronic expansion valves and drivers

OVERVIEW DRAWING EVD evolution


EXV: CAREL electronic expansion valve

Ultracap Technology

ultracap
VBAT
G
G0

NB: DANFOSS, SPORLAN & ALCO 1


single twin or 2 electronic expansion valves can

with ultracap
be connected

230 Vac 24 Vac

30VA 2AT
VBAT
G

other loads
G0

voltage-free
relay output for
utilities up to alarm
230 Vac signal
without ultracap

230 Vac 24 Vac G0

VBAT

COM 1

NO 1
1 3 2 4
G

2 AT
30VA Power Supply E XV connection Relay
G0
G

personal computer
5V
network
tLAN

GND
Rx/Tx
GND

USB - tLAN converter

EVDCNV00E0: OPEN
converter
CLOSE

EVD evolution EVD*E0* & EVD*E3*:


tLAN version
EVDIS*: display
EVD*E1* & EVD*E4*:
pLAN version
Analog – Digital Input Network
EVD*E2* & EVD*E5*:
V REF
GND

DI1

DI2

RS485 version
S1

S2

S3

S4

GND Tx/Rx

External controller
DI1

DI2

0 to 10 V 4 to 20 mA
Modbus + RS485

1 2
C9

NO9

NO10

NO11

C9

NO12

C12

NC12

NO13

C13

NC13
C1

NO1

NO2

NO3

C1

C4

NO4

NO5

NO6

C4

C7

NO7

C7

NO8

C8

NC8

J15 J16 J17 J18


J12 J13 J14
J11 pLAN J25 BMS2 J26 FBus2

J127
J9 J10

PCO*:
digital input
digital input (defrost)

programmable
4 to 20 mA and 0 to 5 V S1
J30 J29

controllers
ratiometric probes
J1 J24 J2 J3 J4 J5 J6 J7 J8

S2
NTC: low temperature
C9

NO9

NO10

NO11

C9

NO12

C12

NC12

NO13

C13

NC13
C1

NO1

NO2

NO3

C1

C4

NO4

NO5

NO6

C4

C7

NO7

C7

NO8

C8

NC8

J15 J16 J17 J18


J12 J13 J14
J11 pLAN J25 BMS2 J26 FBus2

probes J9 J10
J127

PCO*:
4 to 20 mA and 0 to 5 V programmable
S3 J30 J29

controllers
ratiometric probes J1 J24 J2 J3 J4 J5 J6 J7 J8

NTC: low temperature S4


C9

NO9

NO10

NO11

C9

NO12

C12

NC12

NO13

C13

NC13
C1

NO1

NO2

NO3

C1

C4

NO4

NO5

NO6

C4

C7

NO7

C7

NO8

C8

NC8

J15 J16 J17 J18


J12 J13 J14
J11 pLAN J25 BMS2 J26 FBus2

probes J9 J10
J127

PCO*:
PlantVisorPRO J30 J29
programmable
J1 J24 J2 J3 J4 J5 J6 J7 J8
controllers
Condenser controllers and inverters
111

Speed controllers and inverters

To complete its range of products, CAREL pumps and compressors fitted with The use of inverters with electric motors
offers a series of modules suitable to satisfy asynchronous three phase motors and the applied on the water pumps or on fans
different particular applications of HVAC/R innovative power+, it can control BLDC/ allows modulation of load and accurate
units, for fan, pump and compressor speed BLAC brushless motors with permanent and efficient process control from an
control. magnets, which are used in new energy point of view.
In fact, optional modules are available generation compressors.
that have been specially designed, and In particular, compressor modulation
therefore optimised, for increasingly allows significant results in terms of
important functions in today’s air energy saving and at the same time
conditioning and refrigeration units. optimise operation of all unit components.
Modulation of flow rate of the refrigerant
As regards condensing pressure control, and primary fluids exploits the full capacity
the fcs range of controllers is available, of heat exchangers at reduced load and
allowing the possibility to be used in decreases compression ratio at the same
stand-alone configuration or connected to time. To exploit the modulation capacities
a controller in the pCO sistema range. of these compressors in full, the use of the
This range of controllers is available for latest generation electronic expansion
all requirements: single and three-phase valve is essential. For this reason, pCO
versions exist. sistema represents the complete system
made-to-measure for the new generation
Regarding parametric controllers, such as of high efficiency units.
the µchiller range, CAREL offers a range of
controllers with single phase power supply The range of VFD, NXL series variable
in the MCHRTF range, which are more frequency drives, is developed specifically
suitable for this type of controller. for applications with:
This speed controllers are also compatible • variable flow rate on air handling unit
with programmable pCO sistema fans;
controllers. They can manage single phase • modulation of compressor speed;
230 Vac fans with 8, 10 and 12 A current. • variable flow rate on system supply
pumps and evaporator pumps on the
The inverter represents one of the chillers;
state-of-the-art solutions regarding • control of condensing pressures on
energy saving. The CAREL inverter offer ventilation units.
can boast two product families: The
VFD NXL range, suitable for driving fans,
Speed controllers and inverters

DC inverter: power+ AC inverter: NXL

PSD* NXL*

power+ is an inverter that can control compressor tested by CAREL can be The NXL range is available in power ratings
compressors with BLDC/BLAC brushless completed with a click, if used with the from 0.37 to 30 kW, with single-three
motors with permanent magnets without controllers of the pCO sistema. The CAREL phase power supply and three phase
the aid of a position sensor, thanks to controller not only manages the electric output, protection rating up to IP54, for all
the use of “sensorless” technology. The parameterisation of power+ but also the applications with variable capacities.
integrated functions of Power+ are complete thermodynamic control of the Control is via 0 to 10V or 4 to 20 mA
focused on controlling the compressors: compressor according to the requirements analogue signal or via Modbus® serial
• the acceleration ramp, programmable of the compressor manufacturer. communication, which can integrate
in steps, respects the requirements of the device functions with the pCO range
every application: controllers management software or the
• a PTC input guarantees heat protection Technical specifications PlantvisorPRO supervisor.
of the compressor.
Power supply:
Other advantages are: wide operating
• single-phase: 200 to 240 V 12 A or 16 A;
power+ also has an STO input (Safe range, easy installation and use, low
• three-phase: 380 to 480 V 14/18 A (50 °C)
Torque Off ), which can be used to cut-off noise emissions, high protection rating
or 22.5 A;
the compressor power supply in the against electromagnetic interference and
Operating conditions: 60 °C 95% R.H. non
event of an emergency, for example particularly compact book-like” design.
condensing
following activation of a high pressure The NXL range is the ideal solution for all
Protection rating: IP20/IP44
switch. Moreover, power+ can manage operating environments, for completion
CE UL, certification:
the compressor in an intelligent manner and integration of the range of CAREL
Assembly: panel or semi-builtin
in extreme conditions: algorithms are products in order to obtain maximum
Number of I/Os:
available for automatic reduction of the efficiency and energy saving in HVAC/R
• digital inputs: 1 STO (Safe Torque Off )
switch-over frequency or rotation speed in systems.
and 1 PTC;
order to prevent the compressor stopping
• digital outputs: 1 voltage-free contact
in high temperature conditions.
In household use, noise is limited to
configurable relay up to 240 Vac 5 A Technical specifications
Serial Ports: RS485/Modbus® Power supply:
a high frequency switch-over, up to 8
Dimensions: 164x183x265 mm max. • single-phase: 208 to 240 V from 0.37 kW
kHz. The electromagnetic compatibility
Connections: screw clamps to 1.5 kW;
(EMC), is such to allow use in the home,
also respecting the strictest standards • three-phase: 380 to 500 V from 0.55 kW
regarding harmonic emissions. to 30 kW;
Product installation is made easier by Operating conditions: -10T50°C 95% R.H.
the flat design of the electronics, as well non condensing
as availability of removable brackets for Protection rating: IP20, IP21, IP54
fixing. In this way, the heat sink necessary CE UL, certification:
to dispose of the heat up to 60°C in the Assembly: panel
environment, can be positioned behind Number of I/Os:
the control board, thus greatly reducing • analogue inputs: 2 x 0 to 10 V or
the space occupied inside the control 0 to 20 mA
board. The IP protection rating and the • digital inputs: 3 programmable
protection gasket guarantee a protection • analogue outputs: 1 x 4 to 20 mA
rating of IP44 on the heat sink side. • digital outputs: 1 NO/NC relay
power+ has also been tested with most Serial Ports: RS485/Modbus®
BLDC compressors available on the Dimensions: 195x519x237 mm max.
market: SCI (Siam Compressor Industries), Connections: screw clamps
Samsung, Hitachi, Toshiba.
The configuration of power+ for a BLDC

compressors compressors, pumps and fans


113

Stand-alone speed Single phase 4, 8, 10 and


controllers 12 A speed controllers
FCP* FCSM*, MCHRTF*

FCP is a speed controller for single phase The range of FCS and MCHRTF single
fans on stand-alone units with up to 2 phase controllers has been developed to
circuits. It manages the fan depending on control fan speed on condensing units
the pressure variation in the condenser depending on the signal sent from the
circuit, in order to maintain the set point controllers. In particular, the FCS range,
value, using a 0 to 5 V signal from the receives a 0 to 10 V signal, while the
ratiometric pressure transducer (SPKT*R0) MCHRTF, pCO, µchiller, ir33 universal and
positioned in the water circuit. It is used pRack range controllers, receive a PWM
on condensing units. It can manage signal.
asynchronous axial motors (specific for
the phase cut controller), on loads up Technical specifications
to 8 A/230 Vac. Available in the master/
Power supply: 4, 8, 10 and 12 A/230 Vac
slave version or power device (as current
Operating conditions: -10T50 °C
MCHRTF80A0, in IP54 version).
Protection rating: IP00
Assembly: panel
Technical specifications Number of I/Os:
Power supply: 230 Vac -15/10%, 50/60 Hz • analogue inputs: 0 to 10 V or PWM
with autosensing Dimensions: 82x107x58 mm max.
Operating conditions: -20T50 °C, <85% Connections: screw clamps for cables with
R.H. non condensing cross-section of 1.5 mm2
Protection rating: IP54
Assembly: panel
Number of I/Os:
• analogue inputs: 2 ratiometric
0 to 5 Vdc, 1 NTC 10 K at 25 °C
• digital inputs: 1 configurable
• analogue outputs: PWM
Serial Ports: RS485 (with additional
optional board)
Dimensions: 139.8x134.8x89 mm
Connections: spring clamps for cables
with cross-section of 1.5 mm2

fans
Speed controllers and inverters

FCS: IP55 three phase FCS: IP20 three phase


speed controllers speed controllers
FCS3*00 FCS3*10

The IP55 three phase range, suitable for The IP20 range, suitable for installation
outdoor environments, can be controlled on the control board, can be managed
by a 0 to 10 Vdc analogue signal or with by controllers with 0 to 10 Vdc analogue
PWM signal (phase width modulation). signal or PWM signal (phase width
The range, which envisions the control of modulation). This envisions the control of
motors with current draw of 6 to 40 A, is motors with current draw of 9 to 40 A, and
fitted with a control board, able to supply a control board, which supplies power to
power to the load, in linear or square the load, in linear or square mode, with cut
mode, with cut off, threshold, minimum off, threshold, minimum and maximum
and maximum speed functions, using the speed functions, using the trimmer on the
trimmer on the board. board.

Technical specifications Technical specifications


Power supply: 400 Vac -15/10%, Power supply: 400 Vac -15/10%,
50/60 Hz 50/60 Hz
Operating conditions: -10T50 °C Operating conditions: -10T50 °C
Protection rating: IP55 Protection rating: IP20
Assembly: panel Assembly: panel
Number of I/Os: Number of I/Os:
• analogue inputs: 0 to 10 V or PWM • analogue inputs: 0 to 10 V or PWM
Dimensions: 198x265x178 mm max. Dimensions: 245x340x200 mm max.
Connections: screw clamps for cables with Connections: screw clamps for cables with
cross-section of 1.5 mm2 cross-section of 1.5 mm2

fans
+800002001 - 2.2 - 01.09.2012

CAREL INDUSTRIES reserves the right to modify the features of its products without prior notice.

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