The Effect of Persian Gulf Tidal Zone Exposure On Durability of Mixes Containing Silica Fume and Blast Furnace Slag
The Effect of Persian Gulf Tidal Zone Exposure On Durability of Mixes Containing Silica Fume and Blast Furnace Slag
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a
Coventry University, Faculty of Engineering and Computing, Department of Built Environment,
Abstract
In this research the performance of cement paste and concrete mixes incorporating 7
and 10 percent of silica fume (S.F.) as a cement replacement was investigated in three
exposure conditions. The results showed that plain type II portland cement performed
better than blended S.F. cement under cyclic wetting and drying conditions. Silica fume
specimens under cyclic wetting and drying conditions in simulated seawater exhibited
higher strength loss compared to plain type II portland cement where cured under
potable water. In addition, the greater the silica fume amount used in the mixes, the
more the capillary water absorption under tidal zone exposure or/and under wetting and
drying simulation. Further, the ternary blended GGBS (Ground Granulated Blast
furnace Slag) mix was the worst performing mix in all exposure conditions.
_________
* Corresponding author. Tel.: +44-24-7688-7625; Fax: +44-24-7688-8296.
E-mail address: [email protected].
1. Introduction
In recent decades the use of silica fume (S.F.) as a supplementary cementitious material
has increased substantially in concretes used for marine structures in the Persian Gulf.
The reason for use of silica fume in these structures is claimed to be an increase in the
The performance of concrete in sea water has been extensively studied [1–9]. The
findings of these studies are at the same time inconclusive and sometimes controversial
[10 and 11]. This reflects the complex nature of the durability problem which is
simultaneously.
One of the lessons learned from the case histories of concrete deterioration in seawater
parts of a concrete structure, depending on the tidal lines [4]. Thus, a structure can be
divided into three zones: the atmospheric zone (above the high-tide level), the tidal zone
(between the tide lines), and the submerged zone (below the low tide level). The most
severe deterioration usually occurs in the tidal zone, which is the focus of this
investigation.
The most aggressive chemicals that affect the durability of concrete structures in
seawater are chlorides and sulfates with their associated cations. The chloride dissolved
in water increases the rate of leaching of portlandite and thus increases the porosity and
capillary absorption of concrete, and leads to loss of stiffness and strength. Calcium,
sodium, magnesium, and ammonium sulfates are (in increasing order) harmful to
concrete as they react with hydrated cement paste leading to expansion, cracking,
It is noteworthy that the hydrated cement phase that binds chloride ions is tricalcium
aluminate hydrate), thereby removing a portion of chlorides from corrosive attack. This is
the same phase that, in excess of a certain critical level, reacts with sulphate ions in the
hardened state to form ettringite and gypsum, thereby leading to degradation of concrete
into a non-cohesive granular mass and to disruptive expansion and cracking [14].
Although type V cement can increase the chemical resistance to sulphate attack, it also
This is due to the lower content of C 3 A in type V cement compared to type I and II that
reduces the chloride binding capacity of cement and therefore promotes steel corrosion
[15-17] in concrete. Type I cement with higher C 3 A content is however more vulnerable
to sulphate attack and performs worse than the other types of cement [18]. Other studies
[11 and 19] show that type II cement performs better than types I and V cements in
marine environments; for this reason type II cement was chosen for this investigation.
Moreover, use of supplementary cementitious materials such as silica fume and blast
furnace slag with portland cement has increased significantly in the Persian Gulf region.
The rate at which the hardened cement paste is deteriorated due to exposure to harmful
chemicals mainly depends on the concentration of the chemicals in water, the time of
exposure, and the chemical resistance of the concrete. Extensive investigations have been
carried out on the use of silica fume and blast furnace slag in concrete during the past two
decades and have led to their widespread application in the construction industry [20-24].
Many national standards also determine the degree of attack, and this is primarily on the
basis of the concentration of the aggressive substances. However, the chemical resistance
of high-performance concrete using silica fume or combined silica fume and blast furnace
slag is an issue that has not yet received sufficient attention from the research community
[24]. Hence, this investigation was undertaken to study the effect of silica fume and
GGBS blended with type II cement on progressive deterioration of pastes and concretes in
the marine tidal zone of the Persian Gulf, and in laboratory tanks simulating severe
conditions.
2. Experimental program
concrete for the best protection in marine tidal zone by optimising silica fume [25] and
GGBS replacement for the type II cement. The materials used and the experimental
2.1. Materials
Locally available Type II portland cement (ASTM C 150 Type II) complying with
Iranian specification 389 was used. The chemical composition, compound composition
(calculated complying Bogue), specific gravity and the specific surface of the cement
ASTM C 1240 and ASTM C 989-93 (except the lower fineness of GGBS) were used
achieve constant workability in all paste and concrete mixes. Table 1 details the
chemical composition and the nitrogen BET fineness of the SF and the Blaine fineness
of the GGBS used in this investigation. The slag activity index of the GGBS used was
were employed for both coarse and fine fractions to make concrete specimens. The
relative density, absorption and fineness modulus of the fine aggregate were 2.65, 4.2%
and 3.72, respectively. The specific gravity and absorption for coarse aggregate were
Reagent grade MgSO 4 , Na 2 SO 4 , NaCl and MgCl 2 were used for sulphate and chloride
exposure in wetting and drying simulation ponds. Potable water was used throughout
for mixing, initial 7 days curing of all specimens, and curing in the control laboratory
water tank. The chemical analysis of the water used is shown in Table 2.
There were four basic mixes in which silica fume and GGBS were incorporated to make
paste and concrete mixes. The first mix was the control Type II cement mix. The second
mix was the optimum amount of silica fume replacement, i.e. 10 percent, which was
adopted from the preliminary studies on physical and mechanical properties reported by
Ganjian et al. [25]. The experiments [25] indicated that 10% replacement by silica fume
achieved the highest compressive strength at the age of 28 days. In the third mix, 7
percent silica fume replacement was used in order to evaluate the effect of the amount
of silica fume on the strength loss. The fourth mix was based on the optimum
replacement amounts of blended silica fume and GGBS with type II cement, which
mixes. The amount of silica fume in such trial mixes was kept constant at 10% of total
mass of cementitious materials, and the amount of GGBS was varied to reach the
highest relative compressive strength. The mix designs and characteristics of all pastes
The amount of water in mixes was chosen based upon the total content of cementitious
materials used in each mix. The water-cementitious materials ratio and per cent flow
were kept constant for all mixtures and HRWRA was added to give constant
workability. The required HRWRA per cent by mass of cementitious materials was
There was particular interest in selecting a mixing procedure that would minimize
dusting, especially during the initial stage of mixing and subsequent clustering of the SF
particles after contact with water. For this reason the dry and wet methods of mixing SF
and cement were examined. The dry mixing procedure of the portland cement, silica
fume and GGBS proved to be the most effective in the dispersion of the SF particles
1- Dry mix the portland cement and SF (and GGBS if required) in a Hobart ASTM
mixer at low speed for 60 seconds. It is imperative to use a plastic cover to prevent
next 60 seconds.
4- Stop mixer and change to medium speed. Resume mixing for further 60 seconds.
5- Stop mixer. Hand mix with a spatula by scraping the sides and dispersing the large
Total time required is therefore six and a half minutes. The following mixing procedure
was used for concrete mixes using a tilting drum mixer of 0.15 cubic meter capacity.
The interior of the drum was initially wetted with water to prevent absorption. The
coarse aggregate fractions were mixed first, followed by the cement, part of the required
amount of sand, and the water containing half of the required amount of
superplasticizer. The final mixing stage involved the addition of the SF (and GGBS if
required), and the remaining sand. One-half of the super-plasticiser was always retained
with one litre of water to be added during the last three minutes of the mixing period.
50 mm and 100 mm cube moulds were used for paste and concrete specimens
respectively, and a vibrating table was used to achieve full compaction. After casting,
all paste and concrete specimens were covered with wet burlap in the laboratory at 20±1
After de-moulding, all specimens were initially cured in a potable water-curing tank at
laboratory temperature for 7 days and then transferred to the three specific exposure
conditions. Chemical analysis of potable water used for making mixes and used for
Specimens were kept in three different conditions for longer ages as follows:
A) In fresh potable water curing tank, control curing regime (for both paste and concrete
B) In a simulation pond under cyclic wetting and drying in synthetic seawater solution
(for both paste and concrete specimens). The concentration of major ions in the solution
used for the simulation pond is given in Table 2. Simulation pond temperature was kept
and drying cycles within tidal zone of south coast of Iran by using electric heater rods
for drying and wetting period respectively. An ultraviolet lamp was mounted on the top
of each pond to bring sunlight effect to the specimens. Owing to the fact that wetting
and drying cycles were set to occur at 6 hourly intervals and temperature was kept
higher than real site environment, the simulation conditions were harsher and more
severe than site exposure tidal zone conditions. The solution in the simulation ponds
C) In a coastal environment on the north coast of the Persian Gulf, in the south of Iran.
The paste specimens with the same characteristics of those cured in water tank
(condition ‘A’) and in the simulation ponds (condition ‘B’), were placed in the seashore
of Kish Island in the south of Iran. The concentration of major ions in the Kish Island’s
seawater is given in Table 2. In this exposure site the specimens were kept in tidal zone
for 6 months, protected from waves by surrounding rock barriers. The specimens were
on average subjected to 18 hours of wetting and 6 hours of drying per 24 hours. The
development, at ages of 3, 7, 28, 90, and 180 days. These tests were performed in
The water absorption test was carried out on pastes and concrete cubes in accordance
with the method specified by RILEM-CPC-11.2 (RILEM 1994) [27] at 180 days of age.
The Linear correlation between initial water absorption and square root of time was
obtained. The tangent of the line i.e. the absorption factor was calculated to compare the
effect of the admixtures on the pore structures of concrete and paste samples.
The results of the compressive strength tests for paste mixes are shown in Figs. 1 to 3
and for concrete mixes in Figs. 4 and 5. Reduction in compressive strength of paste and
concrete specimens exposed to laboratory simulation ponds and site tidal zone
equations for each mix are given in Tables 5 and 6 for pastes and concretes respectively.
The calculated absorption factors are shown in Figs. 9 and 10 for paste and concrete
mixes respectively.
All of the paste and concrete mixes cured in fresh potable water (control curing) show
an increase in compressive strength with age as expected (Figs. 1 and 4). The strength
increases sharply up to 28 days and rate of increase slows at later ages. In both paste and
concrete mixes, the optimum S.F. mix exhibited the highest strength development as
expected due to the superior pozzolanic activity and pore refinement process of S.F.
The blended GGBS/SF mix gave the lowest strength development. This was due to the
lower portland cement contents in these mixes and the slower rate of reaction of GGBS.
In general, as expected, the S.F mixes show higher strength development than type II
cement in control curing condition. This is in agreement with the absorption test results
in Figs. 9 and 10, which show lower absorption factors for the control curing specimens.
However, this strength development trend changes in other exposure conditions for
paste and concrete. In simulation pond exposure, portland cement type II exhibits
greater compressive strength development and less loss (Figs. 2 and 5). In general after
initial 7 days curing the strength gain continues up to 28 days for all paste and concrete
mixes in both exposure conditions but the harmful effect of environmental condition
and seawater chemicals causes strength loss in pastes (Fig. 2) and slower rates of
strength gain in concretes (Fig. 5). It can be postulated that the reason for further
intrusion/attack to the specimens would be less than for smaller paste specimens that are
more sensitive to ion attack and induced cracks. In other words, the intrusion of ions
throughout the bigger concrete specimens would not be deep enough to have a major
Thus, further strength loss should be expected at later ages for concrete specimens in
Portland cement type II mixes exposed to laboratory simulation ponds or site exposure
tidal zone exhibit lower percentage strength loss (see Figs. 6 to 8). Figs. 2, 5 and Figs. 6
to 8 show that S.F. paste and concrete mixes have greater strength loss compared to type
II portland cement mixes in tidal zone and simulation pond exposure conditions, in
contrast to their control curing condition in which S.F. mixes exhibit highest strength
development. The greater intensity of the attack on portland cement plus silica fume
specimens as compared to the portland cement specimens may be due to the absence of
magnesium hydroxide (Brucite) in the portland cement plus silica fume mixes.
magnesium sulphate, is relatively insoluble in water and therefore blocks the pores and
protects the C-S-H gel from further attack. Its absence in portland cement plus silica
fume specimens, therefore, makes the C-S-H gel more prone to magnesium sulphate
attack. In addition, cyclic wetting and drying exposure will affect the crystallization of
salts and results in degradation of the protective layer, facilitating the ingress of ions.
The greater intensity of the attack may also be the result of the formation of an
additional amount of C-S-H gel due to the pozzolanic reaction (‘pozzolanic C-S-H gel’),
which is different in composition from the C-S-H gel produced by the hydration of alite
and belite of ‘portland cement C-S-H gel’ with respect to lower density and fewer
hydrated molecules of water as explained by Cohen et al. [28] and Kjellsen et al. [29].
simulation ponds and site tidal zone has made the gradient coefficient of capillary
equation to be increased by square root of time elapsed. This increase depends on the
amount of silica fume replaced in the mix. The higher the amount of silica fume, the
higher the gradient coefficient of absorption equations (see Figs. 9 and 10). This finding
is in accordance with the research results and mechanism developed by Kjellsen [29]. It
should be mentioned that the effect of amount of silica fume on absorption factor of
concrete samples was not as distinctive as of paste mixes. This may be due to the size
effect and less cement matrix in concrete specimens. Moreover, longer exposure of
these specimens will lead to greater absorption factor in these specimens. In addition,
the small accessible pore volume of these concrete specimens due to salt crystallization
can be another explanation to the above observation. These figures also show that the
crystallization in the pores network. Furthermore, using GGBS in the mix causes the
exposure conditions. Therefore it can be concluded that the pore structures of GGBS
plus SF mixes under wetting and drying condition in deleterious solutions are more
porous than others. GGBS is considered to be effective in refining of the pore structure
and improving the durability of concrete against sulphate attack; however, the higher
GGBS used in this study with lower fineness value than ASTM specification), together
with silica fume replacement and insufficient initial curing could make GGBS mixes
more vulnerable to sulphate attack. It is considered that the hydration product at 7 days
when placed in site tidal zone or simulation pond exposure is not dense enough to
prevent the ingress of ions [30]. Therefore, it is imperative to cure the concrete for an
extended period of time when using supplementary cementitious material in wetting and
These findings are in agreement with the results of other investigators [28–33]. Cohen
and Bentur [28] showed that adding 15% silica fume to cement paste (type I and V)
exposed to 5% sodium sulphate solution resulted in improving its durability, but when
of C-S-H and converting it to hydrated magnesium silicate with loss of strength and
mass. With the presence of silica fume, the decrease in strength observed was 5 to 10
times larger than in pastes without this pozzolan [28]. Likewise, Hekal et al. [31]
reported that partial replacement of portland cement with 10 to 15% of silica fume did
not show a significant improvement in sulphate resistance of hardened cement pastes.
The decreased amount of magnesium hydroxide, due to its reaction with hydrated
silicate, and also the formation of M 4 SH 8.5 which is non-hydraulic, increase the
durability study on mortar specimens carried out by Moon et al. [32] and Lee et al. [33]
confirmed that the conversion of secondary C-S-H gel into M-S-H (or M-C-S-H) gel,
which results in the softening of cement matrix, eventually led to the pronounced
reported by Cole [34] and by Roy et al. [35] who illustrated that the formation of Mg-
rich phases is normally associated with the near-surface regions of concrete exposed to
Nehdi et al. [36] indicated that decalcification of CSH was significant in presence of
magnesium sulphate and silica fume did not show any additional benefits in resisting
surface deterioration and even led to worse performance than OPC specimens. Also
throughout the pore structures of site concretes even though magnesium hydroxide is
known to be highly insoluble in pore solution of concrete. Further studies are needed to
In summary, the results discussed in this section clearly demonstrate the complex effect
of silica fume on the durability of cement mixes in seawater and under wetting and
drying conditions. The presence of S.F. is beneficial in normal water, or other solutions
4. Conclusions
The results of an investigation into potential mixes for use in tidal zone marine
structures in Persian Gulf waters revealed the detrimental effect of silica fume. The
specific conclusions that can be drawn from this study are as follows:
1. In potable water, the S.F. mix exhibits the highest strength development, while the
2. In laboratory simulation ponds and site tidal zone exposures, type II portland cement
exhibit lower percentage of strength loss than S.F. mixes or blended ternary S.F. -
GGBS mixes.
3. The strength loss and the capillary absorption factors show that in general the higher
the amount of silica fume, the higher the strength loss and the higher the absorption
Furthermore, using GGBS in the mix causes the absorption factor to be profoundly
increased in simulation ponds and tidal zone exposure conditions. However, for
concrete samples stored in simulation pond, SF and GGBS had less influence in the
4. This study indicates that the effect of silica fume in various seawater environments
is not clear-cut. There is a need for a thorough understanding of its influence on the
tidal zone structures, S.F. or GGBS cement can be used in low magnesium sulphate
concentration waters. To further enhance the resistance against deterioration by
sulphate ions and / or salt crystallisation, additional protective measures, such as the
5. It is imperative to cure the concrete for an extended period of time when using
Acknowledgments
The present research described has been carried out in the concrete technology
Tehran, Iran. The authors express gratitude to the technicians and the university for the
support rendered throughout the research program. The support and site exposure
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Fig. 1- Compressive strength development with age for paste mixes cured in fresh
Fig. 2 - Compressive strength development with age for paste mixes exposed to
simulation ponds.
Fig. 3 - Compressive strength development with age for paste mixes exposed to site
tidal zone.
Fig. 4 - Compressive strength development with age for concrete specimens cured in
Fig. 5 - Compressive strength development with age for concrete specimens exposed to
simulation ponds.
100
90
80
Strength (MPa)
70
60
50
P-type II
40 P-type II+7%SF
P-type II+10%SF
P-type II+10%SF+50%GGBS
30
0 20 40 60 80 100 120 140 160 180 200
Curing period (days)
Fig. 1- Compressive strength development with age for paste mixes cured in fresh
110
100
90
80
Strength (MPa)
70
60
50
40 P-type II
P-type II+7%SF
30 P-type II+10%SF
P-type II+10%SF+50%GGBS
20
0 20 40 60 80 100 120 140 160 180 200
Exposure period (days)
Fig. 2 - Compressive strength development with age for paste mixes exposed to
simulation ponds.
110
100
90
80
Strength (MPa)
70
60
50
C-type II
40
C-type II+7%SF
30 C-type II+10%SF
C-type II+10%SF+50%GGBS
20
0 20 40 60 80 100 120 140 160 180 200
Curing period (days)
Fig. 3 -Compressive strength development with age for paste mixes exposed to site
tidal zone.
110
100
90
80
Strength (MPa)
70
60
50
C-type II
40
C-type II+7%SF
30 C-type II+10%SF
C-type II+10%SF+50%GGBS
20
0 20 40 60 80 100 120 140 160 180 200
Curing period (days)
Fig. 4- Compressive strength development with age for concrete specimens cured
100
90
80
Strength (MPa)
70
60
50
C-type II
40 C-type II+7%SF
C-type II+10%SF
30
C-type II+10%SF+50%GGBS
20
0 20 40 60 80 100 120 140 160 180 200
Exposure period (days)
50
40
30
Strength loss (%)
20
10
-10 P-type II
P-type II+7%SF
-20 P-type II+10%SF
P-type II+10%SF+50%GGBS
-30
7 28 49 70 91 112 133 154 175
Exposure period (days)
20
15
10
Strength loss (%)
-5
C-type II
-10
C-type II+7%SF
ponds.
30
20
10
Strength loss (%)
-10
P-type II
-20 P-type II+7%SF
P-type II+10%SF
-30
7 28 49 70 91 112 133 154 175
Exposure period (days)
B=P-type II+7%SF
D=P-type II+10%SF+50%GGBS
Absorption Factor
0.2
0.15
0.1
0.05
0
A B C D A B C D A B C D
equation coefficie
nt
equation