USER MANUAL
HDX Series Inverter / Charger
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PLEASE READ THIS MANUAL CAREFULLY BEFORE THE MACHINE
General Precautions
1. Before using HDX , read all instructions and
cautionary markings on :
(1) HDX (2) AC Input cable (3) User manual
CAUTION --To reduce risk of injury , charge only lead-acid rechargeable
batteries. If customer use flooded batteries, they must maintain them
usually. Other types of batteries may cause damage and injury.
2. Do not expose HDX to rain, snow or liquids of any type. HDX is
designed for indoor.
3. Do not disassemble HDX .Take it to a qualified service center
when service or repair is required.
4. To prevent the risk of electric shock, disconnect all wiring before
attempting any maintenance or cleaning. Turning off the unit will
not reduce this risk.
5. WARNING: Provide ventilation to outdoors from the battery
compartment. The battery enclosure should be designed to
prevent accumulation and concentration of hydrogen gas at the top
of the compartment.
6. NEVER charge a frozen battery.
7. Input/output AC wiring must be no less than 18 AWG gauge
copper wire and rated for 75°C or higher. Battery cables must be
rated for 75°C or higher and should be no less than 6AWG gauge.
8. Be extra cautious when working with metal tools around batteries.
Short-circuiting the batteries could cause an explosion.
9. Read the battery manufacturer’s installation and maintenance
instructions prior to operating.
Personnel Precautions
1. Have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
2. Avoid touching eyes while working near batteries.
3. NEVER smoke or allow a spark or flame in vicinity of a battery.
1
4. Remove personal metal items such as rings, bracelets, necklaces,
and watches when working with batteries. Batteries can produce
short-circuit current high enough to make metal melt , and could
cause severe burns.
5. If a remote or automatic generator start system is used, disable the
automatic starting circuit or disconnect the generator to prevent
accident during servicing.
Introduction
HDX is a DC-to-AC inverter with auto line-to-battery transfer and
integrated charging system, serving as an extended run UPS, a
standalone power source or an automotive inverter.
HDX supplies power from AC power and DC source. When AC
cable is connected to a wall socket, utility power goes to connected
equipment(s) and/or charges the battery set via charging system. In
battery mode, HDX automatically converts battery energy into AC
power for backing up the connected devices.
Features:
Automatic line-to-battery switchover
Configurable Input voltage ranges via LCD setting
High efficient DC-to-AC conversion, minimizing energy loss
Rack design & wall-mounted design for flexible installation
Built-in enhanced charger
Intelligent 3-stage charger control for efficient charging and
preventing overcharge
Auto restart while AC recovery
User-friendly LCD+LED indications
Multiple protection: low battery alarm, low battery shutdown, over
charger protection, overload protection, over temperature
protection, short circuit protection
With the environmental temperature control charge management
2
Operation
Top Panel Controls and LCD Indicators
Shown below are the controls, LCD and LED on the top panel
of HDX .
① Power ON/OFF button
② Setting function button
③ LCD
④ LED indicators
Figure 1：Top Panel
Power On/Off
Power on/off button is shown as above. Once HDX has been
properly installed and batteries are connected, press this button and
HDX will turn on automatically, and works in mains mode or inverter
mode according to input AC source’s status. When press this button
again, HDX will turn off automatically.
Operation and Display Panel
The Operation and display panel, shown in below chart , is on the top
panel of the HDX. It includes three LED indicators, four function keys
and LCD display, indicating the operating status and input/output power
information.
3
LED Indicators
LED indicators Information
Line Mode 1
Green flashing every 2 seconds
(charge curent >3A)
Line Mode 2
Green solid lighting
(charge current≦3A)
Green
Green flashing as cycle:
0.5s On0.5s Off0.5s On4sOff
Off-charge mode
Yellow
Battery mode Yellow solid lighting
Overload Red flashing every 0.5 second
Red
Fault Red lighting
Function Keys
Function Keys Description
To power on/off
To enter the setting mode or exit setting
mode
To go to the next selection page
To confirm the selection in setting mode
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LCD Display
HDX1000-12
When LCD starts to work, it will When in line mode, it will display
display all information for 3 as below.
seconds.
TOTAL UTILITY BACKUP TOTAL
FAULT
A A
LINE MODE BACKUP MODE LINE MODE
In battery mode, it will display as In off charging mode, it will
below. And the mark will display as below.
flicker every 1s.
TOTAL TOTAL
BACKUP MODE
In fault mode, it will display as Battery capacity definition
below. “FAULT” character
Load Percentage Battery voltage LCD display Load Percentage Battery voltage LCD display
FAULT <10.5V/PC <11.0V/PC
10.5-11.0V/PC 11.0-11.5V/PC
@load>60% @load<50%
11.0-11.5V/PC 11.5-12.0V/PC
>11.5V/PC >12.0V/PC
5
HDX1200-12
When LCD starts to work, it will When in line mode, it will display
display all information for 3 as below.
seconds.
TOTAL UTILITY BACKUP TOTAL
FAULT
A A
LINE MODE BACKUP MODE LINE MODE
In battery mode, it will display as In off charging mode, it will
below. And the mark will display as below.
flicker every 1s.
TOTAL TOTAL
BACKUP MODE
In fault mode, it will display as Battery capacity definition
below. “FAULT” character
Load Percentage Battery voltage LCD display Load Percentage Battery voltage LCD display
FAULT <10.5V/PC <11.0V/PC
10.5-11.0V/PC 11.0-11.5V/PC
@load>60% @load<50%
11.0-11.5V/PC 11.5-12.0V/PC
>11.5V/PC >12.0V/PC
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HDX2000-24
When LCD starts to work, it will When in line mode, it will display
display all information for 3 as below.
seconds.
TOTAL UTILITY BACKUP TOTAL UTILITY BACKUP
FAULT
A A
LINE MODE BACKUP MODE LINE MODE
In battery mode, it will display as In off charging mode, it will
below. And the mark will display as below.
flicker every 1s.
TOTAL UTILITY BACKUP TOTAL UTILITY BACKUP
BACKUP MODE
In fault mode, it will display as Battery capacity definition
below. “FAULT” character
Load Percentage Battery voltage LCD display Load Percentage Battery voltage LCD display
FAULT < 21.0V/PC <22.0V/PC
21.0-22.0V/PC 22.0-23.0V/PC
@load>60% @load<50%
22.0-23.0V/PC 23.0-24.0V/PC
>23.0V/PC >24.0V/PC
LCD Setting
After pressing and hold the “ ” button for 3 seconds, the unit will
enter setting mode. Press “ ” button to select programs. And then,
press the “ ” button to confirm the selection. If want exit the setting
mode, press and hold the “ ” button for 3 seconds. If want initialization
settings, pressing and hold the “ ”+“ ” button together for 3 seconds.
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Setting Items Icons Description
If selected, acceptable AC
input voltage will be within
LINE MODE 170-280VAC
AC input
voltage range
If selected, acceptable AC
input voltage will be within
LINE MODE 90-280VAC (default)
If selected, the mood LED
solid lighting (default)
The mood LED
on/off/flashing
setting
If selected, the mood LED
is off status
If pressing and hold the“ ”
+“ ” button together for
TOTAL UTILITY BACKUP 3 second, It represents
FAULT
Initialization A the initialization settings,
settings
LINE MODE BACKUP MODE
the all customer’s setting
cleaned and restore
factory settings,
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Battery Segments Display
1. When in charging mode, the battery segments will display as below.
HDX1000-12 & HDX1200-12
1 2 3 4
Battery voltage
Status
1 2 3 4
Floating Any battery voltage Solid on Solid on Solid on Solid on
CV Any battery voltage Solid on Solid on Solid on Flashing
Bat>13.5V Solid on Solid on Flashing Flashing
CC 13.5>=Bat>13.0V Solid on Flashing Flashing Flashing
Bat<=13.0V Flashing Flashing Flashing Flashing
Remark: Off mode charging is same.
HDX2000-24
1 2 3 4
Battery voltage
Status
1 2 3 4
Floating Any battery voltage Solid on Solid on Solid on Solid on
CV Any battery voltage Solid on Solid on Solid on Flashing
Bat>27V Solid on Solid on Flashing Flashing
CC 27>=Bat>26V Solid on Flashing Flashing Flashing
Bat<=26V Flashing Flashing Flashing Flashing
Remark: Off mode charging is same.
2. When battery low, the mark will flicker every 1second.
3. Keystroke board’s LCD Display:When switch ON,the LCD lighting.
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Back Panel Description
Shown below are the components on the back of HDX.
Figure 2 Back Panel
1 AC input receptacle
2 AC output receptacle
3 DC input wire
4 Cooling Fan
A. Configure LCD to ‘Narrow’ setting for general electrical
appliance: If you select this mode, the HDX operating voltage in
Line mode is within 170~280Vac with the same output voltage. The
line sensitivity is higher.
B. Select ‘Wide’ setting to save energy:
If you select this mode, the HDX operating voltage in Line mode will
be extended within 90~280Vac with the same output voltage. The
HDX is with the lower line sensitivity. Moreover, there will be taking
a long transfer time when the HDX transfer from line mode to
Battery mode during power failure. Hence, you can connect the
home equipments, such as light bulb, fan, fluorescent tube, or TV
when you select this mode.
Caution!! If you connect the computer to the output of HDX , the
computer may reboot if the input voltage is too low to be accepted.
In addition, the long transfer time will happen when power failure
makes the computer reboot.
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Wall-Mount Instructions
Figure 3 mounting to the wall
1. Choosing a location to install, the place should be in a well-ventilated
room protected against rain, vapour, moisture and dust.
2. NEVER install HDX at a location where there is danger of gas or
dust explosions.
3. DON’T mount HDX straight above the batteries because of
possible corrosive fumes.
4. Mount HDX as figure 3 direction and so that airflow through the
ventilation openings is guaranteed. No objects must be located
within a distance of 30cm around the HDX.
5. Use 2 screws to mount HDX to a solid surface, recommended
screw size is M4*50~65mm.
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Battery Connection
Connect battery cables to your batteries
For the user operation safety, we strongly recommend that you
should isolate the battery terminals before you start to operate the
unit. Please refer to below instruction for further information. If you
parallel more batteries to extend the backup time, please make sure
that you already use tapes to isolate the rest battery terminals
before you start to operate the unit.
Figure 4 battery connection
Caution! DO NOT places anything between battery cable ring
terminals and battery terminals. The terminal stud is not designed to
carry current. Apply Anti-oxidant paste to terminals after terminals
have been torqued.
Series battery connection: When using single battery it voltage
must be equal to the voltage of HDX Nominal Input Voltage (Apply
to HDX1000-12 & HDX1200-12 models)
12V
+ +
Battery
- - HDX
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Parallel battery connection: When using multiple batteries in
parallel, each battery’s voltage must be equal to the voltage of
HDX1000-12 & HDX1200-12 Nominal Input Voltage
HDX
Series battery connection: When using multiple batteries in series,
all batteries must be equal in voltage and amp hour capacity, and
the sum of their voltages must be equal to the voltage of HDX2000-24
Nominal Input Voltage
HDX
Parallel battery connection: When using multiple batteries in
parallel, each battery’s voltage must be equal to the voltage of
HDX2000-24 Nominal Input Voltage
HDX
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Specification
MODEL HDX1000-12 HDX1200-12 HDX2000-12
*1
VA/W 1000VA/700W 1200VA/900W 2000VA/1500W
CAPACITY
BATTERY VDC 12VDC 24VDC
Nominal Voltage 220/230/240VAC
INPUT 170-280VAC (Narrow Range)
Voltage Range
90-280VAC (Wide Range)
Voltage 230VAC
Voltage Regulation
10% / -18%
(Bat. Mode)
OUTPUT Frequency 50Hz or 60Hz
Frequency Regulation
+/-1 Hz
(Bat. Mode)
Output Waveform Modified Sine-wave
Charger Current 20Amp 15Amp
BATTERY &
CHARGER Overcharge
16V 32V
Protection
TRANSFER
Typical 15ms Typical, 40ms Max.
TIME
AC to AC >95%
EFFICIENCY
DC to AC >80%
AC Mode Display output power, output voltage
Battery Mode The mark will flicker every 1second.
DISPLAY
INDICATOR
Battery Charging
Display the Battery capacity
Mode
Fault Display fault
Low Battery at
Sounding every 2 seconds
AUDIBLE Battery Mode
ALARM Overload Sounding every 0.5 second
Fault Continuously sounding
PROTECTIO Discharge, overcharge, overload, over temperature
Full Protection
N protection.
Dimension (DxWxH)
296.4mm(D)*268.1mm(W)*90.6mm(H)
PHYSICAL mm
Net Weight (kgs) 1.98kg 2.29kg 2.17kg
Operating
0- 50°C, 5%-90 % relative humidity (non-condensing)
environment
ENVIRONMENT Storage
-15°C to 55°C, 5% to 95% humidity (non-condensing)
Environment
Noise Level Less than 50dB
*1: Suggest the total load that you connect to HDX is better to be less the
80% of the unit’s capacity.
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Troubleshooting
Problem Possible Cause Remedy
1. Re-charge battery, Check
1.Battery Weak
DC input connection.
No LCD display 1.Battery defect 2. Battery replacement.
3. Press and hold power
1. Power switch is not pressed
switch.
1. AC Input is missing 1. Check AC input connection.
Mains normal but works in
inverter mode
2. Input fuse is broken 2. Reset the input fuse.
1. Remove some non-critical
1. Overload
load.
Back up time is shorten
2. Charge battery for 8 hours
2. Battery voltage is too low.
or more.
1. Refer to next table to
Units enter fault mode, the identify the unit fault
buzzer beeps continuously for reason.
Alarm buzzer beeps
one minute, and the buzzer 2. Recode the fault reason
continuously
beeps time as next table for and work condition, report
each fault reason. them to a qualified service
center to get further help.
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Fault codes Table
Line mode Battery mode
Fault mode buzzer output buzzer output LCD display
times status times status
Overload 1 (Vout <195V) / / 0 Off
Output voltage RMS low / / 2 Off
Over Temp./Short circuit / / 3 Off
Fan locked 4 On 4 Off
Battery voltage high 5 On 5 Off
Overload 2 (Vout ≧195V) 6 On 6 Off
AC output wave abnormal / / 7 Off
Output voltage RMS high / / 8 Off
Peak output voltage high / / 8 Off
The utility connection error 9 On 9 Off
If any abnormal situations occur that are not listed above, please call service
people immediately.
Appendix A
Input/output cables Battery cables
Model
(gauge copper wire) (gauge copper wire)
HDX1000-12 At least 18AWG At least 6AWG
HDX1200-12 At least 18AWG At least 6AWG
HDX2000-24 At least 18AWG At least 6AWG
614-00010-00
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