Govt.
of India
Ministry of Railways
Research Designs & Standards Organization
Manak Nagar, Lucknow-226 012
QM-C-8.1/CASNUB BOGIE/0123A
INSPECTION CHECK SHEET FOR CASNUB BOGIE SIDE FRAME (DRG.-WD-89067-S/3)
RDSO Specification No. WD-21-CASNUB-22NLB Bogie-93, Rev-2)
WD-17-CASNUB-22HS-BOGIE-92, Rev –3)
WD-34-CASNUB-22HS (MOD-I)-BOGIE-2004
WD-39-CASNUB-22HS (MOD-II)-BOGIE-2009
1 Name of Manufacturer :
2 Address of works :
3 Date of offer :
4 RDSO File No :
5 Description of material :
6 Drawing and Alt. No :
7 Specification and grade :
8 P.O. No and Date :
9 Total quantity Ordered :
10 Quantity Earlier passed :
11 Quantity now offered :
12 Consignee :
13 D.P :
a. Date of inspection
b. Quantity accepted
c. Quantity rejected
d. Balance order
Signature of firms Representative RDSO Representative
Name Designation & Stamp
REVISION 0 Page 1 of 8
Govt. of India
Ministry of Railways
Research Designs & Standards Organization
Manak Nagar, Lucknow-226 012
Note:
These check sheets do not detail all the dimensions or technical requirements of respective
Bogie assemblies/components.
These check sheets are issued only for General Guidance & assistance of inspecting officials.
Notwithstanding the above, the inspecting officials are advised to refer to relevant drawings
and/or relevant specifications to confirm conformity to the specified dimensions and technical
details.
1. A) DETAIL OF SIDE FRAME CASTINGS OFFERED
Heat Date of Date of heat Date of heat
S. No. of Side Frame Casting Offered No. Cast Treatment clearance
by RDSO
1. B) DETAIL OF WELD REPAIR OF SIDE FRAME CASTINGS
S. No. of Side Frame Castings Heat No. DPT done yes/no heat Treatment done
repaired
Detail of DPT Agents Used in Crack Detection of Side Frame
Agent Make Expiry Date
CLEANER
PENETRANT
DEVLOPER
1. C) VISUAL/PHYSICAL EXAMINATION
Specified Observations
Inclusion, sand fusion, blow holes,
Surface folds, cracks, misruns, surface
defect imperfections, unfused chaplets,
porosity.
Surface Surface finish check by SCRATA
finish Comparators.
Marking
As per Marking drg.- WD-89067-S/3
Details
Specified Side frame weight - 430 ±
Weighment
5.5%
Details (5%)
Signature of firms Representative RDSO Representative
Name Designation & Stamp
REVISION 0 Page 2 of 8
Govt. of India
Ministry of Railways
Research Designs & Standards Organization
Manak Nagar, Lucknow-226 012
2. CHEMICAL, MICRO-EXAMINATION & MECHANICAL PROPERTIES TEST
2. A) CHEMICAL COMPOSITION (AS PER M&C HEAT CLEARANCE REGISTER)
Element\ Heat
No.
C – 0.2-0.3%
Mn- 0.6-1.1%
Si - 0.3-0.5%
S - 0.04% (Max)
P – 0.4% (Max.)
S+P–0.07% Max
2. B) MICRO-EXAMINATION (AS PER M&C HEAT CLEARANCE REGISTER)
Heat No
Grain Size 4
Min
Microstructure
Normalized
2. C) MECHANICAL PROPERTIES (AS PER THE HEAT REGISTER)
Specified Value
(N/mm2)
UTS-500 (Min)
YS-300 (Min)
El %- 20 (Min)
RA%-30 (Min)
IMP-25 J (Min)
Date of heat clearance
3. GAUGING FOR INDIVIDUAL SIDE FRAME CASTING – 5%
Sr. DESCRIPTION RDSO GAUGE OBSERVATION
No. DRAWING NO.
1 Central opening height gauge
(GO & NO GO ) WD – 98022 – S/2
2 Distance between friction liner & WD – 98022 – S/3,
dimension 470 mm 3A
3 Bolster Anti Rotation control lug gauge
(GO & NO GO ) WD – 98022 – S/4
4 Column side width – cum off set check WD – 98022 – S/5
5 Central opening bottom distance gauge (
GO & NO GO ) WD – 98022 – S/6
6 Central opening bottom profile ( GO /
NO GO ) WD – 98022 – S/7
7 Spring plank seat profile gauge WD – 98022 – S/8
Signature of firms Representative RDSO Representative
Name Designation & Stamp
REVISION 0 Page 3 of 8
Govt. of India
Ministry of Railways
Research Designs & Standards Organization
Manak Nagar, Lucknow-226 012
8 Pedestal roof profile & width check WD – 98022 – S/9
9 Pedestal jaw lug vertical profile check WD – 98022 – S/10
10 Pedestal jaw lug transverse profile check WD – 98022 – S/11
11 Pedestal jaw gap check ( GO/ NO GO ) WD – 98022 – S/12
12 Pedestal to key slot distance limit gauge WD – 98022 –
S/13,13A
13 Brake beam pocket size check WD – 98022 – S/20
14 Brake beam pocket Nib hole check WD – 98022 – S/21
15 Jaw opening center marking device WD – 98022 – S/22
16 Rivet fit bolt hole position check gauge WD – 98022 – S/23
17 Column locater for side frame rivet WD – 98022 – S/24
18 Warp check gauge WX – 01093 D
19 Pedestal roof level distance check WX – 01093 E
20 Wheel base check cum pairing gauge WX – 01093 F
21 Central opening off set check WX – 01093 G
22 Brake beam location alignment check WX – 01093 H
4. LUG ANALYSIS TEST
(Break one lug from any Side Frame)
M&C Heat Register RDSO Observation
Specified Value SF Sl. No. SF Sl. No.
Heat No. Heat No.
1. Chemical
C – 0.2-0.3%
Mn- 0.6-1.1%
Si - 0.3-0.5%
S - 0.04% (Max)
P – 0.04% (Max.)
S+P – 0.07% (Max.)
2. Grain Size
ASTM 4 or finer
3.Microstructure
Normalized
Final Observations:
1. Chemical Composition is as per STR and RDSO observed values are comparable with
M & C heat clearance register.
2. Checked H.T. Register & confirmed that all the serial no. offered have been properly heat
treated as per H.T. register.
Signature of firms Representative RDSO Representative
Name Designation & Stamp
REVISION 0 Page 4 of 8
Govt. of India
Ministry of Railways
Research Designs & Standards Organization
Manak Nagar, Lucknow-226 012
5. MAGNETIC PARTICLE TEST
NOTE – 100% MPI has to be done for side frame.
5% counter checking is to be done by RDSO.
Heat No. Casting Serial No. OBSERVATION REMARKS
6. RADIOGRAPHIC TEST
(1 Side frame in 100 Bogies up to initial supply of 300 bogies thereafter 1 in 500 bogies)
Side Frame locations as per sketch given in specification
Casting SL. Accepted level of severity as
Location Observation
No. per ASTME – 446 -81 or E – 71
Location – 2 Gas porosity & sand inclusion
–
Location – 2 Level 3
Location – 3 & 5 Gas porosity & sand inclusion
–
Location – 3 & 5 Level 4
Location –1 & 4 Gas porosity & sand inclusion;
Shrinkage - Level 5
(In CB & CD Cat. & CA & CC
Location –1 & 4 Cat)
Signature of firms Representative RDSO Representative
Name Designation & Stamp
REVISION 0 Page 5 of 8
Govt. of India
Ministry of Railways
Research Designs & Standards Organization
Manak Nagar, Lucknow-226 012
7. LOAD TESTING REPORT
a) Proof Load Test:
(1 in 50 castings)
Side Frame casting Vertical load Max. Deflection Permanent set
No. (Max)
Specified – 117t --- 0.4mm
a) Destructive Load Test –
(1 Side Frame in 100 bogies up to first 200 bogies thereafter 1 in 1000)
Side Frame casting No. Vertical load Observation
Specified – 234t No crack or fracture
NOTE: - Suitable crack detection test to be carried out before and after load testing.
8. SECTIONING TEST –
(Castings subjected to destructive test shall be sectioned as per sketch given in specification)
Signature of firms Representative RDSO Representative
Name Designation & Stamp
REVISION 0 Page 6 of 8
Govt. of India
Ministry of Railways
Research Designs & Standards Organization
Manak Nagar, Lucknow-226 012
T1 16
T2 29
I–I
T3 14
T4 14
T1 16
T2 31
T3 14
II-II
T4 14
T1 29
III-III T2 16
T3 16
T4 16
T1 21
IV-IV T2 16
T3 21
T4 15
T1 20
V-V T2 20
T3 15
T1 15
T2 24
VI-VI
T3 24
Signature of firms Representative RDSO Representative
Name Designation & Stamp
REVISION 0 Page 7 of 8
Govt. of India
Ministry of Railways
Research Designs & Standards Organization
Manak Nagar, Lucknow-226 012
T1 15
VII-
VII T2 16
T3 19
T4 16
T1 48
VIII- T2 20
VIII
T3 21
T4 21
T1 21
T2 21
T3 21
T4 21
IX-IX
T5 20
T6 20
T7 20
T8 20
T9 20
T1 15
T2 16
T3 16
X-X
T4 15
T5 16
T6 16
T7 19
Signature of firms Representative RDSO Representative
Name Designation & Stamp
REVISION 0 Page 8 of 8
