Servo Motor Rexroth
Servo Motor Rexroth
MSK
For Potentially Explosive Areas
Table of Contents
Table of Contents
Page
5 Technical data.............................................................................................................. 31
5.1 Description of the specified parameters............................................................................................... 31
5.2 IndraSize............................................................................................................................................... 34
5.3 Technical data encoder for MSK motors.............................................................................................. 35
5.4 Technical data encoder MSK motors.................................................................................................... 36
5.5 Technical data holding brakes.............................................................................................................. 37
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Table of Contents
Page
5.6 MSK030B-...-NSNN Technical data...................................................................................................... 38
5.7 MSK030C-...-NSNN Technical data..................................................................................................... 39
5.8 MSK040B-...-NSNN Technical data...................................................................................................... 40
5.9 MSK040C-...-NSNN Technical data..................................................................................................... 42
5.10 MSK050B-...-NSNN Technical data...................................................................................................... 44
5.11 MSK050C-...-NSNN Technical data..................................................................................................... 46
5.12 MSK060B-...-NSNN Technical data...................................................................................................... 48
5.13 MSK060C-...-NSNN Technical data..................................................................................................... 50
5.14 MSK061B-...-NSNN Technical data...................................................................................................... 52
5.15 MSK061C-...-NSNN Technical data..................................................................................................... 53
5.16 MSK070C-...-NSNN Technical data..................................................................................................... 55
5.17 MSK070D-...-NSNN Technical data..................................................................................................... 57
5.18 MSK070E-...-NSNN Technical data...................................................................................................... 59
5.19 MSK071C-...-NSNN Technical data..................................................................................................... 61
5.20 MSK071D-...-NSNN Technical data..................................................................................................... 63
5.21 MSK071E-...-NSNN Technical data...................................................................................................... 65
5.22 MSK100A-...-NSNN Technical data...................................................................................................... 67
5.23 MSK100B-...-NSNN Technical data...................................................................................................... 69
5.24 MSK100C-...-NSNN Technical data..................................................................................................... 72
5.25 MSK100D-...-NSNN Technical data..................................................................................................... 74
5.26 MSK101C-...-NSNN Technical data..................................................................................................... 76
5.27 MSK101D-...-NSNN Technical data..................................................................................................... 78
6 Specifications............................................................................................................... 81
6.1 Technical design .................................................................................................................................. 81
6.2 MSK030...-NSNN Specifications.......................................................................................................... 82
6.3 MSK040...-NSNN Specifications.......................................................................................................... 83
6.4 MSK050...-NSNN Specifications.......................................................................................................... 84
6.5 MSK060...-NSNN Specifications.......................................................................................................... 85
6.6 MSK061...-NSNN Specifications.......................................................................................................... 86
6.7 MSK070...-NSNN Specifications.......................................................................................................... 87
6.8 MSK071...-NSNN Specifications.......................................................................................................... 88
6.9 MSK076...-NSNN Specifications.......................................................................................................... 89
6.10 MSK100...-NSNN Specifications.......................................................................................................... 90
6.11 MSK101...-NSNN Specifications.......................................................................................................... 91
7 Type code.................................................................................................................... 93
7.1 MSK type code - structure and description........................................................................................... 93
7.2 MSK030 Type code.............................................................................................................................. 95
7.3 MSK040 Type code.............................................................................................................................. 96
7.4 MSK050 Type code.............................................................................................................................. 97
7.5 MSK060 Type code.............................................................................................................................. 98
7.6 MSK061 Type code.............................................................................................................................. 99
7.7 MSK070 Type code............................................................................................................................ 100
7.8 MSK071 Type code............................................................................................................................ 101
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Table of Contents
Page
7.9 MSK076 Type code............................................................................................................................ 102
7.10 MSK100 Type code............................................................................................................................ 103
7.11 MSK101 Type code............................................................................................................................ 105
8 Accessories................................................................................................................ 107
8.1 Transmission...................................................................................................................................... 107
Table of Contents
Page
10.12.1 Natural convection........................................................................................................................... 137
10.13 Motor temperature monitoring............................................................................................................ 138
10.13.1 General information......................................................................................................................... 138
10.13.2 Temperature sensor........................................................................................................................ 138
10.14 Operation on external controllers........................................................................................................ 139
13 Installation.................................................................................................................. 151
13.1 Safety.................................................................................................................................................. 151
13.2 Specialist personnel............................................................................................................................ 152
13.3 Mechanical attachment....................................................................................................................... 153
13.3.1 Flange attachment........................................................................................................................... 153
13.3.2 Preparation...................................................................................................................................... 153
13.3.3 Motor mounting................................................................................................................................ 154
13.4 Electrical connection - connect motor................................................................................................. 155
13.4.1 General information......................................................................................................................... 155
13.4.2 Connecting the plug-in connector.................................................................................................... 156
13.5 Connect equipotential bonding........................................................................................................... 156
Table of Contents
Page
16 Appendix.................................................................................................................... 167
16.1 EU Declaration of conformity.............................................................................................................. 167
Index.......................................................................................................................... 173
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Synchronous Servomotors MSK For Potentially Explosive Areas
1.1 Introduction
Synchronous servo motors for use MSK motors in ATEX design are suitable for the use in explosive atmos‐
in ATEX areas pheres, according to ATEX directive 94/9/EC, in general automation technol‐
ogy. The motors are equipped with optical encoder systems, optional holding
brake, output shafts with and without keyway.
External systems Documentation for external systems connected with Rexroth components is
not part of the scope of delivery and must be requested directly from these
manufacturers.
Feedback For us, your experience is an important part of the improvement process for
product and documentation.
Please send your comments to [email protected].
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Synchronous Servomotors MSK For Potentially Explosive Areas
Before using Rexroth products, the following condition precedent must be ful‐
filled so as to ensure that they are used as intended:
● Everyone who in any way whatsoever handles one of our products must
read and understand the corresponding notes regarding safety and re‐
garding the intended use.
● The motors must be left in their original state. It is not allowed to do any
constructional modifications. Software products may not be decompiled;
their source codes may not be modified.
● Damaged or improperly working products may not be installed or put in‐
to operation.
● It must be ensured that the products are installed according to the regu‐
lations specified in the documentation.
Device types with different driving powers and different interfaces are availa‐
ble for an application-specific use of the motors.
Controlling and monitoring of the motors may require connection of additional
sensors and actuators.
gy". If this is not the case, they are excluded. Functional safety is a safe‐
ty concept in which measures of risk reduction for personal safety de‐
pend on electrical, electronic or programmable control systems.
● The information given in the application documentation with regard to
the use of the delivered components contains only examples of applica‐
tions and suggestions.
The machine and installation manufacturers must
– make sure that the delivered components are suited for their indi‐
vidual application and check the information given in this applica‐
tion documentation with regard to the use of the components,
– make sure that their individual application complies with the appli‐
cable safety regulations and standards and carry out the required
measures, modifications and complements.
● Commissioning of the delivered components is only allowed once it is
sure that the machine or installation in which the components are instal‐
led complies with the national regulations, safety specifications and
standards of the application.
● Operation is only allowed if the national EMC regulations for the applica‐
tion are met.
● The instructions for installation in accordance with EMC requirements
can be found in the section on EMC in the respective application docu‐
mentation.
The machine or installation manufacturer is responsible for compliance
with the limit values as prescribed in the national regulations.
● The technical data, connection and installation conditions of the compo‐
nents are specified in the respective application documentations and
must be followed at all times.
National regulations which the user has to comply with
● European countries: In accordance with European EN standards
● United States of America (USA):
– National Electrical Code (NEC)
– National Electrical Manufacturers Association (NEMA), as well as
local engineering regulations
– Regulations of the National Fire Protection Association (NFPA)
● Canada: Canadian Standards Association (CSA)
● Other countries:
– International Organization for Standardization (ISO)
– International Electrotechnical Commission (IEC)
In the case of touching parts with a voltage higher than 50 volt, this can be
dangerous for personnell and can lead to electric shock. During operation of
components of electric drive and control systems, certain parts of these com‐
ponents are inevitably under dangerous voltage.
High electrical voltage! Danger of life, risk of injury due to electric shock or
heavy bodily harm.
● Operation, maintenance and/or repair of components of electric drive
and control systems may only be done by qualified personnel.
● Observe the general construction and safety instructions about work on
high voltage systems.
● Before switching on, establish the fixed connection of the protective con‐
ductor to all electric components according to the interconnection dia‐
gram.
● Operation, even for short-term measuring and testing purposes, is only
permitted with the protective conductor securely connected to the com‐
ponent points provided.
● Disconnect electric components from the mains or from the power sup‐
ply, before you have contact with electric parts with a voltage higher
than 50 V. Secure the electric components against restarting.
● Observe for electrical components:
Please, always wait 30 minutes, after switch-off, so live capacitors dis‐
charge before they have access to electric components. To exclude any
danger due to any contact, measure electric voltage of live parts before
working.
● Before switch-on install the provided covers and protective devices for
the touch guard.
● Do not touch any electric junctions of live components.
● Do not disconnect or connect connectors under voltage.
High housing voltage and high discharge current! Danger! Risk of injury due
to electric shock!
● Before switch-on and start-up, ground or connect the components of the
drive and control system with the protective conductors on the ground‐
ing points.
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● Connect the protective conductors of the electric drive and control sys‐
tems always fix and continuously with the external supply network.
● Do a protective conductor connection with a minimum cross section ac‐
cording to the following table.
A ≤ 16 mm² A
25 mm² < A ≤ 50 mm² 25 mm²
50 mm² < A A/2
Danger to life, risk of injury by electric shock! High electrical voltage by incor‐
rect connection!
If extra-low voltage circuits of devices containing voltages and circuits of
more than 50 volts (e.g., the mains connection) are connected to Rexroth
products, the connected extra-low voltage circuits must comply with the re‐
quirements for PELV ("Protective Extra-Low Voltage").
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
could occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate in‐
jury could occur.
NOTICE
In case of non-compliance with this safety instruction, property damage could
occur.
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Synchronous Servomotors MSK For Potentially Explosive Areas
Tab. 4-1: Explosion hazard category and zones according to ATEX (meaning)
The motors are prepared with an inlet and outlet for flushing. The flush does
not influence the classification for Ex-protection valid for these motors and is
not necessary for them. The motor can be flushed via the screwed connec‐
tions. For the flushing, only a passive gas may be used (e.g. air or inert gas
without any explosive particles). The flushing gas must be free of particles,
such as water, oil, dust, chemicals or other conductive or aggressive sub‐
stances in order to guarantee the type of protection. For motor purging, addi‐
tional components are necessary. The qualification, examination and certifi‐
cation must be carried out by the system planner, the installation builder or
the machine builder. The latter shall examine the suitability of components for
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their personal application and coordinate them with the safety instructions
and standards applicable for their application and realize the required meas‐
ures, modifications and amendments. A modification of the component and
its use are the sole responsibility of the user and not of Bosch Rexroth.
Characteristic Features of ATEX MSK-ATEX motors differ from standard MSK motors in the following ways:
Motors and Standard Motors
● Flushing connection on the housing (with blind plug)
● Additional grounding connection
● Type plate with indication of the explosion protection classification ac‐
cording to ATEX
The differences between ATEX motors and standard MSK motors are descri‐
bed in the following chapters.
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Notes about test number The Ex designation for MSK motors can be identified by the "X" at the end of
the type plate or declaration of conformity. Please observe the following spe‐
cial conditions for a safe operation of the motors in your construction:
● The permissible ambient temperature range is 0 ... 40°C. Higher ambi‐
ent temperatures up to max. 55 °C are allowed at corresponding derat‐
ing chapter 10.1.1 "Installation altitude and ambient temperature" on
page 115.
● Servicing and repairs are only permitted by the certified Rexroth service.
● It is not allowed to exceed the specified values of the tensile loading via
cables which are connected via connectors. The maximum allowed val‐
ues are determined in the following context.
The following maximum tensile load must be kept when using ready-made
cables.
0014, 0019, 0053, 4302, 4303, 4305 0653 (1.0 mm²) 62.5
0015, 0016, 0017, 0045, 0050, 0054, 4300, 4301, 4304, 4306, 4307, 4320, 4325 0650 (1.5 mm²) 63.5
0018, 0051, 0052, 4308, 4309, 4310, 4312, 4321, 4326, 4343 0602 (2.5 mm²) 79
0056, 0058, 4313, 4314, 4315, 4316, 4322, 4327 0603 (4.0 mm²) 87.5
0049, 0055, 4317, 4318, 4319, 4323, 4328 0604 (6.0 mm²) 97.5
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Grounding The motors must be grounded via a motor cable and via a second separate
ground conductor with minimum 4 mm² cross section. Check that the position
of the grounded conductor is fixed before commissioning.
If the grounding connector in the motor cable and the second separate
grounding conductor on the motor housing are not connected or are interrup‐
ted due to corrosion or other defects during their lifetime, the discharge cur‐
rent flows (as leakage current) over conducting housing parts. This has to be
prevented with the above-mentioned measures. (ATEX directive 94/9/EC, ap‐
pendix II, chapters 1.2.3 and 1.3.3, 1.4)
Corrosion Corrosion of the motor housing by aggressive materials (such as certain cool‐
ants, lubricants, cutting oils or salt mists) must be prevented.
Emergency stop Energies stored in the intermediate circuit have to be reduced or insulated as
soon as possible through the activation of the emergency stop device, so that
in the case of a failure the risk of an effect into the danger zone is reduced.
(ATEX directive 94/9/EC, appendix II, chapter 1.6.2)
The following options exist for the activation of the emergency stop device:
● Reduce the energy via an intermediate short circuit.
● Isolation of the energies before they are transferred into the potentially
explosive atmosphere by isolating the voltage of the lines and motors
present in the potentially explosive atmosphere.
Fan Operation of MSK motors according to the ATEX Directive 94/9/EG is only al‐
lowed without a fan.
Other environmental factors Heed the application notes chapter 10 "Operating conditions and application
notes" on page 115 regarding risks due to outer influences, like:
● Operation only within the specified ambient conditions
● Maximum vibration and impact loads
● Protection of protective conductor connections against dirt, corrosion,
moisture and/or aggressive materials, etc.
● ...
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If a fault occurs during operation, causing a voltage deviation, this fault must
be detected and eliminated immediately. The failure can be identified, for ex‐
ample, using a monitoring device for undervoltage.
Event of fault Only in an event of fault, i.e. in the case of a fault in the system, may the
brake be activated when the motor is turning, e.g. in order to prevent a dan‐
gerous lowering of vertical axes. In this case, sparks may be generated in the
brake and increased temperatures may occur within the motor. When a fault
occurs, the operator must eliminate it immediately.
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Due to the risks mentioned herein, the motors are not approved for use in
areas, in which an explosive atmosphere or explosive materials
● permanently occur or occur over a longer period or
● may occur in case of frequent device malfunctions or typical error states
.
Overloading When the motor is overloaded, including cases where errors in the mechani‐
cal or electrical equipment of the machine cause such overloading, high tem‐
peratures may occur that result in explosion hazards.
An operation in explosive dust-atmosphere can built a layer on the motor dur‐
ing a residence time, which does no longer ensure a sufficient motor cooling
(see chapter 10.12 "Motor cooling" on page 137).
Grounding and discharge currents Variable-speed drive systems cause unavoidable discharge currents. If the
grounding connector in the motor cable and the second separate grounding
connector on the motor housing are not connected as specified or are inter‐
rupted due to corrosion or other defects during their lifetime, the discharge
current flows as leakage current over conducting housing parts, resulting in
the risks of sparking at transfer points and, if explosive materials are present,
explosions.
Material aging The time of action and penetration of explosive materials depend on the ap‐
plication. It depends on the ageing degree of the seals, on the mechanical at‐
tachment of the motor, the properties of the explosive materials and the aver‐
age temperature occurring during the operating time as a result of the load
cycles.
Impermeability Due to unavoidable temperature fluctuations as well as due to the deteriora‐
tion of gaskets, the housing is not leak proof. Hence, explosive gases that oc‐
cur within the equipment during a fault can penetrate into the motor. The de‐
sign and checking of the impermeability are carried out according to the de‐
gree of protection IP 65 (EN 60034-5:2001). The maximum temperature of
parts within the motor can reach 155 °C during normal operation at maximum
ambient temperature.
Temperature monitoring The failure of the single-channel temperature monitor in the device system
may occur, as the result of an error, and might not be detected, even if the
motor is operated within the normal temperature range and load cycle.
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4.6 Labeling
4.6.1 Designation acc. to ATEX
The type plate contains details about the classification of the motors accord‐
ing to the ATEX directive 94/9/EC. The marking is differentiated for atmos‐
pheres with combustible gas and combustible dust:
II 3G Ex nA T155°C Gc X (gas).
II 3D Ex tc IIIC T155°C Dc IP6X X (dust).
Code Meaning
Ex symbol
II Equipment group II which is suitable for all potentially explosive areas other than firedamp-endangered exca‐
vations
3 Equipment category 3, i.e. equipment in this category is intended for use in areas in which an explosive atmos‐
phere is unlikely to occur due to gases, vapors, mists or dust/air mixtures, but if it does occur, it is likely to
occur only rarely and for a short period of time.
G G = gas
D D = dust
Ex The European standard for explosion protection has been applied.
nA Ignition protection type nA for EPL Gc
tc Protection by housing for EPL Dc
T 155 °C Maximum surface temperature inside and outside the housing, where explosive gas or dust can occur.
IIIC Electric devices of group IIIC are intended for use in areas where an explosive dust atmosphere ("C": conduc‐
tive dust) must be expected, excerpt areas susceptible to fire damp.
Gc Device protection level (EPL) classification Gc for advanced safety level for use in potentially gas explosive
atmospheres where there is no ignition risk during normal operation or have any additional safety measures
which ensure in the event of foreseeable faults/malfunctions no ignition risk exists.
Dc Device protection level (EPL) classification Dc for advanced safety level for use in potentially flammable at‐
mospheres where there is no ignition risk during normal operation or have any additional safety measures
which ensure in the event of foreseeable faults/malfunctions no ignition risk exists.
IP6X Protection class acc. to EN 60034-5
X For designation "Special Conditions" see notes about test number
Technical data
5 Technical data
5.1 Description of the specified parameters
General information The torque-speed characteristics and technical data are given for
● 60K temperature increase on the housing
.
60K data The 60K data are given for MSK motors under the following conditions:
● Ambient temperature 40 °C
● Insulated construction
● Maximum temperature increase on housing ΔT = 60K
● For motors with optional holding brake, data are always given for motors
with holding brake.
● Motors with radial shaft sealing ring
Parameters in the data sheet
Designation Symbol Unit Description
Continuous torque at standstill Continuous torque that can be applied to the motor output shaft at a speed of
M0_60 Nm
60K (fel ≥ 0.4 Hz). At n = 0: M0 = 0.95 · M0_60
Continuous current at standstill Phase current (crest value) of the motor M0_60 required for the continuous torque
I0_60 A
60K at standstill.
For maximum current Imax, for approx. 400 ms exchangeable maximum torque.
Maximum torque Mmax Mmax The maximum torque depends on the drive control unit. The only binding maxi‐
mum torque is that specified in the selection lists.
Imax(eff) Maximum, temporarily permissible phase current of the motor winding without ad‐
Maximum current A
verse effect on the permanent magnet circuit of the motor.
Ratio of generated torque to motor phase current at motor temperature 20 °C. Val‐
Torque constant at 20 °C KM_N Nm/A id up to approx. i = 2x I0_60.
Jred Moment of inertia of the rotor without optional holding brake. Moment of inertia of
Moment of inertia of the rotor kgm2 the holding brake must be added as well.
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Technical data
JBr Moment of inertia of the holding brake, must be added to the moment of inertia of
Moment of inertia of the brake kgm2 the motors to determine the total moment of inertia.
Operation mode MSK motors are documented according to test criteria and measuring meth‐
ods in compliance with EN 60034-1. The specified characteristic curves cor‐
respond to operation modes S1 or S3.
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Technical data
P Load
PV electrical losses
Θ Temperature
Θmax maximum temperature (motor housing)
t Time
TC Cycle duration
ΔtP Operating time under constant load
ΔtV Idle time
Fig. 5-1: Operation modes according to EN 60034-1 :1998
Duty cycle Operation mode S3 is specified along with the duty cycle (DC) %. The duty
cycle is calculated:
Technical data
5.2 IndraSize
The IndraSize software makes it easy to dimension drive controllers, motors
and mechanical gears. The engineering tool covers the entire range of
Rexroth drives and motors. Calculate the characteristic curves for your appli‐
cation with IndraSize: www.boschrexroth.com/indraSize
DOK-MOTOR*-MSK*EXGIIK3-PR09-EN-P Bosch Rexroth AG 35/175
Synchronous Servomotors MSK For Potentially Explosive Areas
Technical data
After a power failure or after the first POWER ON, the axis must
always at first be moved to its home position.
Exception: Applications in which the maximum working path is
within one mechanical rotation of the motor.
Encoder Multiturn absolute M1, These encoders permit absolute, indirect position recording within 4,096 me‐
M2 chanical rotations. The encoders replace a separate absolute value encoder
on the motor. With this encoder version, the absolute position of the axis is
preserved even after a switch-off.
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Technical data
After a power failure or after the first POWER ON, the axis must
always at first be moved to its home position.
Exception: Applications in which the maximum working path is
within one mechanical rotation of the motor.
Encoder Multiturn absolute M1, These encoders permit absolute, indirect position recording within 4,096 me‐
M2, M3 chanical rotations. The encoders replace a separate absolute value encoder
on the motor. With this encoder version, the absolute position of the axis is
preserved even after a switch-off.
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Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 17.9
min-1
Winding resistance at 20 °C R12 Ohm 7.2
Winding inductance L12 mH 8.1
Leakage capacitance of the compo‐ Cdis nF 0.7
nent
Number of pole pairs p - 3
Moment of inertia of rotor Jred kg*m2 0.00001
Thermal time constant Tth min 19.0
Maximum speed (electric) nmax el min-1 9000
Sound pressure level LP dB[A] < 75
Mass2) m kg 1.3 (1.6)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 35.6
min-1
Winding resistance at 20 °C R12 Ohm 9.8
Winding inductance L12 mH 14.1
Leakage capacitance of the compo‐ Cdis nF 1.3
nent
Number of pole pairs p - 3
Moment of inertia of rotor Jred kg*m2 0.00003
Thermal time constant Tth min 12.0
Maximum speed (electric) nmax el min-1 9000
Sound pressure level LP dB[A] Less than 75
Mass2) m kg 1.9 (2.1)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 77.8 58.5
min-1
Winding resistance at 20 °C R12 Ohm 14.7 8.4
Winding inductance L12 mH 64.7 35.4
Leakage capacitance of the compo‐ Cdis nF 1.3 1.5
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00010
Thermal time constant Tth min 13.0
Maximum speed (electric) nmax el min-1 6000 7500
Sound pressure level LP dB[A] < 75
Mass2) m kg 2.8 (3.1)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-04-29
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 76.7 58.2
min-1
Winding resistance at 20 °C R12 Ohm 7.4 3.9
Winding inductance L12 mH 37.9 21.3
Leakage capacitance of the compo‐ Cdis nF 2.0
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00014
Thermal time constant Tth min 16.0
Maximum speed (electric) nmax el min-1 6000 7500
Sound pressure level LP dB[A] < 75
Mass2) m kg 3.6 (3.9)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 111.0 73.5 55.0
min-1
Winding resistance at 20 °C R12 Ohm 13 5.7 3.3
Winding inductance L12 mH 76.4 33.6 19.9
Leakage capacitance of the compo‐ Cdis nF 2.1 1.4 2.1
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00028
Thermal time constant Tth min 8.0
Maximum speed (electric) nmax el min-1 4300 6000
Sound pressure level LP dB[A] < 75
Mass2) m kg 4.0 (4.9)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 109.0 71.5 55.0
min-1
Winding resistance at 20 °C R12 Ohm 6.6 3.2 1.7
Winding inductance L12 mH 46.1 20.2 11
Leakage capacitance of the compo‐ Cdis nF 2.6 2.4 2.6
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00033
Thermal time constant Tth min 14.0
Maximum speed (electric) nmax el min-1 4700 6000
Sound pressure level LP dB[A] < 75
Mass2) m kg 5.4 (6.3)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 113.5 55.2
min-1
Winding resistance at 20 °C R12 Ohm 7.3 1.85
Winding inductance L12 mH 73 18
Discharge capacity of the component Cdis nF 2.1
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00048
Thermal time constant Tth min 16.0
Maximum speed (electric) nmax el min-1 4800 6000
Sound pressure level LP dB[A] < 75
Mass2) m kg 5.7 (6.4)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 114.0 57.0
min-1
Winding resistance at 20 °C R12 Ohm 3.1 0.8
Winding inductance L12 mH 35.9 8.6
Leakage capacitance of the compo‐ Cdis nF 2.1 2.2
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00080
Thermal time constant Tth min 14.0
Maximum speed (electric) nmax el min-1 4900 6000
Sound pressure level LP dB[A] < 75
Mass2) m kg 8.4 (9.2)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 126.4
min-1
Winding resistance at 20 °C R12 Ohm 13.5
Winding inductance L12 mH 44.0
Leakage capacitance of the compo‐ Cdis nF 1.8
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00044
Thermal time constant Tth min 15.0
Maximum speed (electric) nmax el min-1 4200
Sound pressure level LP dB[A] < 75
Mass2) m kg 5.7 (6.4)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 174.9 125.7 70.5
min-1
Winding resistance at 20 °C R12 Ohm 8.1 4.5 1.55
Winding inductance L12 mH 36.5 21.4 6.7
Leakage capacitance of the compo‐ Cdis nF 2.7 2.4 2.1
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00075
Thermal time constant Tth min 18.0 15.0
Maximum speed (electric) nmax el min-1 3,100 4200 6000
Sound pressure level LP dB[A] < 75
Mass2) m kg 8.3 (8.8)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 213.2 107.0 71.3
min-1
Winding resistance at 20 °C R12 Ohm 4.7 1.13 0.55
Winding inductance L12 mH 34.9 8.3 4.0
Leakage capacitance of the compo‐ Cdis nF 3.8 4.0 3.1
nent
Number of pole pairs p - 6
Moment of inertia of rotor Jred kg*m2 0.00291
Thermal time constant Tth min 22.0 31.0
Maximum speed (electric) nmax el min-1 2,500 5,500 6000
Sound pressure level LP dB[A] < 75
Mass2) m kg 11.7 (13.2)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 210.0 107.3 71.1
min-1
Winding resistance at 20 °C R12 Ohm 3.2 0.75 0.37
Winding inductance L12 mH 25.9 6.0 3.0
Leakage capacitance of the compo‐ Cdis nF 5.0 4.5
nent
Number of pole pairs p - 6
Moment of inertia of rotor Jred kg*m2 0.00375
Thermal time constant Tth min 23.0
Maximum speed (electric) nmax el min-1 2,700 4900 6000
Sound pressure level LP dB[A] < 75
Mass2) m kg 14.0 (15.6)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 242.4 101.0 80.6
min-1
Winding resistance at 20 °C R12 Ohm 3.1 0.53 0.36
Winding inductance L12 mH 24.5 3.9 2.7
Leakage capacitance of the compo‐ Cdis nF 6.3 3.5 6.7
nent
Number of pole pairs p - 6
Moment of inertia of rotor Jred kg*m2 0.00458
Thermal time constant Tth min 32.0
Maximum speed (electric) nmax el min-1 2200 5300 6000
Sound pressure level LP dB[A] Less than 75
Mass2) m kg 16.2 (17.8)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 155.5 110.5 91.3
min-1
Winding resistance at 20 °C R12 Ohm 3.1 1.68 1.1
Winding inductance L12 mH 19.5 10.9 6.7
Leakage capacitance of the compo‐ Cdis nF 4.6 4.2
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00173
Thermal time constant Tth min 28.0
Maximum speed (electric) nmax el min-1 3500 5000 5800
Sound pressure level LP dB[A] Less than 75
Mass2) m kg 13.9 (15.8)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 162.0 134.0 77.1
min-1
Winding resistance at 20 °C R12 Ohm 1.9 1.26 0.45
Winding inductance L12 mH 14.2 10.7 3.2
Leakage capacitance of the compo‐ Cdis nF 6.9 7.2 7.8
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00230
Thermal time constant Tth min 54.0 6.0 52.0
Maximum speed (electric) nmax el min-1 3,200 3800 6000
Sound pressure level LP dB[A] < 75
Mass2) m kg 18.0 (19.6)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 154.6 126.4 82.7
min-1
Winding resistance at 20 °C R12 Ohm 1.16 0.79 0.32
Winding inductance L12 mH 9.15 5.9 2.6
Leakage capacitance of the compo‐ Cdis nF 8.9 9.3 9.5
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00290
Thermal time constant Tth min 55.0
Maximum speed (electric) nmax el min-1 3400 4200 6000
Sound pressure level LP dB[A] < 75
Mass2) m kg 23.5 (25.1)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 116.4 104.5 89.4
min-1
Winding resistance at 20 °C R12 Ohm 1.45 1.1 0.81
Winding inductance L12 mH 13.9 11.2 7.8
Leakage capacitance of the compo‐ Cdis nF 4.8 4.6 4.9
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.01100
Thermal time constant Tth min 48.0 39.0
Maximum speed (electric) nmax el min-1 4400 5200 6000
Sound pressure level LP dB[A] 61.1 (±3) Less than 75
Mass2) m kg 23.0 (25.4)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 129.5 108.5 80.0 70.0
min-1
Winding resistance at 20 °C R12 Ohm 0.58 0.43 0.23 0.17
Winding inductance L12 mH 7.6 5.5 3.1 2.2
Leakage capacitance of the compo‐ Cdis nF 10.3 9.3 10.3
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.01920
Thermal time constant Tth min 40.0
Maximum speed (electric) nmax el min-1 4,100 4500
Sound pressure level LP dB[A] < 75
Mass2) m kg 34.0 (36.5) (37.8)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 146.0 115.7
min-1
Winding resistance at 20 °C R12 Ohm 0.68 0.45
Winding inductance L12 mH 9.7 6.0
Leakage capacitance of the compo‐ Cdis nF 6.2
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00650
Thermal time constant Tth min 36.0 38.0
Maximum speed (electric) nmax el min-1 3300 4000
Sound pressure level LP dB[A] < 75
Mass2) m kg 28.3 (32.1)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 263.5 161.0 114.5
min-1
Winding resistance at 20 °C R12 Ohm 0.97 0.35 0.2
Winding inductance L12 mH 14.8 5.65 3.2
Leakage capacitance of the compo‐ Cdis nF 17.6 16.0 18.0
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.03500
Thermal time constant Tth min 90.0
Maximum speed (electric) nmax el min-1 2000 3000
Sound pressure level LP dB[A] < 75
Mass2) m kg 56.0 (59.8)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2017-03-15
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 146.0 115.7
min-1
Winding resistance at 20 °C R12 Ohm 0.68 0.45
Winding inductance L12 mH 9.7 6.0
Leakage capacitance of the compo‐ Cdis nF 6.2
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00650
Thermal time constant Tth min 36.0 38.0
Maximum speed (electric) nmax el min-1 3300 4000
Sound pressure level LP dB[A] < 75
Mass2) m kg 28.3 (32.1)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Technical data
KEMK_1000 V/1000
Voltage constant at 20 °C1) 152.0 113.0
min-1
Winding resistance at 20 °C R12 Ohm 0.35 0.19
Winding inductance L12 mH 6.0 3.2
Leakage capacitance of the compo‐ Cdis nF 13.2 9.1
nent
Number of pole pairs p - 4
Moment of inertia of rotor Jred kg*m2 0.00932
Thermal time constant Tth min 100.0
Maximum speed (electric) nmax el min-1 3400 4000
Sound pressure level LP dB[A] < 75
Mass2) m kg 40.0 (43.8) (46.2)
Ambient temperature during operation Tamb °C 0 ... 40
Protection class (EN 60034‑5) - - IP65
Thermal class (EN 60034‑1) T.CL. - 155
Last amended: 2014-01-21
Technical data
Specifications
6 Specifications
6.1 Technical design
Motor Design Motor frame size B5 acc. to EN60034-7 (for additional information see chap‐
ter 10.3 "Design and installation positions" on page 120)
Housing varnish Black (RAL9005)
Vibration severity grade (quality of Level A, acc. to EN 60034-14:2004
vibration)
Concentricity, run-out and align‐ according to DIN 42955, Edition 12.81 (IEC 60072-1)
ment
Concentricity and alignment toler‐
Encoder Concentricity tolerance
ance
S1, M1, N --- N ---
S2, M2 --- R --- R
Tab. 6-1: Tolerance for concentricity, run-out and alignment dependend from
the encoder option
Flange according to DIN 42948, ed. 11.65.
Output shaft, shaft end and cen‐ All motors with keyway are balanced with complete key. The machine ele‐
tering hole ment to be driven must be balanced without a key.
Shaft end cylindrical according to DIN 748, Part 3, ed. 07.75. IEC 60072 (-1).
Centering hole, according to DIN 332 Part 2, Edition 05.83
Specifications
Specifications
Specifications
Specifications
Specifications
Specifications
Specifications
Specifications
Specifications
Specifications
Type code
7 Type code
7.1 MSK type code - structure and description
General information The basis for every order for a Rexroth product is the type code. All available
motor variants are clearly described by the type code. The individual type
code positions (short text column) and their meaning are described below.
Option Description
U Power and encoder connector, rotatable
A Cable connector, A side
B Cable connector, B side
L Cable connector to the left
R Cable connector to the right
Detailed description of the plug connectors see chapter 9 "Connection technique" on page
109
Type code
MSK motors are balanced with key. The corresponding key is not
included in the scope of delivery.
Holding brake Example: MSK050B-0300-NN-S1-UG1-...
MSK motors are optionally available with electrically released holding brakes
and different holding torques.
The holding brake is not suitable for personal protection and can‐
not be used as a service brake. Observe the installation and safe‐
ty instructions for the motor holding brakes in the chapter “Appli‐
cation instructions”!
Design Example: MSK050B-0300-NN-S1-UG1-NNNN
NNNN = standard version
NSNN = standard and Ex version according to equipment group II, categories
3G and 3D according to DIN EN 60079 et seq.
RNNN = version with increased concentricity quality
RSNN = version with increased concentricity quality and Ex version accord‐
ing to equipment group II, categories 3G and 3D according to
DIN EN 60079 et seq.
Note Further necessary information concerning the handling of the type code can
be found here. These can be, for example, descriptions of footnotes or infor‐
mation on delivery options.
DOK-MOTOR*-MSK*EXGIIK3-PR09-EN-P Bosch Rexroth AG 95/175
Synchronous Servomotors MSK For Potentially Explosive Areas
Type code
Type code
Type code
Type code
Type code
Type code
Type code
Type code
Type code
Type code
Type code
Type code
Accessories
8 Accessories
8.1 Transmission
ATEX motors
WARNING Danger of explosion and life or high damage
to property!
Gearboxes which are mounted and operated on MSK ATEX motors must cor‐
respond to the demand for Ex-protection according to the 94/9/EG directive.
Please observe the notes within the product documentaions of the used com‐
ponents when projecting and during operation.
Rexroth does not offer or supply ATEX-compliant servo planetary gears for
the attachment to MSK-ATEX motors, either individually or mounted on mo‐
tors.
Various transmission manufacturers have explosion-protected transmissions
in their scope of supply. If necessary, contact the following supplier recom‐
mended by Rexroth, for example:
Neugart GmbH, Keltenstr. 16, 77971 Kippenheim, Germany
www.neugart.de
Attachment of transmissions on If transmissions are attached to motors, the thermal coupling of the motors to
motors the machine or system design changes. Depending on the type of transmis‐
sion, the amount of heat generated at the transmission varies. In any case,
the heat dissipation of the motor via the flange is reduced when the transmis‐
sion is attached. This must be taken into account when planning the system.
In order not to thermally overload motors when using transmissions, it is nec‐
essary to reduce the specified performance data.
Observe all other notes and requirements in the documentation for the trans‐
missions used.
108/175 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-PR09-EN-P
Synchronous Servomotors MSK For Potentially Explosive Areas
DOK-MOTOR*-MSK*EXGIIK3-PR09-EN-P Bosch Rexroth AG 109/175
Synchronous Servomotors MSK For Potentially Explosive Areas
Connection technique
9 Connection technique
9.1 Overview of the electrical connection technique
Standard design The electrical connection of MSK ATEX motors is made via circular connec‐
tors M23, M40 or M58 for power and encoder connection. An additional con‐
nection for equipotential bonding is provided on the flange.
The electrical connections are made according to the following table.
Motor Power connection Encoder connection
MSK030 RLS1100 (M23 flange socket) RGS1000 (M23 flange socket)
MSK040 RLS1100 (M23 flange socket) RGS1000 (M23 flange socket)
MSK050 RLS1100 (M23 flange socket) RGS1000 (M23 flange socket)
MSK060 RLS1100 (M23 flange socket) RGS1000 (M23 flange socket)
MSK061 RLS1100 (M23 flange socket) RGS1000 (M23 flange socket)
MSK070 RGS1200 (M40 flange socket) RGS1000 (M23 flange socket)
MSK071 RGS1200 (M40 flange socket) RGS1000 (M23 flange socket)
MSK076 RLS1100 (M23 flange socket) RGS1000 (M23 flange socket)
MSK100 RGS1300 (M58 flange socket) RGS1003 (M23 flange socket)
MSK101 RGS1300 (M58 flange socket) RGS1003 (M23 flange socket)
1 2 3 GNYE 5 6 7 8 BN WH GN BN PK GY BU VT BK RD
U1 V1 W1 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10
UU
M
3
KTY84
MA000017.svg
③ ① ②
Connection technique
Technical data
Connector size M23, rotatable
Degree of protection IP67 (plugged)
Temperature range -40 … +125 °C
Ambient temperature during opera‐
40 °C
tion
Contact type Pins
Rated voltage 630 V / 125 V
Rated current 23 A
Degree of contamination 3
Overvoltage category III (DIN VDE 0110)
RLS1101 for line cross-section 1.0 and 1.5 mm2
Flange socket, associated
RLS1108 for line cross-section 2.5 mm2
Technical data
Connector size M40, rotatable
Degree of protection IP67 (plugged)
Temperature range -40 … +125 °C
Ambient temperature during opera‐
40 °C
tion
Contact type Pins
Rated voltage 630 V / 125 V
Rated current 57 A
Degree of contamination 3
Overvoltage category III (DIN VDE 0110)
Flange socket, associated RLS1201
Connection technique
Technical data
Connector size M58, fixed
Degree of protection IP67 (plugged)
Temperature range -40 … +125 °C
Ambient temperature during opera‐
40 °C
tion
Contact type Pins
Rated voltage 600 V
Rated current 100 A (according to VDE, UL); 87 A (according to CSA)
Degree of contamination 3
Overvoltage category III (DIN VDE 0110)
Flange socket, associated RLS1301
Technical data
Connector size M23, rotatable
Degree of protection IP67 (plugged)
Temperature range -40 … +125 °C
Ambient temperature during opera‐
40 °C
tion
Contact type Pins
Rated voltage 125 V
Rated current 0.5 A
Degree of contamination 3
112/175 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-PR09-EN-P
Synchronous Servomotors MSK For Potentially Explosive Areas
Connection technique
Technical data
Connector size M23, fixed
Degree of protection IP67 (plugged)
Temperature range -40 … +125 °C
Ambient temperature during opera‐
40 °C
tion
Contact type Pins
Rated voltage 125 V
Rated current 0.5 A
Degree of contamination 3
Overvoltage category III (DIN VDE 0110)
Flange socket, associated RGS1001
Connection technique
P: RLS1100 P: RLS1200
E: RGS1000 E: RGS1000
220°
E -20°
E 0°
0°
210° -30°
0°
P 0°
-210° 30°
-210°
P 30°
RGS1000
12
RLS1100
RLS1200 18
Connection technique
The motors for potentially explosive areas have an additional terminal on the
motor flange for connecting the equipotential bonding. Connect the equipo‐
tential bonding on the motor to the equipotential bonding of the machine or
system and tighten the screw connections tightly.
4 mm² (fine-wired)
4 mm²
6 mm² (single-wired)
10.1.3 Vibrations
Vibrations are sine-wave oscillations in stationary use, which vary in their ef‐
fect on the resistance of the motors depending on their intensity .
The specified limit values are valid for frequencies of 10‑2,000 Hz during
stimulation on the motor flange. Limitations can be necessary for occuring
resonances depending from the application and installation situation.
10.1.4 Shock
MSK motors fulfill the demands on transport conditions of class 2M1 (state of
shock during transport) acc. to EN 60721-3-2 compare with chapter 11.1
"Transport Instructions" on page 141.
Function-impairing effects are avoided as long as the limits specified are
kept.
Maximum allowed shock load (11 ms)
Frame size
Axial Radial
MSK030
MSK040 1,000 m/s²
MSK050
MSK060
500 m/s²
MSK061
100 m/s²
MSK070
MSK071 300 m/s²
MSK076
MSK100
200 m/s²
MSK101
Degree of protec‐
Motor area
tion
If motors are attached according to IM V3, fluid present at the output shaft
over a prolonged time may penetrate and cause damage to the motors.
Ensure that fluid cannot be present at the output shaft.
DOK-MOTOR*-MSK*EXGIIK3-PR09-EN-P Bosch Rexroth AG 121/175
Synchronous Servomotors MSK For Potentially Explosive Areas
MR000014
① Key
② Keyway
① Motor shaft
① Centering hole
Fig. 10-4: Output shaft with keyway
In addition, the machine elements to be driven must be secured axially via
the frontal centering hole.
Shaft damage! In case of intense reversing operation, the seat of the fitting
spring may deflect. Increasing deformations can lead to a break of shaft.
Preferably, use plain output shafts.
Balancing with full key MSK motors are balanced with full key. The machine element to be driven
must therefore be balanced without key.
MR000015
Under normal ambient conditions, shaft seals are greased for life.
However, unfavorable environmental conditions (e.g. grinding
dust, metal chips) may require maintenance intervals.
Stability The materials used for radial shaft sealing rings are highly resistant against
oils and chemicals. However, the machine manufacturer is responsible for
the suitability test for the respective operating conditions.
Vertical mounting positions IM V3 Motors with shaft sealing ring have protection class IP65 on the flange side.
The tightness is therefore only guaranteed for splash liquids. Liquid levels on
the A side require a higher protection type. If the motor is installed vertically
(shaft upwards), also observe the instructions in chapter 10.3 "Design and
installation positions" on page 120.
MSK030 0 MSK070 60
MSK04x 30 MSK071 60
MSK050 40 MSK076 60
MSK060 40 MSK100 80
MSK061 40 MSK101 80
The actually acting radial force Fradial_act may never be higher than
the maximum allowed radial force Fradial_max.
130/175 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-PR09-EN-P
Synchronous Servomotors MSK For Potentially Explosive Areas
Pending liquids (e.g. cooling lubricants, gearbox oil, etc.) at the drive shaft
are inadmissible.
When installing gearboxes please use gearboxes with closed (oil-proof) lubri‐
cation system only. Gearbox oil should not be in permanent contact with the
shaft sealing ring of the motors.
For any type of attachment of drive elements to the output shaft, such as:
● Couplings
● Pinions
the following instructions must absolutely be observed.
Ex protection When mounting drive elements, check their suitability and keep the ATEX di‐
rectives.
Attachment of transmissions on Notes chapter 8.1 "Transmission" on page 107.
motors
Over-determined arrangement In general, an over-determined arrangement must be avoided when mounting
drive elements. The indispensable existing tolerances lead to additional
forces on the bearing of the motor shaft and, if necessary, to a significantly
reduced bearing life.
Couplings The machine design and the attachment elements used must be carefully
matched to the motor type so that the load limits of shaft and bearing are not
exceeded.
Bevel pinion or helical drive pin‐ Due to thermal effects, the flange end of the output shaft can shift by up to
ions 0.6 mm in relation to the motor housing. When using helical drive pinions or
bevel gear pinions mounted directly on the output shaft, this change in length
leads to
● a shift in the position of the axis, if the driving pinions are not axially
fixed on the machine side,
● a thermally dependent component of the axial force, if the driving pin‐
ions are axially fixed on the machine side. There is a risk that the maxi‐
mum permissible axial force will be exceeded or that the backlash within
the gearing will increase excessively.
● Damage to the B-side motor fixed bearing due to exceeding the maxi‐
mum permissible axial force.
24
UN [V]
0
t
MKE00106
t1 Connection time
t2 Disconnection time
Fig. 10-11: Switching condition holding brake over time
The holding brake is used to hold axes at standstill and with drive enable
switched off. If the supply voltage fails or the drive enable is switched off,
electrically releasing holding brakes close automatically.
Do not use the holding brake as a service brake for moving axes.
If the holding brake is repeatedly activated while the drive is rotating or the
permissible braking energy is exceeded, premature wear may occur.
In addition to the information and notes on the holding brake given here, ad‐
ditional standards and guidelines must be observed when designing the sys‐
tem.
In the area of European countries e.g.:
● EN 954; ISO 13849-1 and ISO 13849-2 Safety-related parts of control
units
DOK-MOTOR*-MSK*EXGIIK3-PR09-EN-P Bosch Rexroth AG 133/175
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● Information Sheet No. 005 “Gravity loaded axes (vertical axes)” - pub‐
lished by: Technical Committee Mechanical Engineering, Manufacturing
Systems, Steel Construction
For the US:
● See National Electrical Code (NEC), National Electrical Equipment Man‐
ufacturers Association (NEMA) and regional building codes.
The national regulations must be observed!
The permanent magnetic brake is no safety brake. This means, a torque re‐
duction by non-influenceable disturbance factors can occur (see EN 954; ISO
13849-1; ISO 13849-2 or Information Sheet No. 005 “Gravity loaded axes
(vertical axes)”).
Particular attention must be paid to this:
● Corrosion on the friction surfaces as well as vapors, exhalations and de‐
posits reduce the braking effect.
● Lubricants must not get onto the friction surface.
● Over-voltages and excessively high temperatures can permanently
weaken the permanent magnets and thus render the holding brake un‐
usable.
If the air gap between armature and pole increases due to wear, the function
of the holding brake is no longer guaranteed.
Checking the holding brake during Faults which occur during the operating period and which may change the
operation (recommendation) design parameters or the operating conditions must be detected and elimina‐
ted within a reasonable period of time. In this case, we recommend checking
the function and condition of the holding brake at regular intervals.
In normal operation, using the holding In the event of a malfunction, using the
brake for clamping an axis in standstill, holding brake to stop an axis in motion (n
the “static holding torque” (M4) – static ≥ 10 min-1) , a “dynamic braking torque”
friction takes effect. (Mdyn) - sliding friction - takes effect.
At an EMERGENCY STOP for stopping
an axis (n < 10 min-1), a “dynamic brak‐
ing torque” (Mdyn) - sliding friction - takes
effect.
M4 > Mdyn
Therefore, please note the following description of the dynamic design.
Project planning recommendation In order to ensure plant safety, the holding torque required by the application
must be reduced to 60% of the static holding torque (M4) of the holding
brake.
To ensure the function of the holding brake, the holding brake must be
checked before commissioning the motors. The check and, if necessary, the
loop-in can be carried out "mechanically by hand" or "automatically by soft‐
ware function".
Manual check and loop-in of the Measure the holding torque (M4) of the holding brake, if necessary loop in
holding brakes the holding brake.
Measure the holding torque (M4) of the holding brake
1. Disconnect the motor from the power supply and secure it against being
switched on again.
2. Measure the transferable holding torque (M4) of the holding brake with a
torque wrench. Holding torque (M4): see technical data.
When the specified holding torque (M4) is reached, the motor is ready
for installation.
If the specified holding torque (M4) is not reached, the holding torque
can be restored by the subsequent loop-in process.
Check and loop-in of the holding Check holding torque (M4) by command Holding system check
brakes via software function P-0-0541, C2100
1. The effectiveness of the holding brake and the open state is checked by
the drive controller by starting the routine "P-0-0541, C2100 command
Holding system check".
If the holding brake is OK, the drive is ready for operation after the rou‐
tine has expired. If the braking torque is too low, the drive control unit
issues a corresponding message.
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The brake test can also be carried out cyclically as part of preven‐
tive maintenance.
10.11.2 cURus
10.11.3 EAC
10.11.4 RoHS
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Transport by air If motor components with permanent magnets are shipped by air, the
DGR (Dangerous Goods Regulations) of the IATA (International Air Transport
Association) for hazardous materials of class 9 which also include
magnetized substances and objects must be observed. For example, these
regulations are applicable for
● Secondary parts of synchronous linear motors
● Rotors of synchronous kit motors
● Rotors of synchronous housing motors (if shipped as motor
components, i.e., separated from the stator or motor housing in case
service work is required)
For information on the maximum allowed magnetic strenghts and methods of
measuring such magnetic field strengths, please refer to the current IATA
DGR (chapter 3.9.2.2).
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Tab. 11-5: Measures before commissioning motors that have been stored over
a prolonged period of time
Cables and Connectors
Tab. 11-6: Measure before commissioning cables and connectors that have
been stored over a prolonged period of time
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Motor shaft and plug connections are provided with protective sleeves ex
works. Only remove the protective sleeves immediately before starting as‐
sembly.
12.2 Identification
12.2.1 Scope of delivery
The total scope of a delivery is stated on the delivery note or shipping docu‐
ment. The scope of a delivery can be distributed over several packages.
Each individual package can be identified with the attached shipping label.
On receipt of the delivery, check that the goods delivered are in accordance
with your order and the shipping documents.
Immediately notify your responsible Rexroth sales partner of any deviations.
Directly notify the carrier in case of noticeable transport damage.
21 20 19 18 17 16
1 Barcode
2 Date of manufacture
3 Motor type (order designation according to type code)
4 Serial number
5 Country of origin
6 Change status
7 Marking “motor prepared for safety technology”
8 Labeling cURus (UL)
9 Factory number
10 Net weight
11 EC declaration of conformity
12 Inverter Duty VPWM (UL)
13 Temperature class
14 Labeling insulation system (UL)
15 Degree of protection of the housing
16 Type plate labeling
17 Voltage class (UL)
18 Torque constant at 20 °C
19 Information on holding brake, optional (holding torque, rated
voltage, rated current)
20 Voltage constant
21 Maximum speed
22 Electrical apparatus marking for use with combustible dust
23 Electrical apparatus marking for use with combustible gas
24 Continuous current at standstill 60K
25 Continuous torque at standstill 60K
26 Material number
Fig. 12-1: MSK ATEX type plate
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12.3 Handling
CAUTION Injuries due to improper handling during
transport of motors!
Do only use suitable lifting devices (e.g. lifting sling belts, eyebolts, chain sus‐
pension ...).
Use protective equipment and personal protective clothing (gloves, safety
shoes, ...).
Never walk under hanging loads.
● Use suitable means of transport and take into account the weight of the
components (weight specifications can be found in the data sheets or on
the type plate of the motor).
● Use suitable shock absorbers if heavy vibrations can occur during trans‐
port.
● Transport the motors in a horizontal position only.
● Use cranes with loop lifting strapsto lift the motors.
Fig. 12-3: Lifting and transporting the motors with the aid of loop lifting belts
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Installation
13 Installation
13.1 Safety
WARNING Danger! Electric voltage! Operations in the vi‐
cinity of live parts are extremely dangerous.
Work required on the electric system may only be carried out by skilled elec‐
tricians. Tools for electricians (VDE tools) are absolutely necessary.
Prior to commencing work:
1. Isolate (even auxiliary circuits).
2. Protect the system or plant against restart.
3. Ensure de-energization.
4. Ground and short-circuit.
5. Cover or shield any adjacent live parts.
Before starting to work, check with an appropriate measuring device whether
parts of the system are still under residual voltage (e.g. caused by capacitors,
etc.). If yes, wait until these parts have discharged.
Carry out all work steps with particular care. This minimizes the risk of acci‐
dents and damage.
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Installation
Installation
MSK motors are manufactured ex works for flange mounting (B05). Details
on the mounting holes are contained in the respective dimension sheet.
13.3.2 Preparation
Prepare the motor mounting as follows:
1. Procure tools, auxiliary materials, measuring and testing equipment.
2. Check all components for visible damage. Damaged components must
not be mounted.
3. Make sure that all system dimensions and tolerances are suitable for
motor mounting (see dimension sheet for details).
4. Check all components, mounting surfaces and threads for cleanliness.
5. Ensure that installation can be carried out in a dry, dust-free environ‐
ment.
6. Make sure that the holder for the motor flange is free of burrs.
7. Remove the protective sleeve from the motor shaft and keep the sleeve
for future use.
8. Only for motors with holding brake
Check whether the motor holding brake reaches the holding torque
specified in the data sheet. If the brake does not reach the specified tor‐
que, first loop in the holding brake at chapter 10.10.4 "Holding brake -
commissioning and maintenance instructions" on page 134.
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Installation
Installation
Installation
Do not use any tools (e.g. pliers or screwdrivers) to turn the motor
flange socket. Mechanical damage to the flange socket by tools
cannot be ruled out.
14.2 Operation
During operation, ensure that the ambient conditions described are observed
(see chapter 10 "Operating conditions and application notes" on page 115).
14.3 Shutdown
In the event of malfunctions, maintenance measures or shutting down the
motors, please proceed as follows:
1. Follow the instructions in the machine documentation.
2. Use the machine-side control commands to decelerate the drive to a
controlled standstill.
3. Switch off the power and control voltage of the control unit.
4. Only for motors with fan unit: Switch off the motor protection switch for
the fan unit.
5. Switch off the main switch of the machine.
6. Secure the machine against unpredictable movements and against op‐
eration by unauthorized persons.
7. Wait until the discharging time of the electrical systems has elapsed and
then disconnect all electrical connections.
8. Before disassembling the motor and, if applicable, the fan unit, secure
them against dropping or moving and afterwards, disconnect the me‐
chanical connections.
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14.4 Maintenance
14.4.1 General information
MSK motors operate maintenance-free within the specified operating condi‐
tions and service life. Operation under unfavorable conditions can, however,
lead to restrictions in availability.
Increase availability with regular preventive maintenance measures. Observe
the information of the machine manufacturer in the machine maintenance
plan and the maintenance measures described in the following.
14.4.2 Cleaning
Excessive dirt, chips or dust can negatively influence the motor functions. In
extreme cases lead to motor loss. Clean the cooling fins of the motors at reg‐
ular intervals (after one year at the latest) to reach a sufficiently high heat
emission surface. If the cooling fins are partially covered with dirt, sufficient
heat dissipation via the ambient air is no longer ensured.
Insufficient heat dissipation can have undesirable consequences. The bear‐
ing life is reduced by operation at inadmissibly high temperatures (bearing
grease decomposes). Overtemperature switch-off despite operation on the
basis of selected data, because the appropriate cooling is missing.
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14.4.3 Bearings
The nominal lifetime of the bearings is L10h = 30,000 h according to
DIN ISO 281, ed. 1990, provided the permissible radial and axial forces are
not exceeded.
The motor bearings should be replaced if
● the nominal bearing service life has been reached,
● running noises occur.
In the event of faults, always observe the information in the project planning
and commissioning instructions. If necessary, contact the manufacturer chap‐
ter 17 "Service and support" on page 171.
14.6 Disassembly
WARNING Personal injury and material damage during
assembly works!
● Do not work on running or unsecured machines.
● Before starting work, secure the machine against unpredictable move‐
ments and against unauthorized operation.
● Before disconnecting the mechanical connections, secure the motor and
supply lines against falling.
15.2 Disposal
Return of products Our products can be returned to our premises free of charge for disposal. It is
a precondition, however, that the products are free of oil, grease or other dirt.
Furthermore, the products returned for disposal must not contain any undue
foreign material or foreign components.
Send the products ”free domicile” to the following address:
Bosch Rexroth AG
Electric Drives and Controls
Buergermeister-Dr.-Nebel-Strasse 2
97816 Lohr am Main, Germany
Packaging The packaging materials consist of cardboard, wood and polystyrene. These
materials can be recycled anywhere without any problem.
For ecological reasons, please refrain from returning the empty packages to
us.
Batteries and accumulators Batteries and accumulators can be labeled with this symbol.
The symbol indicating "separate collection" for all batteries and accu‐
mulators is the crossed-out wheeled bin.
The end user within the EU is legally obligated to return used batteries. Out‐
side the validity of the EU Directive 2006/66/EC keep the stipulated direc‐
tives.
Used batteries can contain hazardous substances, which can harm the envi‐
ronment or the people´s health when they are improper stored or disposed of.
After use, the batteries or accumulators contained in Rexroth products have
to be properly disposed of according to the country-specific collection.
Recycling Most of the products can be recycled due to their high content of metal. In
order to recycle the metal in the best possible way, the products must be dis‐
assembled into individual modules.
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Appendix
16 Appendix
16.1 EU Declaration of conformity
According to ATEX directive 2014/34/EU, the manufacturer,
Bosch Rexroth AG
Bürgermeister-Dr.-Nebel-Straße 2
97816 Lohr am Main, Germany
declares that the following products
3-PHASE SYNCHRONOUS PM-MOTOR
MSK030...-NSNN, MSK040...-NSNN MSK050...-NSNN,
MSK060...-NSNN, MSK061...-NSNN, MSK070...-NSNN,
MSK071...-NSNN, MSK076...-NSNN, MSK100...-NSNN,
MSK101...-NSNN,
Appendix
Appendix
Index
Index
A F
Accumulators.................................................... 165 Fan...................................................................... 26
Alignment............................................................ 81 Fixing screws.................................................... 153
Ambient temperature.................................. 26, 115 Flange................................................................. 81
Ambient temperature during operation............... 32 Flange attachment............................................ 153
Attachments...................................................... 130 Foreign materials.............................................. 121
Average speed.................................................. 125 Frame length....................................................... 93
Axial load.......................................................... 125 Frame size.......................................................... 93
B G
Balancing.................................................... 81, 123 Grounding........................................................... 26
Batteries............................................................ 165
Bearing H
Wear............................................................ 129 Hazardous substances..................................... 165
Bearing failure................................................... 129 Heat dissipation................................................ 159
Bearing lifetime................................................. 129 Helical gearing.................................................. 130
Bearing load...................................................... 125 Helpdesk........................................................... 171
Bevel pinion...................................................... 130 Holding brake................................................ 27, 94
Braking energy.................................................. 131 Commissioning............................................ 134
electrically releasing..................................... 131
C Warning........................................................ 132
CE..................................................................... 135 Holding brake (control)........................................ 27
Centering hole..................................................... 81 Holding brake (fault) ........................................... 27
Climatic environmental conditions ................... 116 Holding brakes.................................................. 131
Compatibility..................................................... 121 Holding torque..................................................... 32
Concentricity....................................................... 81 Hotline............................................................... 171
Conditions of installation................................... 120 Housing varnish.................................................. 81
Connecting conditions......................................... 26 Humidity
Connection cables ........................................... 160 absolute air humidity.................................... 116
Connection time.................................................. 32 relative air humidity ..................................... 116
Connectors.......................................................... 26
Contained substances I
see "Significant components"...................... 165 Identification...................................................... 146
Continuous current at standstill........................... 31 Inappropriate use
Continuous torque at standstill............................ 31 Consequences, exclusion of liability.............. 11
Cooling fins....................................................... 159 IndraSize............................................................. 34
Couplings.......................................................... 130 Installation altitude............................................ 115
Installation positions.......................................... 120
D Insulation class according to DIN EN 60034-1... 32
Design............................................................... 120 Intended use....................................................... 11
Disconnection time.............................................. 32 Case of operation........................................... 11
Disposal............................................................ 165 IP protection type.............................................. 119
Drag chains....................................................... 160
Drive system....................................................... 13 K
Key.................................................................... 123
E
EAC................................................................... 135 L
Electric drive system........................................... 13 Leakage capacitance.......................................... 31
Emergency stop.................................................. 26 Loop lifting straps.............................................. 149
Energy management chains............................. 160
Environmental protection.................................. 165 M
Equipotential bonding conductor....................... 114 Mass................................................................... 32
Maximum current................................................ 31
Maximum speed.................................................. 32
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Index
O T
Operating hours................................................ 129 temperature increase on the housing 60K.......... 31
Output shaft................................................ 81, 123 Temperature sensor.......................................... 138
Key balancing................................................ 94 Thermal time constant........................................ 32
Plain output shaft......................................... 123 Tightness.......................................................... 124
Over-determined arrangement.......................... 130 Torque constant at 20 °C.................................... 31
Twisting moment .............................................. 113
P
Packaging......................................................... 165 U
PELV................................................................... 17 UL approval....................................................... 135
Pinion................................................................ 130 Use
Processing cycle............................................... 126 Inappropriate use........................................... 12
Product................................................................ 93 Intended use.................................................. 11
Production processes....................................... 165
Protection class acc. to EN 60034-1................... 32 V
Protection type.................................................. 119 Vibration severity grade (quality of vibration)...... 81
Protective extra-low voltage................................ 17 Vibrations.......................................................... 117
Voltage constant at 20 °C................................... 31
R
Radial load........................................................ 125 W
Radial shaft sealing ring.............................. 31, 123 Warning temperature........................................ 138
Rated current...................................................... 32 Winding............................................................... 93
Rated voltage...................................................... 32 Winding inductivity.............................................. 31
Recycling.......................................................... 165 Winding resistance at 20 °C................................ 31
Residual risks (aging)......................................... 29 Wiring diagram.................................................. 109
Residual risks (impermeability)........................... 29
Residual risks (overloading)................................ 29
Residual risks (temperature monitoring)............. 29
Return of products............................................ 165
Risk of corrosion................................................. 26
RoHS
China RoHS 2.............................................. 136
RoHS II........................................................ 135
Run-out............................................................... 81
Running noises................................................. 160
S
Safety notes for electric drives and controls....... 13
Service hotline.................................................. 171
Shaft.................................................................... 93
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Notes
Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 9352 18 0
Fax +49 9352 18 8400
www.boschrexroth.com/electrics
*R911312709*
R911312709
DOK-MOTOR*-MSK*EXGIIK3-PR09-EN-P