EuroCargo 12-18 Euro 3 MY08 – Gearboxes

total power take off 325

DESCRIPTION

total power take off

534501 DESCRIPTION
The total power take-off is mounted between the engine flywheel and the clutch unit. The power take-off is equipped with a non-
synchronized pneumatic-mechanic connection to transfer the drive shaft motion to the pick up flange. The lubrication is carried out
by an oil pump.

Power take off section

160903 Figure 578

534501 CHARACTERISTICS AND DATA

Power take-off

Ratio revolutions - rpm 1 : 1.29

— printed 603.95.918 - 1st ed. - base 06/2013

 EuroCargo 12-18 Euro 3 MY08 – Gearboxes
326 total power take off
CHARACTERISTICS AND DATA

Output torque 900 Nm

Direction of rotation Same as engine

Type of engagement/release control Pneumatic **

Oil type TUTELA ZC 90 - SAE 80 W/90

Quantity 2.1 l

Foreseen duration of the nominal torque (hours)* 500

Type of motion output (vehicle travelling direction) Rear with flange
Gearbox connection SAE 2 (with reduction flange)
Weight (without flywheels) (kg) 70 + 13 (flange)
Weight (with clutch flywheel) (kg) 112

Bearings for output shaft 2 with taper rollers

Bearing adjustments Using adjustment rings

Thickness of adjustment rings 5.5 - 5.6 - 5.7 - 5.8 - 5.9 - 6 - 6.1 - 6.2 mm

Bearing for control shaft 1 ball bearing

Bearing adjustment Using adjustment rings

Thickness of adjustment rings 3.95 - 3 - 3.05 - 3.10 - 3.15 - 3.20 - 3.25 - 3.30 mm

Safety circlip thickness 3.60 - 3.65 - 3.70 - 3.80 - 3.85 - 3.90 mm

— printed 603.95.918 - 1st ed. - base 06/2013

 EuroCargo 12-18 Euro 3 MY08 – Gearboxes
total power take off 327
TIGHTENING TORQUES

*At a speed of 2.350 rpm. Indicative value for the operation without bumps and vibrations
** Pressure value 10 bar always supplied

534501 TIGHTENING TORQUES

160903 Figure 579

Pto tightening torque
TORQUE
PART
Nm kgm
1 Lower cover fixing screw 16 ÷ 20 1.6 ÷ 2
2 Coupling 5÷6 0.5 ÷ 0.6
3 Screw for cover 20 ÷ 23 2 ÷ 2.3
3 M10x1.5 screw 9 ÷ 11 0.9 ÷ 1.1
5 Stud bolt fixing flywheel casing to PTO 17 ÷ 21 1.7 ÷ 2.1
6 Nut with flange for stud bolt fixing flywheel casing to PTO 26 ÷ 32 2.6 ÷ 3.2
7 Closing screws on gearbox side flywheel 320 ÷ 360 32 ÷ 36
8 Threaded plug 360 ÷ 330 36 ÷ 33
9 Screw fixing flexible discs to engine flywheel 73 ÷ 90 7.3 ÷ 9

Note Apply LOCTITE 232 on the plugs and joints in contact with the oil

— printed 603.95.918 - 1st ed. - base 06/2013

 EuroCargo 12-18 Euro 3 MY08 – Gearboxes
328 total power take off
Regulations for assembling the total PTO on the engine

534501 Regulations for assembling the total PTO on the engine

Make sure there is no oil in the PTO, otherwise drain it through the specific plug (1).
Make sure that the drive unit and the lower cover (2) are removed to be able to access the studs (3) on the engine flywheel casing
(8).
Make sure that the PTO flywheel (12) is removed to be able to access the screws that connect the flexible discs (9) on the engine
flywheel (5).
Make sure that the 12 stud bolts on the engine flywheel casing have been tightened with the relative torque.
Make sure the bush was fit. Before assembling the PTO unit, fix the lower cover (2) insert the special screw (7) and fit it up against
the driven gear (14). Unscrew the screw and take the measurements according to detail A in the figure in order to obtain a pre-
scribed clearance of seal with Loctite 510.

Technical data
Lower cover clearance 0.2 ±0.1 mm
(0.008 ±0.003 in)

Proceed to bring the PTO unit closer, referring to the stud bolts on the engine flywheel casing (8) making sure that the disc fixing
flange is previously greased with Molycote HSC.
Fix the main PTO box by tightening the nuts, previously spread the 3 stud bolts in contact with the oil with airtight sealant.
Turn the pinion shaft to align the holes in the flexible discs (9) with the holes in the engine flywheel (4) then proceed with the
coupling, using the washers (10) and screws (4) accessing them through the slots in the PTO box.
Continue with assembling the gearbox side flywheel (12) using the screws (13).
Fit the lower pump support cover (2) applying Loctite 510 adhesive and tightening the screws (16) and refit the plug (1).
Refit the pipe union, the gaskets and fill with TUTELA ZC 90 oil until oil exits from the overflow by loosening the plug (15).
Complete the assembly by fixing the drive with the relative flanged head screws, applying Loctite 510 adhesive on the surface of
the main box.
Fix the oil pipe (17) with pipe unions and gaskets.

— printed 603.95.918 - 1st ed. - base 06/2013

 EuroCargo 12-18 Euro 3 MY08 – Gearboxes
total power take off 329
Regulations for assembling the total PTO on the engine

161532 Figure 580

Δ Apply LOCTITE 510
● Grease with MOLYCOTE HSC

— printed 603.95.918 - 1st ed. - base 06/2013

 EuroCargo 12-18 Euro 3 MY08 – Gearboxes
330 total power take off
COMPONENTS MAKING UP THE TOTAL POWER TAKE-OFF

534501 COMPONENTS MAKING UP THE TOTAL POWER TAKE-OFF

Component parts of the power take-off (demonstration)

161533 Figure 581

1 Bush 19 Oil filter
2 Flange 20 Plug
3 Laminar coupling 21 Cover
3 Screw and washer 22 Plug
5 Roller bearing 23 Screw
6 Seal ring 23 Gear
7 Shaft for middle gear 25 Pipe with fitting and washers
7a Middle gear 26 Screw
8 Nut 27 Thickness
9 Coupling with washers 28 Seal
10 Reference grub 29 Pinion support
11 Safety ring 30 Ball bearings
12 Bearing - 31 Safety circlip
13 Screw 32 Adjusting ring
13 Flywheel 33 Seal
15 Case 33 Cover
16 Oil pump 35 Screw
17 O-ring 36 Screw
18 Seal ring

— printed 603.95.918 - 1st ed. - base 06/2013

 EuroCargo 12-18 Euro 3 MY08 – Gearboxes
total power take off 331
COMPONENTS MAKING UP THE TOTAL POWER TAKE-OFF

Component parts of the drive

161533 Figure 582

1 Safety circlip 18 Nut
2 Coupling 19 Flange
3 Sealing rings 20 Splash guard
3 Fork shaft 21 Seal
5 Pin 22 Screw
6 Screw 23 Cover
7 Transmitter 23 Conical roller bearing
8 Washer 25 Output toothed shaft
9 Plug 26 Control fork
10 Case 27 Sliding sleeve
11 Sealing rings 28 Roller bearings
12 Coupling 29 Screw
13 Safety circlip 30 Cover
13 Plug 31 Adjusting ring
15 Breather pipe 32 Conical roller bearing
16 Screw 33 Thrust ring
17 Hex head screw 33 Output shaft control gear

— printed 603.95.918 - 1st ed. - base 06/2013