Sist en 1127 1 2019
Sist en 1127 1 2019
SIST EN 1127-1:2019
01-december-2019
Nadomešča:
SIST EN 1127-1:2011
ICS:
13.230 Varstvo pred eksplozijo Explosion protection
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
SIST EN 1127-1:2019
English Version
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
iTeh STANDARD PREVIEW
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
(standards.iteh.ai)
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
SIST EN 1127-1:2019
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
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© 2019 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1127-1:2019 E
worldwide for CEN national Members.
SIST EN 1127-1:2019
EN 1127-1:2019 (E)
Contents Page
European foreword....................................................................................................................................................... 4
Introduction .................................................................................................................................................................... 5
1 Scope .................................................................................................................................................................... 6
2 Normative references .................................................................................................................................... 7
3 Terms and definitions ................................................................................................................................... 7
4 Risk assessment ............................................................................................................................................... 8
4.1 General ................................................................................................................................................................ 8
4.2 Identification of explosion hazards .......................................................................................................... 8
4.2.1 General ................................................................................................................................................................ 8
4.2.2 Flammability properties............................................................................................................................... 9
4.2.3 Explosion behaviour ...................................................................................................................................... 9
4.2.4 Likelihood of occurrence of a hazardous explosive atmosphere .................................................. 9
4.3 Identification of ignition hazards ........................................................................................................... 10
4.3.1 General ............................................................................................................................................................. 10
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4.3.2 Ignition properties ...................................................................................................................................... 11
4.3.3 (standards.iteh.ai)
Likelihood of occurrence of effective ignition sources................................................................... 11
4.4 Estimation of the possible effects of an explosion ........................................................................... 11
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5 Possible ignition sources ........................................................................................................................... 12
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5.1 Hot surfaces ....................................................................................................................................................
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5.2 Flames and hot gases (including hot particles)................................................................................. 13
5.3 Mechanically generated impact, friction and abrasion .................................................................. 13
5.4 Electrical equipment and components................................................................................................. 14
5.5 Stray electric currents, cathodic corrosion protection .................................................................. 14
5.6 Static electricity ............................................................................................................................................ 14
5.7 Lightning ......................................................................................................................................................... 15
5.8 Radio frequency (RF) electromagnetic waves from 104 Hz to 3 × 1011 Hz .............................. 15
5.9 Electromagnetic waves from 3 × 1011 Hz to 3 × 1015 Hz ................................................................. 15
5.10 Ionizing radiation......................................................................................................................................... 16
5.11 Ultrasonic waves .......................................................................................................................................... 16
5.12 Adiabatic compression and shock waves ............................................................................................ 16
5.13 Exothermic reactions, including self-ignition of dusts ................................................................... 17
6 Risk reduction ............................................................................................................................................... 17
6.1 Fundamental priciples ............................................................................................................................... 17
6.2 Avoidance or reduction of the amount of hazardous explosive atmospheres....................... 18
6.2.1 Process parameters ..................................................................................................................................... 18
6.2.2 Design and construction of equipment, protective systems and components ...................... 19
6.3 Hazardous areas ........................................................................................................................................... 21
6.4 Requirements for the design and construction of equipment, protective systems and
components for avoidance of effective ignition sources................................................................ 21
6.4.1 General ............................................................................................................................................................. 21
6.4.2 Hot surfaces .................................................................................................................................................... 22
6.4.3 Flames and hot gases .................................................................................................................................. 24
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EN 1127-1:2019 (E)
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EN 1127-1:2019 (E)
European foreword
This document (EN 1127-1:2019) has been prepared by Technical Committee CEN/TC 305 “Potentially
explosive atmospheres - Explosion prevention and protection”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by February 2020, and conflicting national standards
shall be withdrawn at the latest by February 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
Annex D provides details of significant technical changes between this document and the previous
edition EN 1127-1:2011.
This document has been prepared under a standardization request given to CEN by the European
Commission and the European Free Trade Association, and supports essential requirements of
EU Directives.
For relationship with EU Directives, see informative Annex ZA and ZB, which are integral parts of this
document. iTeh STANDARD PREVIEW
(standards.iteh.ai)
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
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Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
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Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
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North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
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EN 1127-1:2019 (E)
Introduction
CEN and CENELEC are producing a set of standards to assist designers, manufacturers and other
interested bodies to interpret the essential safety requirements in order to achieve conformity with
European Legislation. Within this series of standards CEN has undertaken to draw up a standard to give
guidance in the field of explosion prevention and protection, as hazards from explosions are intended to
be considered in accordance with EN ISO 12100:2010.
In accordance with EN ISO 12100:2010, it is a type B standard.
This standard describes the basic concepts and methodology of explosion prevention and protection.
CEN/TC 305 has a mandate in this area to produce B-type, and C-type standards, which will allow
verification of conformity with the essential safety requirements.
Explosions can occur from:
a) materials processed or used by the equipment, protective systems and components;
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1 Scope
This document specifies methods for the identification and assessment of hazardous situations leading
to explosion and the design and construction measures appropriate for the required safety. This is
achieved by:
— risk assessment;
— risk reduction.
The safety of equipment, protective systems and components can be achieved by eliminating hazards
and/or limiting the risk, i.e. by:
a) appropriate design (without using safeguarding);
b) safeguarding;
Measures in accordance with a) (prevention) and b) (protection) against explosions are dealt with in
Clause 6, measures according to c) against explosions are dealt with in Clause 7. Measures in
accordance with d) are not specified in this document. They are dealt with in
EN ISO 12100:2010, Clause 6. iTeh STANDARD PREVIEW
The preventive and protective measures described in this document will not provide the required level
(standards.iteh.ai)
of safety unless the equipment, protective systems and components are operated within their intended
use and are installed and maintained according to the relevant codes of practice or requirements.
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This document specifies general design and construction methods to help designers and manufacturers
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of equipment, protective systems and components.
This document is applicable to any equipment, protective systems and components intended to be used
in potentially explosive atmospheres, under atmospheric conditions. These atmospheres can arise from
flammable/combustible substances processed, used or released by the equipment, protective systems
and components or from materials in the vicinity of the equipment, protective systems and components
and/or from the materials of construction of the equipment, protective systems and components.
This document is applicable to equipment, protective systems and components at all stages of its use.
This document is only applicable to equipment group II which is intended for use in other places than
underground parts of mines and those parts of surface installations of such mines endangered by
firedamp and/or combustible dust.
This document is not applicable to:
1) medical devices intended for use in a medical environment;
2) equipment, protective systems and components where the explosion hazard results exclusively
from the presence of explosive substances or unstable chemical substances;
3) equipment, protective systems and components where the explosion can occur by reaction of
substances with other oxidizers than atmospheric oxygen or by other hazardous reactions or by
other than atmospheric conditions;
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4) equipment intended for use in domestic and non-commercial environments where potentially
explosive atmospheres may only rarely be created, solely as a result of the accidental leakage of fuel
gas;
6) seagoing vessels and mobile offshore units together with equipment on board such vessels or units;
7) means of transport, i.e. vehicles and their trailers intended solely for transporting passengers by air
or by road, rail or water networks, as well as means of transport insofar as such means are
designed for transporting goods by air, by public road or rail networks or by water; vehicles
intended for use in a potentially explosive atmosphere shall not be excluded;
8) the design and construction of systems containing desired, controlled combustion processes, unless
they can act as ignition sources in potentially explosive atmospheres.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 13237:2012, Potentially explosive atmospheres — Terms and definitions for equipment and protective
systems intended for use in potentially explosive atmospheres
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EN 15198:2007, Methodology for the risk assessment of non-electrical equipment and components for
(standards.iteh.ai)
intended use in potentially explosive atmospheres
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Safety of machinery — General principles for design — Risk assessment and risk
EN ISO 12100:2010,https://standards.iteh.ai/catalog/standards/sist/09e4b4b3-ab71-4449-b3f6-
reduction d8a1625cb486/sist-en-1127-1-2019
EN ISO 80079-36:2016, Explosive atmospheres — Part 36: Non-electrical equipment for explosive
atmospheres — Basic method and requirements
3.1
normal tightness
absence of leakage when any of the tightness tests or tightness monitorings appropriate for the
application does not reveal any hazardous leaks during normal operation
3.2
enhanced tightness
absence of leakage when due to the design and measures of maintenance any of the tightness tests or
tightness monitorings appropriate for the application does not reveal any hazardous leaks during
normal operations and expected malfunctions
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4 Risk assessment
4.1 General
For non-electrical equipment, components, protective systems, devices and assemblies of these non-
electrical products, which have their own potential ignition sources and are intended for use in
explosive atmospheres, risk assessment shall be carried out according to EN ISO 80079-36:2016. For
other situations, risk assessment shall be carried out in accordance with EN ISO 12100:2010 and/or
EN 15198:2007 unless other standards can be identified as being more appropriate, considering the
following:
a) identification of explosion hazards and determination of the likelihood of occurrence of a
hazardous explosive atmosphere (see 4.2);
d) evaluation of the risk and whether the intended level of protection has been achieved;
NOTE The intended level of protection is defined by at least legal requirements and, if necessary, additional
requirements specified by the user.
3) the particular process performed in the equipment, protective systems and components;
4) the surroundings of the equipment, protective systems and components and possible interaction
with neighbouring processes.
The explosion hazard is generally related to the materials and substances processed, used or released
by equipment, protective systems and components and materials used to construct equipment,
protective systems and components. Some of these released substances can undergo combustion
processes in air. These processes are often accompanied by the release of considerable amounts of heat
and can be associated with a pressure build-up and the release of hazardous materials. In contrast to
burning in a fire, an explosion is essentially a self-sustained propagation of the reaction zone (flame)
through the hazardous explosive atmosphere. This potential hazard associated with the hazardous
explosive atmosphere is released when ignited by an effective ignition source.
The safety characteristics listed in 4.2.2 and 4.2.3 describe safety relevant properties of
flammable/combustible substances. The material properties and the safety characteristics are used for
the identification of the explosion hazard.
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It is necessary to bear in mind that such safety characteristics are not constants but depend for instance
on the techniques used for their measurement. Also, for dusts, tabulated safety data are for guidance
only because the values depend on particle size and shape, moisture content and the presence of
additives even in trace concentrations. For a specific application, samples of the dust present in the
equipment should be tested and the data obtained used in the hazard identification.
4.2.2 Flammability properties
Since in this context it is not the material itself that represents the potential hazard but its contact or
mixing with air, the properties of the mixture of the flammable/combustible substance with air shall be
determined. These properties give information about a substance's burning behaviour and whether it
could give rise to fire or explosions. Relevant data are e.g.:
a) lower explosion point (see EN 15794), that can be substituted by flash point (with a safety factor), if
lower explosion point is not available;
NOTE Lower explosion limit (LEL) and upper explosion limit (UEL) are named lower flammability limit (LFL)
and upper flammability limit (UFL) in EN ISO/IEC 80079-20-1.
— degree of dispersion of the flammable/combustible substance (e.g. gases, vapours, mists, dusts);
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atmosphere through chemical reactions, pyrolysis and biological processes from the materials present
shall be taken into account.
b) Degree of dispersion of flammable/combustible substances
By their very nature, gases, vapours and mists have a degree of dispersion high enough to produce a
hazardous explosive atmosphere. For dusts the occurrence of a hazardous explosive atmosphere can be
assumed if the particle size fractions are equal or less than 0,5 mm.
NOTE 1 Numerous mists, aerosols and types of dusts that occur in actual practice have particle sizes between
0,001 mm and 0,1 mm.
NOTE 2 Combustible flyings are a type of dust (group III A, see EN IEC 60079-0), including fibres (e.g.
cotton/carbon/jute fibres), where one dimension is greater than 0,5 mm and which may form with air a
hazardous explosive atmosphere.
Attention shall be paid to the fact that explosions can occur in hybrid mixtures though none of the
flammable/combustible substances of the mixture is individually within the explosion range.
c) Concentration of flammable/combustible substances
The explosion limits for dusts do not have the same significance as those for gases and vapours. Dust
clouds are usually inhomogeneous. The dust concentration can fluctuate greatly due to dust depositing
and dispersion into the atmosphere. Consideration shall always be given to the possible formation of
hazardous explosive atmospheres when deposits of combustible dust are present.
d) Amount of hazardous explosive atmosphere
The assessment whether an explosive atmosphere is present in a hazardous amount depends on the
possible effects of the explosion (see 4.4).
4.3 Identification of ignition hazards
4.3.1 General
At first it shall be determined which types of ignition sources are possible and which are related to the
equipment (or components or protective systems). The different ignition sources are considered in
Clause 5. The significance of all ignition sources that could come into contact with the hazardous
explosive atmosphere shall be assessed.
The ignition capability of all equipment related ignition sources shall then be compared with the
ignition properties of the flammable/combustible substance (see 4.3.2).
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This step shall result in a complete list of all potential ignition sources of the equipment, component or
protective system. Afterwards the likelihood of occurrence of the potential ignition sources to become
effective shall be assessed, taking also into account those that can be introduced e.g. by maintenance
and cleaning activities.
4.3.2 Ignition properties
The ignition properties of the hazardous explosive atmosphere shall be determined. Relevant data are,
e.g.:
a) minimum ignition energy (see EN ISO/IEC 80079-20-2);
The potential ignition sources shall be classified according to the likelihood to become effective in the
following manner:
a) ignition sources which can occur continuously or frequently;
(standards.iteh.ai)
In terms of the equipment, protective systems and components used this classification shall be
considered equivalent to:
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which can occur during normal operation;
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e) ignition sources which can occur solely as a result of malfunctions;
NOTE Protective measures can be used to make the ignition source non-effective (see 6.4).
If the likelihood of occurrence of an effective ignition source cannot be estimated, the assumption shall
be made that the ignition source is present at all times.
4.4 Estimation of the possible effects of an explosion
To estimate the possible effects of an explosion the following shall be considered, e.g.:
— pressure waves;
— thermal radiation;
— flying debris;
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