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Vibro Meter VMU 100 User Manual

Vibration metre
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0% found this document useful (0 votes)
119 views90 pages

Vibro Meter VMU 100 User Manual

Vibration metre
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TITLE PAGE

User Manual

VIBRATION MONITOR
VibroSmart VMU100

MAVMU100/E

User Manual MAVMU100/E


Edition 6
REVISION RECORD SHEET

Date Written by PM
Edition Description Signature
of Issue /Modified by No.
1 01.09.97 J. C. Monet - Original edition ---
2 03.02.98 A. Safavi - Page arrangement and sundry modifications
3 14.05.98 A. Safavi - Modification to the disassembly procedure
4 18.09.98 A. Safavi - Added RS232C and RS485 transmission
5 24.06.99 A. Safavi - New accelerometer data sheets.
Adjunction + new and modified appendices.
New VMU100 data sheet revision.
24/48 VAC removed.
Mounting adapter drawing removed (standard item
included with accelerometer)
6 07.02.05 R. Rice - Conversion to FrameMaker and general revisions.

Master copy stored at : Technical Publications Department

Department Name Date Signature

Development H.-P. Aeby


Technical content of original
issue approved by
Product Management F. Micco

Document released by Technical Publications R. Arnaud

ii User Manual MAVMU100/E


Edition 6
IMPORTANT NOTICE

All statements, technical information, and recommendations in this document which relate to the products supplied
by Vibro-Meter SA are based on information believed to be reliable, but unless otherwise expressly agreed in writing
with Vibro-Meter the accuracy or completeness of such data is not guaranteed. Before using this product, you must
evaluate it and determine if it is suitable for your intended application. Unless otherwise expressly agreed in writing
with Vibro-Meter, you assume all risks and liability associated with such use. Vibro-Meter takes no responsibility for
any statements related to the product which are not contained in a current English language Vibro-Meter
publication, nor for any statements contained in extracts, summaries, translations or any other documents not
authored and produced by Vibro-Meter.

COPYRIGHT

Copyright © Vibro-Meter SA, 2007

All rights reserved

Published and printed by Vibro-Meter SA in Fribourg, Switzerland

The names of actual companies and products mentioned


herein may be the trademarks of their respective owners.

The information contained in this document is subject to change without notice.


This information shall not be used, duplicated or disclosed, in whole or in part,
without the express written permission of Vibro-Meter.
THIS PAGE INTENTIONALLY LEFT BLANK

iv User Manual MAVMU100/E


Edition 6
TABLE OF CONTENTS

TABLE OF CONTENTS

TITLE PAGE i

REVISION RECORD SHEET ii

COPYRIGHT iii

TABLE OF CONTENTS v

PREFACE ix
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
Who Should Use This Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix

SAFETY xi
Symbols and Styles Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
Important Remarks on Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Location of Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Additional Remarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
General Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Handling Precautions for Electrostatic Sensitive Devices . . . . . . . . . . . . . . . . . . . . . . . . . xiv

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


1.2 Concept and Application Areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2 SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Basic Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


2.2 Optional Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4 Front Panel Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

User Manual MAVMU100/E v


Edition 6
TABLE OF CONTENTS

3 DETAILED FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


3.2 Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 Self-check / OK Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.5 Operation of the Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.6 Time Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.7 Alarm Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.8 Max/min Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.9 Analog Output (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.10 RS232C or RS485 Transmission (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.11 List of Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.11.1 Command descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.11.2 Configuration Codes Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.12 Configuration Software Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

4 ASSEMBLY AND WIRING DETAILS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


4.2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

5 OPERATING MODE (RUN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


5.2 Readout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.3 Initialization of the Max/Min values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.4 Flow-charts for the Readout of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

6 PROGRAMMING MODE (PROG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 Programming Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


6.2 Total Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.3 Programming the Alarm Thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.4 Programming Flow-Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

vi User Manual MAVMU100/E


Edition 6
TABLE OF CONTENTS

Appendices

A MECHANICAL DRAWINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

B DATA SHEETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

C GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

PRODUCT DEFECT REPORT

DOCUMENT EVALUATION FORM

User Manual MAVMU100/E vii


Edition 6
TABLE OF CONTENTS

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viii User Manual MAVMU100/E


Edition 6
PREFACE
ABOUT THIS MANUAL

PREFACE

About This Manual


This manual provides information on vibration monitoring using Vibro-Meter’s VibroSmart
VMU100. It describes the installation and general use of this system.

Who Should Use This Manual?


This manual is written for operators of process monitoring/control systems using
Vibro-Meter’s accelerometers for absolute vibration measurement. These proximity systems
form the "front end" of the overall monitoring/control system, which usually also includes a
modular monitoring system (based on, for example, Vibro-Meter’s VMU100).
The operator is assumed to have the necessary technical training in electronics and
mechanical engineering (professional certificate/diploma, or equivalent) to enable him to
install the proximity system and operate the monitoring system and the controlled system.

Related Documentation
Table 1 lists the data sheet that concerns the VibroSmart VMU100 described in this manual.
Data sheets for associated equipment are listed in Table 2.

Doc. Ref.
Document
Number

VibroSmart VMU100 266-650

Table 1 : Related documentation (VibroSmart VMU100)

Doc. Ref.
Document
Number

Piezoelectric accelerometer with Integrated Electronics CE 680 M411 262-055


Cable Assembly EC 318 262-645

Table 2 : Related documentation (associated equipment)

User Manual MAVMU100/E ix


Edition 6
PREFACE
RELATED DOCUMENTATION

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x User Manual MAVMU100/E


Edition 6
SAFETY
SYMBOLS AND STYLES USED IN THIS MANUAL

SAFETY

Symbols and Styles Used in This Manual


The following symbols are used in this manual where appropriate :

The WARNING safety symbol


THIS INTRODUCES DIRECTIVES, PROCEDURES OR PRECAUTIONARY MEASURES WHICH
MUST BE EXECUTED OR FOLLOWED. FAILURE TO OBEY A WARNING CAN RESULT IN
INJURY TO THE OPERATOR OR THIRD PARTIES.

The CAUTION safety symbol


This draws the operator's attention to information, directives or procedures
which must be executed or followed. Failure to obey a caution can result in
damage to equipment.

The ELECTROSTATIC SENSITIVE DEVICE symbol


This indicates that the device or system being handled can be damaged by
electrostatic discharges.
Refer to Handling Precautions for Electrostatic Sensitive Devices on
page xiv for further information.

NOTE : This is an example of the NOTE paragraph style. This draws the operator’s attention
to complementary information or advice relating to the subject being treated.

User Manual MAVMU100/E xi


Edition 6
SAFETY
IMPORTANT REMARKS ON SAFETY

Important Remarks on Safety

Read this manual carefully and observe the safety instructions before
using the equipment described.

Location of Safety Symbols


The following safety symbols are found on the pages specified below :

This symbol is found on the following page:


3-1

This symbol is found on the following pages:


xii, xiii, 2-1, 3-21, 4-1

This symbol is found on the following page:


xiv

Additional Remarks
Every effort has been made to include specific safety-related procedures in this manual using
the symbols described above. However, operating personnel are expected to follow all
generally accepted safety procedures.
Safety procedures should be communicated to all personnel who are liable to operate the
equipment described in this manual.
Vibro-Meter does not accept any liability for injury or material damage caused by failure to
obey any safety-related instructions or due to any modification, transformation or repair
carried out on the equipment without written permission from Vibro-Meter. Any modification,
transformation or repair carried out on the equipment without written permission from
Vibro-Meter will invalidate any warranty.

xii User Manual MAVMU100/E


Edition 6
SAFETY
GENERAL HANDLING PRECAUTIONS

General Handling Precautions


Certain precautions should be taken when using the VibroSmart VMU100.

Read the following recommendations carefully before using the VibroSmart


VMU100.

• Do not excessively bend the cables connecting transducers to the VMU100, or any
associated cables. Respect the minimum bending radius quoted in the appropriate data
sheet.
• When storing and using the equipment, respect the environmental specifications
(temperature, humidity) quoted in the appropriate data sheet.
• Refer also to Handling Precautions for Electrostatic Sensitive Devices on page xiv.

User Manual MAVMU100/E xiii


Edition 6
SAFETY
HANDLING PRECAUTIONS FOR ELECTROSTATIC SENSITIVE DEVICES

Handling Precautions for Electrostatic Sensitive Devices


Certain devices used in electronic equipment can be damaged by electrostatic discharges
resulting from built-up static electricity. Because of this, special precautions must be taken to
minimize or eliminate the possibility of these electrostatic discharges occurring.

Read the following recommendations carefully before handling electronic


circuits, printed circuit boards or modules containing electronic
components.

• Before handling electronic circuits, discharge the static electricity from your body by
touching and momentarily holding a grounded metal object (e.g. a pipe or cabinet).
• Avoid the build-up of static electricity on your body by not wearing synthetic clothing
material, as these tend to generate and store static electric charges. Cotton or cotton
blend materials are preferred because they do not store static electric charges.
• Do not handle electronic circuits unless it is absolutely necessary. Only hold modules by
their front panel handles.
• Do not touch printed circuit boards, their connectors or their components with conductive
devices or with your hands.
• Put the electronic circuit, printed circuit board or module containing electronic
components into an antistatic protective bag immediately after removing it from the
system rack.

xiv User Manual MAVMU100/E


Edition 6
INTRODUCTION
VERSION

1 INTRODUCTION

1.1 Version
This user manual contains the general information relating to the vibration monitor
VibroSmart VMU100 designated by the following version numbers:
• Equipment : Version M1
• Software : Version VT1.98

1.2 Concept and Application Areas


The design of the VibroSmart VMU100 vibration monitor answers the following requirements:

• Resistance to industrial environments


• Simple programming
• Easy wiring
• Legibility of parameters
• Outputs available for connection to other systems
• Alarm and self-checking relays
• Analog output
• Serial digital output (various RS protocols)

The unit can be used in various application areas, for example:

• Compressors
• Pumps
• Groups of hydraulic instruments
• Electric and thermal motors
• All rotary machines

and also:

• Grinders
• Conveyor belts and vibrating hoppers
• Compacting process
• Any machine generating vibrations

User Manual MAVMU100/E 1-1


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INTRODUCTION
CONCEPT AND APPLICATION AREAS

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1-2 User Manual MAVMU100/E


Edition 6
SYSTEM DESCRIPTION
BASIC VERSION

2 SYSTEM DESCRIPTION

2.1 Basic Version


The basic version comprises :
• The IP65 metal housing front panel in Lexan and accessories (stuffing glands, BNC
socket, screws, joints etc.)
• The indicator board, integrated into the housing

This card cannot be disconnected.


In the event of deterioration or failure of the Indicator board, the complete
unit should be returned to Vibro-Meter for repair / replacement.

• The mother board or base board comprising :


• The power supply block (115/230 VAC, other voltages possible as an option)
• The microcontroller, the Analog/Digital converter etc.
• The “Vibration” module for the constant current accelerometer, input in mV/g. This
module processes the vibration signals.
• The three relay module one of which is a self-test relay (OK) and the other two alarm
relays (LD1 and LD2)
• The removable connectors for connecting and disconnecting input cables
• This User Manual

2.2 Optional Modules


The base board can take two optional modules :
• “Analog output” module (Ordering code Y)
This module converts the value of the measurement, displayed by the digits, into an
analog signal 0-10 VDC or 4-20 mA (programmable selection) on the basis of the
measuring range (FSD)
• RS standard serial digital module (Ordering code Z)
Two modules are available for RS serial digital connections :
• RS232C module
• RS485 module

User Manual MAVMU100/E 2-1


Edition 6
SYSTEM DESCRIPTION
FRONT PANEL

2.3 Front Panel


The front panel is made of 400 micron polycarbonate which gives it a mechanical and
chemical resistance compatible with the usual industrial environments.

NOTE : NB: The VibroSmart VMU100 must be ordered using the Ordering code V.
- The measurement unit : mm/s or inch/s
- The measurement type : RMS or Peak
so that the front panel suits the customer’s requirements.

Available front panels : mm/s RMS, mm/s Peak, inch/s RMS or inch/s Peak
The following section describes the functions of the elements (digits, indicators and push buttons).

2.4 Front Panel Presentation

First level alarm indicator Second level alarm indicator

Alphanumeric display
- Measurement value
- Parameter Measurement
- Choice unit
- Numerical value

RUN indicator - lit during:


- Normal operation
- Parameter readout

OK indicator - goes out if:


- Equipment anomoly

PROG indicator - lit during:


- Programming phase

1 2 3 4

Description Operation in RUN mode Operation in PROG mode

Button 1 Read input or move to lower level Lower level or lower value
Button 2 Same level Same level or another digit or another
choice
Button 3 Higher level or reset Higher level or exit without saving
Button 4 --- Exit after saving

2-2 User Manual MAVMU100/E


Edition 6
DETAILED FUNCTIONS
POWER SUPPLY

3 DETAILED FUNCTIONS

3.1 Power Supply


The VibroSmart VMU100 exists in different versions according to the supply voltage used.
• “Standard AC supply”: 115/230 V - 50/60 Hz
Base configuration 230 VAC: Ordering Code X=1
Configuration option 115 VAC: Ordering Code X=2
• “DC supply”: 20 to 30 VDC
One configuration only of 20 to 30 VDC: Ordering code X=5
Change of voltage by the user
The VibroSmart VMU100 is configured for the supply voltage requested on the order form,
using Ordering code X.
For the “basic” and “low voltage” alternating current versions the user can opt for the other
voltage of the supply block by repositioning the jumpers located on the mother board.
230 VAC 115 VAC
or 20 to 30 VDC

Spare jumper

Physical arrangement
The jumpers are located under the mother board, on the supply connector side. They are
accessible by taking off the lower cover, without removing the electronics from the housing.

IMPORTANT : THE EQUIPMENT MUST BE SWITCHED OFF BEFORE CHANGING THE


JUMPER SETTINGS.

230 VAC 115 VAC


or 20 to 30 VDC

View under the motherboard

User Manual MAVMU100/E 3-1


Edition 6
DETAILED FUNCTIONS
DISPLAY FUNCTIONS

3.2 Display Functions


The alphanumeric 5 digit display enables readout of:
• The value of the vibration in the chosen measuring unit (mm/s RMS, mm/s Peak, inch/s
RMS or inch/s Peak)
• The programming parameters which each include:
• An alphabetic identification text (Label)
• A numerical value or a selection option
When the voltage is switched on, all the segments are tested by simulating a clock with
turning hands. All of the parameters are described in Chapter 6 - Programming Mode
(PROG).

3.3 Self-check / OK Function


The purpose of this function is to identify the following defects which might occur with respect
to a vibration sensor or connecting cable :
• At the level of the vibration sensor or the connection cable
• Break in the cable
• Short circuit
• At the electronics level
• Loss of electrical supply
• Loss of supply voltages generated internally
• Failure of the Analog/Digital converter
In the event of a fault in the sensor, the line or the electronics:
1) The OK indicator (Green) on the front panel, which is normally lit, goes out.
2) The OK relay which is normally excited drops out and its available contacts, which are
closed during normal operation, become open.
3) The alarms are inhibited in order to avoid setting off false “machine” alarms by the
incorrect interpretation of the measuring signal.

NOTE : If the external alarm processing device allows, this condition enables you to detect
the “machine” alarms and the “equipment” alarms for which the functional consequences are
different.

3-2 User Manual MAVMU100/E


Edition 6
DETAILED FUNCTIONS
SELF-CHECK / OK FUNCTION

Examples :
Depending on the structure of the supervision system.
A. Supervision system with specific processing of equipment

OK LD1 LD2
LD1: Alarm level 1
Equipment fault Alarm Trip
LD2: Alarm level 2
(NE) (NE) (NDE)

Processing of alarms

Processing of equipment faults

B. Supervision system without specific processing of equipment

OK LD1 LD2
LD1: Alarm level 1
Equipment fault Alarm Trip
LD2: Alarm level 2
(NE) (NE) (NDE)

Processing of alarms

The contact of the OK relay is connected in series with the contact of the LD1 alarm
programmed to be closed under normal operation.
(In principle the working contact of the normally energised relay is used.)

User Manual MAVMU100/E 3-3


Edition 6
DETAILED FUNCTIONS
MONITORING

3.4 Monitoring
The system allows two alarm levels to be monitored on the vibration signal.
Each of these alarms comprises the following programmable parameters :

NOTE : The text in brackets indicates the messages displayed on the VibroSmart VMU100,
followed by the possible responses.

• Activity of the alarm (ACT = Yes/No)


If the alarm considered is used it should be declared active = Yes
If the alarm considered is not used it should be declared non active = No

• Direction of the alarm (Hi-Lo = Hi/Lo)


The alarm can be:
• High = Hi (General case of supervision of rotating machines)
• Low = Lo (Case of supervision of vibrating machines, grinders etc.)

• State of the relay under normal operation (NORM = ON/OFF)


In normal operation the relay can be:
• Normally energised (NE) = ON
• Normally de-energised (NDE) = OFF
The first level alarm LD1 is generally with the relay normally energised (failsafe, normally
energised relay).
The second level alarm LD2 can be with the relay normally de-energized if it controls the
tripping of the machine being monitored and if you want to avoid any accidental stoppage in
the case of :
• Loss of power supply on the VibroSmart VMU100
• Breaking of connection between the VibroSmart VMU100 and the supervised unit
• Equipment defect (the OK light goes out)

• Storing the alarm state (LATCH = No/Yes)


The alarm can be:
• Not stored (Not latched) = No
• Stored (latched) = Yes

See the alarm sequence in graphic form in 3.7 - Alarm Sequence.


• Alarm not stored (Not latched) = No
• Alarm activated : LD indicator blinking, relay oscillating on and off
• Alarm deactivated : Indicator goes out and the relay returns to its normal position
• Alarm stored (latched) = Yes

3-4 User Manual MAVMU100/E


Edition 6
DETAILED FUNCTIONS
MONITORING

RESET function
To clear the stored alarm, use the RESET function, by pressing the RESET button on the
front panel of the VibroSmart VMU100 or remotely through the logical input “external
RESET”.
(See Wiring Diagram on page 4-3.)

Sequence
Alarm activated: LD indicator blinking, relay oscillating on and off

• Reset by the operator before the end of the alarm state:


• Alarm LD indicator continuously on, relay unchanged
• After the alarm state is cleared, the indicator goes out and the relay returns to its
normal position

• Alarm state cleared before being reset by the operator :


• LD Indicator blinking and relay unchanged
• Indicator goes out and the relay returns to its normal position, when the Reset
function is selected by the operator
• Adjustment of the alarm level (LEVEL = Value to be adjusted)

Remarks on hysteresis
In the case of the VibroSmart VMU100, the hysteresis has been fixed at 5% of the
measurement value.
The hysteresis acts in such as way as to keep its displayed value at the alarm threshold
• by going down again for a threshold at maximum
• by going up again for a threshold at minimum

The level of the alarm is programmed according to the machine manufacturer’s data or from
the operator’s experience.
Taking into account the hysteresis of the alarm fixed at 5% of the measurement value, the
lowest values of the alarm thresholds (limited by the software) are :
• 10% FSD for a high threshold = Hi (Re-engagement at 5% FSD)
• 5% FSD for a low threshold = Lo (Re-engagement at 10% FSD)
• Time delay of the alarm (DELAY = Value to be set)
The delay is the minimum time, in seconds, for which the alarm threshold should be exceeded
before setting off the alarm.
The delay enables known transitory states during which the vibration levels are higher than
in normal operation to pass without setting off the alarm (for example, when passing through
a critical speed during machine run-up). Refer to 3.6 - Time Delay for further information.

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DETAILED FUNCTIONS
OPERATION OF THE ALARMS

3.5 Operation of the Alarms


Relay switching behaviour related to:
• alarm type (high or low)
• relay mode (normally de-energized or normally energized)

Normally de-energized Normally energized

High alarm Alarm Alarm

Hyst Hyst

Low alarm Alarm


Alarm

Hyst Hyst

3.6 Time Delay


Relay switching behaviour related to:
• Time to cross the alarm threshold
• Hysteresis

Threshold

Hyst.
Measurement

Time delay N(T)


count
0
T T
t<T t<T
Alarm
High alarm 1
ND relay 0

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DETAILED FUNCTIONS
ALARM SEQUENCE

3.7 Alarm Sequence


Relay switching behaviour and lighting of the LED as a function of the timing between the end of the
alarm and the Reset action.

Unlatched alarm Latched alarm

Reset

End of alarm Alarm Alarm


before reset
LED LED
NE relay NE relay

Reset

Reset before
Alarm
end of alarm
LED
NE relay

3.8 Max/min Storage


VibroSmart VMU100 stores the Maximum and Minimum values reached by the vibration from
the moment these parameters are initialised.
This function records the extreme levels attained by the vibration being monitored over a
given period.
Examples :
• Points exceeding the trip threshold which are ignored by the time delay
• Vibration effectively achieved during the tripping of machines

3.9 Analog Output (Optional)


The analog output is generated by an optional module which can work either under the
0-10 VDC standard, or under the 4-20 mA standard.
The choice is programmable : (ANOUT = 0-10V / 4-20mA)
The analog output is refreshed at a rate of 16 times per second.
Ordering Code
This option must be defined with the Ordering code Y :

Y=0 No analog module


Y=1 Output 0-10 V (configurable)
Y=2 Output 4-20 mA (configurable)

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DETAILED FUNCTIONS
RS232C OR RS485 TRANSMISSION (OPTIONAL)

3.10 RS232C or RS485 Transmission (Optional)


Ordering code
This option must be defined by the "Z" code :

Z=0 None
Z=1 RS232C submodule
Z=2 RS485 submodule

The RS232C or RS485 output option consists of an additional card that is installed on the
VibroSmart VMU100 main board. The card incorporates a contact telephone socket with
output at the rear of the meter : RJ9-4 (RS232C) or RJ11-6 (RS485). In the case of the RS485
option, a double adapter is delivered in order to allow in and out links.
The serial output enables a communication line to be configured, allowing a master device to
request the transmission of data such as the display value, setpoint values and Max and Min
values from the VibroSmart VMU100, and also to perform operations such as displaying or
resetting the Max or Min memories and updating setpoint values.
The output option is totally software configurable as regards the transmission rate (4800,
9600 or 19200 baud) and the instrument’s address (from 01 to 99). The protocol used is
ISO 1745.
The RS232C option allows you to connect one VibroSmart VMU100 to a master device with
RS232C output.
The RS485 option allows up to 31 VibroSmart VMU100’s to be connected to a master device
with an RS485 output.
The operating mode is half-duplex. The serial channel only functions when the monitor is in
the run mode and it normally stays in data reception mode until reception of a message.
A valid data transmission may cause the immediate execution of a command (e.g. reset of
the Max and Min values in memory, modification of setpoint values) or the transmission of a
response from the monitor (e.g. display value, one of the setpoints’ values, Max and Min
values).
A disk containing the VIBRO_CONF program, for use under Windows 95, lets you control
the transmission and reception of data on a PC screen and the complete programming of one
or more VibroSmart VMU100 monitors connected to the computer’s RS232C/485 serial port
by means of the ISO 1745 protocol (PROT 2).

DESCRIPTION OF OPERATION
The communication mode used is the ISO mode = Protocol 2, which conforms to the ISO
1745 standard, and permits a more secure communication in noisy environments since the
data transfer is verified both at the transmission and the reception ends.

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DETAILED FUNCTIONS
RS232C OR RS485 TRANSMISSION (OPTIONAL)

ISO 1745 PROTOCOL


The transmission format is 1 Start bit, 7 Data bits, 1 Parity (Even) bit and 1 Stop bit.
Receiving messages
The message format, as sent from the master device, must contain the following sequence
of ASCII characters :

SOH D D STX C C X1...Xn ETX BCC

The bytes have the following meaning :

SOH Start of header [ASCII 01]


D Two bytes representing the instrument’s address (between 01 to 99).
Note : The broadcast address ‘00’ can be used to configure all of the
VMU100s with the same parameters and values.
STX Start of text [ASCII 02]
C Two command bytes; see 3.11 - List of Commands.
X1...Xn For commands that are used to change a parameter, the command
bytes are followed by a group of n bytes, representing the parameter’s
new value, including the sign and decimal point.
ETX End of text [ASCII 03]
BCC Control byte, calculated as follows :

<BCC> Calculation
1) Perform an Exclusive-OR with all bytes comprised between the <STX> (not included)
and the <ETX> (included).
2) If the byte obtained (in ASCII format) is higher than 32, it can be taken as the <BCC>.
3) If the result (in ASCII) is lower than 32, the <BCC> byte is obtained by adding 32.

Example messages
• Request sent to the monitor with the address 35, to send the displayed value :
<SOH>35<STX>0D<ETX>w

• Request sent to the monitor with the address 4, to change the LD1 set point to 19.3 :
<SOH>04<STX>M1+019.3<ETX>q

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DETAILED FUNCTIONS
RS232C OR RS485 TRANSMISSION (OPTIONAL)

Data transmission
The format of messages as sent from the instrument in response to a command from the
master device is the following :
1) Example of commands that request the transmission of a value (data request type) :

SOH D D STX X1...Xn ETX BCC

SOH Start of header [ASCII 01]


D Two bytes representing the instrument’s address (between 01 to 99).
Note : The broadcast address ‘00’ can be used to configure all of the
VMU100s with the same parameters and values.
STX Start of text [ASCII 02]
X1...Xn A group of n bytes, representing the requested value, including the sign
and decimal point.
ETX End of text [ASCII 03]
BCC Control byte

Example of message
• The monitor with the address 35 sends the display value = 4.5
<SOH>35<STX>+004.5<ETX>

2) Example of commands that do not require the return of a value (command type or
changing parameters) :
The instrument sends a confirmation to the master device when it receives a message.

D Dd ACK or D Dd NAK

If the message has been correctly received and interpreted, the response will consist of two
address bytes and one “ACK” [ASCII 06] (acknowledged) byte.
If the received message has not been well interpreted or it has been detected with errors, the
response will be two address bytes and a “NAK” byte [ASCII 21] (Not Acknowledged).

NOTE : When the master device transmits a message to address 00, the command will be
received by all the instruments on the bus and there will not be any response.

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DETAILED FUNCTIONS
LIST OF COMMANDS

3.11 List of Commands

ISO 1745
Command Type
Protocol

0V Transmit min. value in memory


0P Transmit max. value in memory
0D Transmit display value
L1 Transmit the setpoint value LD1
Data Request
L2 Transmit the setpoint value LD2
TT Transmit the terminal identification
NB Transmit installed options
SC Transmit the configuration
0v Reset the min. value in memory
Commands / Orders
0p Reset the max. value in memory
M1 Change the LD1 setpoint value
M2 Change the LD2 setpoint value Changing Parameters
RC Change the configuration

3.11.1 Command descriptions

Command 0V/0P: Min value / Max value transmission


The monitor sends the lowest/highest value in memory since power ON or since the last reset
of Min and Max values.
Command 0D: Current display value transmission
The monitor sends its current display value.
Command L1/L2: LD1/LD2 setpoint value transmission
The monitor sends the LD1/LD2 setpoint value configured in memory.
Command TT: Type of terminal transmission
The monitor sends the terminal type. The VibroSmart identification code is V5.
Command NB: Type of option transmission
The monitor send its installed options.
3RE: 05 3RE+ANA: 45

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DETAILED FUNCTIONS
LIST OF COMMANDS

Command SC: Configuration transmission


The monitor sends its configuration in memory. This configuration is coded in a string of 34
characters.
See Table 3-1 below.
Command 0v/0p: Reset the Min value / Max value
The order is sent to the monitor to reset the Min/Max value in memory.
Command M1/M2: Changing the LD1/LD2 setpoint value
A new LD1/LD2 value is sent to the monitor
Command RC: Changing the configuration
A new configuration is sent to the monitor. This configuration is coded in a string of 34
characters.
See Table 3-1 below.

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LIST OF COMMANDS

3.11.2 Configuration Codes Description


The 34 character string comprising the configuration is described below.

Byte Description Value

1 Number of decimal places 0, 1, 2


2 Resolution (RND) 0=1, 1=2, 2=5, 3=10
3 Full scale deflection (FSD) (mm/s / inch/s) 0=10.0/0.50, 1=20.0/1.00,
2=50.0/2.00, 3=100/5.00,
4=200/10.0, 5=500/20.0
4 Level detector 1 Activate (ACT) 0=OFF (No), 1=ON (Yes)
5 Level detector 2 Activate (ACT) 0=OFF (No), 1=ON (Yes)
6 Level detector 1 Mode (HI-LO) 0=HIGH (HI), 1=LOW (LO)
7 Level detector 2 Mode (HI-LO) 0=HIGH (HI), 1=LOW (LO)
8 Level detector 1 Normal (NORM) 0=ON, 1=OFF
9 Level detector 2 Normal (NORM) 0=ON, 1=OFF
10 Level detector 1 LATCH 0=OFF (No), 1=ON (Yes)
11 Level detector 2 LATCH 0=OFF (No), 1=ON (Yes)
12 Level detector 1 digit 4 (unit) From 0 to 9
13 Level detector 1 digit 3 (decade) From 0 to 9
14 Level detector 1 digit 2 (hundred) From 0 to 9
15 Level detector 1 digit 1 (thousand) From 0 to 9
16 Level detector 2 digit 4 (unit) From 0 to 9
17 Level detector 2 digit 3 (decade) From 0 to 9
18 Level detector 2 digit 2 (hundred) From 0 to 9
19 Level detector 2 digit 1 (thousand) From 0 to 9
20 Delay LD1 digit 2 (unit) From 0 to 9
21 Delay LD1 digit 1 (decade) From 0 to 9
22 Delay LD2 digit 2 (unit) From 0 to 9
23 Delay LD2 digit 1 (decade) From 0 to 9
24 Specific sensitivity (INPUT;SPEC) 0=Standard, 1=Specific

Table 3-1 : Configuration Coding (Part 1 of 2)

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DETAILED FUNCTIONS
CONFIGURATION SOFTWARE DESCRIPTION

Byte Description Value

25 Sensor Sensitivity digit 4 (unit) From 0 to 9


26 Sensor Sensitivity digit 3 (decade) From 0 to 9
27 Sensor Sensitivity digit 2 (hundred) From 0 to 9
28 Sensor Sensitivity digit 1 (thousand) From 0 to 9
29 Standard Sensitivity (INOUT;STD) 0=Standard, 1=Specific
30 Unit (UNIT) 0=mm/s, 1=Inch/s
31 Calibration (CAL;RMS/Peak) 0=RMS, 1=Peak
32 Filter (FILT) HP (Hz) 0=1, 1=2, 2=5, 3=10, 4=20,
5=40, 6=100, 7=200
33 Filter (FILT) LP (Hz) 0=40, 1=100, 2=200, 3=500,
4=1K, 5=2.5K, 6=5K, 7=10K
34 Analog output (ANOUT) 0=Voltage, 1=Current

Table 3-1 : Configuration Coding (Part 2 of 2)

3.12 Configuration Software Description


(Option with RS232C/RS485 transmission modules.)
Introduction
VIBRO_CONF is an easy-to-use program designed to help you manage the VibroSmart
VMU100. For this, you need the VibroSmart VMU100's RS232C/RS485 transmission module
(optional) installed inside the VMU100, an RS232C/RS485 converter (only with RS485
configuration) and a computer.
Installation
This section describes how to install VIBRO_CONF on a single machine running Windows 95.
The following is a list of hardware and software required when installing VIBRO_CONF.
• 486 DX 33 MHz having at least 12 MB of RAM with an RS serial port and 1.44” disk drive
• VGA monitor
• Microsoft Windows 95

To install VIBRO_CONF on a Windows 95 computer


1) Insert the VIBRO_CONF disk in to your disk drive.
2) Click Start>Run... then type a:\setup.exe and press ENTER.
3) Follow the instructions that appear on the screen.

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DETAILED FUNCTIONS
CONFIGURATION SOFTWARE DESCRIPTION

Using the VIBRO_CONF configuration software


The VMU100 welcome window displays the software version. Each VibroSmart VMU100 is
delivered from the factory with a default or specific configuration as defined in the
configuration sheet (see Appendix B - Data Sheets).

Serial port : (interface type)

• Select the type of interface that is


installed in the VMU100.

Serial port :

• Select the serial port used on your


computer: from Com 1 to Com 4.
• Select the VMU100's address:
from 01 to 99.

NOTE : Address 00 can only be used when the configuration is the same for all VMU100's
on the network. The address must be previously set from the front panel of each VMU100
monitor.

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CONFIGURATION SOFTWARE DESCRIPTION

• Select the Baud rate:


9600 bps (recommended)

VMU100 welcome window

Comments :

Fill in the empty fields. This information


will be reported in the summary.
• Click on the Connect button.
• Click on the Receive button in order
to load the current VMU100's
configuration at this address.

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CONFIGURATION SOFTWARE DESCRIPTION

Summary :

This window shows the current VMU100


configuration. You can save and print
this configuration if all parameters are
correct. If you want to modify one or
more parameters, click on the
necessary windows to be modified as
defined below.

Example of a configuration summary screen:

VMU100 configuration - VIBRO_CONF

Date : 28/09/98 Time : 14:39:28

Plant : LM 251
Location : HALL B05
Machine : Motor
VMU100's S/N : A026
VMU100's Address : 1
Comments : ---

<<<<< CONFIGURATION >>>>>


- Standard sensitivity sensor : 100 mV/g
- Unit : mm/s
- Calibration : RMS
- Resolution : 1
- F.S.D. : 20.0
- High-Pass filter : 10 Hz
- Low-Pass filter : 1 kHz

- Alarm 1 : Active
Level : 12.0
Mode : High
Normally : Yes
Latch : Yes
Delay : 1s
- Alarm 2 : Active
Level : 16.0
Mode : High
Normally : No
Latch : Yes
Delay : 1s

- No analogue output

- Transmission type : RS232C


- Baud rate : 9600 Bits/s
- Serial port : Com 2
- Protocol : ISO1745

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DETAILED FUNCTIONS
CONFIGURATION SOFTWARE DESCRIPTION

Alarms :

• Click-on the "Level detector 1" or


“Level detector 2" check box
window to activate it.
• Level :
Enter the set point LD1 & LD2
values.
• Select the delay, mode, relay action
and latch parameters for each level
detector.

Sensor :

• Click on Standard or Specific


sensor sensitivity.
• If standard, select standard
sensitivity in the list.

• If specific, enter the sensitivity of the


actual sensor associated with the
VMU100.

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CONFIGURATION SOFTWARE DESCRIPTION

Display :

• Select the calibration mode "RMS"


or "Peak".
• Select the units "mm/s" or "Inch/s".

• Select the F.S.D. available in the


list.

• Select the rounding-up "resolution"


available in the list.

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DETAILED FUNCTIONS
CONFIGURATION SOFTWARE DESCRIPTION

Filters:

• Select the high-pass filter available


on the list

• Select the low-pass filter available


on the list

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DETAILED FUNCTIONS
CONFIGURATION SOFTWARE DESCRIPTION

Analog Output :

• Select the analog output (voltage


0-10V or current 4-20 mA).

NOTE : This module must be installed


in the VMU100 (Optional).

Controls : (Checking actions)

• Click on "Display value" and the


VMU100's actual display value will
appear at the bottom.
This value is not refreshed. You
must click again to obtain another
value.
• Click on "min. value" to obtain the
VMU100's current min. value in
memory.
• Click on "Reset min. value" to reset
the current min. value in memory.
• Click on "Max. value" to obtain the VMU100's current Max value in memory.
• Click on "Reset Max. value" to reset the current Max value in memory.
• Click on "Set point 1 value" to display the "level detector 1" value in memory.
• Click on "Set point 2 value" to display the "level detector 2" value in memory.

Before you quit the program, make sure that the configuration is loaded,
print it from the Summary window and save it to the appropriate disk drive.

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CONFIGURATION SOFTWARE DESCRIPTION

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ASSEMBLY AND WIRING DETAILS
ASSEMBLY

4 ASSEMBLY AND WIRING DETAILS

4.1 Assembly
The housing of the VibroSmart VMU100 is fixed to the wall by 4 screws of 6 mm diameter.
We recommend that you position it :
• Between 1.2 and 1.6 metres from the ground (accessibility).
• Under cover, in an area not exposed to strong light (legibility).
The upper and lower covers are held in place by M5 non-removable screws, with an optimum
tightening torque of approximately 2 Nm to ensure IP65 housing protection.
The electronics supplied are fitted within the housing, with the options and standard or
customised (option) parameters.
To remove the electronics:

It is preferable that this operation is done by a Vibro-Meter technician.


If this is not done by an approved Vibro-Meter technician, the 12-month
warranty cover will be invalidated.

1) Remove the lower cover.


2) Disconnect the connectors and free the earth link wire.
3) Remove the upper cover.
4) Disconnect the indicator board link connector.
5) Unscrew the fixing screws from the eccentric washers locking the mother board in place.
6) Turn these washers to free the mother board.
7) Remove the electronics unit by pulling it from the top.
To put the electronics unit back, reverse the above process, taking care that the eccentric
washers do not encroach on the bearing surface of the gasket.

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WIRING

4.2 Wiring
To obtain the optimum results the cables used for the connection of the VibroSmart VMU100
should withstand the environmental conditions of the application and meet the specifications
below:
• Supply cable (3 conductors) - (a)
• Outside diameter: 6 to 11 mm
• Cross-section of the conductors 1 to 1.5 mm2
• Accelerometer connection cable (2 conductors)
• Outside diameter: 6 to 11 mm
• Screening with copper strands, with a minimum covering of 60%
• Cross-section of the conductors 1 to 1.5 mm2
• Analog output cable (2 conductors) - (b)
• Ditto accelerometer connection cable
• RS digital output cable (2 or 4 conductors) (b)
• Ditto accelerometer connection cable
• Output cable of the relay contacts (Number of conductors according to the case) - (a)
• Ditto the supply connection cable
• Input cable of the Reset logic signal (2 conductors) - (b)
• Ditto accelerometer connection cable

NOTE : The connections marked by the same indices (a) or (b) can be combined in one and
the same cable without risk of disruption or cross talk.

Connections
All of the possible connections are shown below, connectors wired on a circuit except for the
RS connection cable.

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Typical wiring diagram


The following diagram corresponds to the most commonly used configuration.

Live Neutral Alarm Trip OK

Configuration of the relays of the standard diagram above:


LD1: High Alarm - Relay normally energised
Use of “Work” contact = Contact closed during normal operation
LD2: High Alarm - Relay normally not energised
Use of “Work” contact = Contact open during normal operation

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Detailed wiring diagrams, connector by connector


A – Mother Board
• Power Supply (C1)

NOTE : In order to conform to the safety standard, the earth pin no. 2 of the supply connector
projects outward and establishes the earth connection before the other mains connections.

AC Power supply DC Power supply


C1 C1
P 1 +Ual 1
2 2
3 3
N -Ual
Terminal housing Terminal housing
earth earth

• Logic input (C2) C2


The VibroSmart VMU100 1
only has one logic input: Reset
External reset of alarms. Contact N/O 3

B - Vibration module (C3)

C3

Accelerometer input (mV/g) 2

3
4
Analog output “Filtered acceleration (mV/g)”** BNC
Band pass: 1Hz - 10kHz (non filtered) 5
6
Analog output “Filtered acceleration (mV/g)”**
Band pass: 1Hz - programmed low pass filter
1
OK logic output (+5VDC)**

NOTE : **Output available but rarely used.

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C - Analog output module


DC signal is proportional to the value displayed (0-10 VDC or 4-20mA)

C4
+ 1
-
2

D - RS output card

RS232C C5 RS485 C5
RTS 1 (a) NC
1
TxD 2 2
NC
RxD 3 B 3 (a)
GRND 4 (b) A 4
GRND 5 (b)
NC
6

E - 3 relay output module (C6, C7, C8)


This card comprises:
• One first level alarm indicator (LD1)
• One second level alarm indicator (LD2)
• One self-test relay (OK)

NOTE : The contacts are shown with “Power Off”.


The OK relay is energized during normal operation (NE).
The state of the LD1 and LD2 relays is user-defined (NE or NDE)

LD1 LD2 OK

C6 C7 C8
1 4 7
2 5 8
3 6

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WIRING

Wiring procedure
Taking into account the design of the terminal housing, the following procedure is advised :

1) Prepare the cables as indicated


opposite.
Stripping 8mm Cutting 60mm
NOTE : It is advisable that the ingoing
cables are tagged for ease of maintenance
and identification. The stuffing gland inputs
could also be marked.

Penetration 8mm
2) Remove the lower cover.
3) Prepare the stuffing housings to
receive the cables, if necessary by
removing the internal sleeve.

4) Thread the cables into the corresponding stuffing glands and place the cover about thirty
centimetres below the unit to disconnect the ends of the cables.
5) Separate the connectors from their bases (Important!).
6) Connect the wires to the connectors in accordance with the wiring
diagram. Introduce the bared end of the wire into its housing by
opening this using the lever supplied with the equipment (See
figure). When the lever is released the wire is firmly clamped.

NOTE : If you lose the lever, use a 2 mm screwdriver to push the spring tongue down.

7) Plug the connectors into their respective bases.

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8) Refit the lower cover by sliding it along the cables.

9) Tighten the 4 non-removable fixing screws in the cover.


Tightening torque = 2 Nm approx.

10) Ensure that the penetration of the cables into the cover is at
least 8mm (Markers advised in 1) above) and tighten the
stuffing glands.

11) Tighten the stuffing gland screws.

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OPERATING MODE (RUN)
MONITORING

5 OPERATING MODE (RUN)

5.1 Monitoring
Operation under monitoring is the normal state of the VibroSmart VMU100 during which the
monitor oversees the vibration levels of the machine on the basis of the programmed
parameters (see 3.4 - Monitoring).
The unit becomes operational after the internal self-test has taken place at power on. This
takes several seconds to complete.

Max./min. storage
The extreme values of the vibration levels are stored by the VibroSmart VMU100 starting
from the time when these values are initialised.
The values can be viewed by using the readout procedure (see below).

5.2 Readout Procedure


The readout of the programmed parameters as well as the Max and Min values of the
measurement is accessible using the following procedure:

• To enter the “Readout” mode from RUN mode press the DATA button
• Choose the required readout, corresponding to alarms (ALARM), the Max/Min values
(M/m) or the readout of all parameters (ALL).

Then, wherever you are in the menu structure:


1) Go to the lower hierarchical level with .
2) Enter the readout of each parameter from its “label” with .
3) Exit the readout via “Esc”, which returns you to the function label.
4) Move to the next function in the same hierarchy by pressing .
5) Return to the higher hierarchical level by pressing “Esc” starting from the function label.
After a 20 second time-out since your last enquiry, you are returned to the measurement
display automatically.

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OPERATING MODE (RUN)
INITIALIZATION OF THE MAX/MIN VALUES

5.3 Initialization of the Max/Min values


The access procedure is the same as for the readout, but once having reached the Max or
Min value displayed:

• Press DATA + to temporarily enter program mode


• The text “INIT” is displayed
• If you decide not to reinitialise, press Esc
• If you decide to reinitialise, press ENTER

NOTE : Reinitialisation sets the Max value to 0000 and the Min value to 9999

• To return to the higher hierarchical levels, press Esc as many times as is required.

5.4 Flow-charts for the Readout of Parameters

Parameter Flow-chart

Max and min values


Initialization of Max and Min values
SL1
Alarm thresholds
Software version
Sensor sensitivity
Measuring unit (mm/s or inch/s)
Calibration (RMS or Peak) SL2
Values of HP and LP filters
Analog output (0-10V or 4-20mA)**
Parameters of the serial digital output**
Address
SL3
Transmission speed
Protocol
Complete parameters of the alarms
Activity
High/Low
SL4
Latching of the alarm
Alarm threshold
Time delay

NOTE : ** indicates options

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User Manual MAVMU100/E
0 RUN
Data

ALARM M/m ALL VER


1
Esc Esc Esc Esc

Function VTxxx

LD1 LD2 MAX MIN


2
Esc Esc Esc Esc

12.0 @ 16.0 @ 18.2* / 0000 ** 1.4* / 9999 **


2r Esc Esc Esc Esc Esc
Data Data
@ = Default value

Initialization function
(and) (PROG) (and) (PROG)
(Comparable to a
programming action)
3p INIT INIT
Initialization = ‘INIT’ + Enter
Enter Enter
Hierarchical levels
9999 9999 *Readouts before
Esc Esc
initialization (example)
2 - Label **Values after initialization

2r - Readout

3p - Programming

Figure 5-1: SL1 Readout flow-chart


OPERATING MODE (RUN)
FLOW-CHARTS FOR THE READOUT OF PARAMETERS

5-3
5-4
RUN

0 Data
OPERATING MODE (RUN)

1 ALARM M/m ALL VER


Esc Esc Esc Esc

Function Function Function

2
FLOW-CHARTS FOR THE READOUT OF PARAMETERS

INP UNIT CAL DISP FILT ALARM ANOUT RSOUT


Esc Esc Esc Esc Esc Esc Esc Esc

2r 100 @ mm/s @ RMS @ Function 0-10V@ Function


Esc Esc Esc Esc Esc Esc

Option

3 @ = Default value RND FSD HP LP


Esc Esc Esc Esc

3r Hierarchical levels 1@ 20.0 @ 10 Hz @ 1 kHz @


Esc Esc Esc Esc

3 - Label

3r - Readout

Figure 5-2: SL2 Readout flow-chart

User Manual MAVMU100/E


Edition 6
Edition 6
User Manual MAVMU100/E
RUN
0 Data

1 ALARM M/m ALL VER


Esc Esc Esc Esc

Function Function Function

INP UNIT CAL DISP FILT ALARM ANOUT RSOUT


Esc Esc Esc Esc Esc Esc Esc Esc

2r 100 @ mm/s @ RMS @ 20 @ Function Function 0-10V @


Esc Esc Esc Esc Esc Esc Esc

3 @ = Default value
ADRES BAUD PROT Option
Esc Esc Esc

3r Hierarchical levels
01 @ 9600 @ 2@
Esc Esc Esc

3 - Label

3r - Readout

Figure 5-3: SL3 Readout flow-chart


OPERATING MODE (RUN)
FLOW-CHARTS FOR THE READOUT OF PARAMETERS

5-5
5-6
RUN
Data
0
OPERATING MODE (RUN)

1 ALARM M/m ALL VER


Esc Esc Esc Esc

Function Function Function

2
FLOW-CHARTS FOR THE READOUT OF PARAMETERS

INP UNIT CAL DSP FILT ALARM ANOUT RSOUT


Esc Esc Esc Esc Esc Esc Esc Esc

2r 100 @ mm/s @ RMS @ 20.0 @ Function 0-10V @ Function


Esc Esc Esc Esc Esc Esc Esc

Hierarchical levels
LD1 LD2
@ = Default value
3 Esc Esc 3 - Label
Option

Function 3r - Readout

4 ACT HI-LO NORM LATCH LEVEL DELAY


Esc Esc Esc Esc Esc Esc

4r Yes Hi ON Yes 12 @ 1@
Esc Esc Esc Esc Esc Esc

Figure 5-4: SL4 Readout flow-chart

User Manual MAVMU100/E


Edition 6
PROGRAMMING MODE (PROG)
PROGRAMMING ACCESS

6 PROGRAMMING MODE (PROG)

6.1 Programming Access


There are three programming access levels :
• Total: All of the system parameters can be modified
• Alarms: Only the alarm thresholds can be modified
• None: No parameters can be modified (i.e. read-only access)

The access level is defined by the position of two micro-switches located on the mother
board. The micro-switches can be reached by removing the top cover. Their position defines
the configurations listed below.

SWITCH SWITCH ACCESS


1 2 LEVEL
ON

Analog output module


OFF OFF Total
1 2

Vibration Card
Dip-Switches
ON OFF Alarms
OFF ON Alarms
ON ON None

6.2 Total Programming Mode


Total programming can only be accessed if the configuration of the micro-switches is
“OFF_OFF”, the procedure is as follows:
To enter programming mode :
From RUN mode, press and DATA at the same time.
The “PROG” indicator lights up and the “RUN” indicator goes out.
Select the programming access for all parameters (PROGT).

Then, and wherever you are in the hierarchy:


1) Go to the lower hierarchical level with .
2) Enter the programming mode for each function starting with its “label” with .
3) Once you have entered the programming mode of the function
Changes of values are made by pressing (Decreasing values).
Selections are made by pressing .

User Manual MAVMU100/E 6-1


Edition 6
PROGRAMMING MODE (PROG)
PROGRAMMING THE ALARM THRESHOLDS

4) Exit the programming of values or selections by pressing:


“Esc” to keep the original values or selections
“ENTER” validating the figures or selections displayed
Esc and ENTER return you to the function label
5) Go on to the next function at the same level or to the following row of figures with .
6) To return to the higher hierarchical level, press “Esc” from the function label. You are
automatically returned to the measurement display after a 20 second time-out since the
last key press.

6.3 Programming the Alarm Thresholds


The programming limited to alarm thresholds is accessible if the position of the
micro-switches is “ON-OFF” or “OFF-ON”.
The procedure is the same as that above but you need to select the programming limited to
alarm thresholds (PROGRA) instead.

NOTE : If access to the programming is total, PROGRA provides a shortcut to directly


access the adjustment of the alarm thresholds.

6.4 Programming Flow-Charts


The following pages give the procedures for programming the different parameters using
clear flow-charts. The table below lists the flow-charts corresponding to the parameters :

Parameter Flow-chart

Sensitivity of the standard or special sensor SP1


Measuring unit (mm/s or inch/s)
Calibration (RMS or Peak) SP2
Analog output (0-10V or 4-20mA) **
Extent of measurement
SP3
Rounding up of display (resolution)
High Pass (HP) or Low Pass (LP) filters SP4
Alarms parameters SP5
RS output parameters ** SP6
Initialization of Max/Min values SP7

6-2 User Manual MAVMU100/E


Edition 6
Edition 6
RUN

0 Data

User Manual MAVMU100/E


and

1 PROG T* PROGA** T* ‘Total’ Full access


Esc Esc A** ‘Alarms’ Limited access

Function

2
INPUT UNIT CAL DISP FILT ALARM ANOUT RSOUT
Esc Esc Esc Esc Esc Esc Esc Esc

3 Function Function Function Function Function Function Function

4
STD SPEC Option
Esc Esc

4p 10 25 100 8 8 8 .8 8 8 8 .8 8 8 8.8 8 8 8 .8
Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter

Adjust Adjust Adjust Adjust

Hardware sensitivity range


Hierarchical levels
9.5-19.9 mV/g
20-49.9 mV/g
4 - Label 50-105 mV/g
Selected automatically as a function of
- Programming the user-defined value.
4p

Figure 6-1: SP1 Programming flow-chart


PROGRAMMING MODE (PROG)
PROGRAMMING FLOW-CHARTS

6-3
6-4
RUN
Data
0
and
PROGRAMMING FLOW-CHARTS
PROGRAMMING MODE (PROG)

1 PROGT* PROGA**
Esc Esc
T* ‘Total’ Full access
A** ‘Alarms’ Limited access
Function

2
INPUT UNIT CAL DISP FILT ALARM ANOUT RSOUT
Esc Esc Esc Esc Esc Esc Esc Esc

Function Function Function Function Function


3

RMS Peak 0-10V 4-20m


Esc Enter Esc Enter Esc Enter Esc Enter
3p

mm/s Inc/s
Esc Enter Esc Enter
Option

Hierarchical levels

3 - Label

3p - Programming

Figure 6-2: SP2 Programming flow-chart

User Manual MAVMU100/E


Edition 6
Edition 6
RUN
Data
0

User Manual MAVMU100/E


and

PROGT* PROGA** T* ‘Total’ Full access


1
Esc Esc A** ‘Alarms’ Limited access

Function

2
INPUT UNIT CAL DISP FILT ALARM ANOUT RSOUT
Esc Esc Esc Esc Esc Esc Esc Esc

Function Function Function Function Function Function Function

3
RND FSD
Option
Esc Esc

1* 2* 5* 10* 10.0 20.0 50.0 100 200 500


Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter
3p
Hierarchical levels

3 - Label
0.50 1.00 2.00 5.00 10.0 20.0
Esc Enter Esc Enter Esc Enter Esc Esc Enter Esc Enter

3p - Programming

Figure 6-3: SP3 Programming flow-chart


PROGRAMMING MODE (PROG)
PROGRAMMING FLOW-CHARTS

6-5
6-6
RUN
Data
0
and

T* ‘Total’ Full access


PROGRAMMING FLOW-CHARTS

PROGT* PROGA**
PROGRAMMING MODE (PROG)

1 A** ‘Alarms’ Limited access


Esc Esc

Function

2
INPUT UNIT CAL DISP FILT ALARM ANOUT RSOUT
Esc Esc Esc Esc Esc Esc Esc Esc

Function Function Function Function Function Function Function

3
Option

HP LP
Esc Esc

40Hz 100Hz 200Hz 500Hz 1kHz 2.5kHz 5kHz 10kHz


Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Esc Enter

3p
Hierarchical levels
1 Hz 2 Hz 5 Hz 10 Hz 20 Hz 40 Hz 100Hz 200Hz
3 - Label Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Esc Enter

3p - Programming

Figure 6-4: SP4 Programming flow-chart

User Manual MAVMU100/E


Edition 6
Edition 6
Access by PROGT

User Manual MAVMU100/E


ALARM N.B. The OK relay is always:
2
Esc - Active
- High and low
- Normally energized
- Not latched
3 LD1 LD2 - At defined levels
Esc Esc
- With fixed hysteresis
- With fixed time delay
Function

4 ACT HI-LO NORM LATCH LEVEL DELAY


Esc Esc Esc Esc Esc Esc

Yes No Hi Lo ON OFF No Yes


Esc Enter Esc Enter Esc Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter

4p

8 888 8 8 88 8888 8 88 8 8888 8 88 8


Esc Enter Esc Esc Enter Esc Enter Esc Enter Esc

Hierarchical levels Adjust Adjust Adjust Adjust Adjust Adjust

3 - Label

3p - Programming

Figure 6-5: SP5 Programming flow-chart


PROGRAMMING MODE (PROG)
PROGRAMMING FLOW-CHARTS

6-7
6-8
RUN
Data
0
and

PROGT* PROGA** T* ‘Total’ Full access


PROGRAMMING FLOW-CHARTS
PROGRAMMING MODE (PROG)

1 A** ‘Alarms’ Limited access


Esc Esc

Function

2
INPUT UNIT CAL DISP FILT ALARM ANOUT RSOUT
Esc Esc Esc Esc Esc Esc Esc Esc

Function Function Function Function Function Function Function


3

4
ADRES BAUD PROT Option
Esc Esc Esc

1* 2**
Esc Enter Esc Enter

8888 8 88 8
4p Esc Enter Esc
Hierarchical levels
Adjust Adjust
1200 2400 4800 9600 19200
Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter
3 - Label
32 possible addresses selected between 0 and 99
*Not yet available
3p - Programming **ISO 1745 protocol

Figure 6-6: SP6 Programming flow-chart

User Manual MAVMU100/E


Edition 6
Edition 6
User Manual MAVMU100/E
RUN
Data
0
and

T* ‘Total’ Full access


PROGT* PROGA** A** ‘Alarms’ Limited access
1
Esc Esc

Function

LD1 LD2
Esc Esc

Function

2p
8 8 8.8 8 8 8.8 8 8 8.8 8 8 8.8
Esc Enter Esc Enter Esc Enter Esc Enter

Adjust Adjust Adjust Adjust

Hierarchical levels

2 - Label

2p - Programming

Figure 6-7: SP7 Programming flow-chart


PROGRAMMING MODE (PROG)
PROGRAMMING FLOW-CHARTS

6-9
PROGRAMMING MODE (PROG)
PROGRAMMING FLOW-CHARTS

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6 - 10 User Manual MAVMU100/E


Edition 6
Appendices

User Manual MAVMU100/E


Edition 6
THIS PAGE INTENTIONALLY LEFT BLANK

User Manual MAVMU100/E


Edition 6
MECHANICAL DRAWINGS

A MECHANICAL DRAWINGS

Designation Drawing Number

Vibration Chain Diagram in Safe Area Configuration P98-184A


Vibration Chain Diagram in Hazardous Area Configuration P98-183A

User Manual MAVMU100/E A-1


Edition 6
MECHANICAL DRAWINGS

THIS PAGE INTENTIONALLY LEFT BLANK

A-2 User Manual MAVMU100/E


Edition 6
SAFE AREA

Edition 6
CABLExxx series cable assemblies R
VibroSmart
or other (see drwg P98_182A) LD1 LD2

VibroSmart VMU 100


mm/s

User Manual MAVMU100/E


RMS

RUN DATA RESET

OK

PROG PROG ESC ENTER

CE680M411

2984-2
OR Delivered with
CE 680M411
2984-8 Power supply

LD1, LD2, OK Relays

RS. Anal. output

VibroSmart VMU 100


C2 C1
1 1
CABLExxx transmission cable Reset
2 2 Power supply
or other type (see drwg P98_182A) C5 3
1
C6
RS I/O (Option) 1
4
2 LD1
CE680 M411 C4
1 3
100 mV/g Analog. O/P (Option)
2 C7
C3 4
2 5 LD2
3 6
C8
7
8 OK

4
3
2 24.06.99 AS FF CE680M411 adapter Modification

1 24.09.98 AS FF Modification

0 Creation du plan
Ind. Date Dess. Verif. Modifications
Client: Date:
Commande: Affectation:

Doc. associés Aff.:

Plan:

Figure A-1: Vibration Chain Diagram : Safe Area Configuration


MECHANICAL DRAWINGS

A-3
A-4
HAZARDOUS AREA SAFE AREA

CABLExxxEX series cable R


VibroSmart
assemblies (see drwg p99-116A) LD1 LD2

VibroSmart VMU 100


mm/s
RMS
MECHANICAL DRAWINGS

RUN DATA RESET

OK

PROG PROG ESC ENTER

5218A

2984-2
OR Delivered with
CE 680M411
Zener barrier
2984-8 Power supply
Ref 9001/01-280-020-10

LD1, LD2, OK Relays

RS. Anal. output

VibroSmart VMU 100


C2 C1
1 1
Zener Barrier Reset
CABLExxxEX series cable assemblies 2 2 Power supply
or other type (see drwg p99_116A) Ref 9001/01-280-020-10 C5 3
1
C6
RS I/O (Option) 1
4
2 LD1
5218A C4
1 3
100 mV/g Analog. O/P (Option)
2 C7
C3 4
3 1 2 5 LD2
4 2 3 6
C8
7
8 OK

4
3
2 24.06.99 AS FF Modification 5218A + CABLExxxEX

1 24.09.98 AS FF Modification

0 Creation du plan
Ind. Date Dess. Verif. Modifications
Client: Date:
Commande: Affectation:

Doc. associés Aff.:

Plan:

Figure A-2: Vibration Chain Diagram : Hazardous Area Configuration

User Manual MAVMU100/E


Edition 6
DATA SHEETS

B DATA SHEETS
This appendix contains the following data sheets:

Data Sheet Document No.


VMU100 VibroSmart Vibration Monitor 266-650 E
CE 680 M411 Piezoelectric Accelerometer with Integrated 262-055 E
Electronics
EC 318 Cable Assembly 262-645 E

User Manual MAVMU100/E B-1


Edition 6
DATA SHEETS

THIS PAGE INTENTIONALLY LEFT BLANK

B-2 User Manual MAVMU100/E


Edition 6
A Meggitt company

vibro-meter
certified by

VMU 100

Vibration Monitor
VibroSmart ®
FEATURES
• Single-channel microprocessor-based monitor for
mV/g accelerometer (constant current supply)
• Designed for reliable operation in severe industrial
environments (IP 65 enclosure)
• 5-digit display and 5 LED indicators
• Built-in HP and LP filters with 24 dB/oct slope,
integrator and rectifier
• Field programmable functions or via RS link
- 3 sensor sensitivity ranges in mV/g
- 6 measuring ranges in mm/s or inch/s
- 8 individual HP and LP cut-off frequencies
- 2 level detectors : “ALARM” and “TRIP” levels
- 1 analog output available as option
- 1 digital RS output available as option (ISO 1745
and ModBus protocols)
• Self-check circuit (“OK System”) with relay output
• BNC output for analysis
• Various AC/DC power supply options
• Conforms to CE, ISO 10 816, NF E90.300 & VDI 2056
standards and recommendations

DESCRIPTION
The VibroSmart VMU 100 is a fully programmable vibration All configurable parameters are stored in a non-volatile
monitor. It is designed for auxiliary rotating machines such memory and can be programmed with the front panel setup
as pumps, fans, small hydro turbines, etc. It is housed in a buttons or via an RS link. When an alarm level is exceeded,
rugged IP 65 enclosure which protects the electronic the corresponding LED will show the alarm status.
circuitry from the severe environments often found in the An optional analog output module converts the displayed
petro-chemical and power generation industries or in other value into a current or voltage based DC signal (4-20 mA or
industrial facilities. 0-10 V).
It is a single channel monitor which fulfils any display, In addition, an optional RS-232 or RS-485 digital data link
monitoring and alarm requirements. This microprocessor module allows the operator to request measured values (via
based monitor with 5-digit display, 5 LED indicators and ModBus/RTU or ISO 1745) and change all the configurable
front panel setup buttons offers a perfect combination of parameters from a remote computer.
functions in a very small package. A built-in self-check circuit (“OK System”) with front panel
The input processing module can match all accelerometers LED indicator and a relay output provides continuous
using a constant current power supply, such as Vibro- monitoring of open or short-circuited transducer line,
Meter's CE 680 series. This configuration allows long dynamic overload/overflow, or lost power supply.
distances between the accelerometer and the monitor (up
The front panel BNC output enables connection to a data
to 500 meters).
collector or spectrum analyser.
The VibroSmart VMU 100 monitors, the vibration signal and
displays the RMS or peak value of the vibration velocity in
mm/s or inch/s.

©Vibro-Meter SA / 266-650 / 11.02 / E 1/8


Vibration Monitor VMU 100

SPECIFICATIONS

BASIC EQUIPMENT SOFTWARE


Micro-processor mother board including display, Calibration Mode
processing, power supply, vibration input module, A/ Sensor sensitivity : 9.5 to 105 mV/g, 3 ranges
D converter and 3-relay output module. with 0.1 mV/g step
Optionally, this basic equipment can accept an resolution:
analog output module and/or an RS digital output 1) 9.5 to 19.9 mV/g
module. 2) 20 to 49.9 mV/g
3) 50 to 105 mV/g
HARDWARE
Full scale measuring : 10, 20, 50, 100, 200 or
Mother Board range (FSD) 500 mm/s RMS or peak
Microprocessor type : H8325, 8-bit at 20 MHz, with or
32 kB RAM 0.5, 1, 2, 5, 10 or 20 inch/s
Non-volatile static : EEPROM, 10 000 store RMS or peak
RAM cycles, 100 years data Filter cut-off frequencies
retention • Low pass (LP) : From 40 Hz to 10 kHz
Processing, Display and Analog Module 40, 100, 200, 500 Hz,
1, 2.5, 5, 10 kHz
Display : 5 red alphanumeric
characters, 14 segments, • High pass (HP) : From 1 Hz to 200 Hz
14 mm 1, 2, 5, 10, 20, 40, 100,
200 Hz
Full scale (FSD) : ± 9999 with decimal point
user programmable Level Detectors
Accuracy : 0.5% of FSD Alarm level : User programmable, from 0
Temperature stability : 50 ppm/°C to 9999
Front panel buttons : 4 set up buttons Hysteresis : Fixed at 5% of FSD
Front panel indicators : Green LED “OK System” Time delay : User programmable, from 1
• “ALARM” = LD1 Yellow LED, first level to 99 seconds
• “TRIP” = LD2 Red LED, second level Latch function : User programmable, “Latch”
or “Unlatch”
A/D Converter Output state : Driver normally ON, relay
Type : Dual slope integrating NE or normally OFF, relay
Conversion rate : 16 conversions per second NDE
Resolution : ±15 bit Input Characteristics
Accuracy : 0.05% of reading Input signal : From 9.5 to 105 mV/g
Power Supply (CE 680 transducer or
AC voltage : 115/230 V ±15%, 50/60 Hz equivalent)
DC voltage : 20 to 30 V ±5% Circuit layout : AC coupling, asymmetrical
Consumption : 10 W max. with all options Transducer supply : 2 mA, 24 VDC
and all relays ON Transfer Characteristics
Relay Output Module Dynamic range : 100 g peak
“OK System” relay : Relay NE, 1 NO contact Filters : Active HP and LP filters, 4-
“ALARM” relay (LD1) : Relay 1 NO and 1 NC pole Tchebychev, 24 dB/
contacts octave skirt slope, 0.1 dB
he NE or NDE relay status is ripple
programmable Cut-off frequencies : At -3 dB (see above values)
“TRIP” relay (LD2) : Relay 1 NO and 1 NC Linearity error : < 1%
contacts Rectifier circuit : True Root Mean Square
The NE or NDE relay status (RMS) value rectifier
is programmable
Relay type : Fujitsu JS-12K.12V, 1 pole,
8A

©Vibro-Meter SA / 266-650 / 11.02 / E 2/8


Vibration Monitor VMU 100

SPECIFICATIONS (Continued)

OUTPUT CHARACTERISTICS PHYSICAL CHARACTERISTICS


Design standard : Complies with all essential
Raw Signal BNC Output
specifications of CE,
Type : Acceleration, unfiltered
ISO10 816, NF E90.300 and
Sensitivity : According to the input signal VDI 2056 recommendations
range Mechanical : Aluminium enclosure, IP 65
Input in mV/g Gain protection, 4 PG 11 input/
9.5 to 19.9 1 output stuffing glands,
20 to 49.9 0.5 4 mounting holes for M6
screws
50 to 105 0.2
Electrical : Removable terminals
Dynamic range : 2 V peak connections (for 1.5 mm2 wire)
Output impedance : 500 ohms Dimensions
Raw Signal on Terminal • Height : 226 mm
Type : Acceleration, filtered • Width : 150 mm
Sensitivity : Same as on BNC output (see • Depth : 70 mm
above values) Weight : ~ 1.5 kg
Dynamic range : 2 V peak
Output impedance : 500 ohms ENVIRONMENTAL
(According to IEC 68.2 recommendations)
OK System
Operating : 0°C to +60°C
Function : Continuous monitoring for
temperature
open transducer line, short-
circuited line, dynamic overlad/ Storage : -25°C to +85°C
overflow, or lost power supply. temperature
Humidity : Max. 95% non-condensing
“OK” LED (green) : Light ON = normal state
“OK” relay : Light OFF = indicates fault Vibration : 10 to 55 Hz, 0.35 mm peak,
6 hours in each direction
OPTIONS Shock : 15 g peak, 11 ms, half sine
(See Ordering Information) pulse

Analog Output Module


DC voltage output : 0 to 10 V for FSD
or impedance > 500 ohms
DC current output : 4 to 20 mA for FSD
impedance < 800 ohms
Resolution : 12 bits
Accuracy : 0.1% (±1 bit)
Time response : 60 ms
RS Digital Output Module
Type : RS 232 C or RS 485
Baud rate in bps : Selectable from 1200 to 19 200
Bus interface : 3 wires for RS 232 C
2 wires for RS 485
Address (RS-485) : Programmable from 00 to 99
Bus structure : Slave which replies to
commands
Protocol : ISO 1745, “start-stop” 7-bit
code ModBus/RTUTM
Network : Up to 31 modules
configuration
Mode : Asynchronous serial
transmission, half-duplex

©Vibro-Meter SA / 266-650 / 11.02 / E 3/8


Vibration Monitor VMU 100

BLOCK DIAGRAM
BNC

LD 1 LD2

m m /s
RMS
RMS
A/D
RUN DATA RESET

OK Logic circuit Vibration card OK

PROG PROG ESC ENTER

CE 680
or
equivalent

Power Micro Relay RS Analog


supply Controler module I/O output

DESIGN AND DIMENSIONS

Bottom view

Mounting: 4 x M6 screws

©Vibro-Meter SA / 266-650 / 11.02 / E 4/8


Vibration Monitor VMU 100

ORDERING INFORMATION
To order please specify :
Type Designation Ordering Number
VMU 100 Vibration Monitor 204-100-000-011 / X1 / X2 / X3 / X4 / X5
Programmable parameters (if X4 = 1): PP1 / PP2 / ... / PP23

IMPORTANT : The parameters X1, X2, X3, X4 and X5 must be defined when ordering.
PP1 to PP23 concern programmable parameters which can be defined in the field by
programming the VibroSmart. If they are defined when ordering, the set-up will be done in the
factory prior to delivery.

CONFIGURATION PARAMETERS

X1 (1) Power Supply X2 Analog Output Card X3 RS Output Card


1 115 VAC 0* None 0* None
2* 230 VAC 1 0 - 10 V or 4 - 20 mA 1 RS 232
5 20-30 VDC 2 RS 485

X4 Factory setup of X5 (2) Programmation Rights


programmable parameters
0* No 1* Total
1 Yes 2 Limited
3 Blocked * = Default setting

Notes :
(1) The power supply can be changed from 115 VAC to 230 VAC by adjusting a jumper on the base card of the
VibroSmart.
(2) The programmation rights can also be changed by adjusting a jumper on the base card of the VibroSmart.

©Vibro-Meter SA / 266-650 / 11.02 / E 5/8


Vibration Monitor VMU 100

PROGRAMMABLE PARAMETERS
The following parameters can all be changed in the field by programming the VibroSmart. If they are defined when
ordering, the set-up will be done in the factory prior to delivery.
Programmable parameters : PP1 / PP2 / ... / PP23

PP1 Input Sensitivity PP2 Unit PP3 Calibration


1 10 mV/g 1* mm/s 1* RMS
2 25 mV/g 2 inch/s 2 Peak
3* 100 mV/g
9 Other

PP4 Full Scale PP5 Rounding PP6 HP Filter PP7 LP Filter


01 5 mm/s 1* 1 1 1 Hz 1 40 Hz
02 10 mm/s 2 2 2 2 Hz 2 100 Hz
03* 20 mm/s 3 5 3 5 Hz 3 200 Hz
04 50 mm/s 4 10 4* 10 Hz 4 500 Hz
05 100 mm/s 5 20 Hz 5* 1 kHz
06 200 mm/s 6 40 Hz 6 2.5 kHz
07 500 mm/s 7 100 Hz 7 5 kHz
51 0.5 inch/s 8 200 Hz 8 10 kHz
52 1.0 inch/s
53 2.0 inch/s
54 5.0 inch/s
55 10.0 inch/s
56 20.0 inch/s
57 50.0 inch/s * = Default setting

©Vibro-Meter SA / 266-650 / 11.02 / E 6/8


Vibration Monitor VMU 100

PROGRAMMABLE PARAMETERS (Continued)

PP8 LD1 Activity PP14 LD2 Activity


1* Yes 1* Yes
2 No 2 No

PP9 LD1 Direction PP15 LD2 Direction


0 Not applicable if PP8 = 02 0 Not applicable if PP14 = 02
1* High 1* High
2 Low 2 Low

PP10 LD1 Normal State PP16 LD2 Normal State


0 Not applicable if PP8 = 02 0 Not applicable if PP14 = 02
1* On 1 On
2 Off 2* Off

PP11 LD1 Latch PP17 LD2 Latch


0 Not applicable if PP8 = 02 0 Not applicable if PP14 = 02
1* Yes 1* Yes
2 No 2 No

PP12 LD1 Level PP18 LD2 Level


0 Not applicable if PP8 = 02 0 Not applicable if PP14 = 02
9* Specify value in writing 9* Specify value in writing
(* 60% of Full Scale) (* 80% of Full Scale)

PP13 LD1 Delay Time PP19 LD2 Delay Time


0 Not applicable if PP8 = 02 0 Not applicable if PP14 = 02
9* Specify value in writing 9* Specify value in writing
(* 1 sec.) (* 1 sec.)

PP20 Analog Output PP21 RS Address (0-99)


0 Not applicable 00 00 (if X3 = 1 or 2)
1* 0 - 10 VDC (if X2 = 1) 01* 01 (if X3 = 1 or 2)
2 4 - 20 mA (if X2 = 1) --- ---
99 99 (if X3 = 1 or 2)

PP22 RS Baud Rate PP23 Protocol


0 Not applicable 0 Not applicable
1 1200 (if X3 = 1 or 2) 1* ISO 1745 (if X3 = 1 or 2)
2 2400 (if X3 = 1 or 2) 2 ModBus/RTU (if X3 = 1 or 2)
3 4800 (if X3 = 1 or 2)
4* 9600 (if X3 = 1 or 2)
5 19 200 (if X3 = 1 or 2) * = Default setting

©Vibro-Meter SA / 266-650 / 11.02 / E 7/8


Vibration Monitor VMU 100

ORDERING EXAMPLE

VMU 100 Vibration Monitor : 204-100-000-011 / 1 / 0 / 2 / 1 / 1


Programmable parameters : 3 / 1 / 1 / 03 / 4 / 3 / 8 /
1/1/1/1/9/9/
1/1/2/1/9/9/
1 / 01 / 4 / 1

where PP12 = 12 mm/s (60% of FSD) PP18 = 16 mm/s (80% of FSD)


PP13 = 1 second PP19 = 1 second

ACCESSORIES

CE 680 series accelerometers See data sheet 262-055


EC 318 cable assembly See data sheet 262-645
EC 319 cable assembly See data sheet 262-646

In this publication, a dot (.) is used as the decimal separator and thousands are separated by spaces. Example : 12 345.678 90
Although care has been taken to assure the accuracy of the data presented in this publication, we do not assume liability for errors or omissions.
We reserve the right to alter any part of this publication without prior notice.

Head Office Your Local Agent Sales Offices


Vibro-Meter SA Sales offices in :
Rte de Moncor 4, P.O. Box, • Germany • France
• USA • Canada
CH-1701 Fribourg, Switzerland • Singapore • United Kingdom
Phone :+41 26 407 11 11 • Russia • Ukraine
Agents in over 30 countries
Fax : +41 26 407 13 01
Vibro-Meter is a member of the
www.vibro-meter.com Meggitt Aerospace Systems Division

©Vibro-Meter SA / 266-650 / 11.02 / E 8/8


A Meggitt company

vibro-meter
certified by

CE 680 M411

Piezoelectric Accelerometer
with Integrated Electronics
Type CE 680 M411

FEATURES

• Designed for medium temperature industrial


applications (-55°C to +120°C)

• Shear mode operation, therefore no output due


to thermal transients

• 2-pole low-pass filter for resonance


suppression

• Hermetically sealed for harsh environments

• Ground isolated from case and connected to a


Faraday shield

• Bias voltage stability at elevated temperatures

• Frequency response ±10% 3 to 5000 Hz


±3 dB 0.5 to 10 000 Hz

DESCRIPTION
The CE 680 M411 is an all-purpose vibration sensor Thanks to the accelerometer's isolated ground and
designed for use in harsh industrial machinery Faraday shield, no ground loops or frame voltage are
environments. It uses the industry standard 2-wire present to disturb the measurement.
voltage transmission technique with a 4 mA constant The CE 680 M411 shows extremely low noise levels
current supply. The output signal has a sensitivity of and exceptional bias voltage stability at elevated
100 mV/g. temperatures.
PHYSICAL DIMENSIONS AND CONNECTING DIAGRAM

©Vibro-Meter SA / 262-055 / 11.02 / E 1/2


Piezoelectric Accelerometer with Integrated Electronics CE 680 M411

SPECIFICATIONS
Note: Unless otherwise stated, all values listed are typical values, referenced at +24°C, 24 VDC supply, 4 mA constant current and 100 Hz

OPERATING ENVIRONMENTAL
(at +23°C ±5°C) Temperature range : -55°C to +120°C
Sensitivity (at 120 Hz) : 100 mV/g ±10% Humidity : Hermetically sealed
Dynamic range : 80 g Simusoidal vibration limit : 500 g peak
Transverse sensitivity : < 5% Shock limit : 5000 g peak
Linearity : < 1% up to full-scale Base strain sensitivity : 0.002 µg peak/µε
Resonant frequency : Nominal 25 kHz, +15 dB max. at ESD protection : > 36 V
resonance EMC (10 V/m, 150 kHz to : 0.003 g peak to peak
1000 MHz with 80% AM at
ELECTRICAL 1000 Hz)
Input supply current : 2 to 10 mA MTBF : 197 000 hours (+25°C)
Supply voltage for current : 22 to 30 VDC 35 000 hours (+125°C)
source
PHYSICAL
DC output bias voltage
Weight : 90 g
• From -50 to +99°C : 11 to 14 VDC
Case material : 316 L stainless steel
• From +100 to +120°C : ≤ ±100 mV/°C
Mounting torque : 2.9 Nm
Output impedance : 50 Ω
Mating connector : MS3106F-10SL-4S or equiv.
Residual noise : 0.0005 g (from 2.5 Hz to 25 kHz)
(+25°C or +120°C)
CALIBRATION
Isolation between inner : ≥ 10 MΩ
Dynamic calibration at factory. No subsequent calibration
case and housing
necessary.
Over-voltage protection : > 40 VDC
Reversed polarity : Protected

TYPICAL RESPONSE CURVES


30

20

10
Deviation (dB)

Deviation (dB)

-10

-20

-30
0.1 1 10 100 1000 10 000 100 000
Temperature (°C)
Frequency (Hz)

ACCESSORIES
Supplied Accessories
Adaptor stud Type 1/4-28 UNF P/N 2984-2
Adaptor stud Type 1/4-28 to M8 x 1.25 P/N 2984-8
Optional Accessories
Cable Type EC 318 P/N 922-318-000-0XX
Cable Type EC 319 (with boot) P/N 922-319-000-0XX

ORDERING INFORMATION
To order please specify :
Type Designation Ordering Number
CE 680 M411 Piezoelectric Accelerometer 444-680-000-411
In this publication, a dot (.) is used as the decimal separator and thousands are separated by spaces. Example : 12 345.678 90
Although care has been taken to assure the accuracy of the data presented in this publication, we do not assume liability for errors or omissions.
We reserve the right to alter any part of this publication without prior notice.

Head Office Your Local Agent Sales Offices


Vibro-Meter SA Sales offices in :
Rte de Moncor 4, P.O. Box, • Germany • France
• USA • Canada
CH-1701 Fribourg, Switzerland • Singapore • United Kingdom
Phone :+41 26 407 11 11 • Russia • Ukraine
Agents in over 30 countries
Fax : +41 26 407 13 01
Vibro-Meter is a member of the
www.vibro-meter.com Meggitt Aerospace Systems Division

©Vibro-Meter SA / 262-055 / 11.02 / E 2/2


A Meggitt company

vibro-meter
certified by

EC 318

Cable Assembly
Type EC 318

FEATURES

• Extension cable for CE-type accelerometer

• Temperature range -54°C to +120°C

• Mates to transducer with MIL-C-5015 connector


(or equivalent)

DESCRIPTION
Designed for industrial or laboratory environments, these The EC 318 cable assembly incorporates a 22 AWG
cable assemblies facilitate the connection of an (0.34 mm²) shielded, twisted pair cable. It is terminated by
accelerometer with integrated electronics and MIL-C-5015 an MS3106F10SL-4S connector at one end and has a
type connector. pigtail termination at the other.

MECHANICAL DIAGRAM

5/8-24 UNEF-2B thread

1
2

©Vibro-Meter SA / 262-645 / 11.02 / E 1/2


Cable Assembly EC 318

SPECIFICATIONS

Physical Specifications of Cable


Cable type : K 219
Construction : According to IEC 228 specifications

Connector
Type : MS 3106F-10SL-4S
Construction : Alluminium alloy
Finish : Cadmium olive
Insert material : Neoprene
Operating temperature : Max. 125°C

Refer to drawing on page 1 and the data sheet K 219 (262-586) for full specifications.

ORDERING INFORMATION
To order please specify :
Type Designation Ordering Number
EC 318 Cable Assembly 922-318-000-011 Length 1 m
922-318-000-021 Length 3 m
922-318-000-031 Length 5 m
922-318-000-041 Length 8 m
922-318-000-051 Length 10 m
922-318-000-001 Length to be defined on order

In this publication, a dot (.) is used as the decimal separator and thousands are separated by spaces. Example : 12 345.678 90
Although care has been taken to assure the accuracy of the data presented in this publication, we do not assume liability for errors or omissions.
We reserve the right to alter any part of this publication without prior notice.

Head Office Your Local Agent Sales Offices


Vibro-Meter SA Sales offices in :
Rte de Moncor 4, P.O. Box, • Germany • France
• USA • Canada
CH-1701 Fribourg, Switzerland • Singapore • United Kingdom
Phone :+41 26 407 11 11 • Russia • Ukraine
Agents in over 30 countries
Fax : +41 26 407 13 01
Vibro-Meter is a member of the
www.vibro-meter.com Meggitt Aerospace Systems Division

©Vibro-Meter SA / 262-645 / 11.02 / E 2/2


GLOSSARY

C GLOSSARY
This appendix contains an explanation of the terms displayed by the VibroSmart VMU100
and/or used in the present user manual :

Display Term Comments

ACT Activity Readout or programming of the activity of the alarm (Active or


inhibited)
Adjust Adjust Adjustment of each digit to obtain the required value
ADRES Address Readout or programming of the address of the VibroSmart in an
RS 485 network
ALARM Alarm Readout or programming of the alarm parameters
ALL All Access to all the programmed parameters
ANOUT Analog Output Readout or programming of the analog output
BAUD Baud Readout or programming of the transmission speed in RS
CAL Calibration Readout or programming of the peak or effective crest value
calibration
DATA Data Entry into the function of readout of the parameters and stored
values
DELAY Delay Readout or programming of the time delay of the alarm
DISP Display Access to the parameters of the display
ENTER Enter Validation of the parameter displayed and return to the higher
hierarchical level
ESC Escape Return to the higher hierarchical level keeping the original
parameter
FILT Filter Access to the filter parameters
FSD Full Scale Readout or programming of the extent of measurement
Deflection
HI-LO High-Low Readout or programming of the direction of alarm (High or low)
HP High Pass (filter) Readout or programming of the high cutoff frequency
Inc/s Inch/s Choice of unit inch/s
Init Initialize Initialization of the max and min values for a new period
INP Input (Sensor) Readout or programming of the sensitivity of the accelerometer
LATCH Latch Readout or programming of the latching of the alarm
LD1 Level Detector 1 Readout or programming of the 1st alarm
LD2 Level Detector 2 Readout or programming of the 2nd alarm
LEVEL Level Readout or programming of the level of the alarm
LP Low Pass (Filter) Readout or programming of the low cutoff frequency
M/m Max/min Access to the Max and min measurements for the period

User Manual MAVMU100/E C-1


Edition 6
GLOSSARY

Display Term Comments

MAX Maximum Readout and reinitialization of the max values of measurement


for the period
MIN Minimum Readout and reinitialization of the min values of measurement
for the period
mm/s mm/s Selection of unit mm/s
No No Negative response to a selection (activity, storage etc)
NORM Normally Readout or programming of the state of the relay without alarm
OFF Off (de-energized) Relay normally de-energized - NDE
OK OK Inidicates the absence of any anomaly in the equipment
(VibroSmart VMU100, line and accelerometer)
ON On (energized) Relay normally energized (NE)
Peak Peak Calibration selection at peak value
PROG Programming Indicates the two keys enabling entry into programming mode
PROGA Alarm Programming Access to the programming limited to the alarms threshold
routine
PROGT Total Programming Access to the complete programming routine
PROT Protocol Readout or programming of the RS transmission protocol
RESET Reset Reset or clearance of a stored alarm
RMS Root Mean Square Selection of calibration in effective value
RND Rounding-up Readout or programming of the protocol for the rounding up
(resolution) resolution of the display
RSOUT RS Output Readout or programming of the RS 232 or RS 485 serial output
RUN Run Operation under normal monitoring
SPEC Special Readout or programming of a non-standard accelerometer
sensitivity
STD Standard Readout or programming of a standard accelerometer
sensitivity
UNIT Unit Readout or programming of the measuring unit
VER Version Readout of the reference of the software version used
Yes Yes Positive response to a selection (activity, storage etc)

C-2 User Manual MAVMU100/E


Edition 6
PRODUCT DEFECT REPORT

PRODUCT DEFECT REPORT


If you have any problems with your Vibro-Meter product would you please contact your Vibro-Meter
agent. You may need to return a defective unit to Vibro-Meter. If you do, please photocopy then fill in
this form (in English) and attach it to the defective unit. Your completed Product Defect Report is
important because it can help us rapidly solve the problem.

NOTE : Always provide a filled-in photocopy of the Product Defect Report for each defective unit. The
report must accompany the unit at all times.

Contact Details: You or the designated Contact Person for your company.
Name Job Title
Company Email
Address
Country Post Code
Telephone Fax
Signature Date

Product Details: Plug-in modules display Product Detail information on a sticker stuck on the unit.
Module type:
Serial number (S/N): Part number (P/N):
Vibro-Meter order number:
Date of purchase: Site where used:

Problems Observed:

(Please continue on back of sheet if necessary)


Is the problem (put an ⌧ where appropriate) :
Always evident ? Intermittent ? Temperature dependent?

User Manual MAVMU100/E


Edition 6
PRODUCT DEFECT REPORT

Please use this space for any additional information:

User Manual MAVMU100/E


Edition 6
DOCUMENT EVALUATION FORM

DOCUMENT EVALUATION FORM


Vibro-Meter welcomes your evaluation of this document. Your comments and suggestions help us
improve the quality of our documentation.
Document Title VibroSmart VMU100 Vibration Monitor User Manual
Reference MAVMU100/E Edition 6 Date of Issue 01.03.2005

Circle Yes or No to answer the following questions:


• Is the document well organized? Yes No
• Is the information technically accurate? Yes No
• Would you like more technical detail? Yes No
• Are the instructions clear and complete? Yes No
• Are the descriptions easy to understand? Yes No
• Are the examples and diagrams/photos helpful? Yes No
• Are there enough examples and diagrams/photos? Yes No
• Is the style/wording easy to read? Yes No
• Is any information not included? (please list in “Comments” below) Yes No
Comments

(Please continue on back of sheet if necessary)

Contact Details: You or the designated Contact Person for your company:
Name Job Title
Company Email
Address
Signature Date
Please mail, email or fax this document evaluation form to:
Technical Publications
Vibro-Meter S.A.
Route de Moncor 4
1701 Fribourg, Switzerland
web: www.vibro-meter.com , email: [email protected], Fax: +41 (0)26 407 15 55

User Manual MAVMU100/E


Edition 6
DOCUMENT EVALUATION FORM

Please use this space for any additional comments:

User Manual MAVMU100/E


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