Rotostat N page “ GAT || “als Product-Information wvstem deseript ROTOSTAT N units are rotary diaphragm glands for the t high pressures and speeds ‘The seal between the stationary: and rotating parts is effected by sealing gaps which are kept ied value by means of a patented hydrostatic control mechanism -vhich permits slight wobble and eccentric running of the shat a result of this design principle, only viscous fiction even at high speeds and pressures, and as a consequence the heat developed is only minor and calcu‘able. jons_ with fer of liquids at The heat is dissipated through the leakage which oceurs as a result of the design principle The leakage losses are within narrow, calculable limits, Depending on the application, the following models, whose dimensions are the same, are available: => ROTOSTAT NX * Emulsions and non = ROTOSTAT NW lubricating liquids ccaling systems: GAT uses diaphragm glands, which are always fitted wherever high contact speeds and high pressures or minimal friction are required. An inverse hydrostatic control system ensures that the gap widths of up to 15m aie kept constant even at 200 bar. Elastic, pressure dependent deformation is ruled out by a hydraulic compensation system. Potential combination: ‘The products in the ROTOSTAT N series can be combined with all other systems from GAT. Should you wish to combine these units with products from other manufacturers, we request you to contact us first echnical prope Fesue 1193 Subject igo wiho soc! + No static friction or stick-s! * High service pressure com speeds + Low leakage © Low mechanical power losses high ‘* High temperature resista + All liquids possible, including non-lubricating liquids © Use of liquids with viscosities of 1 + Relatively insensitive to 1000 cSt Versions: © The ROTOSTATS are available as cartridge elements for use in the customer's systems and + as complete rotary unions for mounting as a unit, Further advantages of Series N: «Free axial forces which would be transmitted to a housing or bearings are precluded by the design. On seizure of the rotary unions resulting from contamination or shaft displacement, the ROTOSTAT N continues to rotate on the internal seals. +. The shaft and casing are thus not immediately damaged, © Rapid availability of the rotary unions it ensured by replacement of the sealing elements. Example applications @ Feed of oil and coolants © Clamping of rotating paper cutting blades Winch tensioning + Control of propeller and turbine b'ades © Operation of: chucks and collets hydraulic clutches reciprocal pressure and decanting centrifuges GAT Geselachat for Aniretsiectnie mbH ~ ScksGbergsvate TE - D-B5201 Wiesbaden (Germany) « fe 49 (0h I -9eE 43-0 - Fax 4a (0) 11-92043-49 fifa infewgatrbh da» leeinat ip:/wmawygaemon_ Rotostat N Gat "5 Operation Str The bushing consists of 4 parts which are bolted together in pairs (la + 1b and 2a + 2b). Pair 1a/Ib is coupled to the rotating shaft (4) via elastic seals (3). Pair 2v2b is connceted to. the stationary casing (7), also by clastis seals (9). The pressurised liquid (8) fed in from the easing is guided through pair 2a/2b into a slot (6) located in the sealing plane, this slot being connected to the shaft bore (5) by channels in part 1a. ‘The sealing gaps 10, 11 and 12 are located in a single plane, with insert 13 } determining the gap width. Gaps 10 and 11, the pressure surface formed by the slot (6) and the pressure zone between sealing gaps 10 and 11 form the hydrostatic contre! 3 mechanism Josue 1101 Subj t change witout tice! GAT Geselschat ar Anirebeinernie mOH « Sohaibergetrafa 1S » O-B5201 Wiesbaden (Germany) - Tel 49,0) 6-928 43-0 - Fax 490) 611-926. ‘Mai femigat-rQh ce» moinat itp wwwrqatarsk doRotostat N ’ GaT 3 Operation As a result of the service pressure p, a force F is created in the slot (6). Gaps 10 and 11 divide the service pressure in such a way thal, with the pressure applied to the surface between gaps 10 anal 11, the intermediate pressure pe produces a force F. This equalises force F. If an external force is now applied to bring the system out of hydrostatic cquilitrium, the following takes place: Case 1: An extemal foree acts on pair a/b from the right. This causes gap 10 to open, while gap 11 closes. The intermediate pressure p. increases, thus increwsing force F,. = As force F however remains unchanged, the force resulting from F, and F pushes pair la/lb ack into hydrostatic equilibrium to the right. Case 2: An external force acts on pair La/1> from the left. Gap 10 closes and gap 11 opens The intermediate pressure p. falls, thus reducing force Fy. As force F however also remains unchanged hete, the force resulting from Fe ane F pushes pair la/Ib to the IeR back into hydrostatic equilibrium. Iaaie J.DE Sweet change wihou nti! GAT Gosslschatfir Aninetsiectnic mbH + SonsSbergetrafle 1€ - 0-55201 Wiesbaden (Germany) - Te 40 0) B11-928-43-0- Fax 49 (0) 611-92843-<3 ‘Ma ifoaigatmba.ce = Internat hp /Frwsegalbk 2Rotostat N ™ eat “A Installation dimensions "Cartridge-Element" Type [OD] 9D1]9D2/OD3]GDs]Ha] Oa] Bl b]e]m) nm | o | p | Weight) I oo | at 10. 6 | 66 | 30N | 92 | 91,9 | 88,0 90,0 | 90 | 30 | 30,1 8 55 1,55 [0,004 80N | 150 | 149.9] 146,0[ 148 | 147 | 80 [80.1 9 7,0 | 3.89 [0,029 140.N | 220 [219.9 217.8] 218.5 [213,5] 140|140,1] 58 | 59 [29 | 13.2| 89 [0,165] 200 N | 310[309,9| 299 |300,0] 305 |200|200,1| 72 | 73 | 34 | 10 18,5] 18,3 [0,380 Unit | mm] mm | mm | mm | mm [mm] mm _|mmjmm)mmjmm| kg | kgm? [] Tnsiallation with curved spring Sealset_| Driver system Typo | x | y | Carved spring] Curved spring | 1 @ Da) 2 partseach | Part [az] a3] a4] NW mex. | no. 34n0.9 | no. 415.900.007 [24.4 80_[400.000.026| M-30 [43.0] 58 [8.0] 10 415,900,027 [25.2| 136 | 400.000.027| M-80 | 9 [12.1 7.0 415.900.029 | 31 | 196 | 400.000.028 [M-140] 11 ]11.0 13,2 415.900.030 [36,5] 275 | 400.000.029 [M-200] 10 | 7.0 | 12 | 18.5 Partno. [mm] mm | Part no. mm [im [mn] mm T= Mowe of ier 30N | 02 [0.09 80N_| 0.2 |0.06/ 140 N | 0.2 [0,08 200 N | 0,2 [0,09 GAT Gesolscrat fir Aninensocrnic SchaAbergstiae 1 » D-6820% Wiesbaden (Germany) « Ta ‘@Malinfomtaatorbh.ce = Internet: hi: wwegatsrbh (0) 61-928 «3.0 - Fan 49 (0) 611-92645-45,_ Rotostat N GAT (5 Mechanical and Hydraulik Properties "Cartridge-Element" Model NX NW | Application for oils for emulsions Type SONX | HONX]200NX]30NW]80NW] 140° | 200 ee NW NW ‘essure |) mi 5 5 5 % 5 5 in hom! {160 160) 125_| 125 b 250 50, 150 150 150 7 Speed?) | nom. 3.500 | 2.500 6.000 [3.500 | 2.500 | 1.850 inmint [imax 8.000 | 4.000 | 3.000 | 15.000 | 10.000 | 3.000 [3.000 Temperature) | nom. 30 | 80 | ee 80 in°C max. zeo_| 280 | 280 | 280 | 280 | 280 | 280 Vise. friction moment 4) 35_[ 65 | 160 [ 01 03 | 06 | 13 1) Tie aslo pega ch only Ue eed De Ws coc eonad Te nanaTaaare TR Oca? 2yitke nominal speed is cxeseed, econo canta te 3)ifthenentnal terpenes exesled, ser sens are ogee. 3} Te ise pp now's ens 20 en Sad WANE OF CMS wih x Feast Len in Nn Blow rate: [Type Leckage rates: The flow rate in the ROTOSTAT Nis With oils and high viscosity media, the leckage dependent on the viscosity of the medium ‘values are dependent on the pressure, viscosity and the pressure drop. and speed. With emulsions and low viscosity | liquids they depend only on the pressure and = | | speed. - __ Flow rate in Vimin | Leakage in l/min at pressure drop Ap in bar ‘Speed in min” 172[3/4[5 6]7][8 [Nx 1500 3.000 45 | 65 loo 110 [120] 130] 30 | 01701 [02,01 [02103 C4] 05 80 | 110 175 | 190 | 210|220| 80 | 0,2 | 0.4 | 0,6 | 0,4 | 0.8 | 1,2 41 | 7 105 | 150 235, 260 [280300 | 140 [0.4 [0.813 [08 [16 [27 22 [34 230 | 310 400 | 430 | 500_s60 | 600 | 640 | 200 | 0.9 | 1.7 | 2.6 fa 28145] Pressure pin bar] 30 | 190[ 150] 50 | 100 | 150| 50 [100 [150 For emulsions (viscosities of 1 - 2 em’/s) the J For emulsions and low viscosity liquids, the flow rate is approx. 15% higher than in the | leakage values are 12 - 15 times higher than the table above. _ values in the column for speed 0. ‘All figures have been determined in trials and re to be regarded as guidelines for oil with a viscosity of 20 em’. Deviations ate therefore possible = ROTOSTATS for we with aggresive media can be sup details Ire 0900 Subject to shange withoat uetice GAT Gesslachll Ur Antsebsostnik mbH » SonAbergstiae 1 - D-65201 Wiesbaden (Gormany) «Te 48 (0) 61-928-<9-0 - Fax 49 0) 611-92845-43, ‘Mah nfowsgatrbhde > einot hp//swngatnah ce_ Rotostat N MW Gat "9 Engineering Notes - General: ‘The ROTOSTAT must not be modified under any circumstances! 11 is to be ensured that deformation oceuring in service as a result of pressure or temperature and whieh reduces the bore, enlarges the shaft or allows the ROTOSTAT to take on a temperature of more than 30° above that of the rousing, even briefly, is avoided. Special seals are required from service temperatures of 80°C upwards! Bores in the shafts should be located in such a way as to avoid imbalance. For long periods of operation t minimum speed and high acceleration, a driver system may be recassary. This consists of a driver journal on the ROTOSTAT which fits into a matching bore in a rotating component or a driver ring. Hydraulic section: © the ROTOSTAT can be operated with all pre fineness being nominal 20 tum, surised liquids, the minimum permissible filter © If the ROTOSTAT is among the significant power dissipaters in the system, the power loss values must be taken into accomnt in the dimensioning of the pump assembly with regard to the ~ thermal balance. © Heat development becomes less on use of an oil with lower viscosity Ifa low temperature at the ROTOSTAT is absohutly necessary, a low viscosity oil (ISO 5 or 2) and/or a flushing system must be provided in addition to adequate cooling. Please contact us. In the case of repeated stroke motions with long feed lines, there is the risk of insufficient oil renewal. The consequences (accumulation of diet, local heating) can be avoided by installing hydraulic diverters at the rotary bushing connections. Jeaie 1197 Subjoceta change witout notice! GAT Geselschalt fx Anieongosinik MBH + SckyAbergstane 1» D-65201 Wiesbaden (Germany) « Te 49 (0) 611-928 49-0 - Fax 49 (0) 611-92849-9 ‘Ma inflotagatbh.ce = meine! hp //wwgatoh aeWe. page Rotostat N up GAT 10 Engineering Notes + The ROTOSTAT must not be used as a bea bearings in which the shaft runs! ig, but the casing must always be supported on * The rotary ROTOSTAT must be installed in such a way that it is free on both sides. © Contact with the housing bore and shaft is to be radial only, and via the plastic seals without any metal contact! ‘© The ROTOSTAT must only be fastened at the outer ring. It must never be fatened to the mounting surface causes tension which impairs the hydrostatic gap control mechanism, © All system variants require a perfectly fat mounting surface. Any radius at tho mounting surfuce causes teision which impairs the hydrostatic gap control mechanism. Finely fineshed or ground surfaces are required for the seat of the sealing ring, in the bore and on the staf! © All edges and bores over which seals are slid during assembly must be bevelled or recessed to avoid damage to the seals. @ In order to ensure safficient. > play, the locating bore should have a G6 tolerance and the shaft an F6 tolerance (at 20°). The minimum distances X and Y must be maintained for correct discharge of leckage oil chambers should be enlarged to ensure good discharge of leakage oil. «All edges in the bore and on the shaft are to be chamfered, ‘The transition at C is to be smoothed with a polishing cloth! * The slots - in the bore and on the shaft - must be at least 1 - 2 mm deep to ensure that the sealing rings slide correctly . The effective depth of the slots is determined by the flow rate ( =>pressure). Iesue 11.97 Sebjoct to change withoutantice! GAT Gesvisehalt for Anirebsiesink mbH Schashergstate 1 - D-B5201 Vresbadon (Germany) » Tel 49 (0) 81 -92843-0 - Fay 49() e11-B2845-49 ‘eMai lowgat mbhde Irtrnot htp//emngat-mbh ceRotostat N GAT TI Installation Instructions and Maintenance General: Clean the parts well! (Without tr chloroethylene or similar!) «Coat the bore and shaft with grease soluble in oil or with highly viscous oil * Ifpossible, first insert the ROTOSTAT into the bore and fix it axially, then, slide the shaft in. © The ROTOSTAT 30 N and 80 N can be slid into position by hand. With the ROTOSTAT 140 N and 200 N, assist the the process with light taps with a aylon hammer or press the units in with an assembly jig. « The ROTOSTAT must not be tpped during the installation process! ‘© Apply an initial pressure of 10 bar only and tum slowly. The rotary bushing should not resist turning any more than a grease packed ball bearing of similar dimensions. If hard points occur, the bushing is unevenly tensioned and the cause must be rectified! © The sane condition apply as for installation of a ball bearing. * Perform leakage measurement during installation of the ROTOSTAT! ioned, The system can then be commi Maintenances + Do not use any sharp edged took: when replacing the seals in the ROTOSTAT. Use only original seals. © + Store spare seals in a dry and dust-free enviroment Lacie 1197 Sujet to change witbont atc’ GAT. Gessigchatt fir Arrebsestnk mbH - Sctosbew om rae 18 - D-B5201 Whesbaden (Gerevy) «Tel 49/0) 511-92549-0 - Fan 49(0 611-82843-49, foagavmbhde » Ieret hip:Ammegelmoh.ceRotostat N Mw GAT 12 Hydraulic Circuit Diagrams As long as it is turning, the ROTOSTAT should always be subjected to a minimiun pressure (5 bar + lubrication pressure), so asto preserve the hydrostatic control. Special hydraulic ciruits are required for this purpose, Hydraulic motor pressurised on one side Hydraulic motor pressurised on both sides Hydraulic motor pressurised on one side Ses ao WEE: ® © ye 1. Hydraulic pump 5. 3/2-way-ventil 8, 2-way-flow-vontral-valve 2. Pressure limiting valve 6. ROTOSTAT 9. 4/3- way-ventil 3. Oil filter with bypass 7. Hydraulic cylinder 10. Hydro mowor 4, Pre-tensioning valve Iswue0905 Subject te ciange withournsce! GAT Gesalacall ir Antneusostnk mbH + SoxAbergstiate 1 - D-55201 Wiesbaden (Germany): To. 48 0) 611-826-<9-0 - Fax 490) 611-92849-49 ‘Mab infowgatnbhde > neinot Hp//xwiegatah