EMAS

Egyptian Manufacturing & Advanced Systems

TEST REPORT( Final test )
Order No. Customer name: Project Name :
No. of cubicles Type of panel Panel Name :
Rated Voltage V. Rated current Amps. Short circuit KA. KA.
Please state the date
Cubicles ED ED
art. Test description E CT EPT
1 2 3 4 5 6 7 8 9 10 R EJ ACC
Partial test after assembly of frame and busbars
1
‫اﻻﺧﺘﺒﺎر اﻟﻤﺮﺣﻠﻲ ﺑﻌﺪ ﺗﺠﻤﻴﻊ اﻟﺸﺎﺳﻴﻪ واﻟﻨﺤﺎس‬
Identity check / Visual check
1.1
‫اﻟﻔﺤﺺ اﻟﻈﺎهﺮي‬
Arrangement of cubicles acc. to requirement
1.1.1
‫ﺗﺮﺗﻴﺐ اﻟﺨﻼﻳﺎ ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Type & size of each cubicle acc. to requirement
1.1.2
‫ﻧﻮع وأﺑﻌﺎد آﻞ ﺧﻠﻴﺔ ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Transport packaging acc. to requirement
1.1.3
‫اﻟﻘﺎﻋﺪة اﻟﻤﻨﺎﺳﺒﺔ ﻟﻄﺒﻴﻌﺔ اﻟﻨﻘﻞ واﻟﺘﻐﻠﻴﻒ‬
Installation of devices acc. to requirement
1.1.4
‫ﺗﺮآﻴﺐ اﻷﺟﻬﺰة ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Technical data and current flow acc. to requirements
1.1.5
‫ﻣﺮاﺟﻌﺔ اﻟﺒﻴﺎﻧﺎت اﻟﻔﻨﻴﺔ وﻣﺴﺎرات اﻟﺘﻴﺎر ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Cross section of busbars acc. to requirement
1.1.6
‫ﻣﺮاﺟﻌﺔ أﺑﻌﺎد وﻣﻘﺎﺳﺎت اﻟﻨﺤﺎس ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Additional features of busbars acc. to requirement (e. g. silver-plated, painted,
1.1.7
insulated ) (‫ ﻣﻌﺰول ﺑﺎﻟﺮﻳﻘﻢ‬, ‫ ﻣﺪهﻮن‬, ‫ﻣﺮاﺟﻌﺔ أﻧﻮاع اﻟﺤﻤﺎﻳﺎت اﻹﺿﺎﻓﻴﺔ ﻟﻠﻨﺤﺎس ) ﻣﻄﻠﻲ ﺑﺎﻟﻔﻀﺔ‬
Painting inspection for painted parts and sheet metal work
1.1.8
‫ﻣﺮاﺟﻌﺔ اﻟﺪهﺎن وﺗﻔﺘﻴﺤﺎت اﻷﺟﻬﺰة ﺑﺎﻟﺼﺎج‬
Mechanical test
1.2
‫اﻻﺧﺘﺒﺎر اﻟﻤﻴﻜﺎﻧﻴﻜﻲ‬
Tightening torque of screwed joints of contacts checked and marked
1.2.1
‫ﻣﺮاﺟﻌﺔ واﺧﺘﺒﺎر اﻟﻌﺰوم ﻟﻠﻤﺴﺎﻣﻴﺮ ووﺿﻊ اﻟﻌﻼﻣﺎت اﻟﻼزﻣﺔ‬
1.2.2
Check of remaining torques (sheet metal parts etc.; 5 samples per cubicle)
( ‫ اﻟﺦ‬....., ‫ﻣﺮاﺟﻌﺔ اﻟﻌﺰوم ﻟﻤﺴﺎﻣﻴﺮ اﻟﺮﺑﻂ اﻟﻌﺎدﻳﺔ ) اﻷﺟﺰاء اﻟﺼﺎج‬
Screwed joint for interconnection of cubicles acc. to requirement
1.2.3
‫ﻣﺮاﺟﻌﺔ أﺟﺰاء اﻟﺮﺑﻂ اﻟﻼزﻣﺔ ﺑﻴﻦ اﻟﺨﻼﻳﺎ ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬

Partial test after completion

2
‫اﻻﺧﺘﺒﺎر اﻟﻨﻬﺎﺋﻲ ﺑﻌﺪ اﻻﻧﺘﻬﺎء ﻣﻦ اﻟﺘﺠﻤﻴﻊ‬
Identity check / Visual check
2.1
‫اﻟﻔﺤﺺ اﻟﻈﺎهﺮي‬
Nameplate of switchboard/nameplates of functional units acc. to requirement
2.1.1
‫ﻣﺮاﺟﻌﺔ اﻟﻤﺴﻤﻴﺎت ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Devices and equipment identifiers acc. to part list ( review of components )
2.1.2
‫ﻣﺮاﺟﻌﺔ اﻷﺟﻬﺰة واﻟﻤﻜﻮﻧﺎت ﻃﺒﻘﺎ ﻟﻘﺎﺋﻤﺔ اﻷﺟﻬﺰة واﻟﻤﻜﻮﻧﺎت‬
Installation of devices acc. to requirement
2.1.3
‫ﺗﺮآﻴﺐ اﻷﺟﻬﺰة ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Marking of busbars and control power bus acc. to requirement
2.1.4
‫ﻣﺴﻤﻴﺎت اﻟﺒﺴﺒﺎر اﻟﻌﻤﻮﻣﻲ واﻟﺒﺴﺒﺎر اﻟﺨﺎص ﺑﺎﻟﻜﻨﺘﺮول ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Marking of connecting points acc. to requirement
2.1.5
‫ﺗﺴﻤﻴﺔ ﻧﻘﺎط اﻟﺮﺑﻂ ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Cubicle assembling and mimic system diagram acc. to requirement
2.1.6
‫ﻓﺤﺺ أﺟﺰاء اﻟﺨﻠﻴﺔ و ﻣﺮاﺟﻌﺔ ﺗﺠﻤﻴﻊ اﻟﺨﻼﻳﺎ و اﻟﺮﺳﻢ اﻟﺘﻮﺿﻴﺤﻲ ﻃﺒﻘﺎ ﻟﻠﺮﺳﻮﻣﺎت‬
Protection type acc. to requirement
2.1.7
‫ﻣﺮاﺟﻌﺔ درﺟﺔ اﻟﺤﻤﺎﻳﺔ ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Completeness of accessories
2.1.8
‫ﻣﺮاﺟﻌﺔ اﻻآﺴﺴﻮارات ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
 Wiring
2.2
‫اﺧﺘﺒــﺎر اﻻﺳﻼك‬
Insulated wires not laying at sharp edges or live parts
2.2.1
( ‫اﻟﺦ‬.. ‫ ﺷﺮﻧﻚ‬، ‫ﺣﻤﺎﻳﺔ اﻟﻜﺎﺑﻼت ﻣﻦ اﻻﺳﻄﺢ اﻟﺤﺎدة )ﺗﺮآﻴﺐ ﻣﻜﺮوﻧﺔ‬
Cross section Acc. To req.
2.2.2
. ‫ﻣﻘﻄﻊ اﻟﺴﻠﻚ ﻣﻨﺎﺳﺐ‬
Numbering
2.2.3
‫اﻟﺘﺮﻗﻴﻢ‬
Terminals are fixed enough
2.2.4
‫ﺗﺜﺒﻴﺖ اﻟﺘﺮاﻣﻞ واﻟﺮوزﺗﺎت ﺑﺸﻜﻞ ﺟﻴﺪ‬
Wiring colors Acc. To Req. ( Colour code of wires
2.2.5
‫اﻟﺘﺎآﺪ ﻣﻦ اﻟﻮان اﻟﺴﻠﻚ ﻃﺒﻘﺎ ﻟﻠﻤﻄﻠﻮب‬
Mechanical test
2.3
‫اﻻﺧﺘﺒﺎر اﻟﻤﻴﻜﺎﻧﻴﻜﻲ‬
Mechanical interlock of C.B.
2.3.1
( ‫وﺣﺪة اﻟﺮﺑﻂ اﻟﻤﻴﻜﺎﻧﻴﻜﻲ ﺑﻴﻦ اﻟﻘﻮاﻃﻊ او اﻟﻜﻮﻧﺘﺎآﺘﻮرات )ان وﺟﺪت‬
Fixing of devices ,C.B. ,contactors …etc.
2.3.2
. ‫ﺗﺜﺒﻴﺖ اﻟﻤﻔﺎﺗﻴﺢ و اﻟﻜﻮﻧﺘﺎآﺘﻮرات و اﻟﻤﻜﻮﻧﺎت و ﺟﻤﻴﻊ اﻻﺟﺰاء‬
Door function ( hings & locks )
2.3.3
( ‫ آﻮاﻟﻴﻦ‬، ‫ﻋﻤﻞ اﻻﺑﻮاب )ﻣﻔﺼﻼت‬

Electrical test
2.4
‫اﻻﺧﺘﺒﺎر اﻟﻜﻬﺮﺑﺎﺋﻲ‬
Open circuit & closed circuit contacts of all devices
2.4.1
. ‫اﺧﺘﺒﺎر ﺟﻤﻴﻊ اﻷﺟﻬﺰة ﻓﻲ ﺣﺎﻟﺔ اﻟﺘﻮﺻﻴﻞ و اﻟﻔﺼﻞ‬
Operating , test and disconnected position of draw out circuit breakers
2.4.2
‫ﺗﺤﺮﻳﻚ اﻟﻘﻮاﻃﻊ ﻓﻲ أوﺿﺎع اﻟﺘﻮﺻﻴﻞ و اﻻﺧﺘﺒﺎر و اﻟﻔﺼﻞ‬
Relays test
2.4.3
‫اﺧﺘﺒﺎر اﻟﺮﻳﻠﻴﻬﺎت‬
Indicator lamps & push button
2.4.4
‫ﻟﻤﺒﺎت اﻟﺒﻴﺎن و اﻻزرار‬
Secondary injection test for metering devices ( Ammeter, Voltameter, …atc
2.4.5
‫ﻋﺪدات اﻟﻄﺎﻗﺔ‬.4 ‫ اﻟﻮاﺗﻤﻴﺘﺮ‬.3 ‫ اﻟﻔﻮﻟﺘﻤﻴﺘﺮات‬.2 ‫ اﻷﻣﻴﺘﺮات‬.1 ‫اﺧﺘﺒﺎر اﻟﺤﻘﻦ اﻟﺜﺎﻧﻮي ل‬
Primary injection test for Current transformers ( C.T's )
2.4.6
‫اﺧﺘﺒﺎر اﻟﺤﻘﻦ اﻹﺑﺘﺪاﺋﻲ ﻟﻤﺤﻮﻻت اﻟﺘﻴﺎر‬
Function of control circuit acc. to customer specified circuit diagrams
2.4.7
‫اﺧﺘﺒﺎر داﺋﺮة اﻟﺘﺤﻜﻢ و اﻟﺘﺄآﺪ ﻣﻦ وﻇﻴﻔﺘﻬﺎ‬
Devices parameterized/programmed
2.4.8
‫ﺑﺮﻣﺠﺔ اﻷﺟﻬﺰة‬
Insulation Test
2.5
‫اﺧﺘﺒﺎر اﻟﻌﺰل‬
Main circuit between L1/L2/L3 and between phases &N(2500 v for 10 sec )
2.5.1
( ‫ ﺛﺎﻧﻴﻪ‬10 ‫ ﻓﻮﻟﺖ ﻟﻤﺪة‬2500) ‫ اﻟﻌﺰل ﺑﻴﻦ اﻟﻔﺎزات و اﻟﺘﻌﺎدل‬- ‫ اﻟﻌﺰل ﺑﻴﻦ اﻟﻔﺎزات‬: ‫اﻟﺪاﺋﺮة اﻟﺮﺋﻴﺴﻴﺔ‬
Main circuit L1 &L2&L3 and N against PE . (2500 v for 10 sec )
2.5.2
( ‫ ﺛﺎﻧﻴﺔ‬10 ‫ ﻓﻮﻟﺖ ﻟﻤﺪة‬2500) . ‫اﻟﻌﺰل ﻣﺎ ﺑﻴﻦ اﻟﻔﺎزات و اﻟﺘﻌﺎدل و ﺑﻴﻦ ﻧﻘﻄﺔ اﻻرﺿﻲ و ﺟﺴﻢ اﻟﻠﻮﺣﺔ‬