GIW® Minerals

Global Mining Capabilities –

Efficient Slurry Solutions
 02 History of GIW® Minerals 03

Meet the Slurry Experts A Tradition of Excellence

With its line of GIW® Minerals slurry products, KSB has the know-how and the infrastructure GIW pumps transport phosphate rock in Florida, oil sands in We provide exclusive services such as full scale lab testing, wear
to deliver first class slurry solutions and excellent service. This makes KSB your undisputed first Canada, dredged material in China and a whole spectrum of modeling, estimation and application engineering for proper
choice as a provider of minerals processing and slurry pump solutions. materials all over the globe. Wherever mining, dredging and equipment selection and site studies. All these are offered to give
industrial companies have challenging slurry transport needs, our customers the lowest total cost of ownership possible.
Renowned worldwide as the leader in the design, manufacture and application of heavy duty, centrifugal slurry we can help. More than just a pump manufacturer,
pumps, we offer customer tailored solutions. And through our network of sales and service centers, we strive to we are a solution provider and lend total customer support.
be a trusted global partner.

As a service to customers,
An iron ore mining first seminar offered on Forced lubricated barrel
company placed “Transportation of Solids First hard assembly recirculation
an order for 54 Using Centrifugal Pumps” metal slurry oil system introduced for
tailings pumps pump for extended bearing life
hydraulic Exponential growth of metallurgical
transport lab, leading to development of HVF froth pump is introduced
Major copper mine GIW goes international WD29G – a breakthrough in white for oil sands and phosphate
of oil sands
with pump sales to iron technology
1891 replaced rubber
Australia, Malaysia,
tailings Launch of applications
GIW established a lined pumps with MDX pump
all metal LSA pump, South Africa, Chile and REGEN Service Centers for extreme
small machine shop Peru
and foundry in prolonging wear life opened in Georgia and mill duty TBC - 84 “Super” pump
Augusta, Georgia from eight weeks to Florida in the U.S. and applications developed for extreme
one year Alberta, Canada duty conditions

T90G material Innovative DWD - Double Wall

offered for better “slurry diverter” Dredge pump is
corrosion resistance developed for introduced to the
and wear better wear market

1890 1900 1940 1960 1970 1980 1990 2000 2008 2010 2011 2012 2013 2014

Hydraulic GIW leads the world in

slide rule Computer The ZW Double
developing wear modeling suction vertical
invented and technology for predicting designed LCC Patented
copyrighted rubber lined pump offered to hydrocyclone
pump performance the market
Development of GIW pump introduced Improved apex kits
trademark GASITE® hard to the market hydraulics through introduced
iron for longer wearing patented impeller
pumps & parts Construction completed technology
on new Hydraulic Testing GIW® Industries
Laboratory, still one of the Due to tailings success, Enduraclad - Endurasite material rebranding to
Hydraulic GIW® Minerals
First print paper largest of its kind in the world oil sands tested for wear components introduced
transport success
in phosphates financed & researched hydraulic transport
industry in conjunction with GIW becomes a subsidiary of the viability, leading Back-pull-out
Georgia Institute of KSB Group, one of the world’s to replacement of design unveiled
Technology on “Water leading producers of pumps, conveyors with GIW® for FGD absorber
Hammer Resulting from valves and related systems Minerals pumps and recirculation
Cavitating Pumps” major cost savings to
the industry
04 Reference Projects 05

Industry Solutions, Around the Globe

Bring KSB your transport problems and the result will be a solution that works and works better.

1
1 Transforming the Oil Sands
In the Canadian Oil Sands, mechanical equipment was used to transport the
soil from near the mine face to the processing plants. The large trucks and the
4
conveyor belts system used were expensive and difficult to install, operate and 3

maintain. Asked to provide an alternate solution in the late 1980s, GIW pumps
successfully replaced the conveyor belt system. Robust GIW slurry pumps have
been hydro-transporting millions of tons of oil sands directly to the plant’s
separation vessels and the tailings back to the outlying ponds for the last 30 years.

2 Bringing Copper to the World

High in the mountains of Northern Chile lies the Atacama Desert. It is also home
to one of the richest copper deposits in the world. The copper companies here
mine and process over 350 million tons of material every year. GIW pumps work 2
in the heart of these extraction plants and concentrators, transporting aggressive
slurry without missing a beat. This enables our customers to keep the copper
flowing smoothly from the Chilean mountains to customers around the world.

3 Partners in Phosphate
Phosphate deposits in central Florida formed 10 to 15 million years ago.
Manufacturing Centers REGEN Service Centers
Today, over 75% of America’s phosphate supply is produced in Florida.
The phosphate mixture found underground is removed to a slurry pit
where high-pressure water guns turn the mixture into slurry to be pumped
to the plant. KSB developed the GIW WBC pit pump to improve suction GIW® Minerals pumps deliver technology and solutions to your industry every day.
lift and reduce spikes in hydrotransport across a ten-mile matrix pumping We are here to serve you. Wherever you may be.
system. The result is an extremely broad range of high efficiencies,
illustrating how a partnership and progress can grow hand in hand.

4 Dredge on a Grand Scale

A Chinese Harbor Bureau was tasked to cut a passage for a new bridge.
They needed pumps that could endure the area’s extremely harsh conditions. Industrial Industry Other Power Hard Rock
The cutter suction dredges handled excessive amounts of rock and hardened Commodities Markets Mining
soil and had to pump the slurry to the shore six kilometers away. GIW’s
n  Phosphates n  Chemical n  Sugar n  FGD n  Copper
Double Wall Dredge pumps were chosen for their excellent wear life,
n  Oil Sands n  Process n  Industry n  Fuel Storage n  Iron Ore
lower fuel costs and robust mechanical construction. A successful project
n  Dredge n  Metal n  Pulp & Paper n  IGCC n  Gold / Silver
of this size and scope is a testament to the expertise and value that KSB
n  Coal n  Refineries n  Steel n  Bottom Ash n  Zinc & Nickel
provides, crossing international barriers to ensure a customer’s success.
n  Aggregate n  Oil & Gas
06 More Than Products

Skilled Service and Repair

Breakthroughs in
REGEN Centers
Slurry Transport
Choosing GIW® Minerals means getting around-the-clock service for any and all of
Countless hours invested in Research & Development have led to the generation your equipment needs.
of products and materials including everything from white and ductile irons to
natural rubber. REGEN Service Centers provide the opportunity to REGEN will disassemble and inspect your
extend the life and increase the efficiency of your equipment and provide a fast, accurate quote for
With the world’s largest, most sophisticated slurry Wear life is the most important feature in the design slurry pumping equipment. REGEN offers one stop, restoring it to like-new condition, including return
test facility in the world, we are able to outshine the of slurry pumps. KSB leads the world in wear life total customer support for GIW products. Pump and freight. Benefits of using REGEN include reduced
competition by identifying problems in the design technology, with over 40 technical papers and bearing assemblies are restored to OEM specifications maintenance costs, reduced parts inventory and
phase, before construction begins. Application testing over 30 years of research. Our testing procedures, using the latest designed OEM parts. upgrades to new technologies. KSB is dedicated to
predicts real world performance while pipeline testing experience and expertise provide you with the increasing your production efficiencies and lowering
provides information needed for the design of solids information to properly implement an effective your total costs.
transport systems. and energy efficient pump/pipeline system.

Contact [email protected]
for more information.
08 Industry Experts 09

Understanding the Industry,

Understanding our Customers.

Downtime is one thing we don’t do at KSB. Downtime costs money.

It means lost profits. That’s why we work hard to design systems that
will match your operation maintenance cycle.

KSB's expert staff is available to diagnose and solve field problems. All employees are
trained in quality control techniques and the manufacturing facilities operate under
a quality system certified to ISO-9001 standards. We offer a multitude of technical
training seminars and service agreements, as well as operation and maintenance
expertise. We collaborate with you to design solutions to improve your business.
We’re here to meet your specific needs, wherever and whenever you need us.
 11
10 GIW® Minerals Products

Severe Duty Slurry Solutions Heavy Duty Slurry Solutions

MDX LCC-R
Q [m3/h] max. 14,000 The latest technology from GIW® Minerals provides superior wear life and Q [m3/h] max. 3,865 Interchangeable rubber and metal design allows best material choice for any
H [m] max. 90 increased uptime handling your most aggressive slurry applications. Ideal for H [m] max. 90 application. Easy wet end change can adapt existing pumps to new
p [bar] max. 16 grinding circuits, SAG and Ball Mill discharge and cyclone feed. p [bar] max. 16 applications. Pumps are suitable for moderate discharge heads, fine particles
T [°C] max. + 120 T [°C] max. + 120 and highly corrosive slurries.

LSA-S LCC-M
Q [m3/h] max. 14,000 Premium design, hard iron pumps for long wear life while handling severe Q [m3/h] max. 3,865 The hydraulic wet end consists of three components: a shell or casing, an
H [m] max. 90 slurries. The basic, single wall construction and heavy suction, hard metal wet H [m] max. 90 impeller and a suction plate/liner to permit easy removal for maintenance and
p [bar] max. 16 end combined with the cartridge bearing assembly provides maximum p [bar] max. 16 inspections. Reliable pumps for high discharge head, mildly corrosive slurries
T [°C] max. + 120 reliability and easy maintenance. T [°C] max. + 120 and a wide range of particle sizes.

TBC
Q [m3/h]
H [m]
max. 18,200
max. 90
A high-pressure design, these pumps are constructed as horizontal, end suction
centrifugal pumps to give maximum resistance to wear while simplifying
Other Pump Products
p [bar] max. 37 maintenance. The conventional single-wall design transfers stress loads to non-
T [°C] max. + 120 wearing side plates in high-pressure applications.
HVF (High Volume Froth) Pump
Q [m3/h] max. 400 GIW® Minerals' HVF pump provides continuous operation without shutdown
WBC H [m] max. 35 or operator intervention. The new hydraulic design removes air from the
p [bar] max. 10 impeller eye while the pump is running, and the pump can be retrofit into any
Q [m3/h] max. 16,000 Patented design incorporates state-of-the-art hydraulic and wear technologies
T [°C] max. + 120 existing application. It is environmentally friendly and cost effective.
H [m] max. 80 for heavy duty, high pressure applications. The pump shell is designed to
p [bar] max. 32 reduce bending movements and associated stresses that can cause a structural
T [°C] max. + 120 failure during a pressure surge.
ZW
Q [m3/h] max. 400 Vertical cantilever, rugged hard metal sump pumps with top and bottom
LHD H [m] max. 35 suction and no submerged bearings. Replaceable wet end parts in metal alloys
p [bar] max. 10 with a durable mechanical end.
Q [m3/h] max. 21,600 High flow/low head design with balanced NPSHR and sphere passage for high
T [°C] max. + 120
H [m] max. 65 volume transportation over short distances. Ideal for sand & gravel, severe
p [bar] max. 17 mining, dredge ladder and booster pumps.
T [°C] max. + 120
LCV
Q [m3/h] max. 1,360 Vertical cantilever, rugged hard metal sump pump with bottom suction and no
MHD H [m] max. 38 submerged bearings. Includes replaceable wet end parts in metal alloys with a
p [bar] max. 10 durable mechanical end. Ideal for industrial process pumping, tailings disposal
Q [m3/h] max. 32,000 Designed to provide high flow/medium head with high efficiency for high
T [°C] max. + 120 in mining and pit use.
H [m] max. 80 volume transportation in long pipelines. Ideal for pipeline booster stations and
p [bar] max. 28 severe mining duties. Also for hopper dredges or as main pump on cutter
T [°C] max. + 120 dredges.
FGD
Q [m3/h] max. 22,700 High flow/low head design metal pumps with a single-wall shell design. High
HHD H [m] max. 45 efficiency impeller. Suction side liner is equipped with integral mounting
p [bar] max. 17 plates. Ideal for absorber recirculation and ancillary process pumps.
Q [m3/h] max. 14,400 Best suited for high flow/high head pumping where high production requires
T [°C] max. + 120
H [m] max. 90 a reduction in the number of pumps. Ideal for pipeline booster stations and
p [bar] max. 29 severe mining duties; may also be used as booster or main hull pump on cutter
T [°C] max. + 120 suction dredges.
Mega CPK
Q [m3/h] max. 1,160 Horizontal, radially split volute casing pump in back pull-out design to EN 22
H [m] max. 162 858 / ISO 2858 / ISO 5199, single-stage, single-entry, with radial impeller. Also

Hydrocyclone and Apex Kits p [bar]

T [°C]
max. 25
max. + 400
available as variant with “wet” shaft. ATEX-compliant version available.

Hydrocyclone
T [°C] max. + 120 GIW® Minerals' line of hydrocyclones features a patented long wearing design
that can reduce rebuild time by up to 75%. Diameters available up to 840 mm.
Serving You at These REGEN Locations

REGEN Florida REGEN Thomson REGEN Canada Northern Mining

Service Center Service Center Service Center Services, Inc.
1351 S.R. 60 West 968 Ferrous Road N 220 MacLennan Crescent 3891 South Dublin Road
Mulberry, FL 33860 Thomson, GA 30824 Ft. McMurray, Alberta T9H 4E8 Hibbing, MN 55746
United States United States Canada United States

Tel. + 1 863.425.4961 Tel. + 1 706.595.5950 Tel. + 1 780.713.3457 Tel. + 1 218.262.3626

0418.02-EN/3 / 04.14 / C KSB Aktiengesellschaft 2014 · Subject to technical modification without prior notice

GIW Industries, Inc. (A KSB Company)

5000 Wrightsboro Road, Grovetown
Georgia 30813-2842, USA
www.giwindustries.com