AS 1530.4 Fire-Resistance Tests of Elements of Building Construction
AS 1530.4 Fire-Resistance Tests of Elements of Building Construction
4—1997
Australian Standard
Review of Australian Standards. To keep abreast of progress in industry, Australian Standards are subject
to periodic review and are kept up to date by the issue of amendments or new edit ions as necessary. It is
important therefore that Standards users ensure that they are in possession of the latest edition, and any
amendments thereto.
Full details of all Australian Standards and related publications wil l be found in the Standards Australia
Catalogue of Publications; this information is supplemented each month by the magazine ‘The Australian
Standard’, which subscribing members receive, and which gives details of new publications, new editi ons
and amendments, and of wit hdrawn Standards.
Suggestions for improvements to Australian Standards, addressed to the head offi ce of Standards Australia,
are welcomed. Notification of any inaccuracy or ambiguity found in an Australi an Standard should be made
without delay in order that the matter may be investigated and appropriate acti on taken.
Australian Standard
PREFACE
This Standard was prepared by the Joint Standards Australia/Standards New Zealand
Committee BD/18, Fire Tests, to supersede AS 1530.4 — 1990.
This Standard is the result of a consensus among the representatives on the Joint
Committee that it be produced as an Australian Standard.
The test method follows the basic principles and procedures contained in ISO 834: 1975,
Fire-resistance tests — Elements of building construction . Relatively minor departures
from the ISO recommendations have been made only where specific performance
requirements for elements of building construction have been traditionally acceptable in
Australia.
This edition addresses furnace control and furnace thermocouples so as to achieve
uniformity with ISO 834.
Technical changes in this edition have been made to Sections 1, 2, 5, 6, 8 and 10, and
changes of an editorial nature have been made to bring the Standard into line with current
Standards Australia style.
The term ‘informative’ has been used in this Standard to define the application of the
appendix to which it applies. An ‘informative’ appendix is only for information and
guidance.
CONTENTS
Page
Page
SECTION 5 COLUMNS
5.1 APPLICATION OF SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2 TEST SPECIMEN—SIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3 INSTRUMENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 LOADING AND RESTRAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.5 TEST PROCEDURE—HEAT EXPOSURE . . . . . . . . . . . . . . . . . . . . . . . . 28
5.6 OBSERVATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.7 CRITERIA OF FAILURE—STRUCTURAL ADEQUACY . . . . . . . . . . . . . 28
5.8 DETERMINATION OF FIRE-RESISTANCE . . . . . . . . . . . . . . . . . . . . . . 28
SECTION 8 GLAZING
8.1 APPLICATION OF SECTION . . . . . . . . . . . . . . . . . . . . . . .... .. . ... . 36
8.2 TEST SPECIMEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. ... 36
8.3 INSTRUMENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . .. .. 36
8.4 TEST PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . ... . 36
8.5 OBSERVATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. ... 36
8.6 CRITERIA OF FAILURE—INTEGRITY . . . . . . . . . . . . . . .... .. ..... 36
8.7 DETERMINATION OF FIRE-RESISTANCE . . . . . . . . . . . ... . .. ..... 36
8.8 TEST REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. ... .. 36
Page
STANDARDS AUSTRALIA
Australian Standard
Methods for fire tests on building materials, components and
structures
S E C T I O N 1 S CO P E A N D G E NE R A L
1.1 SCOPE This Standard applies to heating conditions, test procedures, and criteria
for the determination of fire-resistance of an element of building construction. In most
cases, a single test, carried out in accordance with this Standard, establishes the
fire-resistance for the element of construction concerned.
In addition to providing information on which the fire-resistance of an element of
construction can be assessed, the test report includes information which may be of use to
the designer. (Records of temperature at critical times may be used by a designer to assess
the fire-resistance of a variant of the tested prototype flexural member where the
procedure for such an assessment is defined in the appropriate design code.)
In certain cases, the test methods described herein provide information for the
determination of—
(a) resistance to the incipient spread of fire through ceiling systems;
(b) safe distances for the spacing of combustible materials from elements that provide a
separating function;
(c) radiant heat flux emitted from doorsets, shutter assemblies, damper assemblies and
glazing; and
(d) the free cross-sectional area of air ducts to provide functional operation while
providing fire-resistance.
1.3 APPLICATION
1.3.1 Fire hazard assessment The results of these fire tests may be used to directly
assess fire hazard, but it should be recognized that a single test method will not provide a
full assessment of fire hazard under all fire conditions.
Each test shall be performed in accordance with the general requirements of Section 2 and
with the following Sections, as appropriate:
(a) Section 3—Walls and partitions.
(b) Section 4—Floors, roofs, floor/ceiling systems and roof/ceiling systems.
COPYRIGHT
7 AS 1530.4 — 1997
1.5 DEFINITIONS For the purpose of this Standard, the definitions provided in
AS 2484.2 and those below apply.
1.5.1 Applicant—a company, corporation, organization, association, partnership,
individual or manufacturer’s registered agent that submits an element of building
construction to a testing laboratory for the purpose of fire-resistance testing in accordance
with this Standard.
1.5.2 Combustible—combustible when tested in accordance with AS 1530.1.
1.5.3 Damper assembly—a complete assembly defined as ‘fire damper’ in AS 1682.1.
1.5.4 Doorset—a complete assembly as defined in AS 1905.1.
NOTE: See also definition of terms related to fire-resistant doorsets in AS 1905.1.
COPYRIGHT
AS 1530.4 — 1997 8
1.6 LINEAR DIMENSIONS All linear dimensions given in this Standard are nominal
values, unless tolerances are specified.
COPYRIGHT
9 AS 1530.4 — 1997
S E C T I O N 2 G EN E R AL R E Q UI R E M E N T S
2.1 FURNACE The furnace chamber shall be faced with not less than 15 mm of
material having a value of (k c) not greater than 600 at 500°C —
where
k = thermal conductivity, in watts per metre kelvin
= density, in kilograms per cubic metre
c = specific heat capacity, in joules per kilogram kelvin.
Where, to accommodate a particular specimen, it is necessary to significantly extend the
walls of the furnace chamber, the extension shall be faced as specified.
COPYRIGHT
AS 1530.4 — 1997 10
The calibration shall be done in situ with calibrated MIMS thermocouple placed alongside
the used thermocouple, tied together (using thermocouple or nichrome wire) at the tips
and at 100 mm intervals to maintain thermal contact. Both thermocouples shall be
connected to the same instrument and recorded during a subsequent test.
The temperature difference between the two thermocouples shall be established at the
same temperature points as the original calibration and the temperature difference added
to the original calibration results at these points.
If the resultant temperatures are outside the thermocouple specifications (see
Clause 2.2.1), corrections shall be applied to the test data (furnace temperatures) and the
furnace thermocouples should be replaced.
2.2.2.2 Number and location of thermocouples The minimum number of thermocouples
used to measure furnace temperature shall be the greater of 4 or —
(a) for planar or multiple specimen tests, the nearest whole number to the area of the
furnace opening in square metres multiplied by 0.6;
(b) for single, columns, beams, trusses and girders . . . . . . . . . . . . . . . . . . . . . . . . 6
The thermocouples shall be arranged symmetrically relative to the face of the test
specimen(s), and shall be as follows:
(i) 100 mm ±10 mm from the face of the test specimen and maintained where practical,
at a distance of 50 to 150 mm during the test. The thermocouples used to measure
the temperature of the furnace shall be distributed so as to give a reliable indication
of the average temperature in the vicinity of the test specimen. The number and
position of thermocouples for each type of element is specified in this Standard. The
method of support shall ensure that thermocouples do not fall away or become
dislodged during the test.
(ii) Not closer than 100 mm to the furnace wall or the burner flames.
Furnace thermocouples shall be used at a single insertion depth only, as significant errors
can result from a change in the position of the temperature gradient on the thermocouple.
If the insertion depth needs to be varied (depending on the specimen arrangement), a
different set of thermocouples shall be used.
The insertion depth shall be marked on each MIMS thermocouple on initial use.
2.2.2.3 Mean furnace temperature The mean furnace temperature shall be taken to be
the mean of the temperatures measured by the thermocouples.
2.2.3 Measurement of temperature on elements providing a separating function
2.2.3.1 Thermocouples In addition to the requirement of Clause 2.2.1, thermocouples
used for insulation measurement shall have a wire diameter not exceeding 0.5 mm.
2.2.3.2 Positioning of the thermocouples The positioning of the thermocouples used for
insulation measurement shall be as follows:
(a) The thermocouples shall be positioned on the unexposed face of the test specimen,
excluding any glazing and the locations specified in Item (b).
(b) Thermocouples shall not be positioned opposite or on top of fasteners such as
screws, nails or staples if—
(i) the aggregate area of any part of such fasteners, projected to the unexposed
face, is less than 125 mm2 within any 125 mm square area; and
(ii) the fasteners do not extend through the assembly.
COPYRIGHT
11 AS 1530.4 — 1997
(c) Each thermocouple shall have the tail of its measuring junction attached by silver
soldering to the centre of the face of a copper disc (see Figure 2.2) that has
dimensions of 12 mm diameter and 0.2 mm thickness.
(d) Each disc or thermocouple measuring junction shall be covered by an oven-dry pad,
not less than 30 mm square and manufactured from material having a value of
(k c) (see Clause 2.1) not greater than 600 at 150°C, and of such thickness as will
give a thermal resistance between 0.015 K/W and 0.025 K/W at 150°C.
(e) The disc and pad shall be pressed against the surface in such a way as will ensure
that the disc is in firm contact with the surface of the test specimen. For portable
thermocouples positioned during the heating period, the disc shall be in firm contact
with the specimen surface for at least 90 s.
(f) The thermocouple wires shall pass through a hole of 1.5 mm diameter in the centre
of the pad.
NOTE: A slit is permitted in the pad from one edge of the pad to the hole, to facilitate the
passing through of the thermocouple wires.
(g) The attached thermocouple wires shall be on the disc surface away from the surface
of the test specimen.
(h) Where it is necessary to attach a disc to timber—
(i) the disc shall be held to the timber by means of a single pin which shall have
a length of 10 mm and a diameter of 1 mm; and
(ii) the insulated wires of the thermocouple shall be held in place by two staples,
one at approximately 50 mm and the other at approximately 100 mm from
the disc.
COPYRIGHT
AS 1530.4 — 1997 12
2.3 MEASUREMENT OF TIME The elapsed time during the test shall be measured
to an accuracy of ±0.5 min.
COPYRIGHT
13 AS 1530.4 — 1997
2.7.3 Properties of materials The testing laboratory may request or carry out tests to
establish those properties of the materials concerned that may be necessary for
interpretation of the results of a fire-resistance test.
2.7.4 Conditioning
2.7.4.1 General Conditioning may be under either natural or artificial conditions, but
artificial conditioning shall not be carried out if, in the opinion of the testing laboratory, it
will result in abnormal properties of the test specimen.
NOTE: Conditioning temperatures above 60°C are not recommended.
2.7.4.2 Strength and moisture content The test specimen shall not be tested until both
the strength and the moisture content approximate to the values expected to be attained in
the element when in service. For specimens of timber the moisture content as determined
in accordance with AS 1080.1 shall be not greater than 15 percent.
NOTE: It is desirable that the moisture content of timber be between 10 percent and 15 percent.
2.7.5 Clearances inside the furnace
2.7.5.1 General Specimens other than walls and floors but including services
penetrating walls and floors shall have clearances as follows:
(a) To the furnace wall . . . not less than 300 mm; however, this clearance may be
reduced subject to the conditions given in Clause 2.7.5.2.
(b) To the furnace ceiling . . . not less than 200 mm.
(c) To the furnace floor . . . not less than 300 mm.
2.7.5.2 Reduction of clearances to the furnace wall For beams and columns tested fully
submerged in the furnace and ducts tested for external fire, the clearance specified in
Clause 2.7.5.1(a) may be reduced to not less than 200 mm provided that furnace
temperature is monitored by thermocouples located at approximately 100 mm from the
surface of the specimen and not more than 250 mm from the roof of the furnace. Any
additional thermocouple positioned for this purpose shall comply with Clause 2.9.2.2(e)
but it shall not be considered for average furnace temperatures.
For services penetrating walls or floors, the following additional conditions shall apply:
(a) The edge of the penetrated element that is nearest to the relevant face of the service
shall not extend beyond the furnace opening and that edge shall be insulated against
heat loss by not less than 25 mm of ceramic fibre for its full thickness.
(b) Under no circumstances shall the clearance between the service and the furnace wall
be less than twice the thickness of the floor or wall.
(c) The distance for which the supported edge of the specimen projects beyond the
furnace opening shall not exceed the thickness of the floor or wall.
COPYRIGHT
AS 1530.4 — 1997 14
The test load may be determined on the basis of one of the following:
(a) The actual material properties of the test specimen and a design method specified in
the appropriate Australian Standard or, where this does not exist, in a recognized
structural Standard.
(b) The characteristic material properties of the test specimen and a design method
specified in the appropriate Australian Standard or, where this does not exist, in a
recognized structural Standard. The relationship between the actual material
properties and the characteristic material properties of the test specimen shall be
given or shall be experimentally determined.
(c) A service load given in a code of practice on the use of the construction or
indicated by the sponsor for a particular use. Wherever possible, the relationship
between the service load and the load determined on the basis of the actual material
properties of the test specimen shall be given or shall be experimentally determined.
2.8.3 Application of restraint The role of the elements in service shall be considered
so that the methods adopted for supporting or restraining the ends or sides of a test
specimen during a test are, as far as possible, similar in nature to those which would be
applied to a similar element in service. If restraint is applied in the test, then the restraint
conditions shall be specified with regard to free movements of the element and, so far as
possible, those external forces and moments which are transmitted to the element by
restraint during the test.
Where the result is intended for general application, the specimen shall be tested in the
least favourable condition as specified in the relevant Section.
2.8.4 Accuracy of loading and restraint For accuracy of loading and restraint, the
loads applied by deadweights, hydraulic jacking systems or any combination thereof, shall
remain within ±5 percent of the intended value.
NOTE: The relationship is illustrated by the points in Table 2.1, calculated by means of the
above equation to give the standard time/temperature rise curve.
COPYRIGHT
15 AS 1530.4 — 1997
TABLE 2.1
RELATION BETWEEN FURNACE
TEMPERATURE AND TIME
Temperature rise in
Time (t)
furnace (Tt − To)
min
K
5 556
10 659
15 718
30 821
60 925
90 986
120 1 029
180 1 090
240 1 133
360 1 193
COPYRIGHT
AS 1530.4 — 1997 16
COPYRIGHT
17 AS 1530.4 — 1997
2.10 OBSERVATIONS
2.10.1 General Throughout the course of the test, observations shall be made of the
behaviour of the specimen with particular emphasis on structural adequacy, integrity and
insulation.
All significant events shall be recorded, and the time of their occurrence shall be noted.
Measurements shall be recorded at sufficient frequency to produce a plot that will permit
reliable interpolation.
2.10.2 Structural adequacy The following aspects of structural adequacy shall be
noted:
(a) The deflection of the specimen following the commencement of heating.
NOTE: The relevant Section of this Standard indicates the location where deflection is to be
measured in each particular case.
(b) Dislodgment or detachment of any part.
(c) Collapse or deflection in excess of that specified in the relevant Sections of this
Standard.
(d) Any other factor which could affect structural adequacy.
2.10.3 Integrity In elements that have a separating function, the presence of cracks,
fissures, other openings or other relevant occurrences shall be noted.
2.10.4 Insulation The following requirements apply to elements that have a separating
function:
(a) The temperature of the unexposed face shall be recorded at intervals not exceeding
1 min.
(b) When emitted radiant heat flux is to be measured, the radiometer readings shall be
recorded at intervals not exceeding 1 min.
2.10.5 Structurally critical temperatures Where design codes specify methods of
assessment of fire-resistance based upon temperature, the temperature shall be measured at
locations that are judged to be critical to the structural adequacy of loadbearing elements,
subject to the following:
(a) The applicant and the testing laboratory shall determine, prior to the test, the
particular steel bars, tendons and the like whose temperatures are to be monitored
throughout the test.
(b) The procedures shall be carried out as detailed in the applicable Section of this
Standard.
These temperatures shall be recorded at intervals not exceeding 1 min.
NOTE: By reference to the appropriate design code, the fire-resistance of a column or beam
may be deduced, account being taken of the particular grade of steel used, the degree of applied
loading, the condition of support and other relevant factors.
2.10.6 Additional observations During loading and throughout the test, observations
shall be made of changes and occurrences which, although not criteria of performance,
could create hazards or impair performance if occurring in a building.
NOTE: Examples of such effects include cracking, fusing, change of colour, falling of material,
spalling, explosive spalling, melting, flaming, charring, and the emission of appreciable volumes
of smoke or noxious vapours from the unexposed face of a separating element.
2.10.7 Computation of radiant heat flux Where required, the average intensity of
radiant heat flux emitted by the specimen shall be determined by the following equation:
Ir
Io =
φ
COPYRIGHT
AS 1530.4 — 1997 18
where
Io = average intensity of radiant heat flux emitted by the specimens, in kilowatts
per square metre
Ir = intensity of radiant heat flux recorded by the radiometer, in kilowatts per
square metre
φ = configuration factor applicable to the measurement.
NOTE: For radiant heat flux measurement, see Appendix A.
2.12 TEST RESULTS The test results shall be stated in terms of the time in whole
minutes from the start of the test—
(a) until failure has occurred under each or any of the criteria in Clause 2.11, as
applicable; or
(b) if no failure has occurred, until the test is terminated.
NOTE: As an example, the following test results would indicate that a floor/ceiling system
failed in respect of resistance to incipient spread of fire, insulation and integrity at the stated
times, but complied with the requirements for structural adequacy when the test was terminated
at 136 min:
(a) Structural adequacy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . no failure at 136 min.
(b) Integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 min.
(c) Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 min.
(d) Resistance to incipient spread of fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 min.
COPYRIGHT
19 AS 1530.4 — 1997
COPYRIGHT
AS 1530.4 — 1997 20
S E C T I O N 3 W A L L S A N D P A R T I T I O N S
3.3 INSTRUMENTATION
3.3.1 Thermocouples
3.3.1.1 General Thermocouples complying with Clause 2.2.3 shall be positioned in
accordance with Clause 2.2.3 at the locations given in Clauses 3.3.1.2 and 3.3.1.3.
3.3.1.2 Measuring points for average temperature Not less than five thermocouples
shall be positioned on the unexposed face of the test specimen, one at approximately the
centre of the area and one at approximately the centre of each quarter-section.
3.3.1.3 Additional measuring points Additional thermocouples shall be positioned as
follows:
(a) Before the heating period—at any point, including a joint, which, in the opinion of
the testing authority, is likely to become hotter than those points specified in
Clause 3.3.1.2.
(b) During the heating period—at any time during the test, at any point, including a
joint, that appears to be hotter than those being measured.
3.3.2 Measurement of deflection Where information on the free movement and
deformation of the specimen is required, in order to assist in the interpretation and
application of the test results, the movement of the specimen shall be monitored at
appropriate locations.
COPYRIGHT
21 AS 1530.4 — 1997
3.7 CRITERIA OF FAILURE The element shall be judged on compliance of the test
specimen with the three criteria specified in Clause 2.11. For the purpose of insulation,
the following requirements shall apply:
(a) Average temperature For the purpose of Clause 2.11.3(a), the average temperature
shall be the mean of the temperatures measured only by those thermocouples
specified in Clause 3.3.1.2.
(b) Maximum temperature For the purpose of Clause 2.11.3(b), the maximum
temperature shall be the highest temperature measured by the thermocouples
specified in Clauses 3.3.1.2 and 3.3.1.3.
COPYRIGHT
AS 1530.4 — 1997 22
S E C T I O N 4 F LO O R S , R O O F S ,
F L O O R / C E I L I N G S Y S T EM S A N D
R O O F / C E I L I N G S Y S TE M S
4.3 INSTRUMENTATION
4.3.1 Thermocouples for insulation measurement
4.3.1.1 General Thermocouples complying with Clause 2.2.3 shall be positioned in
accordance with Clause 2.2.3 at the locations given in Clauses 4.3.1.2 and 4.3.1.3.
4.3.1.2 Measuring points for average temperature Not less than five thermocouples
shall be positioned on the unexposed face of the test specimen, one at approximately the
centre of the area and one at approximately the centre of each quarter-section.
4.3.1.3 Additional measuring points Additional thermocouples shall be positioned as
follows:
(a) Before the heating period—at any point, including a joint, which, in the opinion of
the testing authority, is likely to become hotter than those points specified in
Clause 4.3.1.2.
(b) During the heating period—at any time during the test, thermocouples at any point,
including a joint, that appears to be hotter than those being measured.
4.3.2 Thermocouples for structurally critical temperatures
4.3.2.1 Reinforced or prestressed concrete elements Where temperature-measurement
procedures in accordance with Clause 2.10.5 are adopted for reinforced or prestressed
concrete elements, thermocouples shall be positioned on the steel surface, nearest the
heated face of the element, on not less than four representative tendons or bars at not less
than three positions. One position shall be located within 100 mm of the centre of the test
specimen and two other positions shall be located not less than 500 mm from the wall of
the furnace. In addition, not fewer than two thermocouples shall be positioned on at least
one stirrup, if any, at each end of the test specimen.
COPYRIGHT
23 AS 1530.4 — 1997
4.3.2.2 Beam, girder or truss Where a beam, girder or truss is incorporated in the test
specimen, thermocouples shall be positioned in accordance with the requirements of
Clause 6.3.1.
4.3.3 Thermocouples for incipient spread of fire Where a ceiling system is required
to have a resistance to incipient spread of fire to a space between ceiling and roof, or
ceiling and floor above, the following requirements shall apply:
(a) Thermocouples complying with Clause 2.2.3 shall be positioned in accordance with
Clause 2.2.3, except that pads shall not be used to cover the thermocouple discs.
(b) The testing authority shall select five locations, preferably one at approximately the
centre of the area and one at approximately the centre of each quarter-section, at
which to position thermocouples on each of—
(i) the unexposed face of any ceiling material not complying with Item (c);
(ii) a superstructure (including the soffits of timber members in contact with the
ceiling) not complying with Item (c), if any; and
(iii) the underside of sarking, insulation, or any material not complying with
Item (c), if any.
NOTE: Typical locations of thermocouples are given in Figure 4.1.
(c) Temperatures measured on—
(i) any members or material not determined to be combustible when tested in
accordance with AS 1530.1;
(ii) any thin surface finish not greater than 1 mm thick where the surface
material has a spread of flame index of not greater than 0; or
(iii) any materials deemed non-combustible by the Building Code of Australia;
shall not be considered relevant to the assessment of resistance to incipient spread
of fire.
(d) In cases where the roof/ceiling system only incorporates material complying with
Item (c) but it is required to demonstrate resistance to incipient spread of fire, a
1-metre length of 50 mm × 50 mm timber shall be placed within the plenum space
resting over the ceiling surface and the temperature at three points of the interface
shall be measured.
4.3.4 Location of deflection measurements Deflection shall be measured at the
following points:
(a) Midspan of the floor or midspan between supporting beams.
(b) Midspan of each beam incorporated in the floor.
(c) Any other point where, in the opinion of the testing authority, a significant
deflection is likely to occur during the test.
COPYRIGHT
AS 1530.4 — 1997 24
COPYRIGHT
25 AS 1530.4 — 1997
4.5 TEST PROCEDURE The test specimen shall be exposed to heat on its underside.
4.6 OBSERVATIONS
4.6.1 General In addition to the requirements of Clause 2.10 the following shall be
observed and recorded during the test:
(a) Temperatures on the unexposed face, including the temperatures and locations of the
additional thermocouples positioned in accordance with Clause 4.3.1.3(b).
(b) Temperatures for the determination of incipient spread of fire. (See Clause 4.3.3.)
4.6.2 Structurally critical temperatures Where temperature-measurement procedures
in accordance with Clause 2.10.5 are adopted, a record shall be made of temperature
versus time for all the thermocouples positioned in accordance with Clause 4.3.2.
4.6.3 Loadbearing capacity The ability of the test specimen to retain its loadbearing
capacity shall be observed. In addition, the loadbearing capacity of any rods or the like
which are incorporated to support services shall be observed.
COPYRIGHT
AS 1530.4 — 1997 26
4.7.3 Insulation
4.7.3.1 Average temperature For the purpose of Clause 2.11.3(a), the average
temperature shall be the mean of the temperatures measured only by those thermocouples
specified in Clause 4.3.1.2.
4.7.3.2 Maximum temperature For the purpose of Clause 2.11.3(b), the maximum
temperature shall be the highest temperature measured by the thermocouples specified in
Clauses 4.3.1.2 and 4.3.1.3.
4.7.4 Incipient spread of fire Failure in relation to incipient spread of fire shall be
deemed to have occurred when the average temperature of the five thermocouples at any
one of the locations specified in Clause 4.3.3(b)(i), (ii) or (iii) has risen by more than
180 K above the initial temperature.
4.9 TEST REPORT In addition to the requirements of Clause 2.14, the test report
shall include the test results specified in Clause 4.8.
COPYRIGHT
27 AS 1530.4 — 1997
S E C T I O N 5 C O L UM N S
5.2 TEST SPECIMEN—SIZE Where the length of the full-sized element exceeds that
which can be accommodated by the test equipment, the testing authority shall test a
representative portion of the full-sized element in which the curtailed length is not less
than 3000 mm.
Where a series of columns is to be tested to determine the effectiveness of different
thicknesses of protective materials, it shall be permissible to use specimens of minimum
length of 1 m subject to the requirements of Clause 5.4.
5.3 INSTRUMENTATION
5.3.1 Thermocouples for structurally critical temperatures Where temperature-
measurement procedures in accordance with Clause 2.10.5 are adopted, the positioning of
thermocouples shall be as follows (see also Clause 2.2.4):
(a) For a 3 m steel specimen, a minimum of four transverse sections shall be selected.
At each of these sections, a minimum of two thermocouples shall be positioned. For
a steel specimen less than 3 m long a minimum of two transverse sections shall be
selected not closer than 300 mm from the ends of the specimen. At each of these
sections a minimum of four thermocouples shall be positioned.
NOTE: Figure 6.1 gives recommended locations for thermocouples.
(b) For other than a steel specimen, thermocouples shall be positioned at all locations
considered to be critical.
5.3.2 Deflection measurement For a specimen to be tested under lateral loading (see
Clause 5.4.2), deflection-measuring equipment shall be positioned so as to measure the
maximum deflection.
COPYRIGHT
AS 1530.4 — 1997 28
5.6 OBSERVATIONS
5.6.1 Axially loaded specimens For axially loaded specimens, the longitudinal
movement versus time shall be recorded.
5.6.2 Transversely loaded specimens For transversely loaded specimens, the
deflection versus time shall be recorded.
5.6.3 Structurally critical temperatures Where temperature-measurement procedures
in accordance with Clause 2.10.5 are adopted, a record shall be made of temperature
versus time for all the thermocouples positioned in accordance with Clause 5.3.1.
COPYRIGHT
29 AS 1530.4 — 1997
S E C T I O N 6 B E A M S , G I R D E R S A ND
T R U S S E S
6.3 INSTRUMENTATION
6.3.1 Thermocouples for structurally critical temperatures
6.3.1.1 General Where temperature-measurement procedures in accordance with
Clause 2.10.5 are adopted, Clause 6.3.1.2, 6.3.1.3 or 6.3.1.4 shall apply, as appropriate
(see also Clause 2.2.4).
6.3.1.2 Steel elements For a steel specimen less than 3 m long, a minimum of two
transverse sections shall be selected. At each of these sections, a minimum of two
thermocouples shall be positioned. For a steel specimen less than 3 m long a minimum of
two transverse sections shall be selected not closer than 300 mm from the ends of the
specimen. At each of these sections a minimum of four thermocouples shall be positioned.
NOTE: Figure 6.1 shows recommended locations for thermocouples.
In addition, where the element is a truss, at least one thermocouple shall be positioned on
each member of the truss.
6.3.1.3 Reinforced and prestressed concrete elements For a reinforced or prestressed
concrete element, not less than three transverse sections shall be selected. One section
shall be located within 100 mm of the centre of the specimen and two other sections shall
be tested not less than 500 mm from the wall of the furnace. At each of the sections,
thermocouples shall be positioned on the steel surface, nearest the face of the element, on
not less than four representative tendons or bars.
COPYRIGHT
AS 1530.4 — 1997 30
In addition, not less than two thermocouples shall be positioned on at least one stirrup, if
any, at each end of the test specimen.
NOTE: For those elements for which the testing authority considers that concrete strength may
be critical, measurements of concrete temperatures should be made at the appropriate locations.
6.3.1.4 Elements other than steel or concrete For an element of other than steel or
concrete, thermocouples shall be positioned at all locations considered to be critical.
6.3.2 Deflection measurement Deflection-measuring equipment shall be positioned so
as to measure the maximum deflection.
NOTE: Measurement of maximum deflection may require some relocation of the equipment
during the test.
6.6 OBSERVATIONS
6.6.1 Structurally critical temperatures Where temperature-measurement procedures
in accordance with Clause 2.10.5 are adopted, a record shall be made of temperature
versus time for all the thermocouples positioned in accordance with Clause 6.3.1.
6.6.2 Deflection A record shall be made of deflection versus time for each point of
measurement.
COPYRIGHT
31 AS 1530.4 — 1997
COPYRIGHT
AS 1530.4 — 1997 32
S E C T I O N 7 D OO R S E T S , S H UT T E R
A S S E M B L I ES A N D D A M P E R A S S E MB L I E S
7.3 INSTRUMENTATION
7.3.1 Radiometer A radiometer shall be positioned in accordance with Clause 2.5.2, to
measure the radiant heat flux emitted by the specimen or any feature of the specimen (see
Clause 2.10.7).
NOTE: This measurement provides data for an assessment of a safe distance for the location of
combustible materials from a protected opening, see Appendix A.
7.3.2 Thermocouples Thermocouples complying with Clause 2.2.3 shall be positioned
in accordance with Clause 2.2.3 on the unexposed face of the door-set, damper or shutter
assembly. The thermocouple locations shall be as follows:
(a) For uninsulated steel shutters and uninsulated steel dampers, a single thermocouple
shall be mounted at approximately the centre of the specimen.
(b) For doorsets, insulated shutter assemblies and insulated damper assemblies, the
thermocouple locations shall be as follows:
(i) Where the door leaf, damper or shutter has a width of not less than 750 mm
and an area of not less than 1.5 m2, there shall be a total of five
thermocouples; one at approximately the centre of the specimen and one at
the centre of each quarter section.
(ii) Where the door leaf, damper or shutter has a width of less than 750 mm or
an area of less than 1.5 m2, there shall be one thermocouple at approximately
the centre of the specimen and at least one thermocouple for each 0.3 m2 of
area of the door leaf, damper or shutter.
(iii) On the unexposed face of the element where the specimen is mounted, but
subject to the requirements of Item (c), as follows:
(A) Before the heating period—at the locations shown in Figure 7.1 and at
any point, including a joint which, in the opinion of the testing
laboratory, is likely to become hotter than 180°C.
COPYRIGHT
33 AS 1530.4 — 1997
(B) During the heating period —at any time during the test, at any
point, including a joint, that appears to be hotter than 180°C.
(c) The thermocouples shall be located not less than 100 mm from the edge of the door
leaf or shutter, and they shall not be located on any glazing or any standard item of
hardware or through-metal fastenings.
Where regulatory authorities waive insulation requirements after the first 30 min of test,
the thermocouples may be removed after that time.
DIMENSIONS IN MILLIMETRES
7.5 OBSERVATIONS
7.5.1 Automatic closure and latching The behaviour of the specimen shall be
observed to ascertain that any doorset, shutter or damper assembly fitted with an
automatic closing device, closes and, where appropriate, latches automatically during the
first 90 s of the test.
7.5.2 Average temperature of unexposed face of door leaf or shutter The mean of
the temperatures measured by the thermocouples positioned in accordance with
Clause 7.3.2. shall be determined and recorded.
7.5.3 Maximum temperature of unexposed face of surrounding element The
temperature measured by the thermocouples positioned in accordance with
Clause 7.3.2(b)(iii)(A) shall be recorded. Additional thermocouples in accordance with
Clause 7.3.2(b)(iii)(B) shall be positioned where required, and their temperatures
recorded.
COPYRIGHT
AS 1530.4 — 1997 34
7.5.4 Cracks A record shall be made of any crack or fissure that develops within each
door leaf, shutter or damper, or at the element where the specimen is mounted.
7.5.5 Movements and openings A record shall be made of the following:
(a) Relative movements of—
(i) the frame and leaf/leaves of the doorset;
(ii) the leaves of multileaf doorsets; and
(iii) for sliding doors, the leaf and the frame or the wall.
(b) Openings formed—
(i) in the door leaf;
(ii) between leaf and panel or between damper blades and the stop or casing;
(iii) between leaves or damper blades;
(iv) between the frame and the wall; or
(v) at the element where the specimen is mounted.
7.5.6 Disengagement of the latching mechanism For elements having latching
mechanisms, where it is possible to monitor the disengagement of the latching
mechanism, the time of disengagement shall be recorded. Where disengagement cannot be
monitored, the mechanism shall be checked at the conclusion of the test and it shall be
recorded whether or not it is engaged.
COPYRIGHT
35 AS 1530.4 — 1997
7.8 TEST REPORT In addition to the requirements of Clause 2.14, the test report
shall include the following:
(a) Details of the hardware.
(b) Details of the glazing, if any.
(c) Details of the development, if any, of cracks, fissures or gaps.
(d) Details of the openings formed by deflections, if any, measured during the test.
(e) The average temperature rise at the unexposed face of a door leaf at 30 min and, if
measured, at intervals of 30 min throughout the test.
(f) The maximum temperature at the unexposed face of the element where the specimen
was mounted, at intervals of 30 min through the test.
(g) Details of any sustained flaming on the unexposed face of the specimen or
surrounding element.
(h) Values of the emitted radiant flux measured during the test.
(i) A statement as to the observed behaviour in accordance with Clause 7.5.5.
(j) A statement regarding the time of operation of an automatic door closer or another
automatic mechanism.
(k) Any markings of items of hardware, if applicable (see AS 1905.1).
COPYRIGHT
AS 1530.4 — 1997 36
S E C T I O N 8 G LA Z I N G
8.3 INSTRUMENTATION
8.3.1 Thermocouples Thermocouples complying with Clause 2.2.3 shall be positioned
on the surround of the glazing as shown in Figure 7.1.
8.3.2 Radiometer A radiometer shall be positioned in accordance with Clause 2.5.2 to
measure the radiant heat flux emitted by the specimen (see Clause 2.10.7).
NOTE: See Appendix A.
8.4 TEST PROCEDURE The test specimen shall be exposed to heat on one face.
8.5 OBSERVATIONS
8.5.1 Cracks or fissures Times shall be measured from the start of the test to the
formation of cracks or fissures and to the occurrence of collapse.
8.5.2 Radiant flux The emitted radiant flux shall be measured by means of the
radiometer referred to in Clause 8.3.2.
NOTE: This measurement provides data for an estimate of safe distance for the location of
combustible materials from a protected opening (see Appendix A).
8.8 TEST REPORT In addition to the requirements of Clause 2.14, the test report
shall contain the following information:
(a) A full description of the materials and construction, together with details of the
method of fixing and the clearance allowed for expansion.
(b) A statement on the sizes of gaps that develop and the times at which they occurred.
COPYRIGHT
37 AS 1530.4 — 1997
S E C T I O N 9 A IR D U C T S
COPYRIGHT
AS 1530.4 — 1997 38
One group may be positioned to fulfil the conditions of Items (a) and (b) simultaneously.
In addition, thermocouples shall be positioned at any point where, in the opinion of the
testing authority, that point is likely to become hotter than the above-mentioned locations.
Where it is not practicable to position thermocouples inside the duct, and the duct is of
sheetmetal construction, the thermocouples may be positioned on the outside wall of the
duct without pad covering and welded in position in accordance with the provisions of
Clause 2.2.4 before placing any layer of insulating material to cover the duct.
9.3.2 Internal fire testing
9.3.2.1 Gas temperatures inside the duct At least one thermocouple complying with
Clause 2.2.2.1 shall be positioned inside the duct so as to obtain a representative
measurement of the temperature of the hot gases passing through the duct, at a
cross-section situated at 1500 mm from the furnace end of the duct.
For vertical ducts, the thermocouple shall be located centrally in the duct. For horizontal
ducts the thermocouple shall be located halfway between the centre of the duct and its
top.
9.3.2.2 Insulation measurement Thermocouples complying with Clause 2.2.3 shall be
positioned in accordance with Clause 2.2.3 on the external face of the duct, as follows:
(a) Groups of not less than two thermocouples at cross-sections located 25 mm and
400 mm from the unexposed face of the penetrated element, and one additional
group at the end of any step or taper on the external duct insulation at the likely
hottest position of the step or taper.
(b) Additional thermocouples at any point where, in the opinion of the testing
laboratory, that point is likely to become hotter than the locations specified in
Item (a).
(c) During the heating period, additional thermocouples at any point which, at any time
during the test, appears to be hotter than those being measured.
9.4 PROCEDURE
9.4.1 External fire testing The specimen shall be heated on the outside.
9.4.2 Internal fire testing The specimen shall be heated from the inside. The
temperatures of gases passing through the duct shall be the mean of the temperatures
measured by the thermocouples specified in Clause 9.3.2.1. The temperature inside the
duct shall be maintained as close as possible to the mean furnace temperature and shall be
not lower than 250 K below the mean furnace temperature.
9.5 OBSERVATIONS
9.5.1 Structural adequacy A record shall be made of the time when the suspension or
fixing devices can no longer retain the duct in its intended position or when sections of
the duct collapse.
9.5.2 Integrity The following shall be observed and recorded together with the time of
the observation:
(a) For external fire testing, any hot gases passing into the duct.
(b) For internal fire testing, any hot gases passing to the unexposed side, except for the
open end.
NOTE: Provision may be made to introduce into the furnace a tracer gas or a substance that will
produce a clearly discernible coloured smoke or gas.
9.5.3 Temperatures For internal fire testing, the temperature and location of additional
thermocouples positioned in accordance with Clause 9.3.2.2(c) shall be recorded.
COPYRIGHT
39 AS 1530.4 — 1997
9.7 TEST REPORT In addition to the requirements of Clause 2.14, the test report
shall include the records obtained in accordance with Clause 9.5.4.
COPYRIGHT
AS 1530.4 — 1997 40
S E C T I O N 1 0 E L E M E N T S P E N E T R A T E D B Y
S E R V I C ES
COPYRIGHT
41 AS 1530.4 — 1997
10.4 TEST PROCEDURE The specimen shall be heated from one side.
COPYRIGHT
AS 1530.4 — 1997 42
10.7 TEST REPORT In addition to the requirements of Clause 2.14, the test report
shall include records of the observations made in accordance with Clause 10.5.
DIMENSIONS IN MILLIMETRES
COPYRIGHT
43 AS 1530.4 — 1997
APPENDIX A
RADIANT HEAT FLUX MEASUREMENTS
(Informative)
A2 GENERAL In a fire, radiant heat emitted from the unexposed face of an element
of construction can cause the ignition of combustible materials in the vicinity.
The insulation criteria of the fire-resistance test would ensure that radiant heat flux levels
would be below those necessary to ignite combustible materials or to cause burns to
humans in the vicinity. However, with uninsulated types of construction it would be
possible for radiant heat flux levels to exceed those which would be safe for occupants or
combustible materials in the vicinity.
The measurement of radiant heat flux during the test provides information on the likely
intensity of the emitted radiant heat flux during a fire and enables safe distances to be
calculated.
The theory presented in this Appendix assumes that the source of radiant heat is uniform
in intensity although this is seldom realized in practice. However, if the distance at which
the intensity of radiant heat measured in the test is similar to the distance of interest, a
useful approximation of the emitted flux can be obtained. If the non-uniformity of the
source of radiant heat is known or can be estimated, this can be incorporated in the
calculations of radiant heat.
The emitted radiant heat flux/time curve is applicable to the specimen during the test.
This curve will not necessarily relate to the time history of emitted radiant heat during a
real fire. Real fires have been shown to increase their temperature more rapidly than
indicated by the standard time-temperature curve. The most appropriate value for
calculations would normally be the value at the end of the rating period.
Ir = φ × Io . . . A3
where
Ir = intensity of radiant heat flux received at the point under consideration, in
kilowatts per square metre
φ = a geometric view factor called the configuration factor, which is related to the
solid angle subtended by the source at the point under consideration
Io = emitted radiant heat flux, in kilowatts per square metre.
The test data provides the values of Io during the test. The configuration factor applicable
to a particular installation can be calculated and then the intensity of radiant heat flux to
be received at a point in front of the element can be determined by the above equation.
Alternatively, if what is needed is to limit to a safe value the received radiant heat flux, a
safe distance can be evaluated at which the configuration factor will yield sufficient
attenuation of the emitted radiant heat flux.
Typical radiant heat flux intensities to cause various phenomena are tabulated in
Table A1.
COPYRIGHT
AS 1530.4 — 1997 44
TABLE A1
TYPICAL RADIANT HEAT INTENSITIES FOR VARIOUS PHENOMENA
Intensity
Phenomena
kW/m 2
Maximum for indefinite exposure for humans
Pain after 10 s to 20 s 4
Pain after 3 s 10
where
φ = the configuration factor
R = the radius of source
D = the distance between source and receiver.
(b) Rectangular source with receiver on centre-line of source and with plane of receiver
parallel to plane of source—
. . . A4(2)
where
φ = the configuration factor
W = width of source
H = height of source
D = the distance between source and receiver.
A5 ESTIMATING SAFE DISTANCE The safe distance, i.e. the distance at which the
radiant heat intensity falls below a nominated value Ir, can be determined for rectangular
sources from calculations of configuration factor, or estimated from Table A2.
COPYRIGHT
45 AS 1530.4 — 1997
φ = I r/Io . . . A5
To utilize Table A2, the aspect ratio of the source, i.e. the ratio of the shorter side to the
longer side, needs to be evaluated.
The factor C is then obtained from Table A2.
The ‘safe distance’ (the distance at which the radiant heat intensity has decreased to I r) is
calculated from the equation:
Safe distance =
where
C = a dimensionless factor, obtained from Table A2
A s = the area of the source.
TABLE A2
FACTOR C FOR USE IN THE DETERMINATION OF SAFE DISTANCE
Factor C
Configuration
Aspect ratio
factor
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
0.001 17.8 17.8 17.8 17.8 17.8 17.8 17.8 17.8 17.8 17.8
0.002 12.6 12.6 12.6 12.6 12.6 12.6 12.6 12.6 12.6 12.6
0.003 10.2 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3
0.004 8.82 8.88 8.89 8.89 8.89 8.89 8.89 8.91 8.91 8.91
0.005 7.88 7.93 7.94 7.95 7.95 7.95 7.96 7.96 7.96 7.96
0.006 7.16 7.23 7.25 7.25 7.26 7.26 7.26 7.26 7.27 7.27
0.007 6.62 6.68 6.70 6.71 6.71 6.72 6.72 6.72 6.72 6.72
0.008 6.17 6.24 6.26 6.26 6.28 6.28 6.28 6.28 6.28 6.28
0.009 5.80 5.87 5.89 5.90 5.91 5.91 5.92 5.92 5.92 5.92
0.010 5.50 5.56 5.59 5.60 5.60 5.60 5.61 5.61 5.61 5.61
0.020 3.78 3.88 3.92 3.93 3.94 3.94 3.94 3.94 3.94 3.94
0.030 3.00 3.13 3.17 3.18 3.19 3.20 3.20 3.20 3.21 3.21
0.040 2.53 2.67 2.71 2.74 2.75 2.75 2.76 2.76 2.76 2.76
0.050 2.20 2.35 2.40 2.43 2.44 5.45 2.45 2.45 2.46 2.46
0.060 1.95 2.12 2.17 2.20 2.21 2.22 2.23 2.23 2.23 2.23
0.070 1.76 1.93 1.99 2.02 2.03 2.04 2.05 2.05 2.05 2.05
0.080 1.60 1.78 1.85 1.87 1.89 1.90 1.90 1.91 1.91 1.91
0.090 1.47 1.66 1.72 1.75 1.77 1.78 1.78 1.79 1.79 1.79
0.100 1.35 1.55 1.62 1.65 1.67 1.68 1.68 1.69 1.69 1.69
0.200 0.75 0.94 1.02 1.07 1.09 1.11 1.12 1.12 1.12 1.12
0.300 0.50 0.66 0.75 0.79 0.82 0.84 0.85 0.85 0.85 0.86
0.400 0.36 0.49 0.57 0.62 0.65 0.66 0.67 0.68 0.68 0.68
0.500 0.27 0.38 0.45 0.49 0.52 0.54 0.55 0.55 0.56 0.56
0.600 0.21 0.29 0.35 0.39 0.42 0.43 0.44 0.45 0.45 0.45
0.700 0.16 0.23 0.27 0.31 0.33 0.34 0.35 0.36 0.36 0.36
0.800 0.12 0.17 0.20 0.23 0.25 0.26 0.27 0.27 0.28 0.28
0.900 0.08 0.11 0.13 0.15 0.16 0.17 0.18 0.18 0.18 0.18
COPYRIGHT
Observations during fire-resistance tests for floors and roofs include measurements of emitted radiant heat flux and deformations such as cracks or fissures. These observations help determine the points of weaknesses and the potential for structural failure under fire conditions, which are crucial for assessing the fire-protective properties of the materials .
Deflection measurements determine how structural elements behave under thermal stress, which is critical for understanding potential structural failures during fire events. This involves monitoring movement at strategic locations, evaluating the free movement, and observing deformation of the specimen to interpret and apply test results effectively. Such measurements are crucial across walls, floors, and ceilings to predict potential collapses .
The measurement of radiant heat flux is crucial for assessing how much heat a material can emit or reflect, influencing safety distances for combustible materials. Accurate heat flux measurement helps determine the risk of fire spread in adjacent areas, informing both the design and emergency measures related to fire safety protocols .
The criteria of integrity for doorsets, shutters, and dampers are determined by the absence of collapse or the absence of gaps or fissures exceeding certain dimensions. It ensures that these assemblies maintain their ability to contain fire and smoke during exposure, thereby playing a crucial role in fire safety .
Testing from both directions ensures that a wall element can resist fire irrespective of which side faces the threat. However, if the testing laboratory determines that resistance from one specific direction results in lower fire-resistance, and that this reflects real-world conditions, tests from a single direction might suffice, potentially allowing the waiver of the second test. This discernment ensures the test results are both realistic and efficient .
The test specimen of glazing must be exposed to heat on one face, and observations include recording the formation of cracks, fissures, and eventually collapse. The thickness and construction method influence the integrity and thermal resistance. This setup ensures that the glazing's ability to withstand fire and prevent spread is accurately evaluated, impacting its application in safety regulations .
The criteria for structural adequacy in fire-resistance tests require that the structure maintains its load-bearing function without significant deformation or collapse. The measurements must be taken to ensure no breach occurs in maintenance of load-bearing integrity during the test period .
For floors and roofs, thermocouples are also positioned to measure structurally critical temperatures, including positioning on the steel surface nearest the heated face of the element. This differs from wall measurements, which primarily focus on the unexposed face. This approach increases the accuracy of temperature measurements by closely monitoring areas most vulnerable to early failure due to heat exposure .
Thermocouples must be positioned on the unexposed face of the test specimen, with not less than five thermocouples placed at one approximately at the center of the area and one at approximately the center of each quarter-section .
Thermocouples are used to measure the incipient spread of fire for ceiling systems by placing them at selected locations, such as the unexposed face of the ceiling material and the superstructure. These measurements help in ensuring that flames or heat do not spread beyond predefined limits, ensuring safety and structural integrity of spaces managing enclosed fire situations .