SITE CONTRACTOR DOCUMENT COVER SHEET

BATU HIJAU PROCESS EXPANSION PROJECT

CONTRACTOR TO COMPLETE

Amman Document No: K017-T12-0003 Rev: 0

Contractor Doc. No: - Rev: -

Contractor Name: PT LESTARI MARINA UTAMA

Contract No: BH2227600me

Contract Description: K017 - TEMPORARY JETTY

Document Title: METHOD STATEMENT FOR EXTENSION WORK OF TEMPORARY JETTY

PR2ME-K000-MGT-TMP-006_0
24-AUGUST-2022
 Project : No Document K017-T12-0003
Batu Hijau Process Expansion
Project Date 25/05/2023

Title : Revision 0
K-017 Temporary Jetty Page 1 of 14

METHOD STATEMENT FOR EXTENSION WORK OF

TEMPORARY JETTY

Description Name Sign

Prepared By. PT. Lestari Marina Utama

Dony Kusuma - Engineer

Checked By. PT. Lestari Marina Utama

Erwin Widyanto - Project Manager

Approved By. PT. Lestari Marina Utama

Muhammad Ediansyah - Director

Reviewed By. PT. Amman Mineral Nusa Tenggara

Approved By. PT. Amman Mineral Nusa Tenggara

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Table of Contents
1. Introduction ........................................................................................................................................................................................................... 3
2. Purpose and Scope .............................................................................................................................................................................................. 3
3. Document Control ................................................................................................................................................................................................ 3
4. Reference Documents......................................................................................................................................................................................... 3
4.1 Drawings (Design Drawing, Boulder Drawing, and Layout) .............................................................................................................4
5. Definitions, Terms and Abbreviations ..............................................................................................................................................................7
6. Responsibility .........................................................................................................................................................................................................7
7. Materials, Equipment and manpower ...............................................................................................................................................................7
7.1 Materials.......................................................................................................................................................................................................7
7.2 Equipment.................................................................................................................................................................................................... 8
7.3 Personel/Workforces .............................................................................................................................................................................. 8
8. Methodology / Procedure .................................................................................................................................................................................. 8
8.1 Installation Piling Fender Using Spiral Steel Pipe ............................................................................................................................. 8
8.2 Installation Jumbo Bag ........................................................................................................................................................................... 13
9. Daily Inspection ...................................................................................................................................................................................................13
10. Quality Control .....................................................................................................................................................................................................13
11. Health, Safety and Environmental ................................................................................................................................................................... 13
11.1 General Policy ...........................................................................................................................................................................................13
11.2 Health, Safety and Environmental Hazards ....................................................................................................................................... 13
11.3 Protective and Safety Equipment......................................................................................................................................................... 14
11.4 Emergency Procedures .......................................................................................................................................................................... 14
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1. INTRODUCTION
A temporary Jetty shall be built at the project/mining area to facilitate berthing of barges for loading/unloading materials
and equipment. This extension work aims for the ship berthing method which previously could only be used with the Ro-Ro
method, with the addition of this work later the temporary jetty can be used for the long side method.

2. PURPOSE AND SCOPE

The discussion aims to provide additional information regarding the stages in the pile driving process, especially inclined
piles at sea driving locations. The second is the stage of widening the end of the jetty using a jumbo bag and gravel. The
scope of work consists of the following separate operations:

• Maintain access road

• Mobilization of the materials and equipment
• Pile erection
• Jumbo bag filling inside and around the temporary jetty

3. DOCUMENT CONTROL
• The document governing the preparation, registration, approval, distribution and amendment/revision of this method
statement will be according to requirement.
• The requirements for document numbering are addressed in the project specific document control procedure.
• This method statement is a controlled document, and will be distributed as such to those detailed on the Internal parties
maintained by the Document Controller, while external distribution will be via the Secretary.

4. REFERENCE DOCUMENTS
The following documents define the requirements to be employed to demonstrate compliance of the works defined in this
method Statement :
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4.1 Drawings (Design Drawing, Boulder Drawing, and Layout)

The Jetty coordinate is from 8°53'51.58"S, 116°44'54.70"E and 8°53'52.21"S 116°44'53.86"E to 8°53'58.45"S, 116°44'59.54"E and
8°53'58.69"S, 116°44'59.22"E

Detail Drawing of Piling Fender

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Ship Maneuvering Sketch

Top View Temporary Jetty

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Lifting Plan For LCT2000 (Side View)

Lifting Plan For Barge (Side View)

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5. DEFINITIONS, TERMS AND ABBREVIATIONS

- Tides are fluctuations in sea level as a function of time due to the gravitational pull of objects in the sky, especially the
sun and moon, on the mass of sea water on earth.

The following is the condition of the tides in the jetty area:

• LWS Lowest Water Sea (+0.64 m)
• HWL Highest Water Level (+3.2 m)
• MSL Mean Sea Level (+2.56 m)

6. RESPONSIBILITY
- The Project Manager is responsible for appoint site supervisory personnel to organize, coordinate, and oversee the
execution of the work detailed in this method statement.
- The Site Manager is responsible for the organization and coordination of the entire work detailed in this method
statement.
- The Marine work section engineer is responsible for the execution of the works detailed in this method statement. He
will be responsible for instructing the Foremen / Supervisor about the requirements of the contract, including all
restrictions, safety regulations, scope of work and time schedule. In addition, he will be responsible for related logistic
matters and all matters related to HSE and the quality of the works.
- The Supervisor/Foreman is responsible for the day-to-day implementation and supervision of the works detailed in this
method statement.
- Assigned HSE staff is responsible to assist the construction team to develop safe methods of working and to monitor
implementation of the controls as required.

7. MATERIALS, EQUIPMENT AND MANPOWER

7.1 Materials
The main items of materials to be utilized for maintain of temporary jetty and access road (embankment) are as follow:

- Sand and Gravel : On call basis

- Jumbo bag : 5000 pcs
- Geotextile : 10 roll
- Aluminium Anode @7kg : 24 Pcs
- Used Rubber Tire dia. 1100mm : 24 Pcs
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- Spiral steel pipe θ16” : 20 Pcs

- Spiral steel pipe θ12” : 6 Pcs
- Welding equipment : 1 Set
- Cutting equipment : 1 Set
7.2 Equipment
All equipment to be deployed for built of temporary jetty and fender will be in good working condition. The lifting equipment
will be third party certified and in compliance with the project's HSE requirements

The main items of permanent equipment are as follow:

- Excavator Komatsu PC 200 : 1 Unit

- Excavator Komatsu CAT320 NG : 1 Unit
- Crane Piling Kobelco : 1 Unit
- Vibro Roller Bomag : 1 Unit
7.3 Personel/Workforces
- Project Manager : 1 Person
- Supervisor : 3 Person
- HSE Officer : 1 Person
- Welder : 4 Person
- Fitter : 4 Person
- Operator of Heavy Equipment : 4 Person
- Labour : 20 Person

8. METHODOLOGY / PROCEDURE
8.1 Installation Piling Fender Using Spiral Steel Pipe
- Before starting the erection process, first determine the coordinate points to be designated.
- After the erection point is ready, it must then prepare a mount location that is considered hard and must be able to
support the weight of the crane.
- Preparing supporting equipment in the form of 2 sets of welding travo, generator set, 1 set of cutting torch, iron
cutting grinders placed on special racks made of iron frames and roofed.
- After the crane and supporting equipment have been in the planned position, then the crane first lifts the leader pole
that has previously been kited.
- For the leader pole assembly stage, the leader pole consists of a connection connection that has been assembled by
the manufacturer, which is 4.5 m long.
- Then the pieces of the leader pole are connected until they reach a height of 22 m
- The leader cut splicing usesbolts that have been assembled by the manufacturer.
- Next, set the hook on the pole leader which functions to lift the hammer
- Then connect the sling crane link to the leader pole to lift the hammer, and attach the hammer to the leader pole.
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- After the erection tool is ready, then the right sling takes the piles that have been mobilized with the help of excavators
and dump trucks from the stokpile to the erection site.
- The piles that have been tapered will be taken first, andinserted into the bottom of the leader's pile holder which
functions to position the pile at the point of erection and the leader's pile.
- After the pile enters the bottom mount hole of the leader pole, then the hammer cap in the n positionto the top pile.
- After the hammer cap has been in the planned position, the hammer beating is carried out to the level that has been
planned for the cessation of the first pile erection, which is 1 – 1.5 m above the water level.
- After the cessation of erection, the pile head is cut if it is considered damaged caused by a hammer blow, the cutting
is carried out aimed at obtaining a good pile level and circle so as to facilitate the process of smashing.
- After cutting the first pile head, then the sling crane takes the second pile and the same process is carried out as the
first stage, which is to insert the pile into the leader mount hole and position the hammer cap into the upper pile ti.
- After that, position the second pile over the first pile and a welding process is carried out to connect the two piles.
- Before the process of cutting the pile head and welding, it is carried out first andthe manufacture of working
scaffolding made of iron frame using elbow iron with scaffolding legs from iron pipes with scaffolding floors using iron
/ plate grating. This scaffolding serves for the place of footing when the welder performs the work of cuttingpiles and
the process of welding pile joints.
- After the joint welding process has been completed, the erection process is carried out to a predetermined level.
- This process is carried out repeatedly at each point of the pile.
- After the erection is complete, the installation of the bracing / pile stiffener is then carried out.
- Bracing or pile stiffeners have been cut to a predetermined size.
- Then next the bracing / stiffening of the piles that have been cut, is positioned in the position between the two pile
points with the help of an excavator or crane.
- After the bracing/stiffening of the pile has been in the desired position, it is further encapsulatedand welded.
- The installation process of bracing / stiffening piles is carried out according to the existing drawings.
- After the erection process is complete, the process of disassembling the pile tool is then carried out
- The dismantling of the stake begins with lowering the leader's mast to the ground.
- After that, remove the hammer hook so that the hammer and leader separate.
- Then the leader pole pole is separated back into pieces of 4.5 m long leader pole pieces by removing the locking bolts.
- After being removed, the leader pole and hammer piece are lifted onto the truck to be demobilized along with the crane
and other equipment.
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8.2 Welding Technique For Steel Pipe Joint

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8.3 Installation Jumbo Bag

Sequence of activities for installation of the jumbo bag is as follow.

- Fix lifting tackles to the lifting eyes of the temporary jetty and be ready for hoisting, approved lifting plan shall be on
board prior to commence the operation.
- Hoist the jumbo bag by using excavator under supervision of lifting supervisor and banks men. Workers will control
the movement of the load using guide ropes by following instructions of the lifting supervisor.
- Place the jumbo bag in position and verify lines and levels. Detach lifting tackles if it satisfactory or adjust it otherwise.
- Fill quarry run material inside the jumbo bag by using excavator. The material will be transported to the site by dump
trucks. The material will be filled up to the required level and graded as per profile. The wearing surface (top surface)
of the access to the jetty will be smoothed by laying a 100 mm thick layer of fine material at its top.
- Place rock armor at front of the temporary jetty using the excavator.

9. DAILY INSPECTION
Necessary Daily inspection for temporary jetty activities will be obtained prior to commencement of the work.

a. Form
b. Checklist

10. QUALITY CONTROL

This is a temporary work and no record will be generated in this regard. However, any defect or damage found during
course of the project shall be rectified and the temporary causeway/jetty will be well maintained to serve the purpose
efficiently.

11. HEALTH, SAFETY AND ENVIRONMENTAL

11.1 General Policy
The significant safety hazards have been identified and analyzed in accordance with the applicable HSE legal and contractual
requirements as well as with the Project and the Construction Environmental Management Plan.

11.2 Health, Safety and Environmental Hazards

AS required by the Project HSE Plan, the significant HSE hazards of this work have been analyzed in accordance with the
general procedure Hazard Analysis and Environmental Impact Assessment and are listed below.

• Tripping hazards
• Manual handling/ handling of hazardous materials
• Slip, trips and falls
• Traffic accident
• Trapping injuries
• Hand injuries
• Defective plant and equipment
• Falling materials Lifting operation
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• Heavy earth moving equipment

• Oil spillage and sea water contamination
• Noise
• Dust Generation
• Sediment re-suspension
• Waste Generation
• Marine safety
Controls will be implemented to minimize these hazards as set out in the HSE riskassessment.

11.3 Protective and Safety Equipment

The Protective & Safety Equipment shall be in accordance with the specifications and the requirements of the contract

All personnel will be handed out these items during their site induction.

• Helmets
• Safety glasses
• Safety shoes
• Work gloves
• High visibility vests or Life Jackets

11.4 Emergency Procedures

In case of emergency situations, everybody should follow The Emergency Preparedness and Response Plan.

In case of any spill, the Spill Response Plan shall be implemented.