Instruction Manual

RBM E SERIES
Plate rolling machines

RBM 1050-30 E
RBM 1270-25 E
RBM 1550-20 E
RBM 2050-15 E

RBM 1270-25 E
Imprint

Product identification

Metallkraft

Plate rolling machine

Model Item number

RBM 1050-30 E 3813201
RBM 1270-25 E 3813202
RBM 1550-20 E 3813203
RBM 2050-15 E 3813204

Manufacturer

Stürmer Maschinen GmbH

Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt

Fax: 0049 (0) 951 96555 - 55

E-Mail: [email protected]
Internet: www.metallkraft.de

Indications regarding the operating instructions

Original instructions

Edition: 14.05.2019
Version: 1.07
Language: English

Author: ES/MS

Indications regarding the copyright

Copyright © 2019 Stürmer Maschinen GmbH, Hallstadt, Germany.

The contents of these operating instructions are the sole property of the company Stürmer.

Passing on as well as copying of this document, the use and distribution of its content are
prohibited if not explicitly permitted. Contraventions are liable to compensation.

Subject to technical modifications and error.

2 RBM E | Version 1.07

Contents

1 Introduction .........................................................................4
1.1 Copyright............................................................................................... 4
1.2 Customer service .................................................................................. 4
1.3 Limitation of liability............................................................................... 4
2 Safety....................................................................................5
2.1 Symbol explanation............................................................................... 5
2.2 Responsibility of the operator ............................................................... 6
2.3 Requirements to staff............................................................................ 7
2.4 Personal protective equipment ............................................................. 7
2.5 General safety regulations .................................................................... 8
2.6 Safety lables on the machine................................................................ 8
3 Intended Use ........................................................................9
3.1 Misue .................................................................................................... 9
3.2 Residual risks........................................................................................ 9
4 Technical Data ...................................................................10
4.1 Type plate ........................................................................................... 10
5 Transport, packaging, storage .........................................10
5.1 Delivery and transport......................................................................... 10
5.2 Packaging ........................................................................................... 11
5.3 Storage ............................................................................................... 12
6 Description of the machine ..............................................12
6.1 Specification and standard equipment................................................ 12
6.2 Optional equipment............................................................................. 13
6.3 Safety switch....................................................................................... 13
7 Set up and connection ......................................................14
7.1 Set up.................................................................................................. 14
7.2 Danger zones...................................................................................... 15
7.3 Assembly of the safety line ................................................................. 16
7.4 Lubricate bearings .............................................................................. 16
7.5 Electrical connection ........................................................................... 17
7.6 Direction of rotation of the motor......................................................... 18
8 Commissioning .................................................................19
8.1 Operation ............................................................................................ 20
8.2 Bending operation............................................................................... 22
9 Maintenance and Cleaning ...............................................28
9.1 Cleaning and lubrication of the machine ............................................ 28
9.2 Troubleshooting .................................................................................. 30
10 Disposal, recycling of used devices..............................30
10.1 Decommissioning.............................................................................. 30
10.2 Disposal of electrical equipment ....................................................... 30
10.3 Disposal of lubricants........................................................................ 30
11 Spare parts.......................................................................31
11.1 Ordering spare parts ......................................................................... 31
11.2 Spare parts drawing.......................................................................... 32
12 Electrical-schematic .......................................................33
13 EC Declaration of Conformity ........................................34
14 Notes ................................................................................35

RBM E | Version 1.07 3

Introduction

1 Introduction
You have made a good choice by purchasing the METALLKRAFT machine.

Read the operating manual thoroughly before commissioning the ma-

chine.

It gives you information about the proper commissioning, intended use and
safe and efficient operation and maintenance of your machine.

The operating manual is part of the Machine package. Always keep this opera-
ting manual in the location where your Machine is being operated. All local ac-
cident prevention regulations and general safety instructions for the operating
range of your Machine must also be complied with.

Illustrations in this operating manual serve the general understanding and may
deviate from the actual design.

1.1 Copyright
The contents of these instructions are copyright. They may be used in con-
junction with the operation of the machine. Any application beyond those des-
cribed is not permitted without the written approval of Stürmer GmbH.

For the protection of our products, we shall register trademark, patent and de-
sign rights, as this is possible in individual cases. We strongly oppose any in-
fringe-ment of our intellectual property.

1.2 Customer service

Please contact your dealer if you have questions concerning your bending ma-
chine or if you need technical advice. They will help you with specialist infor-
mation and expert advice.

Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt

Repair service:
Fax: 0049 (0) 951 96555-111
E-Mail: [email protected]

Spare part orders:

Fax: 0049 (0) 951 96555-119
E-Mail: [email protected]

We are always interested in valuable experience and knowledge gained from

using the application-which then could be shared and be valuable to develop
our products even further.

1.3 Limitation of liability

All information and notes in these operating instructions were summarised
while taking applicable standards and rules, the state-of-the-art technology
and our long-term knowledge and experiences into consideration.

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 Safety

In the following cases the manufacturer is not liable for damages:

- Non-observance of the operating instructions,

- Inappropriate use
- Use of untrained staff,
- Unauthorized modifications
- Technical changes,
- Use of not allowed spare parts.

The actual scope of delivery may deviate from the explanations and presenta-
tions described here in case of special models, when using additional ordering
options or due to latest technical modifications.

The obligations agreed in the delivery contract, the general terms and conditi-
ons as well as the delivery conditions of the manufacturer and the legal regula-
tions at the time of the conclusion of the contract are applicable.

2 Safety
This section provides an overview of all important safety packages for the pro-
tection of operating personnel as well as for safe and fault-free operation.
Other task-based safety notes are included in the paragraphs of the individual
phases of life.

2.1 Symbol explanation

Safety instructions The safety notes in these operating instructions are high-lighted by symbols.
The safety notes are intro-duced by signal words which express the concern of
the risk.

DANGER!
This combination of symbol and signal words indicates an
imminently dangerous situation which may lead to death or
severe injury if not avoided.

WARNING!
This combination of symbol and signal words indicates a
potentially dangerous situation which may lead to death or
severe injury if not avoided.

CAUTION!
This combination of symbol and signal words indicates a
potentially dangerous situation which may lead to slight or
minor injury if not avoided.

ATTENTION!
This combination of symbol and signal words indicates a
possibly dangerous situation which may lead to property and
environmental damages if they are not avoided.

RBM E | Version 1.07 5

Safety

NOTE!
This combination of symbol and signal words indicates a po-
tentially dangerous situation which may lead to material or
environmental damage if not avoided.

Tips and recommendations

Tips and recommendations

This symbol highlights useful tips and recommenda-tions as
well as information for an efficient and trou-ble-free opera-
tion.

It is necessary to observe the safety notes written in these operating instructi-

ons in order to reduce the risk of personal injuries and damages to property.

2.2 Responsibility of the operator

Operator The operator is the person who operates the machine for commercial or eco-
nomic purposes himself or leaves it to a third party for use or application and
bears legal product responsibility during the operation for the protection of the
user, the personnel or third parties.

Operator obligations If the machine is used in the commercial sector, the operator of the machine is
subject to the legal obligations for occupational safety. For this reason, the
safety instructions in this operating manual as well as the safety, accident pre-
vention and environmental protection regulations applicable to the area of ap-
plication of the machine must be observed. The following applies in particular:

- The operator must obtain information about the applicable occupational

safety regulations and, in a risk assessment, must also determine addi-
tional hazards resulting from the special working conditions at the place
of use of the machine. He must implement these in the form of operating
instructions for the operation of the machine.
- The operator must check during the entire period of use of the machine
whether the operating instructions he has prepared comply with the cur-
rent state of the regulations and adjust them if necessary.
- The operator must clearly regulate and determine the responsibilities for
installation, operation, troubleshooting, maintenance and cleaning.
- The operator must ensure that all persons handling the machine have
read and understood this manual. In addition, he must train the staff at
regular intervals and inform them about the dangers.
- The operator must provide the personnel with the necessary protective
equipment and bind the wearing of the required protective equipment.

Furthermore, the operator is responsible for ensuring that the machine is al-
ways in perfect technical condition. Therefore, the following applies:

- The operator must ensure that the maintenance intervals described in

this manual are observed.
- The operator must have all safety equipment regularly checked for func-
tionality and completeness.

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 Safety

2.3 Requirements to staff

The different tasks described in this manual represent different requirements

to the qualification of the persons entrusted with these tasks.

WARNING!
Danger in case of insufficient qualification of the
staff!
Insufficiently qualified persons cannot estimate the risks
while using the vacuum cleaner and expose themselves and
others to the danger of severe or lethal injuries.
- Have all works only performed by qualified persons.
- Keep insufficiently qualified persons out of the working
area.

Only persons reliable working procedures can be ex-pected from, are allowed
to perform all works. Persons the responsiveness of which is affected by e. g.
drugs, alcohol or medication, are not allowed to work with the machine.

The qualifications of the personnel for the different tasks are mentioned below:

Operator The operator is instructed by the operating company about the assigned tasks
and possible risks in case of improper behaviour. Any tasks which need to be
performed beyond the operation in the standard mode must only be performed
by the operator if it is indicated in these instructions and if the operating com-
pany expressively commissioned the operator.

Electrically qualified person Electrically qualified person is due to their professional training, knowledge
and experience as well as knowledge of the relevant standards and regulati-
ons, in a position to carry out work on the electrical systems and to indepen-
dently recognize and avoid possible dangers.

Qualified personnel Due to their professional training, knowledge and experience as well as their
knowledge of relevant regulations the specialist staff is able to perform the as-
signed tasks and to recognise and avoid any possible dangers them-selves.

Manufacturer Certain works may only be performed by specialist personnel of the manu-
facturer. Other personnel is not au-thorized to perform these works. Please
contact our cus-tomer service for the execution of all arising work.

2.4 Personal protective equipment

The personal protective equipment serves to protect persons against impair-

ments of safety and health while working. The staff member has to wear per-
sonal protective equipment while performing different tasks on and with the
machine which are indicated in the individual paragraphs of these instructions.

The personal protective equipment is explained in the following paragraph:

Protective gloves
The protective gloves serve to protect the hands against
sharp components as well as against fric-tion, abrasions or
deep injuries.

RBM E | Version 1.07 7

Safety

Safety boots
Safety boots protect the feet from being crushed, falling
parts and slipping over on slippery ground.

Protective clothes
Protective clothes are made of a tightly fitted fabric without
the protruding parts of low tear strength.

2.5 General safety regulations

Please note the following: - Use the guards and secure them securely. Never work without protecti-
ons and get them working.
- Keep the machine and its working environment always clean. Ensure
adequate lighting.
- The machine may not be modified in its design and may not be used for
purposes other than those foreseen by the manufacturer.
- Never work under the influence of concentration-disturbing illnesses, fati-
gue, drugs, alcohol or medicines.
- Keep children and people unfamiliar with the machine away from their
work environment.
- Do not pull on the mains lead to pull the plug out of the socket. Protect
the cable from heat, oil and sharp edges.
- Disruptions that affect safety are eliminated immediately.
- Protect the machine against moisture (danger of short circuit)
- Before using the machine, make sure that no parts are damaged. Dama-
ged parts must be replaced immediately to avoid any danger.
- Do not overload the machine! You work better and safer in the specified
performance range.
- Only use original spare parts and accessories to avoid possible dangers
and accident risks.

2.6 Safety lables on the machine

Safety markings and instructions are attached to the bending machine (Fig. 1,
2), which must be observed and followed.

1 2 3 4

Fig. 1: Safety labels

The safety markings and instructions attached to the bender must not be re-
moved. Damaged or missing safety markings can lead to malfunctions, perso-
nal injury and property damage. They are to be replaced immediately.If the
safety markings and instructions are not immediately recognizable and com-
prehensible, the round bending machine must be taken out of operation until
new safety markings have been made.

Fig. 2: Safety labels

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 Intended Use

3 Intended Use
The RBM E plate rolling machine is used exclusively for the production of
round shaped parts such as pipes, cones, cylinders, etc. The material to be
bent must not exceed the maximum sheet thickness specified for the machine.
The machine may only be operated by a single person who has been in-
structed in the use and maintenance of the machine.

Proper use also includes compliance with all information in this manual. Any
use beyond the intended use or otherwise is considered misuse.

WARNING!
Dangers in case of unintended use!
Misuse of the machine can lead to dangerous situations.
- Only operate the bender in the power range specified in the
technical data.
- Never bypass or override the safety devices.
- Only operate the round bending machine in a technically
perfect condition.

Unauthorized modifications or alterations to the Bending Machine can invali-

date the CE conformity of the Bending Machine and are prohibited. The com-
pany Stürmer Maschinen GmbH assumes no liability for design and technical
changes to the bending machine.

The improper use of the bender and the disregard of the safety regulations or
the operating instructions exclude liability of the manufacturer for resulting da-
mage to persons or objects and cause the warranty to expire!

3.1 Misue

If the intended use is observed, no reasonably foreseeable misuse is possible,

which could lead to dangerous situations with personal injury.

3.2 Residual risks

Even if all safety regulations are observed and the machine is used correctly,
there are still residual risks listed below:

- There is a risk of injury to the upper limbs (e.g., hands, fingers).

- Danger of falling workpieces
- During set-up and set-up work, it may be necessary to dismantle on-site
protective devices. This creates various residual risks and potential dan-
gers that every operator must be aware of.

RBM E | Version 1.07 9

Technical Data

4 Technical Data
RBM 1050-30 E RBM 1270-25 E RBM 1550-20 E RBM 2050-15 E

Bending width 1050 mm 1270 mm 1550 mm 2050 mm

Max. sheet thickness* 3 mm 2,5 mm 2 mm 1,5 mm
Roller Ø 90 mm 90 mm 90 mm 95 mm
Bending Ø min. 135 mm 135 mm 135 mm 145 mm
Motor output (400 V) 1,1 kW 1,1 kW 1,5 kW 1,5 kW
Roller Speed 6 m/min. 6 m/min. 6 m/min. 6 m/min.
Dimensions (LxBxH) [mm] 1630x700x1200 1850x700x1200 2130x700x1200 2630x700x1200

Weight 480 kg 520 kg 580 kg 715 kg

Noise level < 70 dB(A) < 70 dB(A) < 70 dB(A) < 70 dB(A)

*Performance data for material with tensile strength of 400 N/mm²; conical
bending performance = factor 0.5; bending performance aluminium = 1.2; ben-
ding performance stain-less steel (VA) = factor 0.75; the optional tempered rol-
lers are necessary for bending stainless steel (VA) ** Please turn over for des-
criptions of the packaging surcharges;

4.1 Type plate

The type plate with the following data for identification as well as the CE mar-
king are attached to the round bending machine (Fig. 3).

Fig. 3: Type plate

5 Transport, packaging, storage

5.1 Delivery and transport

Delivery Check the machine on delivery for any visible transportation damage. If you
notice any damage to the device please report this immediately to the carrier
or dealer.

Transport
WARNING!

Danger to life!
If the weight of the machine and the permissible lifting capa-
city of the lifting equipment are not observed during trans-
port or lifting, the machine may tip over or fall.
- Observe the weight of the machine and the permissible lif-
ting capacity of the lifting equipment during transport and
lifting operations.
- Check lifting gear and load handler for perfect condition.

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 Transport, packaging, storage

The machine may only be loaded and unloaded by qualified personnel.

To avoid accidents, the necessary precautions must be taken when unloading

and transporting the machine.

DANGER!
Before transporting, check that the upper roller lock is in the
closed position and that the transport ropes are tightened.

Fig. 4: Transport by LKW

Wrong

Right
Fig. 5: Transport by crane

5.2 Packaging

All used packaging materials and packaging aids are recyclable and should be
taken to a materials recycling depot to be disposed of.
The delivery packaging is made of cardboard, so please dispose carefully by
having it chopped up and given to the recycling collection.
The film is made of polyethylene (PE) and the cushioned parts of polystyrene
(PS). Deliver these substances to a collection point for recyclable materials or
to the waste disposal company which looks after your region.

RBM E | Version 1.07 11

Description of the machine

5.3 Storage

The machine must be thoroughly cleaned before storing it in a dry, clean, dust-
and frost-free environment. It must not be shut down with chemicals in a room.
If the machine must be stored in a damp room, all electrical components in the
control cabinet as well as the hydraulic system must be protected by moisture-
absorbing agents. If the machine is stored for a long time, all bare metal parts
must be greased against rusting.

6 Description of the machine

Illustrations in this operating manual serve the general understanding

and may deviate from the actual design.

1 Compensating screw for top roller

2 Top rollers fold out
3 Bottom roller
4 Hand crank for height adjustment
5 EMERGENCY STOP button
6 Electric box with main switch
7 Pedals:
right pedal rotation right,
left pedal turning left
8 Anchoring point
9 Safety line

Fig. 6: Description of the RBM E

Pedal

The standard pedal is equipped with an EMERGENCY STOP button, which

immediately interrupts all machine movements when disconnected from the
power connection until it is released.

Function:
right pedal: turn right,
left pedal: direction of rotation left

6.1 Specification and standard equipment

- Asymmetric 3-roller system with swing-out top roller

- Two rollers driven by gears
- Hardened rollers (ST 1050 high-pressure steel)
- Cast iron frame
- Mobile control panel
- Conical-bender
- Operating manual
- EU standard according to (CE mark)

12 RBM E | Version 1.07

 Description of the machine

6.2 Optional equipment

- Motor-adjustable / deliverable rear roller

- Hardened rollers for stainless steel

6.3 Safety switch

For the safety of the operating personnel, the machine is equipped with a
safety switch and a safety line. When the leash is operated, the ring shown
below is pulled like the EMERGENCY STOP, stopping all machine activities.

To restart, pull the blue button (Fig. 7). When the line is pulled, a green mark is
visible. The machine can be restarted from the control panel with the START
button.

Switch ON

Switch OFF

Fig. 7: Safety switch and safety line

RBM E | Version 1.07 13

Set up and connection

7 Set up and connection

7.1 Set up

Requirements for the installation In order to achieve good functionality and long life of the bender, the site
site should meet the following criteria.

- The substrate must be level, firm and vibration-free.

- The installation or working room must be dry and well ventilated.
- Do not operate machines that cause dust and chips near the bender.
- There must be sufficient space for the operating personnel, for material
transport as well as for adjustment and maintenance work.
- The site must have good lighting.

Space requirement

Fig. 8: Space requirement of the machine

The measure of the space requirement on the right side of the machine should
be slightly larger than a roll length and allow easy material removal.

The amount of space required in front of and behind the machine should be
calculated so that the operator can easily feed the material and remove it from
the machine.

Set up the plate rolling machine

WARNING!

Risk of crushing!
The machine may tilt during deployment and cause serious
injury.
- The machine must be set up by at least 2 people together.

Wear safety gloves!

Wear safety shoes!

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 Set up and connection

Wear protective clothing!

Step 1: Check the ground for a horizontal alignment, if necessary, compensate

for slight unevenness.

Step 2: Attach the round bending machine with ground anchors to the ground
and align horizontally with a spirit level.

NOTE!
After setting up, remove the protective agent from the bare
metal parts, which have been applied to protect against
rusting.
- Use usual solvents.
- No water, no nitrolic solvents or similar use!

NOTE!
The moving parts must be free of dirt and dust.
- If necessary, lubricate the moving parts as listed in the
chapter on cleaning and maintenance.

7.2 Danger zones

The plate rolling machine is provided with the necessary protective equipment
to prevent injuries that may be caused by the worm gear or other gears. Ano-
ther area of danger that must be carefully observed during the machining
process is the turning range of the rollers.

The danger area shown below must be kept clear during operation.

Danger zone
Safety line
Fig. 9: Danger zones

RBM E | Version 1.07 15

Set up and connection

Fig. 10: Position of the operator during the bending process (green area)

7.3 Assembly of the safety line

DANGER!
The safety line is an important safety device and must never
be removed during machine operation. Disassembly is only
permitted for transport purposes.

The safety line is supplied in its individual components for packaging reasons
and must be attached to the machine by the customer as shown below.

Fig. 11: Assembly of the safety line

It is essential that the leash is firmly attached to the safety switch.

7.4 Lubricate bearings

Before using the machine for the first time, check and lubricate the bearings
and gears, see chapter "Cleaning and lubrication".

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 Set up and connection

7.5 Electrical connection

DANGER!

Danger to life due to electric current!

There is an immediate danger of electrocution on contact
with live components.
- The machine may only be connected by qualified electrici-
ans.
- Work on the electrical system should only be carried out by
qualified electricians.

It is important to note that

- the power connection has the same characteristics (voltage, mains fre-
quency, phase) as the motor,
- the mains voltage of 400 V is used,
- For the purpose of a safe working operation the grounding has to be
checked.

DANGER!
After connecting the plug, check the direction of rotation of
the motor. If this is wrong, two phases must be exchanged.

Step 1: Connect the power cord to the mains.

Step 2: Plug the pedal connector into the machine.

In some cases, a reverse connection may cause the motor to burn out. To
avoid this, after making the electrical connection, make sure that the direction
of rotation corresponds to the indicated direction of the arrow. It can also be
checked whether the rolling direction of rotation is carried out according to the
operation of the respective keys on the control panel or according to the opera-
tion of the respective pedal; right pedal: direction of rotation right; left pedal: di-
rection of rotation left. Possibly. If the direction of rotation is reversed, re-
connect the cables.

Fig. 12: Insert pedal plug

RBM E | Version 1.07 17

Set up and connection

Electrical Box The electric box contains the control elements of the machine and is
connected to the pedals.

1 Main switch
2 Start button
3 Stop button
4 Operating display

Fig. 13: Electrical box

WARNING!
The main power supply should be protected by circuit brea-
kers against possible overvoltages!

DANGER!
The electric box may only be opened for maintenance and
adjustment work!

7.6 Direction of rotation of the motor

Step 1: Turn on the main switch and the ON / OFF switch.

Step 2: Press the START button.

Step 3: Operate the pedals and check the direction of rotation of the rollers.

If necessary, the connections must be reconnected by an electrician to obtain

the correct direction of rotation.

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 Commissioning

8 Commissioning

WARNING!
Danger due to insufficient qualification of per-
sons!
Insufficiently qualified personnel can not assess the risks
involved in handling the device and expose themselves and
others to the risk of serious or fatal injuries.
- All work should only be carried out by qualified persons.
- Keep inadequately qualified persons out of the work area.

WARNING!
Risk of crushing!
The upper limbs must be kept away from the machine
during insertion and during machining of the workpiece.

DANGER!
The following rules must be followed.
- Never carry out any work on the device under the influence
of alcohol, drugs or medication and / or in case of fatigue or
concentration-impairing illnesses.
- The machine may only be operated by a trained person.

Wear safety gloves!

Wear safety shoes!

Wear protective clothing!

NOTE!
Before commissioning, the following must be observed.
- The mains voltage must correspond to the voltage specifi-
cations on the rating plate.
- The main switch must be set to "0".
- The safety devices as well as the protective covers must be
functional.

The machine is designed for steel processing and not for processing flam-
mable or harmful substances. The customer is responsible for the choice of
the material to be processed. Likewise, care must be taken to ensure the
safety of nearby operating personnel.

RBM E | Version 1.07 19

Commissioning

The material should meet the following requirements:

- Dry and clean, free of oil.

- The diameter must correspond to the specifications.
- The material should have a degree of hardness throughout.
- Buying high quality material is advisable
- The surface of the areas to be bent should be smooth.

NOTE!
It is important to thoroughly clean the rollers to avoid pos-
sible slippage of the profile due to grease residues on the
rollers.

DANGER!
- The operator should have basic knowledge of this type of
machine.
- Operators should not wear loose clothing, necklaces, rings,
etc. to prevent them from being pulled into the running ma-
chine.
- If faults occur, immediately actuate the EMERGENCY
STOP button.

8.1 Operation

CAUTION!
First read the operating instructions!
Please read the operating instructions completely before
you start the machine for the first time!

DANGER!
Before using the round bending machine for the first
time, lubricate the chains and bearings!
We assume no liability for damage due to improper commis-
sioning.

DANGER!
When operating the rollers: Do not drive the rollers against
the lower stop!

The RBM E models have a driven rear roller. It is moved by the engine and a
transmission system. The lower roller is driven by the transmission system.
Therefore, the bending process is simple and smooth; however, some experi-
ence is needed to work efficiently.

A complete bend with one pass is not possible. To get the desired radius, se-
veral passes are required. Narrow arcs and full radii always require multiple
passes.

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 Commissioning

Standard operation In order to be able to remove a bent workpiece from the machine, the lock of
the top roller must be released and the top roller must be removed from the
guide.

Fig. 14: Release lock of top roller

Step 1: Before starting the machine, check the locking of the top roller.

Step 2: Check the parallelism of the rollers with a gauge and spirit level.

Fig. 15: Check parallelism of rollers

Step 3: Turn on the main switch. The operating display lights up.

Step 4: Press the START button.

Step 5: Press the rollers with the pedals.

Step 6: Perform Bending.

Step 7: Stop the rollers after completing the bending process. Move the front
and rear rollers downwards.

Step 8: Loosen the lock of the upper roller, fold out the upper roller and remove
the workpiece. Use a crane to support the workpiece.

DANGER
The unfolded top roller must not be overloaded by the work-
piece. The workpiece must be supported by a crane.

Step 9: Fold in the top roller and lock.

Step 10: Turn off the machine with the main switch.

RBM E | Version 1.07 21

Commissioning

8.2 Bending operation

Bending may only be performed by qualified personnel experienced in these

machines. All steps of bending, pre-bending and conical bending must be car-
ried out extremely carefully. It should be noted that a small radius is made by
repeating the bending process several times; Once too much bent, this step
can not be undone.

WARNING
It is not allowed to use profiles exceeding the specification
strength. Do not work on more than one piece at a time. Use
the machine only for the intended purpose.

8.2.1 Before operation with the machine

- Remove dirt and oil from the material.

- The material ends must be free of chips and burnt residues.
- Burnt material is harder at the points of separation than in the remaining
area.
- The material has to be level.
- It is recommended to make a stencil made of cardboard or cardboard for
the desired radius
- Always work the workpiece in the center of the rollers

Fig. 16: Position workpiece in the middle of the rollers

Calculation of the workpiece length

22 RBM E | Version 1.07

 Commissioning

8.2.2 Sheet position

Bending chart

8.2.3 Pre-bending

Pre-bending is the operation whereby the ends of the material are bent to the
same radius as the final radius. This will give the best results at full radii (eg
making tubes) or for operations where no flat ends are desired.

8.2.4 Bending

NOTE!
The material hardens after each pass.
When processing stainless steel, several passes must be
made because this material is work hardening material.

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Commissioning

8.2.5 Conical bending

Conical bending is more difficult than normal bending. The machine perfor-
mance is reduced by 30% to 50%, the conical bending capacity decreases by
about 25%. The material thickness must be reduced accordingly..

Calculation of the dimension of the workpiece

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Bending process

Step 1: Before conical bending, the sheet must be pre-bent at the ends with
parallel rolls.

Step 2: Thereafter, the machine must be prepared for conical bending as

follows:
Move the lower roller and the rear roller to the lowest position.
Conically-bending tool Clutches

Fig. 17: Conical bending: tool (left) and couplings (right)

Release the fastening bolts of the couplings. Pull off couplings so that only one
side of the rollers moves. Use the handwheel to tilt the rollers to the desired
position for conical bending.

Fig. 18: Conically bending, preparation

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The above-illustrated hardened bending tool holds the material to be bent co-
nically during the bending operation.

Fig. 19: Conically bending, drain

8.2.6 Normal bending after conical bending

After conical bending, the rollers must be brought back into parallel position.

Step 1: Use the handwheels to bring the back roll and bottom roll parallel to the
top roll.

Step 2: Connect couplings.

Step 3: Check the parallelism of the rollers with a gauge.

8.2.7 Removal of the workpiece

Step 1: After completing the bending process, support the workpiece with a
crane.
Step 2: Lower the lower and rear rollers.
Step 3: Release the upper roller lock by pulling the handle as far as possible to
allow the roller to move in the bearing (Fig. 20).

Mechanical
protection

Fig. 20: Release lock of top roller

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Step 4: Swing top roller (Fig. 21).

Fig. 21: Swing the top roller

Step 5: Remove workpiece. Use a crane to support the workpiece.

DANGER
When the top roller is tilted, the top roller must not be overloaded
by the workpiece. The workpiece must be supported by a crane.

Step 6: Swing the top roller back into the bearing and lock it with the mechanical
lock. Make sure that the mechanical lock has been made correctly.

Fig. 22: Workpiece removal with lifting device

WARNING!
Do not change safety device. Never try to activate a func-
tion of the machine when the top roller is open.

8.2.8 Counterweight
At the top of the housing of the top roller is the screw for the balance weight. It
prevents the top roller from tilting too far when extending.
- Turn clockwise (CW) for more counterweight.
- Counterclockwise (CCW) turning for less counterweight.

Screw

Fig. 23: Adjust balance weight

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Maintenance and Cleaning

9 Maintenance and Cleaning

Tips and recommendations

To ensure that the bending machine is always in good ope-
rating condition, regular care and maintenance work must
be carried out.

WARNING!

Danger due to insufficient qualification of per-

sons!
Insufficiently qualified personnel can not assess the risks
involved in maintenance work on the machine and expose
themselves and others to the risk of serious injury.
- All maintenance work should only be carried out by quali-
fied persons.

DANGER!

Danger to life due to electrical shock!

There is a danger to life when in contact with live compo-
nents.
- Always unplug the appliance before cleaning and main-
tenance.
- Connections and repairs of the electrical equipment may
only be carried out by a qualified electrician.

NOTE!
After servicing, maintenance and repair, check that all panels
and guards are properly installed on the machine and that
there is no more tool inside or in the working area of the ma-
chine.

Damaged protective devices and parts of the device must be

repaired or replaced as agreed by a recognized specialist
workshop.

9.1 Cleaning and lubrication of the machine

.

DANGER!
Before starting cleaning and lubrication, be sure to switch off
the machine and disconnect the power plug!

DANGER!
The rollers must not be lubricated or oiled. You would allow
slipping of the material and thus trigger no bending process.
The rollers are always free of grease and oil.

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 Maintenance and Cleaning

- Regularly clean the round bending machine.

- Treat bare metallic work surfaces with anti-rust spray.
- Clean the rollers regularly.

The points listed in the table must be lubricated regularly at least once a month
or more often for a period of more than eight hours daily. Some of these locati-
ons are inside the machine and can only be accessed after removing the
cover.

1 1

Fig. 24: Parts to be lubricated on the machine

Nr. Interval Lubricant

1 Bearings, gears weekly Grease

- The gearbox under the front cover is maintenance-free and need only be
checked from time to time.
- The engine and frame mounting screws are tightened if necessary.

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Disposal, recycling of used devices

9.2 Troubleshooting

Fault Possible cause Remedy

The machine does not work. 1. Defective electrical connection 1. Check the electrical connection.
2. Switch in the OFF position 2. Switch in ON position
3. Contact the service.

Engine is running, but the rollers are 1. Mechanical problem 1. Check mechanics
not moving. 2. Contact the service.

The machine does not bend the ma- 1. Wrong material. 1. Check material.
terial. 2. Oily material 2. Clean material.

Problem with bending thick sheet 1. Check if the sheet thickness is wit- 1. The max. permissible material
metal hin the permissible dimensions. thickness must not be exceeded.
2. Workpiece surface is uneven. 2. Use only flat workpieces.

10 Disposal, recycling of used devices

Please take care in your own interest and in the interest of the environment
that all component parts of the machine are only disposed of in the intended
and permitted way.

10.1 Decommissioning

Immediately decommission disused machines in order to avoid later misuse

and endangering of the environment or personal safety.

- Eliminate all environmentally hazardous operating materials from the used

device.
- If required, disassemble the machine into easy to handle and usable compo-
nents and parts.
- Dispose of machine components and operating materials by the disposal
channels provided.

10.2 Disposal of electrical equipment

Electrical equipment contains a variety of recyclable materials and environ-

mentally harmful components.

These components must be separated and properly disposed of. If in doubt,

contact municipal waste management.

If necessary, the help of a specialized waste management company can be

used for the treatment.

10.3 Disposal of lubricants

Remove any leaking, used or excessive grease at the lubricating points.

Disposal notes for used lubricants are available from the manufacturer of the
lubricants. If necessary, request the product-specific data sheets. The disposal
instructions for the lubricants used are provided by the lubricant manufacturer.
If necessary, ask for the product-specific data sheets.

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 Spare parts

11 Spare parts

DANGER!
Danger of injury due to use of wrong spare parts!
The use of incorrect or faulty replacement parts may cause
danger to the operator and cause damage and malfunction.
- Only original spare parts from the manufacturer or replace-
ment parts approved by the manufacturer must be used.
- In case of doubt, always contact the manufacturer.

Tips and recommendations

It must be used bending rollers that are suitable for the
material to be processed.

11.1 Ordering spare parts

The spare parts may be purchased with the authorized dealer or directly with
the manufacturer. Please find the corresponding contact data in Chapter 1.2
Customer service.

Indicate the following basic information for requests or orders of spare parts:

- Type of device
- Item No.
- Position No
- Year of construction:
- Quantity
- Required mode of dispatch (mail, freight, sea, air, express)
- Address of dispatch

Spare part orders which do not include the above indi-cations may not be ta-
ken into consideration. If the indi-cations regarding the mode of dispatch are
missing, the product is dispatched at the discretion of the supplier.

You will find information regarding the device type, item No. and year of manu-
facture on the type plate fixed to the Machine.

Example

The top roller for the RBM 2050-15 E round bending machine must be or-
dered. This is indicated in the spare parts drawing with the item number 5.

- Type of device: Plate rolling machine RBM 2050-15 E

- Item number: 3813204
- Position number: 5
Your order number is: 0-3813204-05

The order number consists of the item number, the position number and one
digit in front of the item number.

- Place the digit 0 in front of the item No.

- Also place the digit 0 in front of the position No 1 through 9.

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Spare parts

11.2 Spare parts drawing

In case of service, the following drawing shall help to identify the necessary spare parts. If necessary, send a copy of the
parts drawing with the marked components to your authorized dealer.

Fig. 25: Spare parts drawing

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 Electrical-schematic

12 Electrical-schematic

Fig. 26: Electrical-schematic

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EC Declaration of Conformity

13 EC Declaration of Conformity

According to machine directive 2006/42/EC Annex II 1.A

Manufacturer/retailer: Stürmer Maschinen GmbH

Dr.-Robert-Pfleger-Starße 26
D-96103 Hallstadt

herewith declares that the following product

Product group: Metallkraft® Metalworking machines

Designation of machine: RBM 1050-30 E

RBM 1270-25 E
RBM 1550-20 E
RBM 2050-15 E

Machine type: Plate rolling machine

Serial number: ____________________

Year of manufacture: 20____

corresponds, on the basis of its design and construction, as well as the version that we have put into circulation, with the
relevant fundamental health and safety requirements of (subsequent) EC guidelines.

Relevant EU directives 2014/30/EU EMC-Directive

The following harmonized standards were applied:

EN 60204-1:2007-06 Safety of machinery - Electrical equipment of machines - Part 1: General

requirements

DIN EN ISO 12100:2010 Safety of machinery - General principles for design -Risk assessment and risk
reduction (ISO 12100:2010)

Responsible for documentation: Kilian Stürmer, Stürmer Maschinen GmbH,

Dr.-Robert-Pfleger-Str. 26, D-96103 Hallstadt

Hallstadt, 15.04.2016

______________________
Kilian Stürmer
General Manager

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 Notes

14 Notes

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www.metallkraft.de