Decentralized Controllers MAS 72x Table of Contents

Decentralized Controllers MAS 72x

6. 24.05.2019

Table of Contents
1. Introduction ..................................................................................................................... 4
1.1 List of Modules .................................................................................................................. 5
1.2 Performance Data ............................................................................................................. 5
1.3 Functions of the Decentralized CPU ................................................................................. 5
– .....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................5

2. Processor Modules CPU 72x ......................................................................................... 6

2.1 Overview ........................................................................................................................... 6
2.1.1 List of Modules ..................................................................................................... 6
2.1.2 Inputs and Outputs .............................................................................................. 7
2.2 Extension Bus and Dimensions ......................................................................................... 8
2.2.1 Extension Bus ...................................................................................................... 8
2.2.2 Dimensions .......................................................................................................... 8
2.2.3 Processor Module CPU 723-T ............................................................................. 9
2.2.4 Processor Modules CPU 725-LT/LTH, CPU 727-T/TH ...................................... 10
2.3 Extensibility ..................................................................................................................... 11
2.4 Terminal Assignment....................................................................................................... 12
2.4.1 Overview ............................................................................................................ 12
2.4.2 Power Supply ..................................................................................................... 13
2.4.3 Interfaces ........................................................................................................... 14
2.4.4 Inputs and Outputs ............................................................................................ 16
2.5 Configuration CPU 72x.................................................................................................... 18
2.5.1 Operation Modes ............................................................................................... 19
2.5.2 Interfaces ........................................................................................................... 22
2.6 System Behavior ............................................................................................................. 23
2.6.1 LED Functions ................................................................................................... 23
2.6.2 Power Supply Breakdown (UC) ......................................................................... 25
2.6.3 Overvoltage (UC and US) .................................................................................. 25
2.6.4 Undervoltage (US) ............................................................................................. 26
2.6.5 Cross-Polarity .................................................................................................... 26
2.6.6 Short Circuit ....................................................................................................... 26
2.6.7 RAM and RTC Buffering .................................................................................... 27
2.6.8 Startup Behavior ................................................................................................ 27
2.7 Technical Data ................................................................................................................ 28
2.7.1 General Data ..................................................................................................... 28
2.7.2 Technical Data - Inputs and Outputs .................................................................. 30
2.8 Accessories: Flash Cassette FMC 701-T ........................................................................ 33
2.8.1 Technical Data ................................................................................................... 34
– ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................34

3. Special Module CPU 727-DT ....................................................................................... 35

3.1 Hardware Description ...................................................................................................... 35
3.2 Mounting and Assembly .................................................................................................. 36
3.3 Electrical Power Supply................................................................................................... 37
– ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................37

3.4 Interfaces ........................................................................................................................ 38

3.4.1 CAN Bus ............................................................................................................ 38
3.4.2 RS-232C ............................................................................................................ 39
3.5 Connection of the Interface ............................................................................................. 39
– ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................39

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Decentralized Controllers MAS 72x Table of Contents

3.6 Configuration CPU 727-DT ............................................................................................. 40

3.6.1 Operation Modes ............................................................................................... 41
3.6.2 Interfaces ........................................................................................................... 42
– ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................43

3.7 System Behavior ............................................................................................................. 43

3.7.1 LED Functions ................................................................................................... 43
3.7.2 Faults ................................................................................................................. 45
3.8 Technical Data ................................................................................................................ 46
– ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................46

4. Special Module CPU 727-CT/CTH ............................................................................... 47

4.1 Hardware Description CPU 727-CT/CTH ........................................................................ 47
4.2 Extensibility ..................................................................................................................... 47
4.3 Connection, Display, and Controls .................................................................................. 48
4.4 Terminal Assignment....................................................................................................... 49
4.5 Electrical Power Supply................................................................................................... 50
4.6 Interfaces ........................................................................................................................ 51
4.6.1 CAN Bus ............................................................................................................ 51
4.6.2 RS-232C ............................................................................................................ 52
4.6.3 Installation Remarks .......................................................................................... 52
4.7 Inputs and Outputs .......................................................................................................... 53
4.7.1 Connection of Counter Inputs ............................................................................ 53
4.7.2 Connection of the Comparator Outputs.............................................................. 54
4.8 Block CT_INSTALL ......................................................................................................... 54
4.9 Configuration CPU 727-CT/CTH ..................................................................................... 55
4.9.1 Control Modes ................................................................................................... 56
4.9.2 Interfaces ........................................................................................................... 57
– ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................58

4.10 System Behavior ............................................................................................................. 58

4.10.1 LED Display ....................................................................................................... 58
4.10.2 Power Supply Breakdown (UC) ......................................................................... 59
4.10.3 Overvoltage (UC and US) .................................................................................. 60
4.10.4 Undervoltage (US) ............................................................................................. 60
4.10.5 Cross-Polarity .................................................................................................... 60
4.10.6 Short Circuit ....................................................................................................... 60
4.10.7 RAM Buffering ................................................................................................... 60
4.10.8 Startup Behavior ................................................................................................ 60
– ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................60

4.11 Technical Data ................................................................................................................ 61

4.11.1 General Data ..................................................................................................... 61
4.11.2 Counter Inputs ................................................................................................... 63
4.11.3 Digital Outputs ................................................................................................... 64

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Decentralized Controllers MAS 72x List of Figures

List of Figures
Fig.6.01: System overview ............................................................................................................ 4
Fig.6.02: MOBI bus: extension bus plug (view from front) ............................................................. 8
Fig.6.03: Dimensions CPU 72x ...................................................................................................... 8
Fig.6.04: Processor module CPU 723-T ........................................................................................ 9
Fig.6.05: Processor modules CPU 725-LT/LTH, CPU 727-T/TH ................................................. 10
Fig.6.06: Extensibility CPU 72x ................................................................................................... 11
Fig.6.07: Terminal assignment CPU 723-T .................................................................................. 12
Fig.6.08: Terminal assignment CPU 725-LT/LTH and CPU 727-T/TH ......................................... 12
Fig.6.09: Wiring of power supply (UC) ......................................................................................... 13
Fig.6.10: CAN bus wiring ............................................................................................................. 14
Fig.6.11: RS-232C wiring ............................................................................................................ 15
Fig.6.12: Connection of the CPU 723-T digital input .................................................................... 16
Fig.6.13: Connection of the CPU 723-T digital output.................................................................. 16
Fig.6.14: Connection digital inputs CPU 725-LT/LTH and CPU 727-T/TH ................................... 17
Fig.6.15: Connection digital outputs CPU 725-LT/LTH and CPU 727-T/TH ................................. 17
Fig.6.16: Memory map CPU 72x ................................................................................................. 21
Fig.6.17: LEDs CPU 723-T, CPU 725-LT/LTH and CPU 727-T/TH ............................................. 23
Fig.6.18: Battery backup time of the CPU 72x-Tx/CTx ................................................................ 27
Fig.6.19: Connection diagram digital inputs ................................................................................. 30
Fig.6.20: Connection diagram interrupt inputs ............................................................................. 31
Fig.6.21: Connection diagram digital outputs............................................................................... 32
Fig.6.22: Dimensions flash cassette FMC 701-T ......................................................................... 33
Fig.6.23: Mounting the flash cassette .......................................................................................... 33
Fig.6.24: Decentralized processor module CPU 727-DT ............................................................. 35
Fig.6.25: Bottom view CPU 727-DT ............................................................................................. 35
Fig.6.26: Top view CPU 727-DT .................................................................................................. 35
Fig.6.27: CPU 727-DT dimensions .............................................................................................. 36
Fig.6.28: Electrical power supply CPU 727-DT ............................................................................ 37
Fig.6.29: CAN bus connection CPU 727-DT ................................................................................ 38
Fig.6.30: Connection of the interface RS-232C ........................................................................... 39
Fig.6.31: LEDs CPU 727-DT ....................................................................................................... 43
Fig.6.32: Processor modules CPU 727-CT/CTH ......................................................................... 48
Fig.6.33: Terminal assignment CPU 727-CT/CTH ....................................................................... 49
Fig.6.34: Connection of the inputs to positive .............................................................................. 53
Fig.6.35: Connection of the inputs to negative............................................................................. 53
Fig.6.36: Connection of the outputs ............................................................................................. 54
Fig.6.37: LEDs CPU 727-CT/CTH ............................................................................................... 58
Fig.6.38: Counter inputs .............................................................................................................. 63
Fig.6.39: Digital outputs ............................................................................................................... 64

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Decentralized Controllers MAS 72x Introduction

1. Introduction
This chapter describes the decentralized processor modules of the MAS 72x series .

PC for programming
or visualisation

CPU 72x-Tx Extension Modules

DDC 7xx-Tx
or
CPU 72x-Tx

DDC 7xx-Tx
or
CPU 72x-Tx

Fig.6.01: System overview

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Decentralized Controllers MAS 72x Introduction

1.1 List of Modules

Module Art.no. Attributes

1 MB RAM, 1 MB FEPROM, 2 kB EEPROM, 2×CAN,
CPU 723-T 44120223
1×RS-232C, US 24 Vdc
CPU 725-LT 44120265 256 kB RAM, 512 kB FEPROM, 2 kB EEPROM,
1×CAN, 1×RS-232C
CPU 725-LTH 44120365 US –LT: 24 Vdc, –LTH: 36 Vdc
CPU 727-T 44120227
1 MB RAM, 1 MB FEPROM, 2 kB EEPROM, 1×CAN,
CPU 727-TH 44120326 1×RS-232C
CPU 727-CT 44120226 US –T/–CT: 24 Vdc, –TH/–CTH: 36 Vdc
CPU 727-CTH 44120327 –DT: with MMI terminal,
–CT[H]: with 4 counter inputs
CPU 727-DT 44120330

1.2 Performance Data

1)
Module Power Consumption Maximum Load on the MOBI Bus
CPU 723-T 2.6 W 5W
CPU 725-LT/LTH 2.6 W 5W
CPU 727-T/TH 2.6 W 5W
2)
CPU 727-DT 4.5 W —
typ. 3.5 W
CPU 727-CT/CTH 3.75 W
max. 9.5 W
1)
For the power consumption of the individual extension modules: see the introduction of
chapter "Extension Modules MAS 72x", 1.2 Power Consumption on the MOBI Bus.
2)
No extension modules possible, because no MOBI bus connection

1.3 Functions of the Decentralized CPU

The decentralized processor modules provide the following functions:
 Communication via CAN bus and RS-232
 Expandable with the digital and analog extension modules
 I/O interfaces with analog or digital in/outputs
 Programming in IEC 61131-3

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2. Processor Modules CPU 72x

2.1 Overview
The CPU 72x decentralized processor modules cover the following functions:
 CPU in closed housing (IP40) for mounting on DIN rail
 Communication via CAN bus and RS-232 interface
 Can be extended with digital and analog extension modules
 I/O interfaces with analog or digital inputs/outputs
 FMC 701-T memory cassette with CPU 72x as an option
 Programming in IEC 61131-3

2.1.1 List of Modules

The following decentralized CPUs 72x are available to the user:
CPU 723-T 725-LT 725-LTH 727-T 727-TH
Flash-EPROM 512 kB × ×
Flash-EPROM 1 MB × × ×
Serial EEPROM 2kB × × × × ×
Slot for optional Flash cassette × × ×
RAM 256 kB × ×
RAM 1 MB × × ×
RAM buffer × × ×
with RTC × × ×
without RTC × ×
1 CAN interface × × × ×
2 CAN interfaces ×
analog peripheral
digital peripheral × × × × ×
RTC: Real Time Clock with buffered battery.

In addition, the special modules CPU 727-DT and CPU 727-CT/CTH are available
The description can be found in
 for CPU 727-DT 3. Special Module CPU 727-DT, pg.35 and
 for CPU 727-CT/CTH 4. Special Module CPU 727-CT/CTH, pg.47

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.1.2 Inputs and Outputs

The CPUs 72x have the following inputs and outputs:

Galvanically isolated
CPU 723-T Number
from the logic system
Digital inputs 24 Vdc 4 Yes
1)
Digital inputs 24 Vdc 2 with f C = 25kHz Yes
Digital outputs 24 Vdc / 0.5 A 4 Yes
1)
f C: critical frequency

Galvanically isolated
CPU 725-LT, CPU 727-T Number
from the logic system
Digital inputs 24 Vdc 8 Yes
Digital outputs 24 Vdc / 0.5 A 8 Yes

Galvanically isolated
CPU 725-LTH, CPU 727-TH Number
from the logic system
Digital inputs 36 Vdc 8 Yes
Digital outputs 36 Vdc / 0.5 A 8 Yes

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.2 Extension Bus and Dimensions

2.2.1 Extension Bus
On the right-hand side of the front of the units, there are connection plugs for the
MOBI bus, by means of which the extension modules are connected.

MOBI bus

Fig.6.02: MOBI bus: extension bus plug (view from front)

2.2.2 Dimensions

85

155

Fig.6.03: Dimensions CPU 72x

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.2.3 Processor Module CPU 723-T

1
FMC 701

CPU 723-T 12
UC/BAT
RUN
2 CAN1
CAN2 Input Output Input
S1 S2
11
3
0V 00 01 0V US 00 01 02 03 04 05 06 07
4 10
S

5 6 7 8 9

Fig.6.04: Processor module CPU 723-T

Legend:
1: Slot for Flash cassette
2: LEDs:
UC/BAT: Power supply and lithium accumulator/battery status
RUN: CPU operation mode
CAN1: CAN communication on CAN bus 1
CAN2: CAN communication on CAN bus 2
S: Short circuit on the digital output
3: DIP switch S1 for CAN bus:
Adjustment of the CAN bit rate and the node address
4: DIP switch S2 for CPU configuration:
Adjustment of the start-up behavior and the RS-232C
5: Connector for CAN bus 1 and power supply (UC)
6: Connector for CAN bus 2
7: Connector for RS-232C
8: Terminal strips for digital inputs
9: Terminal strips for digital inputs and outputs
10: LEDs
11: Labeling strips
12: Link connector for subsequent extension modules

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.2.4 Processor Modules CPU 725-LT/LTH, CPU 727-T/TH

1
FMC 701

CPU 727-T 11
UC/BAT
RUN
2 CAN1
ERR Input Output
S1 S2
10
3
0V 00 01 02 03 04 05 06 07 0V US 00 01 02 03 04 05 06 07
4 9
S

5 6 7 8

Fig.6.05: Processor modules CPU 725-LT/LTH, CPU 727-T/TH

Legend:
1: Slot for Flash cassette
2: LEDs:
UC / BAT: Power supply and lithium accumulator/battery status
RUN: CPU operation mode
CAN: CAN communication on CAN bus
ERR: Error
S: Short circuit on the digital output
3: DIP switch S1 for CAN bus:
Adjustment of the CAN bit rate and the node address
4: DIP switch S2 for CPU configuration:
Adjustment of the start-up behavior and the RS-232C
5: Connector for CAN bus 1 and power supply (UC)
6: Connector for RS-232C
7: Terminal strips for digital inputs
8: Terminal strips for digital inputs and outputs
9: LEDs
10: Labeling strips
11: Link connector for subsequent extension modules

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.3 Extensibility
All CPU 72xs can be expanded with the following modules.
 DIT 70x Extension modules with digital inputs
 DOT 70x Extension modules with digital outputs
 DDT 70x Extension modules with digital inputs and outputs

 AIT 70x Extension modules with analog inputs

 AOT 70x Extension modules with analog outputs
 PWT 70x Extension modules with PWM outputs
The upper limit for extension modules is 6.
(Consider maximum power consumption of the extension modules. See
chapter "Extension Modules MAS 72x", 1.2 Power Consumption on the MOBI Bus.)

Knotenmodul Erweiterungen
1. 2. 6.

DDC 701-T DIT 701-T DIT 701-T DIT 701-T

UC
UL
CAN
INPUT OUTPUT
S1

0V 00 01 02 03 04 05 06 07 0V US 00 01 02 03 04 05 06 07 0V 00 01 02 03 04 05 06 07 0V 00 01 02 03 04 05 06 07 0V 00 01 02 03 04 05 06 07
S

Fig.6.06: Extensibility CPU 72x

IMPORTANT
Never connect and disconnect extension modules when the unit is live, since
this may result in irreparable damage to the module.

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.4 Terminal Assignment

2.4.1 Overview
2.4.1.1 CPU 723-T
The CPU 723-T is wired via two 5-pole, two 3-pole and one 10-pole connectors.

Input Output Input

S1 S2

0V 00 01 0V US 00 01 02 03 04 05 06 07

Supply CAN2 RS 232 2 digital digital inputs

and CAN1 inputs and outputs

Fig.6.07: Terminal assignment CPU 723-T

2.4.1.2 CPU 725-LT/LTH, CPU 727-T/TH

CPUs CPU 725-LT/LTH and CPU 727-T/TH are wired by means of one 5-pole, one 3-pole
and two 10-pole connectors:

Input Output
S1 S2

0V 00 01 0V US 00 01 02 03 04 05 06 07

Supply RS 232 Analog and/or Analog and/or

and CAN1 digital inputs digital outputs

Fig.6.08: Terminal assignment CPU 725-LT/LTH and CPU 727-T/TH

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.4.2 Power Supply

The 24 Vdc power supply of the CPU 72x is realized via the 5 pole connecting terminal
(UC and 0V). Via the extension bus the internal 5 Vdc logic supply (UL) is connected to the
extension modules.

Power Supply CPU 72x -T/LT -TH/LTH

Power supply UC
Nominal value 24 Vdc 36 Vdc
Limit value 16.8…30.0 Vdc 25.2…45.0 Vdc
Powerfail threshold typ. 16 Vdc 17 Vdc
Power consumption CPU without extension
2.6 W 2.6 W
modules
Max. power consumption CPU with extension
11 W 11 W
modules
Max. power supply for extension modules 5W 5W
Galvanic separation
UC  logic Yes 1) Yes 1)
UC  CAN supply Yes 1) Yes 1)
Logic  CAN supply at CPU 725/727 Yes Yes
Logic  CAN1 supply at CPU 723-T No —
Logic  CAN2 supply at CPU 723-T Yes —
1)
against ground Yes Yes 1)
Test voltage 560 Vac, 800 Vdc
Yes, if UC  Powerfail threshold,
Powerfail error
the LED ‘UC’ goes out
1)
simple insulation

Fig.6.09: Wiring of power supply (UC)

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.4.3 Interfaces
The decentralized processor modules CPU 72x are equipped with one (CPU 725-LT/LTH
and CPU 727-T/TH) or two (CPU 723-T) CAN bus interface and one RS-232 interface.

2.4.3.1 CAN Bus

The connection of the CAN bus is realized via a 5 pole terminal (CAN-, GND and CAN+).

CPU 725-LT/LT
CAN Bus CPU 723-T CPU 727-T/TH
H
Galvanic separation
CAN1  logic No Yes 1) Yes 1)
CAN1  RS-232C Yes 1) Yes 1) Yes 1)
CAN1  UC Yes 1) Yes 1) Yes 1)
CAN2  logic
1)
Yes — —
CAN2  RS-232C
1)
Yes — —
1)
CAN2  UC Yes — —
CAN  ground
1) 1)
Yes Yes Yes 1)
Test voltage 560 Vac, 800 Vdc
Bit rates setting via DIP switch S1 and/or software
Max. bit rate
CAN1 1 Mbit/s 500 kbit/s 500 kbit/s
CAN2 500 kbit/s — —
Driver Level according ISO 11898 standard
1)
simple insulation

Fig.6.10: CAN bus wiring

Note
At the beginning and the end of the CAN bus network the terminal resistances
RT = 120  are to put in (see chapter "Installation, Startup, and Operation",
5.2.3 CAN Bus Termination).

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.4.3.2 RS-232C
The serial interface RS-232C can be used as data or programming interface.
The connection of the RS-232C interface ensues via the 3 pole connecting terminal (RXD,
TXD and COM).
The maximum bit rate is 38.4 kbit/s.
RS-232C CPU 723-T, CPU 725-LT/LTH and CPU 727-T/TH
Galvanic separation
RS-232C  logic Yes 1)
1)
RS-232C  CAN Yes
RS-232C  UC
1)
Yes
RS-232C  ground
1)
Yes
Test voltage 560 Vac, 800 Vdc
Bit rates setting via DIP switch S1 and/or software
Driver Level according ISO 11898 standard
1)
simple insulation

COM
RxD
TxD

Fig.6.11: RS-232C wiring

2.4.3.2.1 Installation Remarks

To fulfill the EMC standards (89/336/EEC and EN 50081-2/EN 50082-1) the following point
is to consider at wiring:
RS-232C cable screening to connect on a large area by means of the strain reducing clip
of the CTA 703-T.

IMPORTANT
Do not connect screen on the peripheral side (e.g. PC) with the ground.

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.4.4 Inputs and Outputs

2.4.4.1 Connection of the CPU 723-T Digital Input
The CPU 723-T has six 24 Vdc digital inputs. The 00 and 01 inputs are interrupt inputs.

Interrupt inputs

Input Output Input

0V 00 01 0V US 00 01 02 03 04 05 06 07

+
US: 24 Vdc

Fig.6.12: Connection of the CPU 723-T digital input

2.4.4.2 Connection of the CPU 723-T Digital Output

The CPU 723-T has four 24 Vdc / 0.5 A digital outputs.

Interrupt inputs

Input Output Input

0V 00 01 0V US 00 01 02 03 04 05 06 07

+
+24 Vdc

Fig.6.13: Connection of the CPU 723-T digital output

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.4.4.3 Connection of the CPU 725-LT/LTH and CPU 727-T/TH Digital Inputs
CPUs CPU 725-LT/LTH and CPU 727-T/TH have 8 digital inputs 24/36 Vdc.
These are galvanically isolated from the logic system and have a common 0 V connection.

Input Output

0V 00 01 02 03 04 05 06 07 0V US 00 01 02 03 04 05 06 07

US
+

Fig.6.14: Connection digital inputs CPU 725-LT/LTH and CPU 727-T/TH

2.4.4.4 Connection of the CPU 725-LT/LTH and CPU 727-T/TH Digital Outputs
CPUs CPU 725-LT/LTH and CPU 727-T/TH have 8 digital outputs 24/36 Vdc / 0.5 A.
These are galvanically isolated from the logic system and have a common 0 V connection.

Input Output

0V 00 01 02 03 04 05 06 07 0V US 00 01 02 03 04 05 06 07

+
US

Fig.6.15: Connection digital outputs CPU 725-LT/LTH and CPU 727-T/TH

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.5 Configuration CPU 72x

On the CPU 72x are two DIP switches (S1 and S2) allowing the adjustment of the following
points:
 Node address of the module
 CAN bus bit rate of the module (CAN 1 on CPU 723-T)
 Operation modes of the CPU
 Type of the RS-232 interface
 Bit rate of the RS-232 interface

Note
The position of the DIP switches is only read at the start-up phase.

DIP Switch S1 Switch Function

ON 1 to 5 and 8 CAN address
6 and 7 CAN bus bit rate
1 2 3 4 5 6 7 8
8 Switch bit 0…31 / bit 32…63

Note
Settings see chapter "Installation, Startup, and Operation",
6.1 CAN Bus Configuration.

DIP Switch S2 Switch Function

1 to 4 Operation modes
5 Type RS-232 interface
6 and 7 RS-232 bit rate
8 Special function with CPU 723-T:
ON 0 = DIP switch S1 valid for CAN1
1 = DIP switch S1 valid for CAN2
1 2 3 4 5 6 7 8
The other CAN interface is set using the
SW functions of the library
SYSTEM_MLib can_hw_node_adr_n
and can_hw_bitrate_n in the application
program. The default settings are:
Bit rate: 100 kbit/s
Address: 0

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Decentralized Controllers MAS 72x Processor Modules CPU 72x

2.5.1 Operation Modes

The operation modes of the decentralized processor modules are set by means of DIP
switch S2 (DIP 1 to 4).

2.5.1.1 Start-Up Behavior

CPU 72x Auto-

SW Fct. 1) Program Start-Up from
(DIP Switch S2) start
ON
1 C No RAM
1 2 3 4 5 6 7 8

ON
2 C Yes RAM
1 2 3 4 5 6 7 8

ON
3 C Yes Backup flash EPROM intern
1 2 3 4 5 6 7 8

Backup flash EPROM - external

(cassette).
ON
The runtime system (RTS) is also
4 C Yes
1 2 3 4 5 6 7 8 started from the cassette if it has been
copied by the user. Otherwise, the RTS
is used by the internal flash.
ON
5 W No RAM
1 2 3 4 5 6 7 8

ON
6 W Yes RAM
1 2 3 4 5 6 7 8

ON
7
1 2 3 4 5 6 7 8

CPU 723-T
W Yes Backup flash EPROM intern
CPU 727-T/TH
CPU 725-LT/LTH C Yes Backup flash EPROM intern
ON
8
1 2 3 4 5 6 7 8

Backup flash EPROM - external

CPU 723-T (cassette).
W Yes
CPU 727-T/TH
Runtime system (RTS) as under SW 4
Backup flash EPROM - external
CPU 725-LT/LTH C Yes (cassette).
Runtime system (RTS) as under SW 4
1)
Fct; W: Warm start , C: Cold start

IMPORTANT
On DIP switch S2 the CPU 725-LT/LTH may only take the positions SW 1
and SW 3. Reason: The CPU 725-LT/LTH has no battery !

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2.5.1.2 Service Functions

CPU 72x
SW Function
(DIP Switch S2)
ON
Switch position for programming the CPU with
9 PROG:
1 2 3 4 5 6 7 8 software CAP1131.
ON Switch position for loading the run time system
10 and application software from Flash memory
1 2 3 4 5 6 7 8
cassette to the Flash EPROM.
ON
Switch position for loading the run time system
11 DLD:
1 2 3 4 5 6 7 8 into the Flash EPROM.

Note
Detailed information to the start-up behavior of the CPU 72x with and without
Flash cassette can be taken in the "System Manual MAS Software",
chapter "MAS Programming", 3.4 Operating statuses and startup behavior.

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2.5.1.3 Memory Map CPU 72x

From the following memory map, it can be seen that two different memory sizes are
distinguished with the CPU 72x:

CPU 725-LT/LTH CPU 723-T and CPU 727-T/TH

small memory with 256 kB RAM and large memory with 1 MB RAM and
512 kB Flash-EPROM 1 MB Flash-EPROM

Flash RAM

VAR_RETAIN

Backup VAR_RETAIN

Backup User Program

Backup User Program

Reserve

Parameter
Flash RAM

MOS MOS User Program

Backup User Program Backup User Program

MOS MOS MOS MOS

MOS MOS

Boot SW Boot SW

Fig.6.16: Memory map CPU 72x

Legend:
Boot SW Boot software
MOS MAS operating system
Backup User program and data in flash EPROM
User Program User program
VAR_RETAIN Warm start variables
Parameter Domain in flash EPROM for user parameters

IMPORTANT
With the small memory CPUs, when the 'Backup/Restore' function is executed
in the CAP1131 programming tool, the whole RAM content is copied into the
flash EPROM, i.e. the user program and the data. When the CPU is started up
in operation mode RUNB, all variables (including warm start variables) are
overwritten with the content of the variables in the flash EPROM!

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2.5.1.4 Programming Instructions

The user program is loaded into RAM via the programming interface (see
"System Manual MAS Software", chapter "MAS SW: CAP1131", 5. Program Compilation,
Download, Online Change)
The RAM of the CPU 72x is buffered so that, in the event of a power failure, the user
program and data are not lost.
Copy the user program after downloading into the CPU from the RAM in the flash EPROM
(see "System Manual MAS Software", chapter "MAS SW: CAP1131", 6.9 Backup/Restore)
so that RUNB mode (automatic startup of the program from flash EPROM) can be
executed.

Copy the user-program after the download into the CPU:

 From RAM to the Flash EPROM 1)
for execute the operation
modes SW 3 and SW 7 RUNB.
 From RAM to the external Flash EPROM 2 (cassette) for execute the
operation modes SW 4 and SW 8.
1)
See "System Manual MAS Software", chapter "MAS SW: CAP1131",
6.9 Backup/Restore

2.5.2 Interfaces
2.5.2.1 CAN Bus Connection

Note
See chapter "Installation, Startup, and Operation", 5.2.3 CAN Bus Termination.

2.5.2.2 RS-232C
The RS-232 interface can be used either as data or as programming interface.
The setting ensues by means of switch 5 of the DIP switch S2.
DIP Switch S2 Function
5
off Data interface
Programming interface (Load of the run time system,
ON
program download, monitoring)

2.5.2.2.1 Data Interface

As data interface the RS-232C allows the connection of any type of ASCII terminal for
system diagnosis or data exchange with other units.
The bit rate is set via the application.

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2.5.2.2.2 Programming Interface

If the RS-232C is used as programming interface, a PC with the program development
system CAP1131 can be connected to this port.
The bit rate of the programming interface is set via the switches 6 and 7 of the
DIP switch S2.

DIP Switch S2 Bit Rate

6 7
off off 9600 Bit/s
ON off 19200 Bit/s
off ON 38400 Bit/s

2.6 System Behavior

2.6.1 LED Functions
To display the operating status, the 72x CPUs have 4 LEDs on the front.
There are differences between the different types of CPU:

CPU 723-T CPU 725-LT/LTH and CPU 727-T/TH

UC/BAT UC/BAT
RUN RUN
CAN1 CAN
CAN2 ERR

Fig.6.17: LEDs CPU 723-T, CPU 725-LT/LTH and CPU 727-T/TH

Legend:
LED Color *) Function
UC/BAT gn, or + rd UC power supply and battery monitor
RUN gn, or + rd CPU status and error display
CAN gn + rd CPU status and error display for C defect
CAN1 gn + rd Status of CAN bus 1
CAN2 gn + rd Status of CAN bus 1
ERR rd Status of CAN bus 2
)
* gn: green; or: orange; rd: red

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LED UC/BAT
LED UC/BAT shows the status of the UC power supply and the charge status of the Li
battery in the CPU 72x units.
LED status Meaning
off UC power supply < Powerfail threshold
green on UC power supply good
orange on UC power supply good and Low-Battery display
red on UC power supply < Powerfail threshold and Low-Battery display

LED RUN
LED RUN displays the module status and the error status.
LED status Meaning
off User program stopped and no error
green flashing User program in Hold Mode
green on User program running in RUN Mode
Especially with CPU 723-T: the application has stopped and the
red on Watch-Dog-Reset has come on or the C is not running. Other
72x CPUs: the µC is not running.
orange /
Application in Hold Mode and Watch-Dog-Reset is on.
red flashing
orange on Application in RUN Mode and Watch-Dog-Reset is on.
red flashing Fatal error.

LED CAN / CAN1

LED CAN / CAN1 displays the status of CAN communication on the first CAN bus.
LED status Meaning
off CAN / CAN 1 not active
More than 96 error reports have occurred in communication on
green flashing
the CAN bus, i.e. the warning limit has been reached.
green on CAN / CAN 1 no error, normal operating status
The CAN bus CAN / CAN 1 is in 'BUS OFF' state.
red on No further CAN communication is possible.
The CAN controller has switched off.

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LED CAN2
LED CAN2 displays the status of CAN communication in the CPU 723-T on the second
CAN bus.
LED status Meaning
off CAN 2 not active
green on CAN 2 no error, normal operating status
Strongly disturbed data-transfer. The warning limit has been
green flashing
reached. CAN communication conditionally possible.
The CAN bus CAN 2 is in 'BUS OFF' state.
red on CAN communication is no longer possible.
The CAN controller has switched off.

LED ERR
LED ERR displays the error status on the CPU 725-LT/LTH and on the CPU 727-T/TH.
LED status Meaning
off No error
red on The Watch-Dog-Reset is occurred
red flashing Fatal error
The decentralized processor modules are trouble resistant according the IEC 61131
standards.

If other types of problems occur, the comportment of the CPU 72x is as follows:

2.6.2 Power Supply Breakdown (UC)

A powerfail is triggered if the supply voltage UC falls below the powerfail threshold U PF.
Powerfail Threshold in
CPU 72x-T/LT CPU 72x-TH/LTH
the Versions…
Powerfail threshold (U PF ) typ. 16 Vdc 17 Vdc

The CPUs accept a power interruption of 10 ms (according IEC 61131-2 PS2)

without any consequences.
If the supply voltage UC drops below 17 Vdc and the internal logic supply UL is still higher
as 4.65 Vdc, then all outputs are switched off and the CPU waits, until the internal logic
supply UL drops below 4.65 Vdc. The application is not executed anymore and the ‘ERR’-
LED blinks. The application will only continue to work after a reset (UL < 4.65 Vdc).
When the internal logic supply UL will underpass UL 4.65 Vdc, a reset is released.

2.6.3 Overvoltage (UC and US)

The CPUs are protected against overvoltage peaks according the IEC 61131 standards. In
cases that the supply voltage is continuously higher than indicated in the technical data, a
destruction of the unit cannot be excluded.

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2.6.4 Undervoltage (US)

If the power supply of the digital outputs underpasses 17 V, a power fail message is sent
to the controller and the LED ‘US’ extinguishes. The outputs are switched off.

2.6.5 Cross-Polarity
The power supply UC is protected against cross-polarity, which is not the case for the
power supply US.

2.6.6 Short Circuit

A short circuit at a digital output produces a switch off of all digital outputs of the module
concerned and the red LED "S" lights on.
If an analog output is overcharged, the technical data cannot anymore be guaranteed. The
outputs are however not damaged if the current does not exceed 30 mA (not short circuit
proofed), no feedback message is generated.

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2.6.7 RAM and RTC Buffering

WARNING
Non-rechargeable lithium battery
Injury from explosion
 Under no circumstances recharge the lithium battery

The lithium battery RBA 721 has a capacity of 3.0 V, 190 mAh. Assuming a typical current
consumption of 10 µA (at 25°C), this corresponds to a backup duration of 750 days. This
value applies if the CPU is never connected to the supply voltage.
If the CPU is operated from the power supply for 12 h per day, for example, this results in
a proportional increase in the backup time. In this case, the backup time is doubled to
4 years.

Battery backup time

7
Backup time [years]

Max.battery service life 5 years

5

0
0% 20% 40% 60% 80% 100%
Pow er supplied tim e [%]

Fig.6.18: Battery backup time of the CPU 72x-Tx/CTx

IMPORTANT
 The service life of the battery is restricted to 5 years even given optimum
backup.
 The battery must be renewed after 5 years even in devices that are in store.
 Typical current consumption at 25°C is 10 µA
However, current consumption may vary between 5 µA and 40 µA depending
on the temperature.

2.6.8 Startup Behavior

After switch on of the power supply the monitoring circuit activates the reset up to the
voltage is stabilized (max. 50 ms after surpassing the level of 4.65 Vdc). As soon as this
process is executed, the run time system starts in the Flash-EPROM.

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2.7 Technical Data

2.7.1 General Data
Technical Data CPU 723-T CPU 725-LT CPU 727-T
1)
Overall failure rate λ = 2018 FIT λ = 3552 FIT λ = 3552 FIT
Processor 80C167 80C167 80C167
Backup FEPROM 1 MB 512 kB 1 MB
of which available for user-program
896 kB 128 kB 896 kB
and data
RAM memory 1 MB 256 kB 1 MB
serial EEPROM 2 kB 2 kB 2 kB
RAM buffered with lithium battery Yes No Yes
Power supply
Nominal value 24 Vdc
Limits 16.8…30.0 Vdc
Powerfail threshold 16 Vdc
Power consumption typ. 2.6 W
Communications interface for
RS-232
programming and data input / output
CAN interface 2 1 1
Digital inputs 24 Vdc 6 8 8
Digital outputs 24 Vdc / 0.5 A 4 8 8
Expandable with
digital I/Os Yes Yes Yes
analog I/Os Yes Yes Yes
Slot for 1 MB flash cassette Yes No Yes
RTC buffered Yes No Yes
Ambient temperatures
Operation -25…+70°C
Storage -40…+85°C
Index of protection IP40
Dimensions (W×H×D) 155 × 85 × 58 mm
Weight 360 g
Article no. 44120223 44120265 44120227
9 9
1)  10 10
λ: Overall failure rate  MTBF = λ[FIT] ; λ[FIT] = MTBF


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Technical Data CPU 725-LTH CPU 727-TH

1)
Overall failure rate λ = 3552 FIT λ = 3552 FIT
Processor 80C167 80C167
Backup FEPROM 512 kB 1 MB
of which available for user-program
128 kB 896 kB
and data
RAM memory 256 kB 1 MB
serial EEPROM 2 kB 2 kB
RAM buffered with lithium battery No Yes
Power supply
Nominal value 36 Vdc
Limits 25.2…45.0 Vdc
Powerfail threshold 17 Vdc
Power consumption typ. 2.6 W
Communications interface for programming
RS-232
and data input / output
CAN interface 1
Digital inputs 36 Vdc 8
Digital outputs 36 Vdc / 0.5 A 8
Expandable with
digital I/Os Yes Yes
analog I/Os Yes Yes
Slot for 1 MB flash cassette No Yes
RTC buffered No Yes
Ambient temperatures
Operation -25…+70°C
Storage -40…+85°C
Index of protection IP40
Dimensions (W×H×D) 155 × 85 × 58 mm
Weight 360 g
Article no. 44120365 44120326
9 9
1)  10 10
λ: Overall failure rate  MTBF = λ[FIT] ; λ[FIT] = MTBF


Device-specific accessories
Article Art.no. Description
RBA 721 44170224 Replacement battery for CPU 72x-T (except CPU 727-DT)
TBA 710 44170016 Terminal block set for CPU 725/727 with spring terminals
TBA 720 44170033 Terminal block set for CPU 723-T with spring terminals
TBA 730 44570106 Connection terminal for CPU 72x and DDC 72x
FMC 701-T 44170232 Flash cassette with 1MB Flash EPROM

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EMC Protection Circuitry between Power Supply and Earth

Detailed information regarding the EMC protection circuitry between power supply and
earth connection is contained in chapter "Installation, Startup, and Operation",
2.4 EMC Protection Circuitry between Power Supply and Earth Connection.

2.7.2 Technical Data - Inputs and Outputs

2.7.2.1 Digital Inputs
The normal digital inputs of the CPU 72x have the following input switching:

Input

LED

0V

Fig.6.19: Connection diagram digital inputs

Legend:
Digital Inputs CPU 72x -T/LT -TH/LTH
Input type as per IEC 61131-2 Type 1
Display LED green, lights up with signal = 1
Input voltage 0…24 Vdc 0…36 Vdc
Limits -30.0…+30.0 Vdc -45.0…+45.0 Vdc
for signal = 0 < 5 Vdc < 7.5 Vdc
for signal = 1 > 14 Vdc > 19 Vdc
Input resistance typ. 3.9 k 6.8 k
1)
Input current with signal = 1 typ. 6 mA 5.3 mA 1)
Input delay typ. 0.6 ms (input filter)
Adjustable via software 5.6 ms
Potential insulation
Input  logic Yes, simple insulation
Input  input No
Effect with cross-polarity of inputs No destruction, no high currents
1)
at UC = Nominal value

IMPORTANT
Paralleling of inputs not allowed!

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2.7.2.2 Interrupt Inputs

The interrupt input of the CPU 723-T has the following input switching:

Input

LED

0V

Fig.6.20: Connection diagram interrupt inputs

Legend:
Digital Interrupt Inputs CPU 723-T
Input type as per IEC 61131-2 Type 1
Display LED green, lights up with signal = 1
Input voltage 0…24 Vdc
Limits -30.0…+30.0 Vdc
for signal = 0 < 5 Vdc
for signal = 1 > 14 Vdc
Input current with signal = 1 typ. 11 mA 1)
Input resistance typ. 2 k
Input delay typ. 0.6 µs
Input frequency max. 25 kHz
Switching edge distance min. 10 µs
Galvanic separation
Input  logic Yes, simple insulation
Input  input No
Effect with cross-polarity of inputs No destruction, no high currents
1)
at UC = Nominal value

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2.7.2.3 Digital Outputs

The digital outputs of the CPU 72x have the following output switching:
US

FET

O utp ut

LE D

0V

Fig.6.21: Connection diagram digital outputs

Legend:
Digital Outputs CPU 72x -T/LT -TH/LTH
Output type FET, plus-switching
Output display LED orange, lights up with Signal = 1
Power supply (US)
Nominal value 24 Vdc 36 Vdc
Limits 16.8…30.0 Vdc 25.2…45.0 Vdc
Power supply display (US) LED green
Output voltage  23 Vdc  35 Vdc
Output current
0.5 A
with Signal = 1 max.
Short circuit current Is typ. 5 A, switch off time = 1.5 ms
Switch on time after short circuit 5s
Short circuit display LED ret
Total loading 1) 2 A // 4 A
Minimum switching current 100 µA
Limitation of inductive switch off voltage Suppressor diode
Output delay
for Signal 0  1 600 µs
for Signal 1  0 800 µs
Switching frequency
resistive load 100 Hz
inductive load 2 Hz
Signal level of outputs without load
for Signal 0 max. 2 Vdc
for Signal 1 16.8…30.0 Vdc 25.2…45.0 Vdc
Effect with overload outputs are switched off
Galvanic separation
Output  logic Yes, simple insulation, opto-coupler
Output  output No
Test voltage 560 Vac, 800 Vdc to logic and earth
1)
2 A at CPU 723-T — 4 A at CPU 725-LT/LTH / CPU 727-T/TH

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2.8 Accessories: Flash Cassette FMC 701-T

The FMC 701-T flash cassette serves to store the user program or parameters. It has a
memory capacity of 1 MB. As the time delay system can be copied onto the cassette with
the user program, program swaps are possible over long distances.

FMC 701

40 mm 20 mm

Fig.6.22: Dimensions flash cassette FMC 701-T

Procedure
To insert the memory cassette, please proceed as follows:
1. Switch off the power supply to the CPU and remove the cover with screwdriver
no. 2.
2. + 3. Insert the memory cassette with the guide groove facing downwards and check
that it is correctly seated.

1 2 3

Stecker Führungsnut

FMC 701

CPU 727-T CPU 727-T CPU 727-T

UC/ BAT UC/ BAT UC/ BAT
RUN RUN RUN
CAN CAN CAN
ERR ERR ERR
S1 S2 S1 S2 S1 S2

ON ON ON ON ON ON

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

® ® ®

Fig.6.23: Mounting the flash cassette

IMPORTANT
The memory cassette must not be inserted or removed while the CPU is
powered up. The cassette plug and the CPU must not be touched.

Note
 Please check the S2 DIP switch S2 so that the CPU starts up in the correct
mode after the memory cassette has been inserted (see 2.5.1, pg.19).
 The procedure for programming the flash cassette is contained in the
"System Manual MAS Software", chapter "MAS Programming", 3.4 Operating
statuses and startup behavior.

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2.8.1 Technical Data

Technical Data FMC 701-T
Flash-EPROM 1MByte (256k x16)
Programming Sector by sector
Usable with CPU 723-T, CPU 727-T/TH
Article no. 44170232

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3. Special Module CPU 727-DT

The CPU 727-DT is a combination of CPU 727-T and MMI terminal. In contrast to the
CPU 727-T, however, it is not expandable.

Fig.6.24: Decentralized processor module CPU 727-DT

3.1 Hardware Description

Backup FEPROM 1 MB
Serial EEPROM 2 kB
Extension slot for Flash cassette as option Yes
RAM 1 MB (buffered)
RTC (Real Time Clock) Yes (buffered)
CAN interface (CANopen, SeleCAN) 1
Li battery Yes

UC 0V
RS 232 CAN
(male) (female)

S2 S1 LED
Expansion slot ON 1 2 3 4 5 6 7 8 ON 1 2 3 4 5 6 7 8
for Flash cassette

CAN (male)

Fig.6.25: Bottom view CPU 727-DT Fig.6.26: Top view CPU 727-DT

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3.2 Mounting and Assembly

The CPU 727-DT is mounted and assembled in the front panel through a mounting
aperture measuring 136 × 66 mm by means of four M3 × 15 threaded screws. The
requisite M3 nuts are contained in the packaging.
The grounding has to be installed as shown in the illustration beneath.
Use an M4 earth screw. It should not be longer than 8 mm.

136 mm

4 x M3

15 mm 15 mm 115 mm 15 mm

61 mm 4 mm 145 mm

Fig.6.27: CPU 727-DT dimensions

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3.3 Electrical Power Supply

The CPU 727-DT is supplied with voltage through a 2-pole terminal (UC and 0V).

UC 0V

Fig.6.28: Electrical power supply CPU 727-DT

Legend:
Electrical Power Supply CPU 727-DT
Nominal value
Limits 24 Vdc / 36 Vdc
Powerfail threshold typ. 16.8…45.0 Vdc
CPU power consumption without
16 Vdc
extension modules typ.
Galvanic separation 4.5 W
UC  logic
UC  CAN supply Yes, simple insulation
Logic  CAN supply No
Against ground Yes, simple insulation
Supply voltage UC Yes, simple insulation
Test voltage 560 Vac, 800 Vdc
Yes, LED "UC" is extinguished
Powerfail report
if UC < Powerfail threshold

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3.4 Interfaces
The decentralized processor module CPU 727-DT has a CAN bus interface and an
RS-232 interface.

3.4.1 CAN Bus

The decentralized modules communicate with the processor modules via the CAN bus.
There is a CAN interface on the CPU that, on the basis of the connection technique, is
taken to two plug connectors. The interface is galvanically isolated. The CAN bus is
connected via 9-pole D-sub (UNC4-40) plugs or sockets (male / female).

Note
Terminating resistors, RT = 120 are to be used at start and end of the CAN
bus line.
More information about the CAN interface settings is available in the
"Transport System Manual", chapter "Installation, Startup, and Operation",
6.1 CAN Bus Configuration.
Use the bus terminating plug CBT 702-T (Article no. 44570102) for the
CAN bus termination. More information about this is available in the
"Transport System Manual", chapter "Accessories and Replacement Material".

male

9 8 7 6
5 4 3 2 1
Pin 2: CAN-
Pin 3: GND
Pin 7: CAN+
6 7 8 9
1 2 3 4 5

female
Fig.6.29: CAN bus connection CPU 727-DT
Legend:
CAN Bus CPU 727-DT
Galvanic separation
CAN1  logic Yes, simple isolation
CAN1  RS-232C Yes, simple isolation
CAN1  UC Yes, simple isolation
CAN  ground Yes, simple isolation
Test voltage 560 Vac, 800 Vdc
Bit rates Set with DIP switch S1 and / or SW
Maximum bit rate 500 kbit/s
Drivers levels in accordance with ISO 11898 standard

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3.4.2 RS-232C
The serial interface can be used as a programmable and / or data interface.
The interface is galvanically isolated.

Use as a Programmable Interface

The programmable RS-232C serial interface serves to connect a PC with the CAP1131
program development system, the OPC server, or other SysCom components.

Use as a Data Interface

The RS-232C serial data interface serves to connect any ASCII terminal for system
diagnosis or for data exchange with other devices.
For data connections via RS-232C, the use of shielded cables with a maximum length of
15m is recommended. For connection to a PC, the send and receive lines should be
crossed (null-modem connection).

3.5 Connection of the Interface

The RS-232C interface is connected via 9-pole D-sub plugs / sockets (UNC4-40).

Pin 2: RxD Receive data

9 8 7 6
Pin 3: TxD Send data
5 4 3 2 1
Pin 5: GND Signal ground

Fig.6.30: Connection of the interface RS-232C

Legend:
RS-232C CPU 727-DT
Galvanic separation
RS-232C  logic Yes, simple insulation
RS-232C  CAN Yes, simple insulation
RS-232C  UC Yes, simple insulation
RS-232C  ground Yes, simple insulation
Test voltage 560 Vac, 800 Vdc
Bit rates Set with DIP switch S2 and / or SW
Drivers Levels in accordance with ISO Norm 11898

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3.6 Configuration CPU 727-DT

There are two DIP switches on the CPU 727-DT, S1 and S2, for setting the following
parameters:
 Node address of the module
 CAN bus bit rate of the module
 Operation modes of the CPU
 Type of the RS-232 interface
 Bit rate of the RS-232 interface

Note
The position of the DIP switches is read in only at the start.

DIP switch S1 Switch Function

ON 4 to 8 CAN address
2 and 3 CAN bus bit rate
1 2 3 4 5 6 7 8
1 Switch bit 0…31 / bit 32…63

Note
For settings, see chapter "Installation, Startup, and Operation",
6.1 CAN Bus Configuration.

DIP switch S2 Switch Function

5 to 8 Operation modes
ON
4 Type of RS-232 interface
1 2 3 4 5 6 7 8 2 and 3 RS-232- bit rate
1 reserved

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3.6.1 Operation Modes

The operation modes of the decentralized processor modules are set by means of DIP
switch S2 (DIP 5 to 8).

3.6.1.1 Start-Up Behavior

CPU 72x 1) Auto-

SW Fct. Program Start-Up from
(DIP-Switch S2) start
ON
1 C No RAM
1 2 3 4 5 6 7 8

ON
2 C Yes RAM
1 2 3 4 5 6 7 8

ON
3 C Yes Internal backup Flash EPROM
1 2 3 4 5 6 7 8

ON
External backup Flash EPROM
4 C Yes
1 2 3 4 5 6 7 8 (cassette).
ON
5 W No RAM
1 2 3 4 5 6 7 8

ON
6 W Yes RAM
1 2 3 4 5 6 7 8

ON
7 W Yes Internal backup Flash EPROM
1 2 3 4 5 6 7 8

ON
External backup Flash EPROM
8 W Yes
1 2 3 4 5 6 7 8 (cassette).
1)
Fct: Function; W: Warm start, K: Cold start

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3.6.1.2 Service Functions

CPU 72x
SW Function
(DIP-Switch S2)
ON
Switch position to program CPU with
9 PROG:
1 2 3 4 5 6 7 8 CAP1131 programming software
ON Switch position to load run-time system and
10 application software from Flash cassette into
1 2 3 4 5 6 7 8
Flash EPROM
ON
Switch position to load run-time system into
11 DLD:
1 2 3 4 5 6 7 8 Flash EPROM

Note
Detailed information about the start-up behavior of the CPU 727-DT with and
without Flash cassette is contained in the "System Manual MAS Software",
chapter "MAS Programming", 3.4 Operating statuses and startup behavior.

3.6.2 Interfaces
3.6.2.1 CAN Bus Connection
See chapter "Installation, Startup, and Operation", 5.2 CAN Bus.

3.6.2.2 RS-232C
The RS-232 interface can be operated as a data or programmable interface.
It is set using switch 4 of DIP switch S2.

DIP Switch S2 Function

4
off Data interface
Programmable interface (loading the run-time system, program
ON
download, monitoring)

3.6.2.3 Data Interface

Defined as a data interface, the RS-232C enables the connection of any ASCII terminal for
system diagnosis or for data exchange with other devices.
The bit rate is set via the application.

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3.6.2.4 Programming Interface

As a programming interface, the RS-232C serves to connect a PC with the CAP1131
program development system.
The bit rate of the programming interface is set using switches 2 and 3 of DIP switch S2.
DIP Switch S2 Bit Rate
2 3
off off 9600 Bit/s
off ON 19200 Bit/s
ON off 38400 Bit/s
ON ON reserved

3.7 System Behavior

3.7.1 LED Functions
There are 6 LEDs on the top of the decentralized CPU 727-DT for displaying operating
conditions.

S2 S1 LED
ON 1 2 3 4 5 6 7 8 ON 1 2 3 4 5 6 7 8

1 2 3 4 5 6
Fig.6.31: LEDs CPU 727-DT
Legend:
LED Color Function
1: ERROR Red Error display
2: BUS OFF Red Status of CAN bus
3: CAN Green Status of CAN bus
4: RUN Green CPU status
5: BAT Red Battery monitoring
6: UC Green Supply voltage UC

LED UC
LED UC displays the status of the voltage supply UC.
LED status Meaning
off Supply voltage UC < Powerfail threshold
green on Supply voltage UC OK

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LED BAT
LED BAT displays the charge status of the Li battery.
LED status Meaning
off Battery OK
red on Low battery indication

LED RUN
LED RUN displays the module status.
LED status Meaning
off Application program stopped, controller in programming mode
green flashing Application program in Hold mode
green on Application program in Run mode

LED CAN
LED CAN displays the status of CAN communication.
LED status Meaning
off CAN not active
green on No CAN error, normal operating condition
Strongly disturbed data transmission, "Warning Limit" reached.
green flashing
CAN communications conditionally possible
The CAN bus CAN is in 'BUS OFF' status. No further CAN
red on communications are possible. The CAN controller has switched
off.

LED BUS OFF

LED BUS OFF displays the bus status of CAN communication.
LED status Meaning
off —
The CAN bus CAN is in 'BUS OFF' status. No further CAN
red on communications are possible. The CAN controller has switched
off.

LED ERROR
LED ERROR displays the error status of the module.
LED status Meaning
off No error

red flashing Generally: fatal error. If the RUN LED is flashing: Watch-Dog
reset has occurred.

red on The C is not running or, if the RUN LED is lit: Watch-Dog reset
has occurred.

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3.7.2 Faults
The decentralized processor module is noise-stable in accordance with IEC 61131
guidelines. If other types of fault occur, the CPU 727-DT behaves as follows:

3.7.2.1 Supply Failure (UC)

If the supply voltage UC falls below the Powerfail threshold UPF, a Powerfail is generated.
Powerfail threshold (U PF ) typ. 16 Vdc
The data in RAM are buffered.
The CPUs can withstand a supply interruption of 10 ms (in accordance
with IEC 61131-2 PS2) without anything happening.
If the supply voltage UC falls below UPF and the internal logic supply UL does not fall
below 4.65 Vdc, all outputs switch off and the CPU waits until the internal logic supply UL
falls below 4.65 Vdc. The application is no longer being processed and the "ERROR" LED
blinks. The application will only resume running after a reset (UL < 4.65 Vdc).
If the internal logic supply UL falls below 4.65 Vdc, a reset is initiated.

3.7.2.2 Overvoltage (UC and US)

The CPU is protected against overvoltage peaks in accordance with IEC 61131 guidelines.
If, however, higher voltages than those stated in the technical data are continuously
present, the module may be destroyed.

3.7.2.3 Cross-Polarity
The supply voltage UC is protected against cross-polarity.

3.7.2.4 RAM Buffering

The real-time clock (RTC) and the RAM are buffered by a lithium battery with a capacity of
approximately 1800mAh.
The useful lifetime of the battery is approximately 10 years.

3.7.2.5 Start-Up Behavior

When the supply is switched on, the monitoring circuit activates a reset until the voltage
has stabilized (max. 50 ms after the 4.65 Vdc threshold is crossed). As soon as this
process has been completed, the operating system in the Flash EPROM boots up.

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3.8 Technical Data

Technical Data CPU 727-DT
Processor 80C167
Backup FEPROM 1 MB
Available for application programs and data 896 kB
RAM 1 MB
serial EEPROM 2 kB
RAM buffered with Li battery Yes
Supply voltage
Nominal value 24 Vdc / 36 Vdc
Limits 16.8…45.0 Vdc
Powerfail threshold 16 Vdc
Power consumption typ. 4.5 W
Communications interface for programming and
RS-232
data input / output
CAN interfaces 1
Expansion slot for Flash cassette 1 MB Yes
Real-time clock buffered Yes
Ambient temperatures
Operation -25 … +70 °C
Storage -40 … +85 °C
Index of protection IP40
Dimensions (W×H×D) 145 × 90 × 65 mm
Mounting gap (W × H) 136 × 66 mm
Weight 480 g
Article no. 44120330

Device-specific accessories
Article Art.no. Description
RBA 731 44570103 Replacement battery for CPU 727-DT

EMC Protection Circuitry between Power Supply and Earth

Detailed information regarding the EMC protection circuitry between power supply and
earth connection is contained in chapter "Installation, Startup, and Operation",
2.4 EMC Protection Circuitry between Power Supply and Earth Connection.

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4. Special Module CPU 727-CT/CTH

The CPU 727-CT/CTH is a decentralized CPU with 4 counter inputs and 4 comparator
outputs.
The memory size of the flash EPROM, the serial EEPROM and the RAM as well as all
other settings such as the CAN bit rate and CAN address are the same as the normal
CPU 72x. Refer to the appropriate chapter for the details.

4.1 Hardware Description CPU 727-CT/CTH

Backup FEPROM 1 MB
Serial EEPROM 2 kB
Expansion slot for Flash cassette as option Yes
RAM memory 1 MB (buffered)
RTC Real Time Clock Yes (buffered)
CAN interface 1
Li battery Yes
Counter inputs 4, galvanically isolated
Comparator outputs 4, galvanically isolated

4.2 Extensibility
All CPUs CPU 727-CT/CTH can be expanded with the following modules:
DIT 70x Extension modules with digital inputs
DOT 70x Extension modules with digital outputs
AIT 70x Extension modules with analog inputs
AOT 70x Extension modules with analog outputs
PWT 70x Extension modules with PWM outputs

IMPORTANT
 the upper limit for extension modules is 6
 the supply power is 3.75 W
 Take account of the max. power consumption of the extension modules (see also
chapter "Extension Modules MAS 72x",
1.2 Power Consumption on the MOBI Bus).

IMPORTANT
Never connect and disconnect extension modules when the unit is live, since
this may result in irreparable damage to the module.

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4.3 Connection, Display, and Controls

1
FMC 701

CPU 727-CT 11
UC/BAT
RUN
2
CAN
ERR Input Input Output
S1 S2
10
3
00 01 10 11 20 21 30 31 0V US 00 01 02 03
4 9
S

5 6 7 8

Fig.6.32: Processor modules CPU 727-CT/CTH

Legend:
1: Slot for Flash cassette
2: LEDs:
UC / BAT: Power supply and lithium accumulator/battery status
RUN: CPU operation mode
CAN: CAN communication on CAN bus
ERR: Error
S: Short circuit on the digital output
3: DIP switch S1 for CAN bit rate and the node address
4: DIP switch S2 for adjustment of the start-up behavior and the RS-232C
5: Connector for CAN bus and power supply (UC)
6: Connector for RS-232C
7: Terminal strips for analog and/or digital inputs
8: Terminal strips for analog and/or digital inputs
9. LEDs
10: Labeling strips
11: Link connector for extension module

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4.4 Terminal Assignment

The CPU 727-CT/CTH is wired by means of one 5-pole, one 3-pole and two 10-pole
connectors:

Input Input Output

S1 S2

00 01 10 11 20 21 30 31 0V US 00 01 02 03
S

Supply RS 232 Counter inputs 0 and 1 Counter inputs 2 and 3

and CAN1 and digital outputs

Fig.6.33: Terminal assignment CPU 727-CT/CTH

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4.5 Electrical Power Supply

The power supply of the CPU 727-CT/CTH is realized via the 5 pole connecting terminal
(UC and 0V). Via the extension bus the internal 5 Vdc logic supply (UL) is connected to the
extension modules.
Power Supply CPU 727-CT CPU 727-CTH
Power supply UC
Nominal value 24 Vdc 36 Vdc
Limit value 16.8…30.0 Vdc 25.2…45.0 Vdc
Powerfail threshold typ. 16 Vdc 17 Vdc
Power consumption CPU without
5W 5W
extension modules
Max. Power consumption CPU
with 11 W 11 W
extension modules
Max. power supply for extension
3.75 W 3.75 W
modules
Galvanic separation
UC  logic Yes, simple insulation Yes, simple insulation
UC  CAN supply Yes, simple insulation Yes, simple insulation
Logic  CAN supply Yes, simple insulation Yes, simple insulation
Against ground Yes, simple insulation Yes, simple insulation
Test voltage 560 Vac, 800 Vdc 560 Vac, 800 Vdc
Yes, if UC  Powerfail Yes, if UC  Powerfail
Powerfail error threshold, the LED ‘UC’ threshold, the LED ‘UC’
goes out goes out

The power supply (UC) is connected as follows:

0V

UC

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4.6 Interfaces
The decentralized processor modules CPU 727-CT/CTH are equipped with one CAN bus
interface and one RS-232 interface.

4.6.1 CAN Bus

The connection of the CAN bus is realized via a 5 pole terminal (CAN-, GND and CAN+).
CAN Bus CPU 727-CT/CTH
Galvanic separation
CAN  logic Yes, simple insulation
CAN  RS-232C Yes, simple insulation
CAN  UC Yes, simple insulation
CAN  ground Yes, simple insulation
Test voltage 560 Vac, 800 Vdc
Bit rates setting via DIP switch S1 and/or SW
Max. bit rate 500 kbit/s
Driver Level according ISO 11898 standard

The CAN bus is wired up as follows:

Note
At the beginning and the end of the CAN bus network the terminal resistances
RT = 120  are to put in (see chapter "Installation, Startup, and Operation",
5.2.3 CAN Bus Termination).

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4.6.2 RS-232C
The serial interface RS-232C can be used as data or programming interface.
The connection of the RS-232C interface ensues via the 3 pole connecting terminal (RXD,
TXD and COM).
The maximum bit rate is 38.4 kbit/s.
RS-232C CPU 727-CT/CTH
Galvanic separation
RS-232C  logic Yes, simple insulation
RS-232C  CAN Yes, simple insulation
RS-232C  UC Yes, simple insulation
RS-232C  ground Yes, simple insulation
Test voltage 560 Vac, 800 Vdc
Bit rates Adjustment via DIP switch S2 and/or SW
Driver Level according ISO 11898 standard

The RS-232C interface is connected as follows:

COM
RxD
TxD

4.6.3 Installation Remarks

To fulfill the EMC standards (89/336/EEC and EN 50081-2/EN 50082-1) the following point
is to consider at wiring: RS-232C cable screening to connect on a large area by means of
the strain reducing clip of the CTA 703-T module.

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4.7 Inputs and Outputs

4.7.1 Connection of Counter Inputs
The CPU 727-CT/CTH has 4 counter inputs which can be used as 4 independent counters
or as 2 encoder inputs A/B. In encoder mode, the inputs 0 and 1 are used together, as are
2 and 3.

00 01 10 11 20 21 30 31

+24 Vdc

Fig.6.34: Connection of the inputs to positive

00 01 10 11 20 21 30 31

+24 Vdc

Fig.6.35: Connection of the inputs to negative

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4.7.2 Connection of the Comparator Outputs

The CPU 727-CT/CTH has 4 outputs which can be used as comparator outputs or normal
outputs.

0V US 00 01 02 03

+
+24/36 Vdc

Fig.6.36: Connection of the outputs

4.8 Block CT_INSTALL

IMPORTANT
The block CT_INSTALL must be called at least once in the application.
This performs the startup of the counter software.

This MLIB block starts the software which is responsible for the measuring methods of the
various count variants.
This block must be called at least once in the application and the "xDone" output must be
activated, otherwise no count variants and no digital output can be used by the module.
The versions of the boot software and the firmware which run on the counter p.c.b. and are
responsible for counting are displayed by the "wVersion" and "wVersionBTSW" outputs.

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4.9 Configuration CPU 727-CT/CTH

On the CPU 727-CT/CTH are two switches (S1 and S2) allowing the adjustment of the
following points :
 Node address of the module
 CAN bus bit rate of the module
 Operation modes of the CPU
 Type of the RS-232 interface
 Bit rate of the RS-232 interface

Note
The position of the DIP switches is only read at the start-up phase.

DIP Switch S1 Switch Function

ON 1 to 5 and 8 CAN address
6 and 7 CAN bus bit rate
1 2 3 4 5 6 7 8
8 Switch bit 0…31 / bit 32…63

Note
Settings see chapter "Installation, Startup, and Operation",
6.1 CAN Bus Configuration.

DIP Switch S2 Switch Function

1 to 4 Operation modes
ON
5 Type RS-232 interface
1 2 3 4 5 6 7 8 6 and 7 RS-232 bit rate
8 reserved

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4.9.1 Control Modes

The operating modes of the decentralized processor modules are set using DIP switches
S2 (DIP 1 to 4).

4.9.1.1 Start-Up Behavior

CPU 72x 1) Auto-

SW Fct. Program Start-Up From
(DIP Switch S2) start
ON
1 C No RAM
1 2 3 4 5 6 7 8

ON
2 C Yes RAM
1 2 3 4 5 6 7 8

ON
3 C Yes Backup flash EPROM intern
1 2 3 4 5 6 7 8

Backup flash EPROM - external

(cassette).
ON
The runtime system (RTS) is also started
4 C Yes
1 2 3 4 5 6 7 8 from the cassette if it has been copied by
the user. Otherwise, the RTS is used by
the internal flash.
ON
5 W No RAM
1 2 3 4 5 6 7 8

ON
6 W Yes RAM
1 2 3 4 5 6 7 8

ON
7 W Yes Backup flash EPROM intern
1 2 3 4 5 6 7 8

ON Backup flash EPROM - external

8 W Yes (cassette).
1 2 3 4 5 6 7 8
Runtime system (RTS) as under SW 4
1)
Function; W: Warm start, C: Cold start

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4.9.1.2 Service Functions

CPU 72x
SW Function
(DIP Switch S2)
ON
Switch position for programming the CPU with
9 PROG:
1 2 3 4 5 6 7 8 software CAP1131.
ON Switch position for loading the run time system
10 and application software from Flash memory
1 2 3 4 5 6 7 8
cassette to the Flash EPROM.
ON
Switch position for loading the run time system
11 DLD:
1 2 3 4 5 6 7 8 into the Flash EPROM.

Note
Detailed information to the start-up behavior of the CPU 72x with and without
Flash cassette can be taken in the "System Manual MAS Software",
chapter "MAS Programming", 3.4 Operating statuses and startup behavior.

4.9.2 Interfaces

4.9.2.1 CAN Bus Connection

See chapter "Installation, Startup, and Operation", 5.2 CAN Bus.

4.9.2.2 RS-232C
The RS-232 interface can be used either as data or as programming interface.
The setting ensues by means of switch 5 of the DIP switch S2.
DIP Switch S2 Function
5
off Data interface
Programming interface (Load of the run time system, program
ON
download, monitoring)

4.9.2.3 Data Interfaces

As data interface the RS-232C allows the connection of any type of ASCII terminal for
system diagnosis or data exchange with other units.
The bit rate is set via the application.

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4.9.2.4 Programming Interface

If the RS-232C is used as programming interface, a PC with the program development
system CAP1131 can be connected to this port.
The bit rate of the programming interface is set via the switches 6 and 7 of the
DIP switch S2.
DIP Switch S2 Bit Rate
6 7
off off 9600 Bit/s
ON off 19200 Bit/s
off ON 38400 Bit/s

4.10 System Behavior

4.10.1 LED Display
To display the operating status, the CPU 727-CT/CTH has 4 LEDs on the front:

Fig.6.37: LEDs CPU 727-CT/CTH

Legend:
LED Color *) Function
UC/BAT gn, or + rd UC power supply and battery monitor
RUN gn + rd CPU status and error display for C defect
CAN gn + rd Status of CAN bus 1
ERR rd Error display
)
* gn: green; or: orange; rd: red

LED UC/BAT
LED UC/BAT shows the status of the UC power supply and the charge status of the
battery.
LED status Meaning
off UC power supply < Powerfail threshold
green on UC power supply good
orange on UC power supply good and Low-Battery display
red on UC power supply < Powerfail threshold and Low-Battery display

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LED RUN
LED RUN displays the control status.
LED status Meaning
off User program stopped and no error
green
User program in Hold Mode
flashing
green on User program running in RUN Mode

LED CAN
LED CAN displays the status of CAN communication.
LED status Meaning
off CAN not active
Errors have occurred in communication on the CAN bus, i.e. the
green
warning limit has been reached.
flashing
CAN communication is possible with restrictions
green on CAN no error, normal operating status
The CAN bus is in 'BUS OFF' state.
red on No further CAN communication is possible.
The CAN controller has switched off.

LED ERR
LED ERR displays the error status of the module.
LED status Meaning
off No error
red on The Watch-Dog-Reset is occurred.
red flashing Fatal error

The decentralized processor modules are fault-resistant according the IEC 61131
standards. If other types of problems occur, the comportment of the CPU 72x is as follows:

4.10.2 Power Supply Breakdown (UC)

A powerfail is triggered if the supply voltage UC falls below the powerfail threshold U PF.
Powerfail Threshold in the Version –CT –CTH
Powerfail threshold (UPF) typ. 16 Vdc 17 Vdc
The data in the RAM are buffered.
The CPUs accept a power interruption of 10 ms (according IEC 61131-2 PS2)
without any consequences.
If the supply voltage UC drops below 17 V and the internal logic supply UL is still higher as
4.65 V, then all outputs are switched off and the CPU waits, until the internal logic supply
UL drops below 4.65 V. The application is not executed anymore and the ‘ERR’-LED
blinks. The application will only continue to work after a reset (UL < 4.65 V).
When the internal logic supply UL will underpass UL 4.65 V, a reset is released.

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4.10.3 Overvoltage (UC and US)

The CPUs are protected against overvoltage peaks according the IEC 61131 standards. In
cases that the supply voltage is continuously higher than indicated in the technical data, a
destruction of the unit cannot be excluded.

4.10.4 Undervoltage (US)

If the power supply of the digital outputs underpasses 17 V, a power fail message is sent
to the controller and the LED ‘US’ extinguishes. The outputs are switched off.

4.10.5 Cross-Polarity
The power supply UC is protected against cross-polarity, which is not the case for the
power supply US.

4.10.6 Short Circuit

A short circuit at a digital output produces a switch off of all digital outputs of the module
concerned and the red LED „S“ lights on.

4.10.7 RAM Buffering

The RTC and RAM are buffered by means of a lithium battery with a capacity of
approximately 180mAh. The buffering is typically sufficient for 2 years (10A discharge
current).

4.10.8 Startup Behavior

After switch on of the power supply the monitoring circuit activates the reset up to the
voltage is stabilized (max. 50 ms after surpassing the level of 4.65 V). As soon as this
process is executed, the run time system starts in the Flash-EPROM.

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4.11 Technical Data

4.11.1 General Data
General Data CPU 727-CT CPU 727-CTH
1)
Overall failure rate λ = 2622 FIT λ = 2622 FIT
Article no. 44120226 44120327
Processor 80C167 80C167
Backup FEPROM 1 MB 1 MB
of which available for user program and data 896 kB 896 kB
RAM memory 1 MB 1 MB
Serial EEPROM 2 kB 2 kB
RAM buffered with lithium battery Yes Yes
Power supply
Nominal value 24 Vdc 36 Vdc
Limits 16.8…30.0 Vdc 25.2…45.0 Vdc
Powerfail threshold 16 Vdc 17 Vdc
2)
Power consumption typ. 3.5 W 3.5 W
3)
Power consumption max. 9.5 W 9.5 W
Max. number of extension modules 6 6
4)
Inrush current typ. 15A 20A
Nominal current reached after typ. 2…5ms 2…5ms
Communications interface for programming and
RS-232 RS-232
data input / output
CAN interface 1 1
Counter inputs 24 Vdc 4 4
Digital outputs
24 Vdc / 0.2 A 4 -
36 Vdc / 0.2 A - 4
Expandable with
digital I/Os Yes Yes
analog I/Os Yes Yes
Slot for 1 MB flash cassette Yes Yes
RTC buffered Yes Yes
Ambient temperatures
Operation -25 … +70 °C -25 … +70 °C
Storage -40 … +85 °C -40 … +85 °C
Index of protection IP40 IP40
Dimensions (W×H×D) [mm] 155 × 85 × 58 155 × 85 × 58
Weight 380 g 380 g
9 9
1)  10 10
λ: Overall failure rate  MTBF = λ[FIT] ; λ[FIT] = MTBF

2)
Without extension modules
3)
With max. number of extension modules
4)
at UC = nominal value

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Device-specific accessories
Article Art.no. Description
Replacement battery for CPU 72x-T (except
RBA 721 44170224
CPU 727-DT)
Terminal block set for CPU 725/727 with
TBA 710 44170016
spring terminals
TBA 730 44570106 Connection terminal for CPU 72x and DDC 72x

EMC Protection Circuitry between Power Supply and Earth

Detailed information regarding the EMC protection circuitry between power supply and
earth connection is contained in chapter "Installation, Startup, and Operation",
2.4 EMC Protection Circuitry between Power Supply and Earth Connection.

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4.11.2 Counter Inputs

The counter inputs are subdivided, i.e. they do not have a common reference potential.
This offers the advantage that the inputs can be operated with positive or negative
connection. The maximum potential difference is 50 V. The inputs can be used as 4
independent counter inputs or as 2 encoder inputs A/B. This setting is made in the
software and can only be set for all channels together. When operating as an encoder
input, channels 0 and 1 are used together, as are channels 2 and 3. We recommend wiring
up the inputs with shielded cables and to connect the shield to earth (mounting rail) over a
wide area. This input circuit of the inputs is as follows:

Input 00 (+)

LED

Input 01 (-)

Fig.6.38: Counter inputs

Legend:
Counter Inputs CPU 727-CT/CTH
Input type as per IEC 61131-2 Type 1
Display LED green, lights up with signal = 1
Input voltage 0…24 Vdc
Limits -30.0…+30.0 Vdc
for signal = 0 < 5 Vdc
for signal = 1 > 14 Vdc
Input resistance typ. 1.8 k
1)
Input current with signal = 1 typ. 13 mA
Input delay typ. 2.5s
Limit frequency 25 kHz
Galvanic separation
Input  logic Yes, simple isolation
Input  input Yes, 50V
Effect with cross-polarity of inputs No destruction, no high currents
1)
at UC = Nominal value

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4.11.3 Digital Outputs

The digital outputs have the following output switching:

US

FET

O utp ut

LE D

0V

Fig.6.39: Digital outputs

Legend:
Digital Outputs CPU 727-CT CPU 727-CTH
Output type FET, plus-switching FET, plus-switching
LED orange, lights up LED orange, lights up
Output display
with Signal = 1 with Signal = 1
Power supply (US)
Nominal value 24 Vdc 36 Vdc
Limits 16.8…30.0 Vdc 25.2…45.0 Vdc
Power supply display (US) green LED green LED
Output voltage  23 Vdc  35 Vdc
Output current with Signal = 1
0.2 A 0.2 A
max.
5 A, 5 A,
Short circuit current Is typ.
switch off time = 1.5 ms switch off time = 1.5 ms
Switch on time after short circuit 5s 5s
Short circuit display red LED red LED
Total loading 0.8 A 0.8 A
Minimum switching current 100 A 100 A
Limitation of inductive
Suppressor diodes Suppressor diodes
switch off voltage
Output delay
for Signal 0  1 50 s 50 s
for Signal 1  0 250 s 250 s
Switching frequency
resistive load 100 Hz 100 Hz
inductive load 2 Hz 2 Hz

24.05.2019, 43930700 System Manual MAS 72x, page 6.64

Decentralized Controllers MAS 72x Special Module CPU 727-CT/CTH

Digital Outputs CPU 727-CT CPU 727-CTH

Signal level of outputs without load
Signal = 0 Max. 2 Vdc Max. 2 Vdc
Signal = 1 16.8…30.0 Vdc 25.2…45.0 Vdc
Effect with overload outputs are switched off outputs are switched off
Galvanic separation
Output  logic Yes, simple insulation Yes, simple insulation
Output  output No No
Test voltage 560 Vac, 800 Vdc to Logic and earth

24.05.2019, 43930700 System Manual MAS 72x, page 6.65