Bosch - Dishwasher Repair Manual
Bosch - Dishwasher Repair Manual
DWWR
                                                                           REEPPA
                                                                                AIIR
                                                                                   R IIN
                                                                                       NSSTTR
                                                                                            RUUC
                                                                                               CTTIIO
                                                                                                    ONN
702_58300000148618_ara_en_a                                                                                                        Page 2 of 42
2       INSTALLATION
702_58300000148618_ara_en_a                                                                                                     Page 3 of 42
2.3     Electrical connection                                              2.4     Water connection
Install according to national and local codes. Install according to national and local codes.
Carefully place dishwasher on its back to make electrical                  Carefully place dishwasher on its back to make water
connections to the terminal block. Turn power off at the fuse box.         connections to the water inlet valve. Use a 90º elbow fitting with
Extend power cord approximately 21” from the left side of the              Teflon tape as needed. Don’t overtighten.
opening, and 30” from the back wall, making sure the cord
doesn’t contact any moving parts.
702_58300000148618_ara_en_a                                                                                                       Page 4 of 42
2.5     Drain and condensation hose connections
702_58300000148618_ara_en_a                                           Page 5 of 42
3       OPERATION                      3.1.2   SHX / SHV models
SHX46A
SHE55P
SHV66A
SHU66C
702_58300000148618_ara_en_a                                                                   Page 6 of 42
3.2     Reset (“Cancel – drain”)                                       3.3.2   End of cycle tone
To reset, push Cancel-Drain or Cancel-Reset buttons at the same        The End of cycle tone volume can also be changed.
time.
                                                                          Turn the dishwasher off and then push and hold the right
                                                                           Cancel Reset button while turning the dishwasher on –
                                                                           release buttons when a tone sounds or the right Cancel Reset
                                                                           button LED lights up.
3.3     Changing basic features (on selected units)                       Pushing the right Cancel Reset button changes the setting –
                                                                           push it until the tone is at the desired volume (or the tone
On some models, features can be changed on the fascia panel.               stops if it’s to be turned off). Push the on/off button to save
                                                                           the setting.
3.3.1   Extra dry heat
                                                                       3.4     Entering special programs and coding
With Extra Dry Heat, the temperature of the rinse water can be
raised and the drying time increased for improved drying.
                                                                       Controls contain codes for sales demo mode, factory tests,
                                                                       customer service test program, dishwasher configuration and
                                                                       error codes. Consult test programs and error codes for your
                                                                       dishwasher before using the codes listed in this manual.
   Turn the dishwasher off and then push and hold the left
    Cancel Reset button while turning the dishwasher on –
    release buttons when the display shows “0” or “1”.
   Pushing the left Cancel Reset button changes the setting –
    choose “1” to turn it on and choose “0” to turn it off. Push the
    on/off button to save the setting.
702_58300000148618_ara_en_a                                                                                                    Page 7 of 42
While pushing (and holding) any two wash cycle buttons, turn the    displays. Whenever you get call about a “strange” display, check
dishwasher on with the on/off switch. The current coding (e.g.      if the customer put the dishwasher into the test program or some
“C1”) will show in the display or LED's until you release the       other program.
buttons. After releasing the buttons, LED “B” will be lit and LED
“C” will flash, confirming you’re in the special programs menu.     3.4.4     Sales demo (showroom) program
Push button “B” repeatedly until you’ve selected your desired
program (see P(X) Program codes, “P1” or “P4” -- programs “P0”
                                                                    3.4.4.1    Entering sales demo program
and “P3” are factory tests that aren’t to be used).
The following typical codes cover most dishwashers. Consult the     Enter the special program mode – see section 3.5. Before
test program for your model to confirm the codes to use.            releasing the two buttons held while you turned the dishwasher
                                                                    on, note the coding on the digital display (e.g. “C1”, “C2”, etc) --
3.4.1   Typical P(X) Program codes                                  the dishwasher must be returned to this code for resale.
                                                                    Push button “B” repeatedly until the display shows sales demo
P0 = Functional test - used for assembly (do not use)               program mode “P4”. Push button “C” to confirm it.
P1 = Customer service test program (see E(X) error codes)
                                                                    Push button “B” repeatedly until the display shows sales demo
P3 = Endurance / Life test (do not use)
                                                                    code “C9”. Push button “C” to confirm it.
P4 = Control coding (see C(X) control codes)
                                                                    Turn power off and then back on. The dishwasher is now in
3.4.2   Typical E(X) Error codes                                    demo mode -- all button lights will light up.
                                                                      4.1.3.1      Operation
4.1     Dishwasher components
                                                                      Bosch dishwashers use flow-through heaters instead of exposed
4.1.1   Tank                                                          elements, saving space and allowing taller tanks holding larger
                                                                      dinner plates. Flow-through heaters prevent dishware damage
The tank, made of 304 stainless steel, isn’t available as a service   from exposed elements and allow water to be continuously
part.                                                                 filtered and heated.
                                                                                                                                          Flow
                                                                                                                                         switch
                                                                         To upper
4.1.2   Leveling feet (front and rear)                                   spray arm
The base is supported by three leveling feet, two front and one
rear. The rear leveling foot is adjusted from the front. Front feet
have provisions for set screws (in installation parts bag).
                                                                               To lower                  From circulation pump
                                                                              spray arm
                                                                      Filtered water from the sump flows through the circulation pump
                                                                      into the flow-through heater. All heaters are protected by a 185ºF
                                                                      Hi-limit (high temperature cutout) and by a flow switch which
                                                                      prevents heaters from operating when no water is flowing.
702_58300000148618_ara_en_a                                                                                                         Page 10 of 42
4.1.3.3   Softer bearing (UC/11 and later)                      4.1.3.4   Top Rack Only
Softer bearing (UC/11 and later) & non-softer bearing (UC/06)   Models with Top Rack Only have separate actuators mounted
heater assemblies, circulation pumps and sumps cannot be        underneath heater assemblies. The actuator moves a magnetic
mixed and matched. Softer bearing heaters don’t fit in older    float to block the lower rack port, diverting water to the top rack.
models and older heaters don’t fit in softer bearing models.
                                                                                                                                  Magnetic
   •      Softer bearing models (UC/11 & above) have gasket                                  Magnetic float                         float
          assembled to heater and have a separate hose clamp
          (order # 172272).
                                                                                                                                      Magnet
   •      Older models (UC/06) have a separate gasket and do                                      Magnet
Heater with top rack housing Both racks Top rack only
702_58300000148618_ara_en_a                                                                                                           Page 11 of 42
                                                                    Models with water switches & Top Rack Only use water switches
                                      Top view                      to divert water. Separate actuators aren’t needed.
                                                                                                         Microswitch   Cam
          Plunger
                                                                               European disk shown,
                                                                               which is different than
                                                                               U.S. disk
                                                   Bottom view
702_58300000148618_ara_en_a                                                                                                  Page 12 of 42
4.1.4.1   “Sisme” (UC/06 through UC/23)                                4.1.4.2   “Sisme” pump with PTC motor starter
It has a capacitor start motor with a centrifugal switch cutting out   Pump # 437345 pump is more powerful for use with heaters with
the starting capacitor once the motor comes up to speed. This          water switches and sumps with extra filter cylinder. It uses a
pump can be replaced as # 239144 pump assembly, # 266511               separate motor starter (# 182318) attached to the motor
motor only or # 167085 impeller kit.                                   terminals. It can use # 167085 impeller kit.
                                                                       The (PTC) circulation pump motor starter cuts out the start
It has a ceramic seal keeping water from entering the motor and        winding after the motor starts.
an 8mm nut on the impeller to free it if it should ever stick.
                                                                       4.1.4.3   “Sicasym” (UC/21 through present)
                                8mm nutdriver
                                                                       Most common pump (used starting with UC/21 index). Smaller
                  Sump                                                 than 239144 “Sisme” pump. Used with controls & single wire
                                                                       harnesses designed for Sicasym pumps. Motor controls have
                                                                       motor starter software, so there are no mechanical starters.
                                           Impeller
                 Sump
               access to
                impeller
702_58300000148618_ara_en_a                                                                                               Page 13 of 42
4.1.4.4    BLDC (UC/46 through present)                                 4.1.6     Drain pump
Pump, motor and control come as one unit (# 665510). Speed              Drain pumps are mounted to sumps in the front of dishwashers --
changes as needed for wash cycle and washability (Vario wash).          they’re easily accessible from the front of dishwashers by
Pump is isolated from motor, so there’s no seal needed and no           removing toe kicks.
need to loosen or replace impellers.
The float is a safety device which starts the drain pump if there’s     Drain pump is rated 120V, 60 Hz, 35W, 0.85A.
too much water in the tank. It doesn’t act like a bilge pump (i.e. it
                                                                        4.1.6.2    Solving installation issues
won’t drain water from the base).
                                                                        Often improper installations, not drain pump issues, cause
                                                                        dishwashers to not drain properly.
                                                                         •      Must have drain hoses with high loops (min. 20” high) or
                                                                                drains with air gaps.
                                                                         •      Drain hoses are 6’ long and can be up to 10’ long. Drain
                                                                                hose extension kit SGZ1010UC/01 (76.75”) is available.
                                                                         •      Secure drain hoses to rear of dishwashers with non-metal
                                                                                bands.
                                                                         •      Make sure drain hoses aren’t kinked.
If there’s water in the base or the float switch isn’t working, error
code E5 is possible (except for models where E5 = motor speed
error).
702_58300000148618_ara_en_a                                                                                                  Page 14 of 42
4.1.6.3   Cavitating
                                                                   4.1.6.5.1 Spade terminals (UC/42 and before)
Cavitating may occur in any type of pump when impellers spin
faster (from low inlet or outlet pressure), creating air pockets   Wire harnesses to drain pumps have locking spade terminals,
around impellers. Cavitating pumps can be noisy. Air gaps/high     which must be released using a small blade screwdriver.
loops keep water contacting pump outlets, preventing air pockets
from forming.
or
Siphoning may occur in any type of drain pump when low water       Rast 5 terminal connectors provide more positive connections
flow allows a siphon (suction) to develop, pulling waste water     than spade terminals.
back into the pump. Sump check valves along with air gaps/high
loops prevent siphons from being created.
702_58300000148618_ara_en_a                                                                                         Page 15 of 42
4.1.6.6     Johnson Tee installations (Washington State)             During normal fill, rising water compresses air in a chamber until
                                                                     the diaphragm operates when the proper water level is reached.
Drain pumps in installations with Johnson Tees (in Washington
State) must use stronger 4-vane pumps (# 184178 spade /              If water overfills, the float (shown in red below) stops the water fill
607468 Rast 5).                                                      and operates the drain pump. This float is connected to the float
                                                                     in the base – either float operates the drain pump.
Standard 9-vane drain pumps (#
167082 spade / 642239 Rast 5) are
quieter and smoother than 4-vane
pumps. Older spade terminal pumps
had 6-vanes.
The water fill assembly is easily accessed from the left side by
just removing the left side panel. It can be a pressure-fill (with
diaphragm) or time-fill, depending on model.
702_58300000148618_ara_en_a                                                                                                    Page 16 of 42
4.1.7.2   Time fill                                                     4.1.8   Condensation tube
The time-fill water inlet system is similar to the pressure-fill        The condensation tube is crucial for condensation drying, which
system, except it doesn’t have a diaphragm or water level switch.       dries dishes without a heating element in the bottom of the tank.
Dishwasher controls allow water to fill for a specific time, relying    Starting with UC/12, condensation tubes were moved from the
on consistent water flow through the water inlet valve to provide       dispenser to the right side of the tank.
the correct water level.
Time-fill water valves look like pressure-fill valves, but have tight
part tolerances to insure consistent water levels. Time-fill valves
can replace pressure-fill valves, but pressure-fill valves can’t
replace time-fill valves.
702_58300000148618_ara_en_a                                                                                                  Page 17 of 42
4.1.9     Door spring                                                Dishwashers with wood doors have adjusting screws to change
                                                                     spring tension for different wooden door panel weights. Tighten
4.1.9.1    Using hinge pulley                                        screws (cw) to increase spring tension and loosen screws (ccw)
                                                                     to reduce tension.
The door spring mechanism allows dishwasher doors to open /
close with little effort and to stay open when racks are loaded or   Dishwashers with heavy or light wood doors will need door
unloaded.                                                            springs changed. The following chart shows when to adjust
                                                                     tension screws and when to replace door springs.
702_58300000148618_ara_en_a                                                                                                                  Page 18 of 42
4.1.9.2   Using hinge slider (sliding pulley)                           4.1.10 Hinge bushing
During FD 8910, hinge pulleys were replaced with hinge sliders          Hinge bushings hold doors in place (at hinges). Older hinge
(sliding hinge pulleys). Instead of rolling over rotating pulleys,      bushings used a separate lock. Newer hinge bushings have
door spring cords slide over pulley sliding surfaces. The sliding       latches holding doors in place.      Bushings have different
surfaces provide better control than rotating pulleys (i.e. reduces     diameters and can’t be mixed. Bushings can be changed as long
possibility of doors slamming closed or falling open).                  as matching hinge levers are used.
618605 sliding hinge pulley kit replaces all prior pulleys, including
426067. The kit consists of (2) sliding pulleys and (2) cords
which are installed in the field.
702_58300000148618_ara_en_a                                                                                                                  Page 19 of 42
4.1.11 Water inlet valve                                              4.1.13 Door latch
Dishwashers use standard horizontal coil water inlet valves.                               Other than occasional misalignment, the
Dishwashers UC/43 and later have valves with (Rast 5)                                      only door latch repairs will be replacing
connectors. The valve nestles in the left side of the base and is                          microswitches. Door latches are held in
held into place with two screws.                                                           place in console (frames) by tabs. It’s
                                                                                           important latches are properly seated in
                                                                                           consoles and tabs are fully inserted into
                                                                                           latches.
                                                                      Terminal blocks (UC/40 and later) clearly show line (L), neutral
                                                                      (N) & ground (G) connections. Dishwasher wire harnesses have
   •   When reconnecting the water supply to the water valve,         spade terminals which connect to terminals on the rear of the
       don’t overtighten the elbow fitting. On valves with vertical   terminal block.
       solenoids, the plastic can crack and cause leaking if
       excessive force is used.
   •   Using Teflon tape on water fittings can help prevent
       leaking.
   •   The water valve can be accessed without removing outer
       door or base cover. However, removing them will provide
       easier access.
                                                                      Terminal blocks can’t be installed in the field – the terminal box
4.1.12 On/off switch                                                  assy with terminal block must be ordered. The terminal box assy
                                                                      assures the terminal block is properly grounded to the terminal
                      The on/off switch turns the dishwasher on       box.
                      and off and is crucial in resetting controls.
                      Contacts 5 & 6 reset the control. Whenever
                      a control won’t reset or won’t go into wash
                      programs, check the on/off switch and
                      jumper.     Replace switch and jumper if
                      they’re faulty.
702_58300000148618_ara_en_a                                                                                                 Page 20 of 42
4.1.15 Terminal box                                                   4.1.17 Dispenser
Since 9/23/02, all dishwashers have terminal boxes (“junction         The dispenser is located near the top of the inner door and
boxes” / ”J-boxes”) with covers. Boxes were upgraded to a larger      reliably dispenses detergent and rinse-aid.
style (with conduit exits) on 3/18/03.
NOTE: Old terminal boxes built before 9/22/02 met UL standards        During each wash program, the wax motor opens twice, once to
– toe kicks were approved as terminal box covers. There’s no          dispense detergent and again to dispense rinse-aid. The wax
need to change out old terminal boxes. Covers can’t be added to       motor opens the same -- linkages open the detergent door &
these boxes since they don’t have cover screw holes.                  operate the rinse-aid dosage plunger. Dispensers can have reed
                                                                      switches or optical rinse-aid sensors.
4.1.16 Drain hose                                                     m CAUTION:     Inner door edges are sharp! Cover door edges
                                                                         and remove dispenser carefully.
Dishwashers UC/48 and later use a two-hose (internal / external)
drain hose system. A customer (external) drain hose (during
installation) is connected to the internal drain hose, with the 90º
elbow pointing toward the customer drain. The external drain
hose connects directly to the customer drain system without an
adapter.
702_58300000148618_ara_en_a                                                                                              Page 21 of 42
4.1.17.1 Reed switch dispensers                                   4.1.17.2 Optical dispensers
                                                                                                               With         rinse-aid
                                                                                                               present, the optical
                                                                                                               receiver senses a
                                                                                                               diffused light beam.
                                                                  TIP: It’s possible for some clear rinse-aid brands to not diffuse
                                                                  light adequately to show rinse-aid isn’t needed.
702_58300000148618_ara_en_a                                                                                              Page 22 of 42
4.1.17.3 Top load dispensers                                         4.1.18 Aqua sensor
431413 top-load dispensers enable detergent and rinse-aid to be      The aqua sensor is located behind the sump, to the left of the
added while doors are partially open (preferably @ 45º). The         heater. It’s a two-piece assembly, with a small circuit board in a
dispensing mechanism uses a solenoid instead of an actuator          plastic housing). It senses water cleanliness and allows the
(wax motor).                                                         dishwasher control to remove pre-wash and/or pre-rinse cycles to
                                                                     save energy (~ 20% energy savings).
                                                                     If water is clean enough, it will be kept for the wash cycle. If not,
                                                                     the aqua sensor directs the dishwasher to add an additional pre-
                                                                     rinse or pre-wash cycle.
The plastic linkage opens the detergent dispenser door when the
solenoid first operates, then cocks in place to dispense rinse-aid
when the solenoid operates again. After the 2nd operation, the
linkage resets for the next wash.                                    Dishwashers still operate adequately when aqua sensors fail.
                                                                     Customers will only notice aqua sensors failing if they see their
Rinse-aid dosage is shown on the digital display and is changed      dishwashers running slightly longer or their electric and water
through the dishwasher controls, not through a dispenser dial.       usage getting slightly higher.
702_58300000148618_ara_en_a                                                                                                   Page 23 of 42
4.1.19 Display and power modules                                   4.1.20 Sump parts
Dishwashers can have from one to three controls, depending on      4.1.20.1 Sump
the model: a control module (in the fascia / control panel), a
display module with display, lights & buttons (in the fascia /     The sump contains a filter screen, large item (coarse) filter and
control panel) and a power module in the base on the right side.   micro filter.
The power module controls the circulation and drain pumps, while
the control module controls the wash programs.
Power module
                     Display module
                                                                   The sump holds the drain pump cover and suction cap. The
                                                                   suction cap, used only with Sicasym circulation pumps, provides
                                                                   a proper flow rate of water through the sump.
702_58300000148618_ara_en_a                                                                                             Page 24 of 42
4.1.20.2 Backflow (check) valve                                        4.1.20.3 Spray arm feed tube
The backflow (check) valve is located in the bottom of the sump        When water doesn’t spray from upper spray arms, check feed
near the circulation pump inlet. It prevents waste water from          tube where it enters the sump. Occasionally, the joint between
entering the sump.                                                     the feed tube and its base can loosen -- the entire feed tube must
Occasionally, older (black) check valves (used mid 2003 &              be replaced.
earlier) have swelled, allowing water to trickle out during washing.
The newer (clear) material doesn’t swell – newer shape provides
improved seating after many uses. Part # is still 165262.
                                        Old valve
                   New valve
                                                                       Many high-end models have models have info lights, which shine
                                                                       a red light onto floors, letting customers know their quiet
                                                                       dishwashers are running. When dishwashers finish wash cycles,
                                                                       info lights shut off.
702_58300000148618_ara_en_a                                                                                                  Page 25 of 42
4.2        Operation                                                        4.3      Serial label (warranty information)
4.2.1      Water circulation                                                The serial label, located on the right side of the inner door,
                                                                            contains the dishwasher model, serial and index (KI) #’s.
The circulation pump pumps water from the sump through a triple
filter system to the heater. When water enters the heater, a flow
switch determines water is present and allows the heater to be
activated. As water flows, it’s heated until it reaches the pre-set
temperature determined by the cycle. Once it leaves the heater,
it flows through the sump into the upper and lower spray arms.
                  Aqua
                 sensor        NTC   Hi-limit
The aqua sensor, drain pump, NTC, Hi-limit and backflow valve
are near the heater under the sump. The aqua sensor senses
water cleanliness – dishwashers add or subtract rinses as
needed. The NTC senses water temperature. The Hi-limit shuts
off the heater if the water gets too hot. The backflow valve
prevents waste water from entering the dishwasher.
702_58300000148618_ara_en_a                                                                                                       Page 26 of 42
4.3.2    Understanding the 17-digit factory serial #
10 3 03 0081344 00011 5
702_58300000148618_ara_en_a                                             Page 27 of 42
5        REPAIR                                                                solenoids, the plastic can crack and cause leaking if
                                                                               excessive force is used.
5.1      Water valves                                                         Using Teflon tape on water fittings can help prevent
                                                                               leaking.
Access the water valve from the front of the dishwasher base by               The water valve can be accessed without removing outer
removing the toe kick.                                                         door or base cover. However, removing them will provide
                                                                               easier access.
5.1.1    To remove water valve
                                                                       5.2      Circulation pumps
Tools needed: T20 Torx screwdriver & pliers.
                                                                       The circulation pump is accessed from the right side of the
    1. Remove two (2) T-20 Torx screws from toe kick and tilt toe      dishwasher by removing the right side panel and blocking the
       kick out from under dishwasher.                                 tank. Use same process to access the heater & base mounted
    2. Remove base insulation (on models with insulation).             controls.
    3. Move sump inlet hose away from water valve (without
       disconnecting it).                                              5.2.1    To remove outer door
    4. Disconnect wires from water valve, including ground wire.
    5. Remove two (2) T-20 Torx screws from water valve.               Tools needed: T20 Torx screwdriver.
    6. Pull valve out from dishwasher and disconnect water hose           1. Remove six T-20 Torx inner door screws below fascia
       from rear of valve. Remove any water from sump & base.                panel -- three per side (1).
                                                                          2. Carefully pull bottom of outer door out from dishwasher
                                                                             until top door tabs clear, then pull door down until it
                                                                             releases from dishwasher (2). Take care to not scratch
                                                                             outer door.
                                                                          3. Remove door guards, whether 1-piece foam or two plastic
                                                                             guards (3). The plastic door guards occasionally fall out
                                                                             when the outer door is removed.
CONNECTION HINTS:
       Water connection 3/8” NPT female. Inlet water pressure
        range 5 - 120 psi (0.3 – 8.27 bars).
       When reconnecting the water supply to the water valve,
        don’t overtighten the elbow fitting. On valves with vertical
702_58300000148618_ara_en_a                                                                                                Page 28 of 42
5.2.2   To remove toe kick                                          5.2.4   To raise tank for circulation pump access
Tools needed: T20 Torx screwdriver.                                 Tools needed: T20 Torx screwdriver and pliers.
   1. Remove two T-20 Torx screws from toe kick (1).                   1. Remove one T-20 Torx screw from both rear corners
   2. Tilt toe kick out from under dishwasher (2).                        holding tank to base (1) -- removing screw from both sides
                                                                          allows tank to be blocked upward.
                                                                       2. Remove right toe kick bracket by removing T-20 Torx
                                                                          screw (2).
                                                                       3. Remove T-20 Torx screws from front right bottom corner
                                                                          holding tank to base (3).
                                                                       4. Remove right hinge cover (4a), release right door tension
                                                                          cord from hinge (4b) & remove ground wire (4c).
                                                                       5. Raise and block up tank as shown with strut onto base
5.2.3   To remove right & left side panels                                (5a), sliding a piece of wood or other solid material
                                                                          between the tank and base to keep tank from falling back
Tools needed: T20 Torx screwdriver.                                       onto base (5b).
Dishwashers may have long or short side panels. Removing the
left side panel allows the right side of the tank to be blocked.
   1. For models with long side panels, remove two T-20 Torx
      side panel screws through holes in side trim strips (1).
   2. To remove long side panels, lift panels with trim strips up
      and out from dishwasher (2).
   3. To remove short side panels, remove two T-20 Torx
      screws (3). To avoid damaging trim strips while blocking
      tanks, slide them up until they clear dishwasher bases.
   4. To remove right side plastic side panels, tilt top of panel
      and lift out. Blocking the tank up makes it easier.
702_58300000148618_ara_en_a                                                                                              Page 29 of 42
5.2.5   To remove complete Sisme pump                                5.2.6   To install impeller kit # 167085
Tools needed: flat blade screwdriver.                                Tools needed: flat blade screwdriver.
   1. Disconnect wire harness from motor after carefully noting         1. While holding motor fan so shaft won’t spin (1a), unscrew
      connections (1).                                                     impeller counterclockwise (1b).
   2. For UC/11 & later models with softer bearing, lift up rubber      2. Rotate pump housing counterclockwise until tabs clear,
      straps from both sides of motor (2). For older models, lift          then lift housing from motor (2).
      motor up from base.                                               3. Remove spring and O-ring from pump housing, then lift
   3. To release plastic latch on pump/motor housing (@ 2:30               spacer up from motor shaft (3).
      position), carefully push onto latch with screwdriver (3).        4. Place replacement spacer onto motor shaft (3). Note
   4. To release motor from pump housing, twist motor to the               larger end goes onto shaft 1st.
      right (clockwise). Some force may be required. Capacitor          5. Install replacement spring & O-ring onto pump housing,
      should be ~ 11:00 position (4). Pull motor out from pump             then line up housing-motor tabs to screw pump housing
      housing.                                                             onto motor (5a). Screw replacement impeller onto motor
                                                                           shaft (5b).
                                                                        6. Align motor to pump housing with capacitor @ 11:00
                                                                           position to facilitate reassembly.
702_58300000148618_ara_en_a                                                                                              Page 30 of 42
5.3     Controls                                                5.3.2     Base mounted controls
5.3.1   Fascia panel mounted controls                           Base mounted controls are located on the base between
                                                                circulation pumps and heaters, not behind fascia panels. So:
Controls are easily removed from fascia panels by bending              Dishwashers must be pulled out to change controls.
console tabs.                                                          Dishwashers must be pulled out to measure voltages &
                                                                        resistances.
Tools needed: T-20 Torx & flat blade screwdrivers.
                                                                5.3.2.1    To access base-mounted controls
   1. Remove fascia panel by removing T-20 Torx inner door
      screws.
                                                                Tools needed: T-20 Torx screwdriver & pliers.
   2. Disconnect wire harnesses from module after noting
      connector locations.                                         3. Remove outer door – see section 5.2.1.1
   3. Pry out metal console tabs holding module to console.
   4. Carefully pry back plastic tabs, then slide module from      4. Remove toe kick – see section 5.2.1.2.
      console.                                                     5. Remove right/left side panels – see section 5.2.1.3.
                                                                   6. Raise right side of tank – see section 5.2.1.4.
702_58300000148618_ara_en_a                                                                                             Page 31 of 42
                                                                     5.4     Heaters
                                                                     The heater & NTC can be accessed or measured from the right
                                                                     side of the dishwasher, but can only be removed by dropping the
                                                                     entire base (by flipping the dishwasher on its back) since they are
                                                                     wedged underneath the tank.
Some dishwashers have separate 3-digit display modules               Tools needed: T-20 Torx screwdriver & pliers.
mounted on the front of fascia panels.
                                                                        1. Remove outer door – see section 5.2.1
Tools needed: T-20 Torx & flat blade screwdrivers.
                                                                        2. Remove toe kick – see section 5.2.2.
5.3.3.1    To remove / install display modules                          3. Remove right/left side panels – see section 5.2.3.
                                                                        4. Raise right side of tank – see section 5.2.4.
   1. Remove outer door & fascia panel – see section 5.3.1.
   2. Disconnect wire harness and rotate display out from            5.4.2   To separate base from tank
      display holder. Confirm latches are intact.
   3. To install display, route display wire harness through            1. Carefully lay dishwasher upside-down.
      console opening, push harness onto pushbutton carrier
      wire guide & connect terminal.                                    2. Carefully pull door springs out from base.
   4. Insert display into top latches, then push bottom of display
      up and rotate it into bottom latches.
702_58300000148618_ara_en_a                                                                                                 Page 32 of 42
   3. Remove terminal blocks (for two-piece harnesses) or         5.4.3   To remove heater & NTC
      base-mounted controls from base when necessary.
                                                                     1. Loosen pump - heater hose clamp and remove two (2) T-
                                                                        20 Torx screws holding heater assembly to sump.
                                                                     2. Carefully pull heater from sump & pump. The heater
                                                                        comes as an assembly with housing & gasket.
702_58300000148618_ara_en_a                                                                                         Page 33 of 42
5.4.4    Softer bearing & non-softer bearing heaters             5.6     Drain pump removal and installation
Softer bearing & non-softer bearing heaters are connected to     To access pump, disconnect inlet hose and pump harness. To
circulation pumps differently:                                   remove pump, (1) pull latch (on circular collar), (2) rotate pump
   •    Softer bearing models (UC/11 & above) have gasket        clockwise (cw) ~ 1/8 turn and (3) pull out pump. To install new
        assembled to heater and use a hose clamp (172272         pump, insert @ 2:00 position & rotate counterclockwise (ccw).
        provided separately).
Drain hoses come in two pieces, an external (customer) drain     5.7.1   To remove door latches
hose and an internal drain hose. The 90º elbow of the external
hose is connected to the outlet of the internal hose (pointing      1. Remove fascia panel -- section 5.3.1.
toward the drain) and is held in place by a hose clamp.
                                                                    2. Locate door latch in console and bend out console metal
                                                                       tabs to allow latch removal.
                                                                       If there is more than one error code, the display shows the one
                                                                       with the higher priority.
                                                                       Dishwasher controls store error codes from the last wash cycle
While pushing (and holding) any two wash cycle buttons, turn the       (units w/o digital displays) or from the last eight wash cycles
dishwasher on with the on/off switch. After releasing the buttons,     (units w/ digital displays).
LED “B” will be lit and LED “C” will flash, confirming you’re in the
                                                                       Error code E5 depends on the model, either safety float water
special programs menu.
                                                                       level reached or motor speed error. Check the test program for
To enter the test program, push button “B” repeatedly until the        the particular model.
digital display shows “P1” or until LED “C” is lit.
                                                                               If error code E5 is safety float water level reached, check
Push button “C” to start the program -- LED “C” will blink. The                the float and float switch, check if water is in the base and
steps will show on the digital display (e.g."S:01") -- push button             check if the water inlet valve has re-seated after closing.
“B” to skip a step.
Stored error codes will show on the digital display and LED’s (see     6.1.3    Clearing error codes
Error code displays).
The test program can only be stopped / reset by pushing the            To clear error codes, run the customer service test program.
on/off button – it can’t be done by turning off the power.
702_58300000148618_ara_en_a                                                                                                     Page 36 of 42
6.1.4   Viewing customer service program
Test programs differ from model to model. Consult the test program for your model. The one below is an example of a typical test
program.
DP = Drain pump
MP = Main (circulation) pump
Disp = Dispenser
H = Heater
WSP = Water switch position
VF = Water fill (F1 = water fill switch)
AQS = Aqua sensor
UR = Upper rack
LR = Lower rack
702_58300000148618_ara_en_a                                                                                          Page 37 of 42
6.2     Troubleshooting
TIP: Current can be measured through the red heater wire at the
control or heater (~ 9.5A). There can be more than one red wire,        IMPORTANT: Whenever a “1” shows in the control display, reset
so check the wiring diagram to select the heater wire.                  the control after fixing the heating problem by running the
                                                                        dishwasher. The module resets after the 1st run.
NOTE: Open door to run test program for fully-integrated models.
702_58300000148618_ara_en_a                                                                                                    Page 38 of 42
6.2.3   NTC resistance chart                  6.2.4   Water Leaking Past Doors
702_58300000148618_ara_en_a                                                                         Page 39 of 42
6.2.5   Cosmetic / Customer Use / Installation Issues               6.2.6    Customer self-help diagnosing
1. Control codes during Cancel-Drain -- Customers have              Dishwashers may occasionally exhibit problems unrelated to a
   pushed / held Cancel-Drain or Cancel-Reset buttons while         dishwasher failure. The following fixes can be made by
   turning dw’s on and entered control coding selection or          customers without calling for repair.
   customer service test programs showing codes such as E0,
                                                                    1. Dishes do not dry -- The rinse agent dispenser may be
   P0, P1, C1, P2, etc.
                                                                       empty. Check the rinse-aid dispenser and refill it if necessary.
2. Not cleaning or locking sump filters.                               Dishware drying can be accelerated and enhanced by
3. Smelly dishwashers -- Often occurs from filters not being           opening the dishwasher door slightly and propping it open
   cleaned, drain hose high loops missing or drain gases being         with the top rack.
   present. If all else is OK, then problem can be preservative     2. Indicator light(s) do not come on -- A fuse may have blown
   not purged from tank door gasket.                                   or a circuit breaker tripped. Check the fuse or circuit breaker
4. Doors leaking or not latching -- Usually an installation issue      at your fuse box/breaker box and replace the fuse or reset the
   (dishwasher brackets installed before dishwashers are leveled       breaker if necessary.
   front to back, tanks & doors out of square, wooden doors not     3. Dishwasher does not start -- The dishwasher door may not
   drilled accurately). Can be blockage in condensation tubes or       be properly shut. Make certain the dishwasher door is shut
   condensation tubes connected to drain hose air gaps.                and latched.
5. Inner door damage -- From upper rack during improper             4. Dishwasher runs a long time -- If the dishwasher completes
   shipping and handling (dishwashers clamped on wrong sides           the cycle, but the run time seems exceptionally long, it may be
   or dropped).                                                        due to cold incoming water. Before starting the dishwasher,
6. Doors hit toe kicks -- Toe kick installation issue.                 open the hot water faucet at the sink nearest the dishwasher.
                                                                       Run the water until it runs hot, then turn off the water and start
7. Junction boxes -- Comes from wires not being connected              the dishwasher.
   correctly during installation.
                                                                    5. Machine cycle does not advance to rinse -- The water
8. Dispensers -- Customers using too much detergent, not               supply line may be shut off. Check the water supply valve
   using rinse-aid & not knowing how to close the door.                and open it if it’s shut.
9. Drain hoses not installed properly -- Often no air gap or        6. White spots left on dishes -- More rinse agent is needed.
   high loop + pinched hoses -- causes poor draining & smelly
   dishwashers. Most drain pumps are mistakenly replaced for        7. Water not pumped from dishwasher –
   drain hose installation issues.                                          a. Make certain the drain hose isn’t kinked, clogged, or
10. Outer doors -- Most are dinged during shipment.                            improperly installed. Make sure the drain hose is at
                                                                               least 20 inches above the floor.
11. Damaged water valves -- Primarily from fittings being
    overtightened. A damaged valve can allow some water onto                b. Make certain the dishwasher filter system and kitchen
    kitchen floors.                                                            sink drain aren’t clogged. You may need a plumber
702_58300000148618_ara_en_a                                                                                                  Page 40 of 42
          rather than a serviceman for the dishwasher. If an air
          gap is installed at sink, it may be clogged.
8. Detergent dispenser cover will not shut – The cover may
   not have been shut correctly or a cycle was not finished and
   should’ve been cancelled.
9. Streaks on glassware -- Too much rinse agent is being
   dispensed.
10. Rattling noises -- Utensils may not be properly arranged.
11. Suds in dishwasher – The customer may have used the
    wrong type of dishwashing detergent. Use only automatic
    dishwasher detergents.
12. Unsatisfactory washing results
      a. Incorrect amount of detergent.
      b. Utensils incorrectly arranged or rack overloaded.
      c. Spray arm rotation blocked by utensils.
      d. Spray arm nozzles need cleaning.
      e. Filters not properly fitted into position.
      f. Unsuitable cycle selected.
702_58300000148618_ara_en_a                                        Page 41 of 42
7        TECHNICAL SPECIFICATIONS
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